Mettler Toledo JAGXTREME Technical Manual

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Industrial Scale Terminal

Technical Manual

D15896200A

(03/05).00

www.mt.com/support

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This manual describes the operation and functionality of the JAGXTREME terminal. The software number ("B" revision) is displayed during the power-up sequence.

Copyright 2003 Mettler-Toledo, Inc. This documentation contains proprietary information of Mettler-Toledo, Inc. It may not be copied in whole or in part without the express written consent of Mettler-Toledo, Inc.

METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.

U.S. Government Restricted Rights Legend: This software is furnished with Restricted Rights. Use, duplication, or disclosure of the Software by the U.S. Government is subject to the restrictions as set forth in subparagraph (C) (1) (ii) of the Rights in Technical Data and Computer Software clause at 40 C.F.R. Sec. 252.227-7013 or in subparagraphs (c) (1) and (2) of the Commercial Computer Software-Restricted Rights clause at 40 C.F.R. Sec. 52-227-19, as applicable.

FCC NOTICE

This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian Department of Communications. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense.

ORDERING INFORMATION

It is most important that the correct part number is used when ordering parts. Parts orders are machine processed, using only the part number and quantity as shown on the order. Orders are not edited to determine if the part number and description agree.

TRADEMARKS

METTLER TOLEDO® ,JAGUAR®, JAGXTREME and DigiTOL are registered trademarks of Mettler-Toledo, Inc. All other brand or product names are trademarks or registered trademarks of their respective companies.

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CUSTOMER FEEDBACK

Your feedback is important to us! If you have a problem with this product or its documentation, or a suggestion on how we can serve you

better, please fill out and send this form to us. Or, send your feedback via email to:

United States, you can mail this postpaid form to the address on the reverse side or fax it to (614) 438-4355. If you are outside the

United States, please apply the appropriate amount of postage before mailing.

Your Name: Date:

Organization Name: METTLER TOLEDO Order Number:

Address: Part / Product Name:

Part / Model Number: Serial Number:

Company Name for Installation:

Phone Number: ( ) Fax Number: ( ) Contact Name:

E-mail Address: Phone Number:

Please check the appropriate box to indicate how well this product met your expectations in its intended use? Met and exceeded my needs Met all needs Met most needs Met some needs Did not meet my needs

Comments/Questions:

DO NOT WRITE IN SPACE BELOW; FOR METTLER TOLEDO USE ONLY

Retail Light Industrial Heavy Industrial Custom

RESPONSE: Include Root Cause Analysis and Corrective Action Taken.

quality_feedback.mtwt@mt.com. If you are in the

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FOLD THIS FLAP FIRST

BUSINESS REPLY MAIL

FIRST CLASS PERMIT NO. 414 COLUMBUS, OH

NO POSTAGE

NECESSARY IF

MAILED IN THE

UNITED STATES

POSTAGE WILL BE PAID BY ADDRESSE

Mettler-Toledo, Inc.

Quality Manager - MTWT

P.O. Box 1705

Columbus, OH 43216

USA

Please seal with tape.

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DECLARATION OF CONFORMITY

Konformitätserklärung Déclaration de conformité Declaración de Conformidad Conformiteitsverklaring Dichiarazione di conformità

We/Wir/Nous/Wij/Noi: Mettler-Toledo, Inc. 1150 Dearborn Drive Worthington, Ohio 43085 USA

declare under our sole responsibility that the product,

erklären, in alleiniger Verantwortung, daß dieses Produkt, déclarons sous notre seule responsabilité que le produit, declaramos, bajo nuestra sola responsabilidad, que el producto, verklaren onder onze verantwoordelijkheid, dat het product, dichiariamo sotto nostra unica responsabilitá, che il prodotto,

Model/Type: Jaguar and JagXtreme to which this declaration relates is in conformity with the following standard(s) or other normative document(s).

auf das sich diese Erklärung bezieht, mitder/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt. Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s). Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s). Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt. A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i.

in combination with a weighing platform p oduced by Mettler-Toledo is in confo mity with the following directives and standards. r r

Council directive on the harmonization of the laws of the Member states:

relating to non-automatic weighing instruments (90/384/EEC) amended by directive (93/68/EEC)

relating to electromagnetic compatibility (89/336/EEC) amended by directive (93/68/EEC; 92/31/EEC)

relating to electrical equipment designed for use within certain voltage limits (73/23/EEC amended by directive (93/68/EEC)

Relating to electrical equipment designed for use in potentially explosive atmospheres (94/9/EC) (Refer to note 1)

Worthington, Ohio USA, April, 2003 Mettler-Toledo, Inc.

Darrell Flocken, Manager - Weights & Measures Office of Weights and Measures

Notes:

1. Certificate KEMA 02ATEX1023 X applies only to JagXtreme units only. Refer to Section (17) of the certificate for special conditions.

Original issue: July, 1995 Revised: October, 1996 added compliance to Low Voltage Directive May, 2000 added JagXtreme

standards:

EN 45501:1992 Article 1.2.a

EN 55022, B

EN 60950

EN 50021 : 1999 EN 50281-1-1 : 1998

Certificate number (if applicable)

TC 2618

KEMA 02ATEX1023 X (Refer to note 1)

April, 2003 added compliance to ATEX Directive.

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PRECAUTIONS

READ this manual BEFORE operating or servicing this equipment.

FOLLOW these instructions carefully.

SAVE this manual for future reference.

DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.

ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance.

CALL METTLER TOLEDO for parts, information, and service.

WARNING

DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING, OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

CAUTION

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.

WARNING

ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.

WARNING

FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.

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IN ORDER TO INSTALL THE DIVISION 2 APPROVED JAGXTREME PANEL-MOUNT OR HARSH TERMINAL UTILIZING THE FACTORY MUTUAL APPROVAL, METTLER TOLEDO CONTROL DRAWING 157043R MUST BE FOLLOWED WITHOUT EXCEPTION. IN ORDER TO INSTALL THE CATEGORY 3 JAGXTREME PANEL-MOUNT OR HARSH TERMINAL UTILIZING THE KEMA APPROVAL THE KEMA APPROVAL CERTIFICATE 02ATEX1023X AND ALL LOCAL REGULATIONS MUST BE FOLLOWED WITHOUT EXCEPTION. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE. REFER TO THE JAGXTREME DIVISION 2 AND ZONE 2/22 INSTALLATION GUIDE, 16088600A FOR ADDITIONAL INFORMATION.

WARNING

EARLIER MODELS OF THE JAGXTREME TERMINAL THAT ARE NOT MARKED (FACTORY-LABELED) AS DIVISION 2 OR EUROPEAN CATEGORY 3 APPROVED MUST NOT BE INSTALLED IN A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.

IF THE KEYBOARD, DISPLAY LENS OR ENCLOSURE IS DAMAGED ON A DIVISION 2 APPROVED OR CATEGORY 3 MARKED JAGXTREME PANEL-MOUNT OR HARSH TERMINAL THAT IS USED IN A DIVISION 2 OR ZONE 2/22 AREA, THE DEFECTIVE COMPONENT MUST BE REPAIRED IMMEDIATELY. REMOVE AC POWER IMMEDIATELY AND DO NOT REAPPLY AC POWER UNTIL THE DISPLAY LENS, KEYBOARD OR ENCLOSURE HAS BEEN REPAIRED OR REPLACED BY QUALIFIED SERVICE PERSONNEL. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

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CONTENTS

1 Introduction .................................................................................................... 1-1

Model Identification .............................................................................................................1-1

References/Resources.................................................................................................1-2

Accessories...............................................................................................................1-2

Other Compatible Products..........................................................................................1-6

Software .............................................................................................................................1-7

Specifications ......................................................................................................................1-8

Display and Keypad...................................................................................................1-9

Physical Dimensions................................................................................................1-10

Power Requirements ................................................................................................1-15

Controller PCB.........................................................................................................1-15

Temperature and Humidity ........................................................................................1-16

Environmental Protection ..........................................................................................1-16

Standards Compliance........................................................................................................1-16

UL and cUL Listing...................................................................................................1-16

Weights and Measures Approvals ..............................................................................1-16

CE Conformity .........................................................................................................1-17

Conducted and Radiated Emissions (RFI)...................................................................1-17

Radio Frequency Interference Susceptibility..................................................................1-17

AC Power Line Voltage Variation ................................................................................1-17

2 Installation ..................................................................................................... 2-1

Overview.............................................................................................................................2-1

Unpacking and Inspection.....................................................................................................2-1

Standards Compliance..........................................................................................................2-2

UL and cUL Listing.....................................................................................................2-2

Environmental Considerations ...............................................................................................2-2

Temperature and Humidity ..........................................................................................2-2

Environmental Protection ............................................................................................2-2

Power Considerations...........................................................................................................2-2

Connecting to the JAGXTREME Terminal.................................................................................2-4

Connecting the Load Cell ............................................................................................2-4

Serial Port Connections Controller PCB .........................................................................2-9

Discrete Wiring........................................................................................................2-13

Optional Multifunction I/O PCB Serial and Discrete Connections .....................................2-15

Connecting the Power Cable......................................................................................2-17

Installing the General Purpose Model...................................................................................2-18

Installing the Panel Mount Model ........................................................................................2-20

Installing the Blind Panel Mount Unit ...................................................................................2-21

Installing the Harsh Environment Enclosure ..........................................................................2-22

Opening the Harsh Environment Terminal ...................................................................2-22

Mounting the Harsh Environment Terminal..................................................................2-23

Ethernet Connection...........................................................................................................2-24

JAGXTREME Terminal Jumper and Switch Settings................................................................2-25

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Controller PCB.........................................................................................................2-25

Analog Load Cell PCB ..............................................................................................2-26

Single Channel Analog Load Cell PCB ........................................................................2-27

Dual Channel Analog Load Cell PCB ..........................................................................2-28

Allen-Bradley RIO PCB..............................................................................................2-28

POWERCELL PCB ....................................................................................................2-29

MMR (IDNET) PCB...................................................................................................2-29

Multifunction I/O PCB ...............................................................................................2-30

Installing Options...............................................................................................................2-30

Apply Power ......................................................................................................................2-31

Power-up Sequence ...........................................................................................................2-32

Scale Build Determination...................................................................................................2-32

Minimum Increment Size for Bench and Portable Single DLC Scale Bases.......................2-32

Minimum Increment Size For Optional Analog Scale Input .............................................2-33

Sample Calculation..................................................................................................2-34

Seal the Enclosure - Weights and Measures Applications.......................................................2-34

Panel Mount Enclosure.............................................................................................2-34

General Purpose Enclosure .......................................................................................2-35

Harsh Environment Enclosure....................................................................................2-35

3 Programming and Calibration ........................................................................... 3-1

General Information .............................................................................................................3-1

Front Panel Display....................................................................................................3-1

Key Functions............................................................................................................3-2

Accessing Setup ........................................................................................................3-3

Navigating ................................................................................................................3-4

Audible Messages......................................................................................................3-5

Reset to Factory.........................................................................................................3-5

Configuring Terminals With Multiple Scales and a Summing Scale...................................3-6

Alibi Memory.............................................................................................................3-7

Program Block Overview.......................................................................................................3-8

Scale Interface Program Block...............................................................................................3-9

1. Market Sub-block.................................................................................................3-10

2. Scale Type Sub-block...........................................................................................3-10

3. Calibration Unit Sub-block.....................................................................................3-12

4. Capacity Sub-block..............................................................................................3-12

5. Increment Size Sub-block......................................................................................3-13

6. Shift Adjustment Sub-block....................................................................................3-14

7. Linearity Correction Sub-block ...............................................................................3-14

8. Calibration Sub-block...........................................................................................3-14

9. Zero Adjustment Sub-block....................................................................................3-16

10. Span Adjustment Sub-block.................................................................................3-16

11. Scale Test Sub-block.........................................................................................3-16

12. Add in Sum Sub-block........................................................................................3-16

13. Gravity Adjustment Sub-block..............................................................................3-17

14. Reset to Factory Sub-block..................................................................................3-17

Using the JAGXTREME with IDNET Bases .............................................................................3-17

Service Mode for IDNET Bases...................................................................................3-17

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JAGXTREME IDNET Calibration procedure....................................................................3-18

NATION Sub-block ...................................................................................................3-24

RESET Sub-block .....................................................................................................3-24

SCALE PARAMETERS Sub-block .................................................................................3-25

LINEARITY Sub-block................................................................................................3-25

CALIBRATION Sub-block ...........................................................................................3-26

SAVE PARAMETERS Program Sub-block......................................................................3-26

RETURN Sub-block...................................................................................................3-26

Application Environment Program Block ...............................................................................3-27

1. Character Set Sub-block........................................................................................3-28

2. Language Sub-block ............................................................................................3-28

3. Keyboard Type Sub-block .....................................................................................3-28

4. Scale ID Sub-block...............................................................................................3-28

5. Time and Date Sub-block......................................................................................3-29

6. Alternate Weight Units Sub-block............................................................................3-30

7. Power Up Operation Sub-block ..............................................................................3-31

8. Tare Operation Sub-block......................................................................................3-32

9a. Zero Operation Sub-block....................................................................................3-34

9b. Zero Operation Sub-block for IDNET Bases ............................................................3-35

10a. Stability Detect Sub-block..................................................................................3-35

10b. Stability Detect Sub-block for IDNET Bases ..........................................................3-35

11. Beeper Operation Sub-block ................................................................................3-36

12. Inhibit Memory Sub-Block...................................................................................3-36

13. Application Type Sub-block .................................................................................3-36

14. Vibration Rejection Sub-block ..............................................................................3-37

14a. Vibration Rejection Sub-block for IDNET ..............................................................3-38

Serial Interface Program Block ............................................................................................3-39

1. Configure Port Sub-block ......................................................................................3-40

2. Configure Template Sub-Block...............................................................................3-44

Configure Discrete Program Block .......................................................................................3-49

1. Discrete Inputs Sub-block .....................................................................................3-50

2. Discrete Outputs Sub-block ...................................................................................3-51

3. Assign Setpoints Sub-block ...................................................................................3-52

Configure Memory Program Block........................................................................................3-53

1. Configure Literals Sub-block..................................................................................3-53

2. Configure Prompts Sub-block ................................................................................3-54

3. Configure Consecutive Numbering Sub-block ..........................................................3-55

4. Alibi Memory.......................................................................................................3-56

Configure JagBASIC Program Block.....................................................................................3-57

1. Password Sub-block ............................................................................................3-58

2. Keyboard Sub-block.............................................................................................3-58

3. Display Sub-block................................................................................................3-58

4. Auto Start Sub-block.............................................................................................3-59

5. Manual Start Sub-block ........................................................................................3-59

6. LPRINT Port.........................................................................................................3-59

7. Send RAM Files Sub-block ....................................................................................3-59

8. Initialize RAM Disk Sub-block ................................................................................3-60

9. Password Maintenance Sub-block .........................................................................3-60

Configure Network Program Block .......................................................................................3-61

Network Overview ..............................................................................................................3-62

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General Networking Considerations .....................................................................................3-63

IP addresses ...........................................................................................................3-63

Clustering JAGXTREME Terminals ........................................................................................3-64

1. Ethernet Sub-block...............................................................................................3-68

2. Name-Password Sub-block...................................................................................3-68

3. Cluster IP Sub-block.............................................................................................3-69

4. PC Data Access (Reserved for Future Use) ..............................................................3-69

5. Email .................................................................................................................3-69

6. Web Server Sub-block ..........................................................................................3-70

7. FTP Server Sub-block ...........................................................................................3-70

8. PLC SP Control Sub-block.....................................................................................3-70

Configure Diagnostics Program Block ..................................................................................3-71

1. Memory Test Sub-block ........................................................................................3-72

2. Display Test Sub-block.........................................................................................3-72

3. Keyboard Test Sub-block ......................................................................................3-72

4. Scale Test Sub-block............................................................................................3-73

5. Serial Test Sub-block............................................................................................3-76

6. Parallel I/O Test Sub-block....................................................................................3-77

7. Network Test Sub-block ........................................................................................3-78

8. Ethernet Send BRAM Sub-block..............................................................................3-78

9. Zmodem Send BRAM Sub-Block ............................................................................3-79

10. Print Setup Sub-block .........................................................................................3-79

11. Reset to Factory Sub-block..................................................................................3-80

Configure Maintenance Program Block.................................................................................3-81

1. Calibration Management Sub-block........................................................................3-82

2. Calib Chk Parms Sub-block ..................................................................................3-83

3. Calib Mon Parms Sub-block..................................................................................3-84

Predictive Failure (Only for RAAD Box and POWERCELL Platforms) Sub-block.................3-86

Calibrate Check Sub-block ........................................................................................3-88

Maintenance Reports Sub-block.................................................................................3-89

Network Stats Sub-block...........................................................................................3-89

Reset to Factory.......................................................................................................3-89

Options Program Block .......................................................................................................3-90

4 Using the Web Server ...................................................................................... 4-1

System Requirements...........................................................................................................4-1

Setup..................................................................................................................................4-1

Operating Modes .................................................................................................................4-2

Navigation Bar Menu............................................................................................................4-2

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5 The Optional JagMAX Application Software........................................................ 5-1

Application Setup.................................................................................................................5-1

Starting the Application...............................................................................................5-1

Entering Application Setup...........................................................................................5-2

Moving Through Application Setup ...............................................................................5-2

General Setup............................................................................................................5-3

Weigh Mode Setup.....................................................................................................5-5

Re-Weigh Mode Setup................................................................................................5-6

Double Mode Setup....................................................................................................5-7

Triple Mode Setup ......................................................................................................5-7

Moving Van Mode Setup.............................................................................................5-8

ID Mode Setup...........................................................................................................5-8

Send Setup File........................................................................................................5-10

Print Setup ..............................................................................................................5-10

Transaction Report .............................................................................................................5-10

In-Process Report ..............................................................................................................5-11

Accumulation Report ..........................................................................................................5-12

End Program .....................................................................................................................5-13

Printing .............................................................................................................................5-13

6 Installing and Using JAGXFILES ........................................................................ 6-1

Hardware and Software Requirements ...................................................................................6-1

Installing JAGXFILES ............................................................................................................6-1

Browser and JAGXTREME Setup ............................................................................................6-1

Starting JAGXFILES ..............................................................................................................6-2

Configuring JAGXFILES on Your PC ..............................................................................6-2

Creating a Configuration File.................................................................................................6-2

Configuring Option Boards..........................................................................................6-3

Menu Items.........................................................................................................................6-4

File.....................................................................................................................................6-4

Open........................................................................................................................6-5

Save ........................................................................................................................6-6

Restore.....................................................................................................................6-7

Backup.....................................................................................................................6-8

All Other Menu Items ..................................................................................................6-8

Shutting Down JAGXFILES.....................................................................................................6-8

7 Service and Maintenance ................................................................................. 7-1

Tools and Supplies...............................................................................................................7-1

Cleaning and Regular Maintenance .......................................................................................7-1

Troubleshooting ...................................................................................................................7-1

Status Lights .............................................................................................................7-2

Error Codes and Actions .......................................................................................................7-2

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Diagnostic Tests ................................................................................................................7-18

AC Power Test .........................................................................................................7-18

Voltage Test ............................................................................................................7-18

Backup Battery Test..................................................................................................7-20

Ground Test ............................................................................................................7-20

External Equipment Test............................................................................................7-20

Internal Testing........................................................................................................7-21

20 mA /RS-232 Printer Tests.....................................................................................7-21

Replacing the Power Supply................................................................................................7-22

Replacing the Battery Back-up ............................................................................................7-23

8 Parts and Accessories ..................................................................................... 8-1

Panel Mount Parts ...............................................................................................................8-2

General Purpose Parts (Front View).......................................................................................8-4

General Purpose Parts (Rear View) .......................................................................................8-6

Harsh Environment Parts ......................................................................................................8-7

Line Cord Assemblies...........................................................................................................8-9

Controller PCB...................................................................................................................8-10

Analog Load Cell PCB ........................................................................................................8-11

Dual Analog Load Cell PCB.................................................................................................8-12

Power Supply ....................................................................................................................8-13

Allen-Bradley RIO Option ....................................................................................................8-14

CIP Interface Card .............................................................................................................8-15

PROFIBUS Option...............................................................................................................8-15

MODBUS Plus PCB.............................................................................................................8-16

Dual Analog Output Option..................................................................................................8-17

POWERCELL PCB...............................................................................................................8-18

Multifunction PCB ..............................................................................................................8-19

IDNET PCB ........................................................................................................................8-20

Optional Accessories..........................................................................................................8-21

Optional Panels .................................................................................................................8-22

Recommended Spare Parts.................................................................................................8-22

9 Appendices..................................................................................................... 9-1

Appendix 1: Serial Interface Reference...................................................................................9-1

Hardware Connections ...............................................................................................9-2

Output Modes and Formats.........................................................................................9-3

Standard Status Bytes A, B, and C................................................................................9-4

4-Setpoint Status Bytes A, B, and C..............................................................................9-5

Multi Cont 1 ..............................................................................................................9-6

Multi Cont 2 ..............................................................................................................9-6

Default Template Formats ...........................................................................................9-9

Input Modes............................................................................................................9-11

ASCII Characters ......................................................................................................9-16

Appendix 2: Discrete I/O Reference .....................................................................................9-20

Inputs.....................................................................................................................9-20

Page 14

Outputs ..................................................................................................................9-21

Appendix 3: Network Reference ..........................................................................................9-22

Keyboard/Display Sharing.........................................................................................9-22

Redirecting Serial Output...........................................................................................9-23

A-B RIO / PROFIBUS / MODBUS+ Option Sharing .........................................................9-24

Internet Explorer Proxy Server Setup............................................................................9-24

Appendix 4: Loading JAGXTREME Software ..........................................................................9-25

Using E_FLASH........................................................................................................9-25

E-FLASH Serial.........................................................................................................9-26

E-FLASH Ethernet .....................................................................................................9-27

FLASHPRO ..............................................................................................................9-27

Appendix 5: JAGXTREME Master Reset and Default Values....................................................9-29

Appendix 6: Gravity Factors ................................................................................................9-35

Appendix 7: Multiple Range/Multi-Interval Operation .............................................................9-36

Multiple Range Operation..........................................................................................9-36

Multi-Interval Operation.............................................................................................9-37

Appendix 8: Market Destination (Finish) Codes ....................................................................9-38

Page 15

1 Introduction

Model Identification

The JAGXTREME® Internet-enabled scale terminal is designed to help companies provide cost-effective, flexible methods of production while maximizing engineering time and effort. It offers connectivity to all METTLER TOLEDO technologies, as well as open connectivity to the leading industry technologies, to facilitate communication and data exchange with companies’ control, manufacturing execution, and enterprise systems.

The JAGXTREME terminal is available with various operator interfaces and enclosure types, as well as with the optional JAGXTREME operator interface and optional JAGMAX truck scale software. (Special instructions for programming the optional JAGMAX truck scale software are included in this manual. Separate documentation is available for the JAGXTREME operator interface). Please refer to the following Factory Number Reference chart to identify the JAGXTREME terminal with which you will be working. A detailed description of each designation is given to help you determine the specifications for each model. A brief description of the optional accessories appears on the next page.

If you are upgrading an existing METTLER TOLEDO JAGUAR JAGXTREME terminal, refer to the instructions provided with your upgrade kit.

Chapter 1: Introduction

Model Identification

terminal to a new

For users of the JAGXTREME terminal’s predecessor, METTLER TOLEDO’s JAGUAR terminal, please pay special attention to the programming and calibration section. Programming and calibration of the JAGXTREME terminal can be performed via the embedded web server as well as through the front panel of the unit.

FACTORY NUMBER REFERENCE CHART

JAGXTREME TERMINAL MODEL CONFIGURATION

JX XX X X X X XXX Terminal Enclosure

Display

JAGXTREME Terminal

PB=Panel, Blind PA=Panel, A/N GA=General Purpose A/N HA=Harsh, A/N

Slot #1 Accessory

0=Cover Plate 1=Analog Scale 2=RE* Analog Scale 3=POWERCELL 4=IDNET A=Dual Analog Scale B=Dual RE* Analog Scale

Slot #2 Accessory

0=Cover Plate 1=Analog Scale 2= RE*Analog Scale 3=POWERCELL 4=IDNET 7=Multifunction I/O A=Dual Analog Scale B=Dual RE* Analog Scale

Slot #3 Accessory

0=Cover Plate 5=Modbus Plus 6=Allen Bradley RIO 7=Multi-function I/O 8=Dual Channel

Analog Output 9=PROFIBUS C= CIP Interface**

Application Software

0=Standard JagBASIC (included) 2 = JAGMAX™

Destination Market

000=USA See the Market Codes in the Appendix for additional destination codes

*RE – Reduced Excitation. JAGXTREME terminals with harsh environment enclosures are not approved for use in hazardous areas.

As an example, the factory number JXPB-1002-000 denotes a JAGXTREME blind panel-mount terminal with analog scale card and JAGMAX software for use in the USA.

Note: To order a JAGXTREME operator interface, you must use a separate model number. Consult your METTLER TOLEDO representative or the JAGXTREME Operator Interface documentation.

** Note: CIP connot be used with JXGA models.

(02/05)

1-1

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

References/Resources

This manual provides information for configuring and serving the JAGXTREME terminal. For information on installing the terminal, please refer to the Installation Guide that accompanies the terminal. An electronic copy is also included on the documentation CD-ROM that accompanies the unit. The CD-ROM includes the following resources:

• JAGXTREME Terminal Installation Guide

• JAGXTREME Terminal User's Guide

• JAGXTREME Terminal Technical Manual

• JAGXTREME Operator Interface Installation Guide

• JAGXTREME Operator Interface Technical Manual

• XTREMEBUILDER Software (with on-line help and programmer's reference guide)

• JagBASIC

• JAGXTREME PLC Analog Output Interfaces Technical Manual

• CIP Interface Technical Manual

• JAGMAX Application Software User's Guide

• JAGMAX Application Software Printer Templates Guide

Programmer's Guide

Accessories

• JAGXFILES™ (utility)

• Eflash (utility)

For additional information, contact your authorized METTLER TOLEDO representative or

http://www.mt.com.

go to:

A number of accessories are available for use with the JAGXTREME terminal. The model configurator designation number appears in parentheses. Please contact your authorized METTLER TOLEDO representative for more information.

Cover Plate (0)

This thin metal plate is used to cover the opening in the back of the regular or blind chassis panel-mount terminal if an optional PCB is not installed at this location.

Analog Scale (1)

This option is required when interfacing analog-type load cells. A 15-volt excitation voltage is used to power up to 16 350-ohm load cells from one analog PCB. A jumper is provided to select operation with 2 mV/V or 3 mV/V load cells. The JAGXTREME terminal will operate with load cells of impedances other than 350 ohms or other mV/V specifications, but the total scale resistance must not be less than 22 ohms. A quiet analog signal section, combined with a proprietary analog-to-digital converter and coprocessor implementing METTLER TOLEDO TraxDSP vibration rejection performance unequaled in the industry.

filters, provides weighing and

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The zero temperature coefficient is 0.15 µV/degree C. The span temperature coefficient is 6 ppm/degree C. When using this option, the display update rate is limited to 10 updates per second. The actual A/D conversion rate exceeds 300 cycles per second. This high-speed process allows the terminal to filter out noise while providing a weight update rate of up to 50 updates per second for setpoint control and other functions.

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Chapter 1: Introduction

Model Identification

Each analog scale option board has a removable EEPROM that stores calibration parameters for the scale. If an EEPROM is transferred to another board, all calibration parameters transfer. A detachable seven-position terminal strip is used to terminate the analog load cell cable on the rear of the PCB. Signal, excitation, sense, and shield connections are provided with easy-to-read descriptions. Two LEDs are visible through holes in the rear panel of the PCB to indicate the status of the analog PCB.

Reduced Excitation Analog Scale (2)

This option, when used with a protective load cell barrier, allows operation of the JAGXTREME terminal with analog load cells located in an area classified as hazardous by the National Electrical Code. Division 2 or Category 3 approved terminal. The excitation voltage is lowered to 5 volts for this option. The standard JAGXTREME terminal cannot be located inside a Division 1 or Zone 0/1 hazardous area available from METTLER TOLEDO for applications which require the terminal to be located inside a Division 1 or Zone 0/1 classified area.

This option is required if the terminal is to be used as a

without special precautions. Purged enclosures are

Note: If a single IDNET card is installed, it has to be designated as Scale 1.

Each option board has a removable EEPROM that stores calibration parameters for the scale. If an EEPROM is transferred to another board, all calibration parameters transfer as well. A detachable seven-position terminal strip is used to terminate the analog load cell cable on the rear of the PCB. Signal, excitation, sense, and shield connections are provided, each with an easy-to-read description. Two LEDs are visible through holes in the rear panel of the PCB to indicate its operating status.

POWERCELL (3)

The POWERCELL interface must be used when the JAGXTREME terminal is used with a METTLER TOLEDO POWERCELL load cell system or RAAD box(es). It supports up to a total of 24 DigiTOL POWERCELLs or six RAAD boxes. An external power supply is needed when using more than 14 POWERCELLs or three RAAD boxes. METTLER TOLEDO also offers intrinsically safe barriers for use with POWERCELL systems located in hazardous areas. Please contact your METTLER TOLEDO representative for more information about applications in hazardous environments.

IDNET (4)

The IDNET interface allows you to interface a METTLER TOLEDO multi-range base or lab balance with IDNET option with the JAGXTREME terminal. When utilizing this interface, the terminal acts as a “front end” for the base. Setup and calibration of the base is identical to the procedure used by the ID family of indicators. Scale-related information is stored in the scale base as well as the terminal, allowing its access by external devices such as a PLC.

*Only one can be loaded into the JAGXTREME terminal.

Modbus Plus* (5)

The Modbus Plus interface enables the terminal to directly interface with Modbus Plus devices such as PLCs manufactured by MODICON. The JAGXTREME terminal interface acts as a single Modbus Plus node, which can support up to four scales, and has been fully certified by the Modicon Test Center.

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

Allen-Bradley RIO* (6)

This option allows the JAGXTREME terminal to exchange data with an Allen-Bradley PLC like a remote 1771 module on the Allen-Bradley remote I/O. A direct connection to an Allen-Bradley controller is possible via this “blue hose” connection. If the terminal has two or more scales installed, all share the same RIO option board. If multiple terminals are combined in a “cluster” using Ethernet, up to four scales can share the RIO option. Each scale requires one-quarter rack of RIO address space. JAGXTREME terminals support quarter rack addressing.

JAGXTREME terminals support discrete and block transfer modes of data interface. Both are bi-directional. Discrete mode is used for data, status, and command exchange. Block transfer allows more extensive data exchange and allows the PLC to write messages to the terminal’s lower alphanumeric display. Connection to the RIO option is made via a detachable three-position terminal strip on the rear of the RIO option.

Multifunction I/O (7)

The Multifunction PCB option expands the number of serial and discrete input and output ports supported by the JAGXTREME terminal. The Multifunction PCB adds two serial ports. COM3 can be used for RS-232 communications. COM4 can be used for RS-232 or RS-422/RS-485 communications. COM4 can be used for a single DigiTOL or UltraRes understructure interface. The Multifunction PCB adds eight programmable discrete inputs (PAR 3). Eight programmable discrete outputs (PAR 4). PAR 3 and PAR 4 assignments are user-configurable.

*Only one can be loaded into the JAGXTREME terminal.

Dual Channel Analog Output* (8)

The Analog Output module provides two channels of analog output, one for each of up to two scales connected to the terminal. The channels may be selected to provide either a 0 to 10 V or a 4 to 20 mA analog output signal. The output is the result of a 16-bit digital to analog conversion.

PROFIBUS Interface* (9)

The JAGXTREME terminal with the PROFIBUS interface module is a fully L2-DP compliant device which can be used with a wide range of PROFIBUS compatible devices. This module provides the process control engineer with the ability to access weight information, status of the scale, and to download a setpoint or tare weight. The Profibus option has been fully certified by the Siemens Profibus Test Center.

Dual Analog Scale (A)

This option is required when interfacing analog-type load cells. A 15-volt excitation voltage is used to power up to 16 350-ohm load cells from one analog channel. The dual channel card can support a maximum of 20 load cells and up to four analog platforms. A jumper is provided to select operation with either 2mV/V or 3mV/V load cells. The terminal will operate with load cells of impedances other than 350 ohms or other mV/V specifications, but the total scale resistance must not be less than 22 ohms.

A quiet analog signal section, combined with an analog-to-digital converter and coprocessor that use METTLER TOLEDO TraxDSP filters, provides weighing and vibration rejection performance unequaled in the industry. The zero temperature coefficient is 0.15 uV/degree C. The span temperature coefficient is 6 ppm/degree C.

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When using this option, the display update rate is limited to 10 updates per second. The actual A/D conversion rate exceeds 300 cycles per second. The high-speed process allows the terminal to filter out noise while providing a weight update rate up to 50 updates per second for setpoint control and other functions.

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Chapter 1: Introduction

Model Identification

The dual channel analog scale option board has a removable EEPROM for each scale channel that stores calibration parameters for that scale channel. If an EEPROM is transferred to another board, all calibration parameters transfer as well.

A detachable seven-position terminal strip is used to terminate each analog load cell cable on the rear of the PCB. Signal, excitation, sense, and shield connections are provided with easy-to-read descriptions. Two LEDs are visible through holes in the rear panel of the PCB to indicate the status of the Analog PCB. The terminal supports up to two dual analog scale cards.

Reduced Excitation Dual Analog Scale (B)

This option is used with a protective load cell barrier to permit operation of a JAGXTREME terminal with analog load cells located in an area classified as hazardous by the National Electrical Code. It can support up to four analog platforms. The excitation voltage is lowered to 5 volts. A METTLER TOLEDO Reduced Excitation module is required for these applications. The standard terminal cannot be located inside the hazardous area as is. Purged enclosures are available from METTLER TOLEDO if the terminal must be located inside a hazardous area. The Reduced Excitation module can only support up to 12 analog load cells or a total resistance of 58 ohms. Jumpers are provided to select operation with 2mV/V or 3mV/V load cells. The terminal will operate with load cells of impedances other than 350 ohms or other mV/V specifications, but the total scale resistance must not be less than 22 ohms.

The zero temperature coefficient is 0.15 uV/degree C. The span temperature coefficient is 6 ppm/degree C. When using this option, the display update rate is limited to 10 updates per second. The actual A/D conversion rate exceeds 300 cycles per second. The high-speed process allows the terminal to filter out noise and still provide a weight update rate up to 50 updates per second for setpoint control and other scale functions.

A detachable seven-position terminal strip is used to terminate each analog load cell cable on the rear of this PCB. Signal, excitation, sense, and shield connections are provided, each with an easy-to-read description. Two LEDs are visible through holes in the rear panel of this PCB to indicate the status of the Analog PCB. The JAGXTREME terminal will support one or two Reduced Excitation dual analog scale cards.

**CIP Network Interface (ControlNET) (C)

The CIP network interface enables the JAGXTREME terminal to directly interface with a CIP network (ControlNet or Ethernet/IP). The JAGXTREME terminal interface supports both the ControlNet and Ethernet/IP network protocol utilizing the following types of message:

• Class 1, connected, scheduled messaging

• Connected, unscheduled, explicit messaging, using ControlNet Object,

Instance, and Attributes ID’s.

** Note: CIP card cannot be used with JXGA models due to ControlNet connector size.

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Other Compatible Products

RAAD Box

METTLER TOLEDO’s RAAD (Remote Addressable Analog to Digital) junction box is used to transform conventional strain gauge load cell systems into advanced sensor networks. Instead of analyzing the combined signal from every load cell in the system, the RAAD box embeds intelligence into each individual load cell, enabling you to analyze your system at the lowest level. When used with the JAGXTREME terminal, the RAAD box can detect failures immediately to help guard against costly downtime or product waste. The RAAD box can also be used with METTLER TOLEDO’s COUGAR terminal.

8624 Remote Display

The METTLER TOLEDO 8624 Remote Display allows an operator to remotely view weight and status with the JAGXTREME terminal. The 8624 connects to the JAGXTREME serial port and can be located remote from the JAGXTREME chassis.

8618 Scoreboard

The METTLER TOLEDO 8618 scoreboard allows an operator to remotely view weight with the JAGXTREME terminal. The 8618 connects to one of the JAGXTREME serial ports and can be located remote form the JAGXTREME chassis.

Printers

METTLER TOLEDO offers a family of reliable printers well suited for industrial applications. The printers connect to one of the JAGXTREME serial ports and can be located remote from the JAGXTREME chassis.

DNB Module

The METTLER TOLEDO DNB module (DeviceNet bridge) allows a PLC to access weigh and status with the JAGXTREME terminal. The DNB module connects to the JAGXTREME serial port and can be located remote from the JAGXTREME chassis.

JAGXTREME Operator Interface (JXOI)

The JXOI is an Ethernet-enabled graphic terminal with object-based programming. It is available in pedestal and panel-mount versions (graphical display only) or a harsh environment terminal version (comprised of a blind JAGXTREME terminal and a graphical display in an enclosure.)

The JXOI features a 1/4 VGA, 240 x 320 pixels, STN color display. It uses a coldcathode fluorescent backlight (CCFL). The CCFL provides high contrast and easy readability and is replaceable. The contrast is software-controlled and compensated for temperature.

The JXOI comes equipped with one RS-232 serial port with an Ethernet port and a PS/2 keyboard port. It stores the firmware and the user application in a compressed format in flash memory and then transfers them to RAM memory when the JXOI is powered on.

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Software

Chapter 1: Introduction

Software

JAGXTREME Operating System

The JAGXTREME operating system is available in four configurations. The configurations define the language of the HTML web pages and are determined by the country finish code of the terminal part number. The available configurations are:

 English/Chinese  English/French  English/German  English/Spanish

JagBASIC

JagBASIC software is standard in the JAGXTREME terminal. JagBASIC is a tool for customizing the JAGXTREME industrial scale terminal. JagBASIC programs reside along side the standard JAGXTREME terminal program. The JagBASIC interpreter runs as a separate task using the terminal’s multi-tasking operating system. This allows the custom JagBASIC program to interact with the other JAGXTREME terminal tasks and resources using the terminal’s exclusive shared memory design. For example, to monitor a scale gross weight, the JagBASIC program relates a BASIC variable to the terminal shared data variable for gross weight then uses the BASIC variable as desired. All of the shared memory in the terminal may be accessed by the JagBASIC program using this construct.

The high level of integration permits the programmer to exploit the standard functions in the JAGXTREME terminal, making it easier to implement solid solutions in record time. To print a standard ticket or report, a JagBASIC program can load data into a JAGXTREME terminal shared data variable then print by using a standard template that is designed in the terminal setup. Rather than monitoring setpoint coincidence in the JagBASIC program, a standard setpoint shared data variable can be loaded in the program then monitored by an associated JAGXTREME terminal scale task.

JAGMAX

The optional JAGMAX software enables the JAGXTREME terminal to be used in a truck stop weigh station application. With the JAGMAX software, trucks can be weighed in Idle Mode, Semi-Automatic Mode, and Automatic Mode.

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Specifications

Model General Purpose Panel Mount Panel Mount – Blind Chassis Harsh Environment/Harsh with

Dimensions

Construction Mounting Options Degree of

Protection

Ethernet

Connection

Attachable

Platforms

Display

Keypad Interfaces A/D Rate Digital

Input/Output

Maintenance

Monitoring Signal Processing Power

Requirements Setup Scripting Language Operating

Temperature Storage

Temperature Options

Approvals

10.05 in (255 mm) wide x

7.86 in (200 mm) high x 10.6 in (270 mm) deep

Column, desktop Panel Blind panel Wall, column

Designed to TYPE 4X standards Designed to TYPE 4X standards

10BASE-T. Uses crossover cable from RJ-45 Ethernet port on the back of the JAGXTREME terminal to a PC (point to-point connection) or standard cable to connect to other equipment through a hub.

4 analog, 4 POWERCELL

up to 3 POWERCELLs, 2 analog and 2 POWERCELLs, 1 PC with 1 IDNET and 1 DigiTOL

Upper display: 7 segment 0.5" (13 mm); lower display: 16-character, 5 x 7 dot matrix display 0.25" (6 mm)

TraxEMT™ Embedded Maintenance Technician system for self-diagnosis and predictive failure analysis

Analog, Dual Analog, Analog Reduced Excitation, Dual Analog Reduced Excitation, Dual Analog Output, Modbus Plus, Profibus, A-B RIO, Multifunction I/O, IDNet, POWERCELL, PCJagBASIC EDITOR, JAGMAX Truck Scale Software, HMI Pedestal or Panel, ControlNet/Ethernet IP

Class III and IIIL non-automatic weighing instruments as defined in the National Standards Commission, Document 100

10.05 in (255 mm) x 5.6 in (140 mm) at front of terminal

9.5 in (240 mm) x 4.91 in (125 mm) at the rear

8.03 in (210 mm) deep

Aluminum Stainless steel

(front panel)

2 IDNET, 2 DigiTOL®, 1 single analog and 1 single IDNET, 1 single analog and 1 DigiTOL, 1 single analog and

4 x 5 matrix tactile-feel keypad with 0-9, letters A-Z, and function keys

85 to 264 VAC with a line frequency of 47 to 63 Hz

Via embedded web server, with the front keypad or using the JagXFILES tool box.

14° F to 104° F (-10° C to 40° C) at 10% to 95% relative humidity, non-condensing

40° F to 140° F (-40° C to 60° C) at 10% to 95% relative humidity, non-condensing

90/384/EU – Non-automatic Balances and Scales

EN45501:1992 – Adopted European Standard

NTEP Certificate of Conformance No. 94-096A4

10,000 division rating and approval AM-5041

10.75 in (270 mm) x 4.91 in (124 mm) at base

10.25 in (260 mm) x 3.91 in (100 mm) c-c mounting

9.5 in (241 mm) x 5.00 in (130 mm) chassis

Designed to TYPE 1 standards CERTIFIED TYPE 4, TYPE 12

Two vacuum fluorescent displays.

Ethernet, serial, discrete, PLC, analog

>300 per second

Maximum 12 in/12 out

TraxDSP

three-stage filtering

JagBASIC (standard)

CE Conformity

89/336/EU—EMC Directive

EN55022, 1998, Class A

Weights and Measures (US)

Class III or IIIL devices

Weights and Measures (Canada)

Weights and Measures (Australia)

Graphical Display

12.62 in (321 mm) x 9.56

(242.8) x 9.42 (239.3 mm)

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Display and Keypad

Chapter 1: Introduction

Specifications

Alphanumeric Display (xA)

The JAGXTREME terminal contains two vacuum fluorescent displays and a 4 × 5 matrix tactile feel keypad in a diecast, zinc-aluminum alloy front housing.

The upper weight display is a seven-digit, seven-segment 0.5 in. (13 mm) high vacuum fluorescent numeric display used to indicate weight values. Each of the seven digits has a decimal point/comma and an annunciator associated with it. The annunciators are used to indicate gross or net weights, a preset tare value, pound or kilogram weights, the center of zero, and motion.

The lower display is a 16-character, 5×7 dot matrix, 0.25 in. (6 mm) high vacuum fluorescent alphanumeric display. Each character has a period/comma and an annunciator associated with it. This display is used to indicate tare, alternate weight units, operator prompting, errors and other messages. The first 10 annunciators are used to indicate which terminal number (1 through 6) and internal scale (A-D) are currently displayed. The remainder indicates summation and weighing range.

The lens on both the general purpose and panel-mount models are polycarbonate with hardcoating. The harsh environment model lens is polyester with hardcoating.

The keypad consists of a tactile-feel membrane switch covered with a polyester overlay. Audible beeps sound when a key is depressed. The keypad contains the numbers 0 -9 and the letters A - Z. Other function keys include Escape, Memory, Tare, Select, Clear, space, decimal point, Zero, Enter, and Function.

1-a: Display and keypad on panel-mount version of the JAGXTREME terminal

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Physical Dimensions

Panel Mount Enclosure—Alphanumeric (PA)

Two integral brackets are used to mount this unit through a flat panel. The front panel and associated panel clamping mechanism are designed to provide a TYPE 4 seal and accommodate a panel thickness from 16 to 11 gauge.

The panel-mount model measures:

• 10.05 in. (255 mm) × 5.6 in. (140 mm) at the front of the terminal

• 9.5 in. (240 mm) × 4.91 in. (125 mm) at the rear

• 8.03 in. (210 mm) deep

4XR 0.25±.01

OPEN

Abra

9.58±.06

5.12±.0

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Figure 1-b: JAGXTREME Panel Mount Model and Cutout Dimensions

Page 25

Chapter 1: Introduction

Specifications

Panel Mount Enclosure—Blind Chassis (PB)

The front of the panel mount enclosure has a blank plate to cover the electronics and to provide a method of mounting. There is no keyboard or display on the front of the unit. This allows the terminal’s use as a “blind” terminal (installed behind a panel,) sharing another JAGXTREME terminal’s keyboard and display via the Ethernet connection. The terminal enclosure designed to TYPE 1 requirements with a “blind” front panel.

The blind chassis mount model measures:  10.75 in. (270 mm) × 4.91 in. (125 mm) at the base

 10.25 in. (260 mm) × 3.91 in. (100 mm) c-c mounting  9.5 in. (241 mm) × 5.00 in. (130 mm) chassis

Figure 1-c: JAGXTREME Blind Chassis Model Dimensions

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General Purpose Enclosure (GA)

This enclosure, which is designed to provide TYPE 4X protection, is a die-cast zincaluminum alloy with an aliphatic urethane powder-coated finish. The unit is designed to sit on a flat surface or may be wall- or column-mounted with an accessory bracket kit (0917-0209). The rear cover contains grip bushings to seal all cables entering the enclosure.

The general-purpose JAGXTREME terminal model measures:

10.05 in. (255 mm) wide × 7.86 in. (200 mm) high x 10.6 in. (270 mm) deep In figure 1-d, the top views show optional wall/column brackets (P/N 0917-0209).

7.85

12.45

10.05

39°

12.31

29°

115°

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10.59

Figure 1-d: JAGXTREME General Purpose Model Dimensions

Page 27

NOTE: Units sold prior to July, 2001 may have different dimensions. Refer to the previous revision of the JAGXTREME Terminal Technical Manual for information.

Chapter 1: Introduction

Specifications

Harsh Environment Enclosure (HA)

The harsh environment enclosure is designed to provide TYPE 4 and TYPE 12 protection and is intended for applications in which the terminal is exposed to high humidity, direct washdown, or corrosive environments. It is constructed of 304L stainless steel and meets all US FDA and comparable European requirements.

A full 4-slot JAGXTREME terminal chassis is mounted inside the enclosure. All field wiring enters into the unit through cable seals that maintain the washdown protection of the enclosure. The cable seals are located at the bottom rear of the unit. Two brackets are provided for wall mount applications. An interface adapter (0917-0233) is available for column mount applications.

The harsh environment unit measures: 12.62 in (321 mm) x 9.56 (242.8 mm) x

9.42 (239.3 mm)

9.56

* Shown with wall mount brackets (included with enclosure) installed.

Figure 1-f: Harsh Environment Model Dimensions

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Harsh Environment Enclosure (JXHG)

The JXHG (harsh environment enclosure with graphic display) is comprised of a JAGXTREME chassis and a graphical display housed in an enclosure.

Dimensions: 9.42 x 12.62” x 9.56" (239.3 x 321 x 242.8 mm)

Figure 1-g

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Power Requirements

Chapter 1: Introduction

Specifications

 85 to 264 VAC with a line frequency of 47 to 63 Hz.  Power consumption -- 20 Watts maximum.  Power termination -- single three-position removable terminal strip.  The wire size range -- 12 to 16 AWG.

Note: The integrity of the power ground for equipment is important for both safety and dependable operation of the JAGXTREME terminal and its associated scale bases. A poor ground can result in an unsafe condition if an electrical short develops in the equipment. A good ground connection is needed to assure extraneous electrical noise pulses are minimized. It is important that equipment does not share power lines with noise generating equipment like heavy load switching, motor starter circuits, RF thermal heaters, inductive loads and the like.

To confirm ground integrity, a commercial branch circuit analyzer is recommended. This instrument uses a high amperage pulse to check ground resistance. It measures the voltage from the neutral wire to the ground connection and will provide an assessment of the line loading. Instructions with the instrument give guidelines about limits that assure good connections.

The power line for the JAGXTREME terminal must not be shared with equipment such as motors, relays, or heaters that generate line noise. If adverse power conditions exist, a dedicated power circuit or power line conditioner may be required.

Controller PCB

When a Division 2 approved JagXtreme is installed in an area classified as Division 2 or Zone 2/22, special AC wiring requirements must be met. See document 16088600A, JagXtreme Panel Mount Division 2, Zone 2/22 Installation Guide.

 Four discrete inputs (PAR1).  Four discrete outputs (PAR2)(5 to 30 volts DC).  The output current is 35 mA per discrete output up to 115 mA maximum total

current draw on the +5 Volts DC supply.

 Inputs can be defined as clear (return to gross), tare, print, zero, and other keyboard

functions.

 Outputs can be defined for coincidence setpoints or a variety of scale conditions.  The COM1 serial port can be either RS-232 or 20 mA current loop active transmit.

Both are available simultaneously.

 The COM2 serial port can be either RS-232 or RS-422/RS-485. This port is also

used to support a DigiTOL or UltraRes scale interface.

 Keyboard input is a standard 6-pin PS2 type mini DIN connection for a compatible

keyboard.

 The Ethernet network connection uses a RJ45 connection.

 Connections to the Controller PCB are made using four removable terminal strips.

The wire size range is 16 to 22 AWG.

 The Controller PCB stores DigiTOL scale calibration parameters in its EEPROM. If

analog load cell scale(s) are installed, the calibration parameters for each scale are stored in the EEPROM of the Analog PCB. IDNET calibration parameters are stored in

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

the base. POWERCELL (or RAAD box) parameters are stored on the POWERCELL PCB.

Temperature and Humidity

 Operating temperature: 14 to 104ºF (-10 to 40ºC) at 10% to 95% humidity, non-

condensing.

 Storage temperature: -40 to 140ºF (-40 to 60ºC) at 10% to 95% humidity,

noncondensing.

 The optional analog PCB zero temperature coefficient is 0.15 µV/ºC. Span

temperature coefficient is 6 ppm/°C maximum.

Environmental Protection

WARNING!

THE JAGXTREME TERMINAL IS NOT INTRINSICALLY SAFE! DO NOT USE IN AREAS CLASSIFIED AS HAZARDOUS BY THE NATIONAL ELECTRIC CODE (NEC) BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES.

Standards Compliance

UL and cUL Listing

Weights and Measures Approvals

The JAGXTREME terminal has been tested and complies with UL 1950 and CSA 22.2 No. 950-M89. The JAGXTREME terminal carries the UL and cUL labels.

United States

The JAGXTREME terminal meets or exceeds requirements for Class III or IIIL devices. Certificate of Conformance No. 94-096A4 was issued under the National Type Evaluation Program of the National Conference on Weights and Measures.

Canada

The JAGXTREME terminal meets or exceeds requirements for a 10,000 division rating and approval AM-5041 has been issued by statutory authority of the Minister of Industry, Science and Technology of Canada.

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Australia

The JAGXTREME terminal meets or exceeds the requirements for Class III and IIIL nonautomatic weighing instruments as defined in the National Standards Commission,

Page 31

CE Conformity

Conducted and Radiated

Chapter 1: Introduction

Standards Compliance

Document 100. The National Standards Commission has approved the JAGXTREME terminal for use with approved and compatible platforms.

Europe

The JAGXTREME terminal was submitted for approval to The Nederlands Meetindtituut (NMi) in the Netherlands. After evaluation, the JAGXTREME terminal was found to meet and/or exceed the requirements for a Class III weighing instrument. EC type approval certificate TC2618 (Revision 5) was issued by the NMi in accordance to Council Directive 90/384/EEC.

The JAGXTREME terminal conforms to the following European Union regulations:

 90/384/EU—Non-automatic Balances and Scales  EN45501:1992—Adopted European Standard  89/336/EU—EMC Directive  EN55022:1998, Class A

Emissions (RFI)

The JAGXTREME terminal meets or exceeds FCC Part 15 for conducted and radiated emissions requirements as a Class A digital device.

Radio Frequency Interference Susceptibility

The JAGXTREME terminal meets US, Canadian, and European requirements for RFI susceptibility as listed in the following table with a maximum of one display increment of change when calibrated for recommended builds.

Radio Interference Frequency Field Strength

26-1000 MHz 3 volts/meter

AC Power Line Voltage Variation

The JAGXTREME terminal meets NIST H-44, Canadian Gazette Part 1, and OIMLSP7/SP2 line voltage variation specifications as listed in the following table.

AC Power Line Voltages

Specification AC Line Voltage Line Frequency in Hz

Line Voltage Variation Minimum Nominal Maximum Minimum Nominal Maximum

NIST H-44

Canadian

OIML-SP7/SP2

100 120 130 59.5 60 60.5 108 120 132 58.8 60 61.2 102 187 204

120 220 264

132 242 264

58.8

49.0

60 50 50

61.2 51 51

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Chapter 1: Introduction

Standards Compliance

For your notes

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2 Installation

Overview

The following information provides instructions for installing and wiring the JAGXTREME terminal. This information is also found in the Installation Guide that accompanies the unit. In addition, this chapter provides information on setting the terminal's jumper and switch settings and on installing options.

Unpacking and Inspection

1. If upon delivery the shipping container for the terminal appears damaged, check

for internal damage and file a freight claim with the carrier if required.

2. If the container is undamaged, unpack the terminal from its protective package

and inspect each component for damage.

Chapter 2: Installation

Overview

3. Verify that you have the correct package contents. To install the terminal, you

need the terminal, the screwdriver provided, and these instructions. You may also need common hand tools, such as flat and Phillips head screwdrivers for the general-purpose unit and a drill and wrenches for use with the harsh environment unit. All other package contents should remain in the box.

Package contents for all JAGXTREME terminals include:

• JAGXTREME terminal • Screwdriver

• Installation Guide • Set of capacity labels

• Weights and Measures sealing

screws

• Mating connectors for the I/O port

• JAGXTREME CD-ROM with documentation

and utilities

Package contents for the panel mount and blind chassis JAGXTREME terminal also include:

• Hardware kit (*)15411600A Package contents for the harsh environment JAGXTREME terminal include:

• 2 stainless steel wall mount brackets

• 4 stainless steel bolts for attaching the wall mount brackets

• Hardware kit (*)15411500A

Package contents for the general purpose JAGXTREME terminal includes:

• Hardware kit (*)15411400A

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

Standards Compliance

UL and cUL Listing

The JAGXTREME terminal has been tested and complies with UL 1950 and CSA 22.2 No. 950-M89. The JAGXTREME terminal carries the UL and cUL labels.

Environmental Considerations

Temperature and Humidity

• Operating temperature: 14 to 104ºF (-10 to 40ºC) at 10% to 95% humidity, non-

condensing.

• Storage temperature: -40 to 140ºF (-40 to 60ºC) at 10% to 95% humidity, non-

condensing.

Environmental Protection

Power Considerations

The JAGXTREME terminal is not intrinsically safe and must not be installed in areas classified as hazardous by the National Electric Code (NEC) unless appropriate hazardous area options provided by METTLER TOLEDO are used and the installation is performed by a qualified service technician.

WARNING!

THE JAGXTREME TERMINAL IS NOT INTRINSICALLY SAFE! DO NOT USE IN AREAS CLASSIFIED AS HAZARDOUS BY THE NATIONAL ELECTRIC CODE (NEC) BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES.

 85 to 264 VAC with a line frequency of 47 to 63 Hz.

2-2 (03/05)

 Power consumption -- 20 Watts maximum.  Power termination -- single three-position removable terminal strip (panel mount)

-- integral power cord (general purpose, harsh)

 The wire size range -- 12 to 16 AWG.

The integrity of the power ground for equipment is important for safety and for the dependable operation of the terminal and its associated scale bases. A poor ground can result in an unsafe condition if an electrical short develops in the equipment. A good

Page 36

Chapter 2: Installation

Power Considerations

ground connection is needed to assure extraneous electrical noise pulses are minimized. The power line for the terminal must not be shared with equipment such as motors, relays, or heaters that generate line noise. If adverse power conditions exist, a dedicated power circuit or power line conditioner may be required.

WARNING!

USE ONLY THE POWER CORD SUPPLIED OR AN EQUIVALENT TYPE. U.S. MODELS USE UL APPROVED TYPE SJT CORD; EC MODELS USE HARMONIZED APPROVED TYPE H05VV-F CORDS.

WARNING!

IMPROPER INSTALLATION OF THE POWER CABLE WILL RESULT IN PERSONAL INJURY AND/OR DAMAGE TO THE EQUIPMENT. THE HOT WIRE MUST BE APPLIED TO "L", NEUTRAL TO "N" AND GROUND TO

CAUTION

FOR PANEL MOUNT INSTALLATIONS:

• INCLUDE A POWER DISCONNECT SWITCH IN AC POWER WIRING.

• SWITCH MUST BE WITHIN 10 FEET (3 METERS) AND EASILY ACCESSIBLE TO

OPERATOR.

• SWITCH MUST BE CLEARLY IDENTIFIED AS DISCONNECT FOR TERMINAL

POWER.

• SWITCH AND/OR CIRCUIT BREAKER MUST COMPLY WITH APPROPRIATE

ELECTRICAL CODES (FOR EC—IEC947).

FOR DESK/WALL INSTALLATIONS:

• POWER CORD PLUG MUST BE CLEARLY IDENTIFIED AS DISCONNECT FOR

TERMINAL POWER.

• POWER CORD MUST BE PLUGGED INTO OUTLET WITHIN 10 FEET (3

METERS) AND EASILY ACCESSIBLE TO OPERATOR.

CAUTION

DO NOT APPLY AC POWER TO THE JAGXTREME TERMINAL. POWER SHOULD NOT BE APPLIED UNTIL ALL INTERNAL WIRING HAS BEEN COMPLETED BY A QUALIFIED SERVICE TECHNICIAN.

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

Connecting to the JAGXTREME Terminal

Connecting the Load Cell

Make the load cell connection to the Controller PCB (DigiTOL scales), the optional Analog A/D PCB (analog load cells), or the POWERCELL I/O PCB, following the instructions provided here.

WARNING!

IF AN ANALOG SCALE IS TO BE USED AND IT WILL BE LOCATED IN A HAZARDOUS (EXPLOSIVE) AREA, SPECIAL PRECAUTIONS MUST BE TAKEN. LOAD CELLS APPROVED FOR USE IN HAZARDOUS LOCATIONS MUST BE USED AND A LOAD CELL BARRIER AND/OR A LOW VOLTAGE ANALOG PCB MAY BE REQUIRED. CONTACT YOUR AUTHORIZED METTLER TOLEDO REPRESENTATIVE FOR DETAILS ON EACH SPECIFIC APPLICATION.

CAUTION

TO AVOID DAMAGE TO THE PCB OR LOAD CELL, REMOVE POWER FROM THE JAGXTREME TERMINAL AND WAIT AT LEAST 30 SECONDS BEFORE CONNECTING OR DISCONNECTING ANY HARNESS.

CAUTION

DO NOT ATTACH AN ANALOG LOAD CELL TO THE DIGITOL SCALE INPUT ON THE CONTROLLER PCB COM2. DO NOT ATTACH A DIGITOL SCALE TO THE ANALOG LOAD CELL INPUT ON THE OPTIONAL ANALOG A/D PCB. DOING SO MAY RESULT IN DAMAGE TO THE LOAD CELL OR PCB.

Analog Load Cell Connections

The maximum cable length for analog load cell connections to the terminal depends on the total scale resistance (TSR) of the scale base. To calculate TSR:

Load Cell Input Resistance (Ohms)

TSR = —————————————————

#Load Cells

The chart below gives recommended cable lengths based on TSR and cable gauge.

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Recommended Maximum Cable Length

TSR (Ohms) 24 Gauge*

(feet/meters)

350

87 58 35

800/243.84

200/60.96 100/30.48 70/21.336

20 Gauge

(feet/meters)

2000/609.6 600/182.88

300/91.44 190/57.91

16 Gauge

(feet/meters)

4000/1219.2

1000/304.8

500/152.4

350/106.68

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Chapter 2: Installation

Connecting to the JAGXTREME Terminal

The following diagrams describe analog load cell terminal strip wiring for standard 6wire cable and standard 4-wire cable.

Standard 6-wire Cable

-EXC

-SEN

0 0 0 0 0

-SIG

Shield

+SIG

+SEN

+EXC

4-wire Cable

0 0

0 0 0 0

* If an increase in load results in a decrease in weight display, reverse the signal wires (+SIG and −SIG).

-EXC

-SEN

-SIG

Shield

+SIG +SEN +EXC

UltraRes and DigiTOL Load Cell Connections

The maximum recommended cable length for all DigiTOL bases is 50 feet (15 meters). The following diagram describes DigiTOL load cell terminal strip wiring.

JAGXTREME Terminal COM2 or COM4*

TXDB

RXDB

DigiTOL B/P Base

Gnd Blue 7

TXD+ Red 1

TXD- White 4

RXD+ Black 8

RXD- Yellow 6

+20V Green 5

Shield

Chassis Ground

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

*When interfacing a DigiTOL or UltraRes base to COM4 (available on the optional Multifunction PCB), W2 must be set for 20V.

Enhanced DigiTOL J-Box Connections

Use the following table to determine the cable gauge and recommended distance between the JAGXTREME terminal and the Enhanced DigiTOL J-Box.

Cable Gauge Cable Distance

6 cond. 24 AWG

Up to 150 feet

(45.72 meters)

*6 cond. 20 AWG

Up to 300 feet

Part Number

510624370

14264100A

510620370

(91.44 meters)

*6 conductor 16 AWG cable can also be used. The maximum cable distance remains 300 feet (91.4 meters).

The following diagrams describe DigiTOL terminal strip wiring.

JAGXTREME Terminal

COM2 or COM4*

TXDB

RXDB

Gnd Blue TB2-12

TXD+ Red TB1-2

TXD- White TB1-3

RXD+

RXD-

Black TB1-5

Yellow TB1-4

Enhanced DigiTOL J-Box

+20V

Green TB2-10

Chassis Ground

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Chapter 2: Installation

Connecting to the JAGXTREME Terminal

POWERCELL Connections (Non-Hazardous Area POWERCELL Applications)

Recommended maximum cable distance is 900 feet (274.32 meters) for all nonhazardous applications regardless of the number of cells (16 or 20 gauge wire). The following shows the connection to a RAAD box, MTX, or CMOS J-Box.

JAGXTREME Terminal

RAAD Box, MTX,

or CMOS J-Box

COM A

COM B

GND

+20V*

+20V

GND

+VA

+VB

+VC

External power connector Pin 1 is +V and Pin 2 is ground.

POWERCELL Connections to DigiTOL Scales with NMOS POWERCELLs and Pit Power Supplies

For applications in which the POWERCELL PCB is connected to a DigiTOL Scale with NMOS POWERCELLs, the JAGXTREME terminal must be wired with the auxiliary power supply (P/N 0917-0168 for 100/110/120 VAC operation, 0917-0169 for 220/240 VAC operation).

INDICATOR A

Auxiliary Power Supply

PIT PS 1

PIT PS 2

INDICATOR B

PIT PS 3

PIT PS 4

The purpose of the auxiliary power supply is to provide two identical circuits, each with a 24 VDC power supply output capable of driving up to two pit power supplies. Each pit power supply can drive a maximum of 12 load cells. As shown above, the INDICATOR A and B inputs are connected to the pit PS outputs. The two circuits are completely isolated. The only exception is the same 24 VDC power supply output being used for pit PS1 and 3. The second 24 VDC supply is shared between pit PS2 and 4.

If only one channel is needed, INDICATOR A must be used.

The W1 jumper is located on the printed circuit board in the auxiliary power supply. The W1 jumper enables and disables the circuit that senses voltage at the INDICATOR B

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

input. If this circuit is enabled (W1 removed) and input voltage at pin 5 of both INDICATOR A and B is not present, the 24 VDC output at pit PS 1, 2, 3, and 4 will be turned OFF. If only the INDICATOR A input is being used, jumper W1 must be inserted shorting both pins.

Connect the JAGXTREME terminal to the auxiliary power supply as follows:

JAGXTREME

Terminal

POWERCELL PCB

Auxiliary Power

Supply

Indicator A

Scales 1 and 2

COM A

COM B 4

Gnd 2

+20 V 5

If a second JAGXTREME terminal exists, the interface cable between the second terminal and the auxiliary power supply would be wired the same. However, the interface cable would plug into the auxiliary power supply at INDICATOR B. The W1 jumper on the auxiliary power supply must not be shorting the two pins together.

Replacing an Existing 8146 or 8530 on a DigiTOL Scale having an Auxiliary Power Supply and Pit Power Supply(s)

Wire the JAGXTREME terminal POWERCELL PCB to the auxiliary power supply as shown previously. The home-run cables plugged into pit PS 1, 2, 3, or 4 can be left as is.

Shield wire must be connected to chassis ground or "GND" terminal at the JAGXTREME terminal end for reliable operation.

You can purchase this adapter harness (0900-0284) or cut the base cables and wire directly to the terminals.

Replacing an Existing 8530 on a DigiTOL Scale with a Pit Power Supply and not having an Auxiliary Power Supply

An auxiliary power supply must be supplied. Wire the JAGXTREME terminal POWERCELL PCB to the auxiliary power supply as shown previously. Plug the homerun cable from the 8530 into pit PS 1.

Replacing an Existing 8146 or 8530 on a DigiTOL Scale if a Second Scale Is Present

The POWERCELL PCB should be programmed for two scales (Scale 1 + Scale 2 = 24 load cells maximum). The home-run cable(s) should be plugged into pit PS 1 (and pit PS 2 if a second home-run cable exists).

Replacing an Existing 8146 or 8530 on a DigiTOL Scale if a Third Scale Is Present

The first JAGXTREME terminal with a POWERCELL PCB should be wired as indicated previously. The second terminal with a POWERCELL PCB should be wired into INDICATOR B of the auxiliary power supply and the home-run cable going to the third scale should be plugged into pit PS 3 or 4.

Home-Run POWERCELL PCB Cable Maximum Length

The maximum cable distance from the pit Power Supply to the JAGXTREME terminal POWERCELL PCB depends on the number of POWERCELLs, home-run cable gauge,

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Chapter 2: Installation

Connecting to the JAGXTREME Terminal

and the AC power voltage level. Use the following table to determine the cable gauge and recommended cable distance:

Home-Run Cable Distance

Number of RAAD

Boxes

1 2 2 3 3

Number of CMOS

or MTX Cells

4 6

8 10 12

20 Gauge

(Feet/Meters)

900/274 712/217 475/144 332/101

237/72

16 Gauge

(Feet/Meters)

900/274 900/274 900/274 878/267 644/196

High Precision Base Cable Connections

The maximum recommended cable length for IDNET bases is 300 feet (90 meters.) The following diagram describes IDNET cell terminal strip wiring.

JAGXTREME Terminal

IDNET (High Precision)

I/O Port Connector

+32 VDC Blue B B

+12 VDC Gray C C

GND Pink H H

RXD+ Brown D D

IDNET (High Precision)

Adapter Harness (0900-

0284)

IDNET (High

Precision)

Base

Serial Port Connections Controller PCB

Note: Keyboard wedges and other non-keyboard devices are not supported.

M ETTLER TOLEDO

LNK

T/R

TXD+ Green A A

RXD- White F F

TXD- Yellow J J

Refer to the following diagrams for proper cable connections to the JAGXTREME terminal’s serial ports COM1 and COM2. COM1 and COM2 are located on the Controller board, which is positioned in the top slot.

The COM1 and COM2 terminal strips will accommodate wire sizes from 16 to 22 AWG. The terminal strips may be removed to facilitate wiring. Removal of the terminal strips permits easier viewing of the terminal designations printed on the board back plate.

KEYBOAR

+5V

OUT1

OUT2

OUT3

OUT4

IN 1

IN 2

IN 3

PAR 2 PAR 1 COM 1 COM 2

IN 4

232

GNDTR

G N D /CLT-

T+R+R-

232

GND

422/485

T+T-R+

R-

+20V

CONTROLLER

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

For enclosures using the passthrough cable grips, you must pass the cable through the grip, grommet, and housing before wiring to the

connector.

COM1 20 mA (Controller PCB Serial Port)

The following diagram and table describe COM1 pin-to-pin cable connections using a 20 mA loop. The maximum recommended cable length for 20 mA interfacing is 1000 feet (300 meters).

JAGXTREME Terminal COM1

0 0 0

JAGXTREME

TXDA

RXDA

Gnd Signal Ground (Active Current Loop Transmit -)

CLTX+ Active Current Loop Transmit + CLRX+ Current Loop Receive + CLRX- Current Loop Receive -

8860 8623 8614

Terminal

COM1

TXDA RXDA

⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯

8616 8619

8618 9323 9325

GND 18 10 12 9

CLTX+

16 8 11 8 CLRX+ ⎯ ⎯ ⎯ ⎯ CLRX− ⎯ ⎯ ⎯ ⎯

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Chapter 2: Installation

Connecting to the JAGXTREME Terminal

COM1 RS-232 (Controller PCB Serial Port)

The following diagram and table describe COM1 pin-to-pin cable connections using an RS-232 cable. Maximum recommended cable length is 50 feet (15 meters).

JAGXTREME Terminal COM 1

0 0 0 0 0

CLRX+

CLRX-

JAGXTREME

Terminal COM1

TXD RS-232 Transmit

RXD RS-232 Receive

GND Signal Ground

CLTX+

Pin Connection for METTLER TOLEDO Devices Using COM1 RS-232

8863 8846

8867

8806

8807

8808

8845

8856

8857

8860

8861

8865

9323-TB2

9325-TB2

8624

8618

TXDA 3 2 3 2 InputCom

RXDA 2 3 2 ⎯ ⎯

GND 5 7 7 3 RS232 Input

CLTX+ ⎯ ⎯ ⎯

CLRX+ ⎯ ⎯ ⎯

CLRX− ⎯ ⎯ ⎯

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

COM2/COM4 RS-232 (Controller PCB Serial Port)

The following describes COM2 pin-to-pin cable connections using an RS-232 cable and the connections to COM4 when an optional Multifunction I/O PCB is installed. The maximum recommended cable length for RS-232 is 50 feet (15 meters). Maximum recommended total distance for RS-422 and RS-485 is 2000 feet (600 meters).

JAGXTREME Terminal COM2/COM4

The COM4+20 V terminal voltage output is determined by the W2 jumper on the Multifunction I/O PCB.

JAGXTREME

Terminal COM2

RXDB

0 0 0 0 0 0 0 0

TXD RS-232 Transmit RXD RS-232 Receive

GND Signal Ground

TXD+ RS-422/485 Transmit + TXD- RS-422/485 Transmit RXD+ RS-422/485 Receive + RXD- RS-422/485 Receive -

+20 V +20 VDC Supply

Pin Connection for METTLER TOLEDO Devices Using

COM2 RS-232/RS-485

8806 8807 8808

8844 8845 8857

8846

8867

8863 8617-TB2

9323-TB2 9325-TB2

8618

8861 8865

TXDB 3 2 3 2

⎯

⎯ 3 2 ⎯ ⎯

GND 7 7 5 3 TXD+ ⎯ ⎯ TXD− ⎯ ⎯

⎯ RS-485B RS-485A

RXD+ ⎯ ⎯ ⎯ RXD− ⎯ ⎯ ⎯ +20 V ⎯ ⎯ ⎯

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Discrete Wiring

For more information see the section entitled Inputs in Appendix 2 at the back of this manual.

For more information see the section entitled Outputs in Appendix 2 at the back of this manual.

Chapter 2: Installation

Connecting to the JAGXTREME Terminal

The Controller PCB contains four discrete input and four discrete output connections.

PAR 1 Input Connections

The input connections must be referenced to ground. A switch or relay contact may be used to make this connection. The remote device should hold the input at logic ground for at least 100 ms. Scale functions are performed when the input is held to ground (leading edge triggered). The maximum recommended cable length between the remote device and the JAGXTREME terminal is 10 feet (3 meters).

Each of the four PAR 1 inputs can be configured for different remote inputs including input from the keypad for remote print, unit switching, alternate scale selection, or template selection. Polarity (switch to ground or open a ground connection to initiate remote input) can also be selected.

PAR 1 Terminal

Figure 2-g: Input Wiring Example

When the JagMAX software is used, the terminal reserves inputs one and two for use with the optional traffic light controller. The terminal reserves input three for an optional pushbutton to return the terminal to local control. (Used only remotely operated installations.)

IN 1 Remote Weigh Mode Pushbutton* IN 2 Remote Re-Weigh Mode Pushbutton* IN 3 ESC from Remote Controller

(Reserved but used only for remotely operated

installations)

*See optional traffic light controller wiring diagram.

Figure 1-r: Input Wiring Example

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

PAR 2 Output Connections

Each of the four PAR 2 outputs can be configured to announce Setpoints 1 through 12 coincidence. The 12 setpoint outputs can be configured to request either Feed or Fast Feed, or announce setpoint tolerance status. The standard number of outputs is 4. Eight additional outputs are available if a multifunction PCB is installed.

PAR 2 outputs can be configured to announce “current scale status” conditions such as:

• Net or Gross Mode • Gross Zero

• Motion • Over Capacity

• Under Zero

Outputs are negative-true, open collector type. PAR 2 outputs can be referenced to the 5 volt supply available on the PAR2 connector

or can sink up to 35 mA of current and have a maximum voltage of 30 volts DC from an external source. The maximum cable length between the remote device and JAGXTREME terminal is 10 feet (3 meters).

PAR 2 Terminal

GND

JAGXTREME

PAR 2

+5V

OUT1 IN1

OUT2 IN2

OUT3 IN3

OUT4 IN4

GND GND

Output Wiring Example

- NC

PLC Input Wiring Example

PLC Sourcing

Input Card

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Chapter 2: Installation

Connecting to the JAGXTREME Terminal

Optional JagMAX Software

When using the optional JagMAX software, the terminal reserves the first three outputs for use with the optional traffic light controller, and the fourth is reserved to indicate the center of zero for the summation scale for Canadian applications.

OUT 1 Entrance Traffic Light* OUT 2 Exit Traffic Light* OUT 3 Truck On Alarm Output* OUT 4 Sum scale center-of-zero light

*See optional traffic light controller wiring diagram.

IN1 IN2 IN3 IN4

Figure 1-s

YEL

GRN

BLU

VIO

Optional

Optional Multifunction I/O PCB Serial and Discrete Connections

METTLER TOLEDO

RXD

DCD

BLK

OUT1 OUT2 OUT3 OUT4 GND

+5V

BRN

RED

ORG

WHT/BLK

WHT/ORG

WHT/RED

WHT/BRN

Traffic Light Controller (90382800A)

Traffic Light Controller Wiring Diagram

This section gives proper cable connections to COM 3, COM 4, PAR 3, AND PAR 4 which are located on the optional Multifunction I/O PCB.

TXD

DTR

GND

CTS

RTS

DSR

TXD

RXD

GND

RXD+

TXD-

TXD+

RXD-

+VOUT

IN OUT

1234567

GND

MULTIFUNC

COM 3 COM 4

PAR 3 PAR 4

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

COM3 Interconnect Wiring

COM3 supplies all inputs and outputs to allow full handshaking and modem interfacing. The COM3 port is only available with the optional Multifunction PCB. When interfacing COM3 to devices other than those listed for COM2 RS-232, refer to the documentation for the particular device for handshaking needs and suggested wiring. The following general interconnect options are offered for the 9 and 25 pin connectors.

COM3 With Full Handshaking

COM3 DB25 DB9 DCE

DCD

⎯ ⎯

RXD 2 2** **This connection is only required for devices that input data to

the terminal, such as devices that send ASCII “C, T, P, Z, or U”.

TXD 3 3

DTR 6 6

GND 7 5

DSR 20 4

RTS 5 8

CTS 4 7

⎯ ⎯

COM4 Interconnect Wiring

The wiring instructions for the COM2 serial port apply to COM4 on the Multifunction PCB. Refer to the section presented earlier entitled COM2/COM4 RS-232 (Controller PCB Serial Port) to interface COM4 to DigiTOL scales and printers.

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PAR 3 Discrete Input Port

Each of the eight PAR 3 inputs can be configured for different remote inputs including input from the JAGXTREME keypad (Tare, Clear, Zero, Select, Escape, and Enter). PAR 3 inputs can also be configured for remote print, unit switching, alternate scale selection, or template selection. Polarity (switch to ground or open a ground connection to initiate remote input) can also be selected.

The wiring instructions for the PAR 1 discrete inputs apply to PAR 3 on the Multifunction PCB. Refer to the section entitled PAR 1 Input Connections for wiring details.

PAR 4 Discrete Output Port

Each of the eight PAR 4 outputs can be configured to announce Setpoints 1 through 12 coincidence. The 12 setpoint outputs can be configured to request either Feed or Fast Feed, or to announce setpoint tolerance status. PAR 4 outputs can also be configured to announce “current scale status” conditions such as:

• Net or Gross Mode

• Gross Zero

Page 50

Connecting the Power Cable

Chapter 2: Installation

Connecting to the JAGXTREME Terminal

• Motion

• Over Capacity

• Under Zero

The +VOUT terminal supplies a jumper selectable voltage of +5, +12, or +20 VDC. The wiring instructions for the PAR 2 discrete outputs apply to PAR 4 on the

Multifunction PCB. Please refer to the section entitled PAR 2 Output Connections for wiring details.

A power cord is provided with the general purpose and harsh environment JAGXTREME terminals. Connection to the panel mount JAGXTREME terminal must be made at installation. The AC power connection must be wired as follows for harsh and generalpurpose models:

Note: Some regions and/or power cords may use different color codes than shown.

Power Connection for Harsh and General Purpose Terminal

Power Connections for Panel-Mount Terminal and Blind Panel-Mount Terminal

The terminal strip will accommodate wire sizes from 12 to 16 AWG. The wire size used must meet all local and national electrical codes. On panel-mount models, you must secure the wiring with a cable tie as a strain relief. Cable ties are supplied loose. If the power terminal strip is removed from the terminal, reinsert it until it is completely seated in the jack at the rear of the enclosure.

Shown with option kit, 0917-0333.

An auxiliary chassis ground screw is located at the lower right corner of the power supply cabinet. This ground connection is provided for surge voltage protection applications and for chassis ground. On panel mount models (JXPx) you must connect a safety ground to this screw.

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Installing the General Purpose Model

Chapter 2: Installation

Installing the General Purpose Model

Dimensions:

• 10.05 in. (255 mm) wide x 7.86 in. (200 mm) high

• 10.6 in (270 mm) deep

1. Place the terminal at the operating site. Refer to the illustrations on this page

and the next when following the directions provided here.

2. Remove the four screws securing the rear access cover to the main housing

using a Phillips head screwdriver.

3. With the rear access cover removed, you can now make connections to the

unit. (Refer to the illustration and table below for suggested wire connections.)

4. Pass the cables that enter the enclosure through an appropriately sized cable

grip before connecting the wires.

5. Tighten the cable grip to provide a water-tight seal around the cable after re-

securing the back cover. This allows any internal cable slack to be received through the cable grip.

6. Connect a PS/2 type keyboard, if desired, using an optional external keyboard

connector kit.

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METTLER TOLEDO JAGXTREME Terminal Technical Manual

7. You can now make the electrical connections.

C or D

Reference Letter Suggested Cable

A Serial I/O Cables (Except DigiTOL)

PLC I/F Cabling

B Analog Load Cell Cabling

DigiTOL Load Cell Cabling

C Ethernet RJ-45 Category 5

D QWERTY PS/2

General Purpose Model Wiring Connections and Cable

To make keyboard and/or Ethernet connections to the general-purpose model, follow these steps:

1. Remove the plugs from the back of the JAGXTREME terminal.

2. Remove the cap from the grip bushing assembly (supplied in the shipping kit that

accompanies the harsh environment and general purpose JAGXTREME terminals).

3. Route the cable end through the cap of the grip bushing.

4. Route the cable end through the grip bushing.

5. Assemble the bushing to the appropriate hole in the access cover.

6. Plug in the cable to the appropriate port (Ethernet or keyboard) on the JAGXTREME

terminal.

7. Reassemble the access cover to the JAGXTREME terminal.

8. Tighten the grip bushing cap to the grip bushing.

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Installing the Panel Mount Model

Chapter 2: Installation

Installing the Panel Mount Model

Dimensions (Panel Mount):

• 10.05 in. (255 mm) x 5.6 in. (140 mm) at the front of the terminal

• 9.5 in. (240 mm) x 4.91 in. (125 mm) at the rear

• 8.03 in. (210 mm) deep

4XR 0.25±.01

Open

9.58±.06

5.12±.06

1. Refer to the illustrations provided.

2. Cut an opening 9.58 in. (243.3 mm) × 5.12 in. (130 mm) to accommodate the

terminal. The tolerance for the panel cutout is ±0.06 in. (0.15 cm).

3. Using the Allen wrench included, remove the four retaining set screws (A) located at

the rear of the enclosure in the top and bottom mounting plate grooves.

4. Remove both mounting plates (B).

5. Insert the terminal through the panel opening from the front until it is flush against

the panel. Confirm that the terminal is installed right side up.

6. Slide the top and bottom mounting plates back in the grooves. Push them flush

against the panel from the back. The flared end of the plate should contact the back of the panel.

7. Holding the unit in place, replace the four set screws and tighten until the unit is

secured and the front panel gasket is compressed.

8. Inspect the front of the terminal for a good seal to the front of the enclosure.

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9. You can now make the electrical connections. (Ethernet and keyboard connections

can be made directly to the Controller PCB.)

Installing the Blind Panel Mount Unit

Panel Mount Enclosure—Blind Chassis (PB)

The front of the panel mount enclosure has a blank plate to cover the electronics and to provide a method of mounting. There is no keyboard or display on the front of the unit. This allows the terminal’s use as a “blind” terminal (installed behind a panel,) sharing another JAGXTREME terminal’s keyboard and display via the Ethernet connection. The terminal enclosure has a NEMA 1 or IP30 rating with a “blind” front panel.

The blind chassis mount model measures:

 10.75 in. (270 mm) × 4.91 in. (125 mm) at the base  10.25 in. (260 mm) × 3.91 in. (100 mm) c-c mounting  9.5 in. (241 mm) × 5.00 in. (103 mm) chassis

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Installing the Harsh Environment Enclosure

Chapter 2: Installation

Installing the Harsh Environment Enclosure

Dimensions: 9.42 (239.3 mm) in x 12.62 in (321 mm) x 9 in (228.6 mm)*

Opening the Harsh Environment Terminal

*Refers only to JAGXTREME harsh environment enclosures manufactured after July 15,

2001.

1. Disconnect power.

2. Locate the two slots on the bottom lip of the front of the harsh environment

enclosure.

3. Gently insert the blade of a slotted screwdriver into one of the slots and press

inward (toward the enclosure). This releases a pressure tab that allows the access panel of the enclosure to open slightly.

4. Repeat steps 2 and 3 for the other slot.

5. Remove the access panel away from the enclosure. The access panel is connected

to the Controller PCB by a cable and cannot be removed without disconnecting the cable. You should be able to access the unit with the front panel connected.

6. With the access cover removed, you are now ready to make connections to the

unit. The illustration and table that follow describe the recommended wiring connections.

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C or D

B (load cells) B (load cells)

C or D

Mounting the Harsh Environment Terminal

Power cord

Reference Letter Suggested Cable

A Serial I/O Cables (Except DigiTOL)

PLC I/F Cabling

B Analog Load Cell Cabling

DigiTOL Load Cell Cabling

C Ethernet Cabling RJ-45 Category 5

D QWERTY Keyboard PS/2

1. Locate the two mounting brackets that came in the JAGXTREME terminal package.

2. Mount the brackets using the four stainless steel screws supplied with the unit.

Refer to figure below and note the correct positioning of the brackets. The slotted holes must protrude beyond the enclosure and the bracket tabs must point toward the front as shown.

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* Shown with wall mount brackets (included with enclosure) installed.

3. Tighten the brackets to the back of the enclosure (torque 25 inch pounds 2.83

N•m).

4. Using the dimensions above, prepare the mounting surface to accept the enclosure.

The mounting surface and brackets must be able to support 45 lb (20 kg).

Chapter 2: Installation

Ethernet Connection

5. Place the enclosure on the mounting surface and secure with appropriate fasteners.

You can now make the electrical connections.

The JAGXTREME terminal can be connected to LAN, WAN, automation or enterprise systems using ETHERNET, a standard network hardware platform.

The ETHERNET connection on the rear of the JAGXTREME terminal Controller PCB is designed for an RJ45 connector. METTLER TOLEDO recommends using Category 5 cable, which provides unshielded, four twisted pair cable.

Depending upon the equipment to which the JAGXTREME terminal will be connected, either a “crossover” or standard cable is required.

• When connecting directly between a PC and a JAGXTREME terminal (point to point

connection), a crossover cable is used.

• To connect the JAGXTREME terminal to other equipment through a hub, a standard

cable is normally used as the hub provides the crossover connections. Refer to the specifications of the hub used to determine if a crossover cable is required.

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JAGXTREME Terminal Jumper and Switch Settings

Jumper and switch settings for the Controller PCB, Analog PCB, and optional AllenBradley RIO PCB are described in the following sections.

Controller PCB

Jumpers and switches on the Controller PCB should be set as follows:

Status Leds

EEProm

Setup SW

Figure 2-j: Controller PCB

CAL SW Pushbutton is used when new software is downloaded to the JAGXTREME

terminal or to perform a Master Reset and to override SW 1 (below) and allow entry to setup.

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Setup SW When switch 1 of switch block SW2 is ON, then access will be denied to Setup (also referred to as the Legal-for-Trade jumper). When SW2 is ON, the access to test mode is enabled. This overrides a JagBASIC program that has taken control of the keyboard and keypad.

LED A Indicates that the processor is running LED LNK indicates that the Ethernet link is established LED T/R indicates traffic across the Ethernet link

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Analog Load Cell PCB

*14093000A *14485300A (Reduced Excitation Version)

U28 on the Analog PCB must be “A” revision or newer to be used with JAGXTREME terminal software versions “C” or newer. Kit 0901-0392 must be ordered to supply U28 in “A” revision or newer to upgrade an existing Analog Load Cell PCB.

Chapter 2: Installation

JAGXTREME Terminal Jumper and Switch Settings

Jumpers on the Analog PCB should be set as follows:

Figure 2-k: Analog Scale PCB

• W1 should be OFF for 3 mV/V, ON for 2 mV/V. W1 is ON when the jumper is inserted

over the two male pins.

• W2 must be ON.

• W3 (address) should be positioned to address the specific Analog PCB you are

working with. If a single analog scale is used, you must position W3 so you can read the letters B1 under the jumper. If two analog scales are present, address the second Analog PCB as B2 as shown in the following diagram:

Figure 2-l: Analog Scale PCB — W3 Expanded View

• W4 and W5 should be set to the jumper over pins 2 and 3.

• W6 (interrupt) should be positioned as shown so the designation I7 can be read

directly above the jumper.

• The Test 1-10 must be left OPEN for normal operation.

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Single Channel Analog Load Cell PCB

Jumpers on the Single Channel Analog Load Cell PCB should be set as follows:

*15345400A *15360200A (Reduced Excitation Version)

EEPROM

Bd Address #2

U26

B1 B3

Bd Address #1

Scale 1

Figure 2-m: Single Channel Analog Load Cell PCB

Shown above as 2M V/V

W1 jumper inside analog can with removable lid.

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Scale 1

Figure 2-n: Single Channel Analog Load Cell PCB

W1 should be OFF for 3mV/V, ON for 2mV/V. W1 is on when the jumper is inserted over

the two male pins. W3 (Bd Address) should be positioned to address the specific Analog Load Cell PCB

you are working with. If a single analog scale is used, you must position W3 so you can read the letters B1 under the jumper. If two analog scales are present, address the second Analog PCB as B2 as shown in the above diagram.

If a dual channel Analog PCB and a single channel PCB are present, address the dual channel Analog PCB as B1 and the single channel Analog PCB as B3.

Page 62

Scale

Dual Channel Analog Load Cell PCB

*15290700A *15360100A (Reduced Excitation Version)

Note: If a POWERCELL fails, the weight display will blank.

Channel 1

EEPROM

Channel 2

EEPROM

JAGXTREME Terminal Jumper and Switch Settings

Jumpers on the Dual Channel Analog PCB must be set as follows:

U26 U25

Chapter 2: Installation

W1 and W2 jumpers inside analog can with removable lid.

B1 B3

Scale 2

Scale 1

Figure 2-o: Dual Channel Analog Load Cell PCB

Shown above as 2M V/V

W1W2

Figure 2-p: Dual Channel Analog Load Cell PCB

W1 should be OFF for 3mV/V, ON for 2mV/V for Scale 1. W1 is on when the jumper is

inserted over the two male pins. W2 should be OFF for 3mV/V, ON for 2mV/V for Scale 2.

Allen-Bradley RIO PCB

W3 (Bd Address) must be positioned so you can read the letters B1under the jumper.

The Allen-Bradley PCB has three jumpers. W2 and W3 must be installed. W1 must be installed in the “I3” position.

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POWERCELL PCB

Jumpers on the POWERCELL PCB should be set as shown below:

*W9 is shown in the “internal” position meaning that the POWERCELL I/F PCB is using the internal power supply to power the CMOS load cells. If the application contains more than 14 POWERCELLs, an External Power Supply (P/N 0917-0240) must be used.

**W10 is the line termination jumper. It should be set if there is a single homerun cable with the JAGXTREME terminal at the end of the cable.

*** W5 jumper is removed if you have two scale cards, such as an Analog Card or an MMR (IDNET) Card and the POWERCELL Card. The W5 jumper should be installed on the MMR (IDNET) Card.

Figure 2-q: POWERCELL PCB

MMR (IDNET) PCB

Jumpers on the High Precision Module should be set as follows:

Figure 2-r: MMR (IDNET) PCB

W1 ON W2 OFF W3 = ON, W4 = OFF (Scale 1) W3 = ON, W4 = ON (Scale 2 PCB)

Analog Scale PCB - W3 Jumper in B1 Position W5 =OFF Only Scale PCB, W5 = ON Two IDNET PCB’s, One Set = ON, One Set = OFF

W6 17 (as shown in PCB drawing) W7 OFF W8 OFF

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Multifunction I/O PCB

Chapter 2: Installation

Installing Options

Jumpers on the Multifunction I/O PCB should be set as shown below:

Figure 2-s: Multifunction I/O PCB

W1—must be set for the desired voltage that the selected PAR 3 and PAR 4 parallel outputs will

be referenced to through 10 K ohm pull-up resistors resident on the Multifunction PCB. It is also the voltage that will be present on the V OUT terminal of PAR 3. The choices are +5 VDC, +12 VDC, and +20 VDC.

W2—selects the voltage that will be present at the +V terminal of the COM4 Port. The choices are +5 VDC, +12 VDC, and +20 VDC. Select +20 VDC when connecting a DigiTOL scale base to COM4.

W3—ON, test (unused)

Installing Options

W4—OFF W5—ON, test (unused) W6—IRQ 4 W7—ON W8—ON

JAGXTREME terminals may be ordered with options already installed at the factory. Options may also be ordered separately and installed in the field. Remember when installing options that the Controller PCB must always be in the top slot. The remaining slots are for optional boards and can be used interchangeably.

Figure 2-t: JAGXTREME Terminal Option Panel Slots

CAUTION

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC DEVICES.

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It is not necessary to use great force to push the PCB into the slot. Turning the thumb screws will help draw the PCB into its socket.

Chapter 2: Installation

Apply Power

To install JAGXTREME terminal options:

1. Disconnect all power to the terminal

CAUTION

REMOVING OR INSTALLING BOARDS WITH POWER APPLIED MAY RESULT IN DAMAGE TO ALL CIRCUIT BOARDS. REMOVE POWER

2. Remove the rear cover of a general-purpose model by removing the four screws

securing the cover to the housing. For harsh environment enclosures, remove the front cover as described previously in this chapter.

3. Choose the available slot where the option will be installed, then remove the blank

panel assembly by turning the two thumb screws counter-clockwise until the panel assembly comes off.

4. Evenly align the edges of the PCB option board assembly in the grooves on each

side of the board slot and slide the board into the JAGXTREME terminal.

5. Gently press the PCB into the open slot with your hand until it is seated.

6. Turn the thumb screws clockwise to secure the panel assembly into the unit.

Tighten these with your hand; a tool is not necessary.

THEN WAIT FOR AT LEAST 30 SECONDS PRIOR TO REMOVING OR INSTALLING BOARDS.

Apply Power

Following the connection of all external wiring, configuration of circuit board jumpers, and installation and configuration of option boards, power may be applied to the JAGXTREME terminal. Visually inspect the terminal to verify that these steps have been properly carried out, and then apply power

WARNING!

VERIFY POWER, NEUTRAL, AND GROUND WIRES ARE CORRECT AT THEIR SOURCE PRIOR TO APPLYING AC POWER. FAILURE TO DO SO MAY RESULT IN BODILY INJURY.

On general-purpose models, power is applied by plugging the line cord into a properly grounded AC power outlet. On panel or chassis mount models, power is applied by turning on the AC power switch for the power distribution system.

WARNING!

AC POWER SOURCES MUST HAVE PROPER SHORT CIRCUIT AND OVER CURRENT PROTECTION IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL REGULATIONS. FAILURE TO PROVIDE THIS MAY RESULT IN BODILY INJURY.

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Power-up Sequence

See the appendix for information on loading software and power-up error messages and actions.

The software revision level is shown in the lower display area during power-up.

The JAGXTREME terminal goes through a series of self-tests when it is turned on. These tests confirm normal terminal operation. The power-up sequence is as follows:

1. All segments of the display windows are lit, verifying operation of all segments. The

display shows dashes [---] in the upper display while the terminal performs internal diagnostic self-tests on memory and identifies optional boards that are installed. The terminal also checks the location of setup parameters and memory fields. If these have been moved or changed, an error message will appear before displaying the software part number.

2. After a delay, the terminal displays the software revision level and advances to

normal operation mode.

3. Next, the terminal tests communication with the load cell. The terminal displays

weight when successful communication is established. If the JAGXTREME terminal is unable to establish communication, an error is displayed.

4. Finally, if enabled, the JAGXTREME terminal power-up timer counts the minutes and

seconds remaining before the terminal advances to normal operating mode. Powerup timer configuration is discussed in Chapter 3.

The basic power-up sequence requires approximately 20 seconds. The power-up sequence is analogous to the time required to “boot” a personal computer.

Scale Build Determination

Minimum Increment Size for Bench and Portable Single DLC Scale Bases

If a standard, recommended scale build is used for your application, you can proceed to Chapter 3: Programming and Calibration. If a nonstandard build is desired or if the analog scale input is used with a mechanical lever system conversion, the minimum increment size for the scale base must be determined before calibration.

Consult the DLC Bench Scale Serial Plate or Technical Manual for the capacity and increment size. POWERCELLs used with the POWERCELL PCB have a minimum allowable increment size of 5 lb. Standard truck scale applications use an increment size of 20 lb (10 kg). If these increment sizes differ for legal-for-trade applications using the POWERCELL load cell, consult with the presiding government agency.

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Minimum Increment Size For Optional Analog Scale Input

Chapter 2: Installation

Scale Build Determination

Minimum increment size selection for an analog scale input is determined by calculating microvolts per increment for the desired build. To calculate microvolts per increment:

1. Solve the following equation for µV per increment (assumes using a standard

analog load cell interface module with a 15 V excitation).

Increment Size × cell output × 15000

µV per Increment = ————————————————— Load Cell Capacity × Ratio

Increment size, scale capacity, and load cell capacity must be measured in the same weight units, lb or kg. If the variables are listed in kg units, multiply by

2.2046 to convert to lb units. Load cell output is rated in mV/V (millivolts per volt of excitation), marked on the load cell data tag. METTLER TOLEDO load cells are typically 2 mV/V; others range from 1 mV/V to 4.5 mV/V. Load cell capacity is the rated capacity marked on the load cell data tag. Ratio is the number of load cells in the system or total lever ratio (if scale is a mechanical lever system conversion).

2. Calculate total increments by dividing calibrated capacity by increment size.

3. Use the microvolt build table that follows to determine if the µV per increment

calculated in step 1 is within the range allowed for the total number of increments calculated in step 2. These parameters have demonstrated stable builds but smaller minimum µV per increment and larger total number of increments are possible.

Microvolt Build Table

Maximum µV per Increment Total Number of

2 mV/V 3 mV/V

43.3

26.0

21.7

17.3

13.0

10.4

8.7

6.5

5.2

4.4

3.3

2.6

2.2

1.7

1.6

1.3

1.0

0.87

0.81

0.74

0.65

0.58

0.54

0.52

63.3

38.0

31.7

25.3

19.0

15.2

12.7

9.5

7.6

6.4

4.8

3.8

3.2

2.5

2.4

1.9

1.5

1.3

1.2

1.1

0.95

0.84

0.80

0.76

Increments

600 1,000 1,200 1,500 2,000 2,500 3,000 4,000 5,000 6,000 8,000

10,000 12,000 15,000 16,000 20,000 25,000 30,000 32,000 35,000 40,000 45,000 48,000 50,000

Minimum µV per

Increment

5.0

3.0

2.5

2.0

1.5

1.2

1.0

0.75

0.6

0.5

0.375

0.3

0.25

0.2

0.18

0.15

0.12

0.1

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The JAGXTREME terminal should never be programmed for less than 0.1 µV per increment. The JAGXTREME terminal CANNOT be calibrated for builds that exceed the maximum µV per increment listed in the microvolt build table.

Sample Calculation

1. Refer to the following example of µV per increment calculation for a Model 2158

floor scale installation. Scale Capacity 5000 lb

Increment Size 0.5 lb Load Cell Capacity 2500 lb Number of Cells 4 Cell Output 2 mV/V Excitation Voltage 15 VDC

2. Use the formula from step 1 to calculate the µV per increment.

µV per Increment: ———————————— = 1.5 µV/inc.

0.5 lb × 2 mV / V × 15000

2500 lb × 4 load cells

Seal the Enclosure Weights and Measures Applications

Panel Mount Enclosure

3. Divide scale capacity by increment size to determine total number of increments.

5000 lb —————— = 10,000 total Increments

0.5 lb

4. Check the microvolt build table to see that 1.5 µV per increment build is within the

acceptable range for 10,000 increments. It is, so this is an acceptable build.

After setup is complete, most legal-for-trade applications require sealing the enclosure so modifications cannot be made. If the terminal is not used for legal-for-trade applications, skip this section. Make sure SW2-1 (setup access) is ON before sealing the enclosure.

1. Screw one through-hole sealing screw into the hole labeled “CAL” on the rear of the

Controller PCB and two more into the threaded holes directly above, below and to the left of the “CAL” opening. (Refer to the illustration on the next page.)

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2. Tighten the screws and run a wire seal through the holes in the screw heads.

3. Apply the lead seal.

4. Remove the two top screws near the front of the enclosure one at a time and

replace them with special through-hole sealing screws.

Page 70

General Purpose Enclosure

Chapter 2: Installation

Seal the Enclosure - Weights and Measures Applications

5. Screw a third sealing screw into the unused hole adjacent to the right side screw.

6. Run a wire seal through the holes in the heads of the screws.

7. Apply the lead seal.

Figure 2-p: Sealing Panel Unit

1. Screw a special through-hole sealing screw into all three holes at the top of the rear

cover plate.

Harsh Environment Enclosure

2. Tighten the screws and run a wire seal through the holes in the heads of the

screws.

3. Apply the lead seal.

1. Sealing holes are located on the left and right sides of the bottom of the enclosure.

2. With the front door firmly seated on the enclosure, run a wire seal through the door

and tab holes.

3. Apply the lead seal.

4. Repeat for the opposite side.

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For your notes

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Chapter 3: Programming and CalibrationGeneral Information

---`

3 Programming and Calibration

To program and calibrate the JAGXTREME terminal, you must enter setup (program) mode from the front panel of your terminal or via the embedded web server. (When the terminal is

Note: If you are using a JAGXTREME terminal with the optional JagMAX software, follow the instructions in this chapter for configuring the terminal and then refer to the chapter on settin application-specific parameters for JagMAX.

up the

powered up, it comes up in run mode by default.) This chapter provides instructions for programming and calibrating the terminal from the front panel. Please refer to Chapter 4 of this manual if you wish to program and calibrate the terminal using the embedded web server.

Upon entering setup mode, you will find a series of program blocks that allow you to set the various parameters, which dictate how the terminal will work. (Refer to the chart on page 3-7 for an overview of these program blocks.)

Note: Whether you choose to program the terminal from the front panel or using the embedded web server, you should refer the information in this chapter as it provides important information about each of the program blocks.

General Information

Front Panel Display

The JAGXTREME terminal can be programmed using the keypad on the front panel of the terminal. The keypad consists of numeric keys 0 through 9, which contain alphabet characters and symbols, a decimal point (.), a space (SP) and eight function keys containing graphic symbols.

The front panel also contains an upper and lower display. In run mode, the top display shows the current gross or net weight values with annunciators that indicate the status of the display and the weighing mode (NET or GROSS). In setup mode, the bottom display shows the name of the program block or sub-block or a display prompt requesting an action by the programmer.

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Key Functions

Chapter 3: Programming and CalibrationGeneral Information

The numeric keys are used to input numeric entries such as threshold values and scale capacity. They are also used for alphanumeric entries unless a PC type keyboard is installed.

The FUNCTION key is used to enter setup mode and access the program blocks. Depending on the JAGXTREME terminal’s setup configuration, the FUNCTION key is also used for Switch Units, Recall Tare, and Recall Gross.

The SELECT key is used to scroll through a list of choices. As the SELECT key is pressed, programming items appear in the lower display area.

The ENTER key is used to complete a response. Press ENTER after you have used the numeric keys to input data or the SELECT key to display an option.

The ESC key is used to exit the current location. The parameters you have configured prior to pressing ESC are saved when you exit. Each time you press ESC, you exit back to the previous level of setup. You may have to press ESC several times to return to a desired location.

Pressing the CLEAR key clears the last character of a response and allows you to re-key the response. This is similar to the backspace key on a computer keyboard.

Pressing the ZERO allows you to back up in the current program block and return to the previous step if you are in the first two levels of setup. The ZERO key does not function when you are beyond the second level in setup.

The TARE key is not used in setup mode. In normal operating mode, it is used to perform a pushbutton tare if that function is enabled in setup.

The MEMORY key is not used in setup mode. In normal operating mode, it is used to access memory functions, depending on the JAGXTREME terminal’s setup configuration, including Prompt List, Consecutive Number, Enter Setpoint, Time, Date, and Alibi Memory.

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Accessing Setup

Chapter 3: Programming and CalibrationGeneral Information

The terminal is shipped from the factory with the legal-for-trade switch (S2-1) set in the ‘OFF’ position. Upon powering up the terminal, you should be able to directly enter setup mode.

1. Plug the terminal in. It will go through a power-up sequence during which time the lower

display will first read [METTLER TOLEDO], followed by the software number, and then [lb GROSS] on the lower display and [0.000] on the upper display.

2. Press the FUNCTION key then the SELECT key until [Enter Setup?] is displayed. If the

[Enter Setup?] prompt is not displayed, try the following steps:

• Remove AC power.

• Remove the controller board and set S2-1 to the off position, or

• Push in the CAL switch while entering setup.

• Replace the controller board or option board.

• Apply power to the terminal and repeat steps 1 and 2.

• Perform a master reset.

Note: Use anti-static protection straps whenever touching electronics boards.

Note: Entering setup will terminate a JagBASIC program.

Setup also can be accessed from the HTML (web) pages by clicking on the "PROGRAM MODE" button on the left side of the screen. However, entering setup in the HTML pages can only be accomplished if the JagBASIC is program stopped.

3. Press ENTER. The first program block, [Scale Interface], should be displayed. Once

[Scale Interface] is displayed, press ENTER to open this block or press SELECT to move to the next program block.

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Navigating

Chapter 3: Programming and CalibrationGeneral Information

To move through the various program blocks and sub-blocks:

1. Press SELECT to scroll through the program blocks. When the desired block is displayed,

press ENTER to open it.

2. Program blocks contain sub-blocks that handle specific areas of functionality. Once you

are in a program block, press the SELECT key to move through the sub-blocks. Use the ENTER key to confirm your parameter option selection in the sub-blocks.

3. After configuring a sub-block, the terminal proceeds to the next sub-block. When you

finish configuring the last sub-block in a program block, the terminal proceeds to the next program block. Continue through each program block until you have finished configuring each one.

4. To return to normal operation after configuring the parameters in each sub-block, press

ESC several times until the prompt [Exit Setup?] is displayed.

5. Press ENTER to confirm that you want to exit setup mode.

6. If you do not wish to exit, press SELECT to choose another program block within setup

mode.

7. To protect the setup parameters from being changed once you have configured them,

power-down the terminal and set S2-1 to the ON position.

You can exit your position in a program block by pressing ESC several times at any time. Arrows in the upper display indicate your position within a program block. See the table below. (These arrows are also shown on the program block overviews in this manual.) You can also exit setup from the HTML (web) pages by clocking on the "Run Mode" button the left side of the screen.

Arrows Block Position

1 Arrow g 2 Arrows gg 3 Arrows ggg 4 Arrows gggg

You are in Setup Mode, top level. You are in a Program Block. You are in a sub-block. You are configuring an element within a sub-block.

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Audible Messages

Refer to the section of this manual on programming the Application Environment program block for instructions on enabling and disabling the beeper.

Reset to Factory

Note: You cannot reset a single value or specify only a few of the sub-block values.

Note: Using the reset option is the same for all program blocks except the Diagnostics program block.

Chapter 3: Programming and CalibrationGeneral Information

The JAGXTREME terminal has a system of audible beeps that give immediate feedback for each keystroke and terminal response. These audible messages can be programmed ON or OFF in setup. The terminal is programmed at the factory with the audible messages OFF and the alarm beeps ON.

Beep Description Indication

One short beep A key has been pressed and recognized. One long beep The keystroke(s) you have entered are invalid. Three quick beeps The entry is acknowledged and function is performed.

The last sub-block in each program block is Reset to Factory. Selecting Y(es) at the [Reset to Factory?] prompt returns all parameters in the current block to the original factory settings.

The Diagnostics block has a Master Reset option that lets you reset all parameters in all blocks, including or excluding the Scale Interface program block. Refer to the section entitled Diagnostics Program Block at the end of this chapter. The default values for all program block parameters are listed in the appendix.

To reset the program block parameters:

1. Press ENTER at the [Reset to Factory] prompt. The terminal responds with the prompt

[Are You Sure?]

2. Press SELECT to display [Y(es)] to confirm that you want to reset the terminal to the

original factor settings. Press ESC to exit the sub-block.

3. Press SELECT to continue to the next program block. Use caution when resetting the

values for the Scale Interface program block as all calibration values will be reset.

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Configuring Terminals With Multiple Scales and a Summing Scale

NOTE: Each internal scale calibration must be selected prior to entering setup.

Chapter 3: Programming and CalibrationGeneral Information

A JAGXTREME terminal can operate with one, two, three or four scales connected, as well as with the sum of the scales connected. It is possible to combine analog and DigiTOL scales. (Specific combinations are provided in the Specifications Table in Chapter 1.) The terminal is programmed for multiple-scale operation as follows:

1. Determine which scale is currently displayed. The cursor beneath the lower display will

indicate which scale is selected. If a JAGXTREME terminal was previously programmed as a one-scale terminal, scale A should be displayed.

2. Enter setup mode and access the Scale Interface program block for scale A. Configure

the [# INTRNL SCL]S parameter in the Scale Type sub-block as 1, 2, 3, 4 or 5, depending on how many scales you will be using. This allows you to select the next scale (Scale B) from the home position (outside setup mode) and another scale as a summing scale.

3. Finish configuring and calibrating scale A. Exit from setup.

4. From the home position, press SELECT until scale B appears in the lower display. Press

ENTER to select scale B. The upper display will show weight from scale B. If no previous calibration exists for scale B, the upper display will show dashes.

5. Configure and calibrate scale B. Do not change the parameter [# INTRNL SCLS] back to

1. Make sure [Add in Sum Y] is selected for a summing scale.

6. Exit setup. From the home position, press SELECT until the third scale is displayed in

the lower display. Press ENTER to select scale. The upper display will show dashes.

7. Configure the third scale as the summing scale (select “summing” as scale type) if you

are only using two scales. Otherwise, configure the remaining scales, configuring the last one as the summing scale (select ‘summing” as scale type.)

8. Exit setup. You can now select scale A, B, C, D or the summing scale.

3-6 (02/05)

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Alibi Memory

Chapter 3: Programming and CalibrationGeneral Information

Alibi Memory records can be accessed from the keyboard panel:

1. Press the MEMORY key and then press SELECT to scroll to the [Alibi Report?] prompt.

2. Press ENTER and the prompt [Edit Srch Key? N] will appear. To examine the most

current record in Alibi Memory, press ENTER and go to step 8. To search Alibi Memory based on a search key, press SELECT and then press ENTER.

3. The message [Date Fmt: DDMMYY] will appear momentarily to remind you that a date

search must be entered as two digits for day, two digits for month, and two digits for year. The prompt [Date?] will then appear. Enter the desired date or just press ENTER if no date search key is required. Skip to step 5 if no date search key is required.

4. The message [Time Fmt: HHMMSS] will appear momentarily to remind you that a time

search must be entered as two digits for hours, two digits for minutes, and two digits for seconds. The prompt [Time?] will then appear. Enter the desired time or just press ENTER if no time search key is required. Skip to step 5 if no time search key is required.

5. The prompt [CnNbr?] now prompts you to enter a specific consecutive number search

key. If no consecutive number search key is required, then press ENTER only.

6. The prompt [Net?] now prompts you to enter a specific net weight search key. If no net

weight search key is required, then press ENTER only.

7. The prompt [Tare?] now prompts you to enter a specific tare weight search key. If no

tare weight search key is required, the press ENTER only.

8. The prompt [Start Search Y] is now displayed. To start the search, press ENTER, to

abort the search, press SELECT to change search selection to no and then press ENTER.

9. If records are found that match the search key, then the message [NNN Record Match]

is displayed momentarily. “NNN” are the number of records that matched the search key. If no records are found, the message [No Record Match] will be displayed.

10. If a record match occurred, then the date and time of the first record found is displayed.

Press SELECT to scroll through the other fields (consecutive number, net wt, and tare wt) in this record. Press ENTER to access the next record and press SELECT to scroll through the other fields. After the last record is accessed, the display will return to normal weight mode.

3-7 (02/05)

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Program Block Overview

Chapter 3: Programming and CalibrationProgram Block Overview

The following chart shows the various program blocks and sub-blocks. Instructions for configuring each follow.

Enter Setup?

(from FUNCTION)

Scale

Interface

Market

Scale

Type

* Calibration

Unit

*Capacity

* Increment

Size

* Shift

Adjustment

*Linearity

Correction

*Calibration

* Zero

Adjustment

*Span

Adjustment

Scale Test

Add in Sum

Application

Environment

Character

Set

Language

Keyboard

Type

Scale

Time and

Date

Alternate

Weight Units

Power Up Operation

Tare

Operation

Zero

Operation

Stability

Detection

Beeper

Operation

Inhibit

Memory

Configure

Serial

Configure

Port

****

Configure

Template

Reset to

Factory

Configure

Discrete

Parallel

Inputs

Parallel Outputs

Assign

Setpoints

Reset to

Factory

Configure

Configure Consec.

Numbering

Alibi Memory

Reset to

Memory

****

Literals

****

Prompts

****

Factory

Configure

JagBASIC***

Keyboard

Display

Auto Start

Manual

Start

Lprint

Port

Sent RAM

files

Initialize

Ram Disk

Password

Maintenance

Reset to

Factory

Configure

Network

Ethernet

FTP Name-

Password

Cluster IP

PC Data

Access

Web Server

FTP Server

PLC SP Control

Reset to

Factory

Diagnostics

Memory

Test

Display

Test

Keyboard

Test

Scale

Test

Serial

Test

Parallel I/O

Test

Network

Test

Ethernet

Send BRAM

Zmodem

Send BRAM

Print Setup

Log

Reset to

Factory

Maintenance

Management

Calib Chk

Calib Mon

Calib Check

Maint Reports

Network Stats

Calib

Parms

****

Reset to

Factory

Configure

Options***

llen Bradley

***

Profibus

***

Analog

Output ***

Modbus Plus***

ControlNet

***

Reset to

Factory***

* Gravity

Adjustment

Reset to

Factory

Application

Type

Vibration Rejection

Reset to

Factory

* These menu selections are replaced by “Service Mode” and

** Multiple load cell scales only. *** These selections available with options installed.

****These menu selections can be accessed when S2-1 is on

3-8 (02/05)

its associated menu when Scale Type = IDNET.

or if the CAL push button is not pressed.

Page 80

g g g g g

Scale Interface Program Block

Scale Interface

Select Market USA, EC,

AUS, CAN, NONE

NO. of Internal Scale

1, 2, 3, 4 or 5

Units pounds, kg,

grams, t

Capacity entry

Number of weighing

intervals

Empty Scale Capture Zero Load on Cell N Capture Cell

Enable Linearity

Y(es) or No

Empty the scale

Test

weight

Enter test

weight value

Y(es) or No

Enter compensation

value

Are you sure?

Market

Scale Type

Calibration Unit

Capacity

Increment Size

Shift Adjustment*1

Linearity

Correction

Calibration

Zero

Adjustment

Scale

Test

Span

Adjustment

Add in Sum?

Gravity

Adjustment

Reset to

Factory

Chapter 3: Programming and CalibrationScale Interface Program Block

The Scale Interface program block lets you set and calibrate the features that affect weighing performance. The following diagram describes this block. Press ENTER at the [Scale Interface] prompt to access the Scale Interface program block and configure the sub-blocks.

Analog, DigITOL, IDNET, D-J Box,

Scale Type

Ures-High, Ures-Low, Pwr Cell***,

Summing, None

Location of scale connection

Low increment

entry

Mid increment

entry

High increment

entry

Capture

Zero

Capture

Zero

dd test weight enter

weight value

Capture

Span

Capture

Span

3-9 (02/05)

Multiple load cell scales (POWERCELLs, RAAD Boxes) only.

**These menu selections are replaced by “Service mode” and its associated menu when Scale Type = IDNET.

***Applies to use of RAAD box(es) 1 Appears only if DigiTOL J-Box or POWERCELL (RAAD box) selected in Scale Type sub-block.

Page 81

1. Market Sub-block

Market

(USA, EC, AUS, CAN, NONE)

Note: You can exit the setup mode any time during configuration. You may need to press ESC several times to return to the EXIT Setup? prompt, then press ENTER.

2. Scale Type Sub-block

• Scale Type

#Intrnl Scls?

(0,1,2,3,4,5)

(Analog, POWERCELL, None,

Summing, DigiTOL, DigiTOL J-

Box, UltraRes Hi

Type?

h, UltraRes Low,

IDNET

Location of Scale

Connection

Chapter 3: Programming and Calibration

The JAGXTREME terminal is factory set for the market you specified when you ordered the terminal. The Market sub-block lets you select a new country or market area and limit parameters that affect legal-for-trade programming options.

1. Press ENTER at the [Market?] prompt to access this sub-block.

2. Press SELECT until the desired market area is displayed, then press ENTER. Market

areas include:

• USA—United States

• EC—European Community

• AUS—Australia

• CAN—Canada

• NONE—disables legal-for-trade option

3. Continue to the next sub-block, or press ESC twice to exit the setup mode.

The Scale Type sub-block prompts you for the number of internal scales and type of scale that will be used.

1. Press ENTER at the [Scale Type] prompt to open the sub-block.

2. At the [# Intrnl Scls]? prompt, select the number of internal scales. Choose 1, 2, 3 or 4,

(or 5 if a summing scale is desired), depending on the number of scales connected to the terminal. NOTE: Add one number to the number of scales if a summing scale is desired. The summing scale must be “E”.

When configuring terminals with two or more scales, select the first scale (A) to calibrate by pressing SELECT (not in setup mode), then enter setup and calibrate scale A. To calibrate the second scale you must exit setup mode, select the second scale (B) with the SELECT key, then reenter setup and calibrate scale B. Follow the same procedure for any additional scales.

3. Press SELECT at the [Type?] prompt until the desired scale type is displayed, then press

ENTER. Scale types include:

• Analog • DigiTOL (bench or portable)*

• POWERCELL** • DigiTOL Junction Box (J-Box)*

JAGXTREME terminals with a single analog scale must use Board #1 (BD1). When the board is selected. The JAGXTREME terminal proceeds to the next sub-block. Setting the number of internal scales to 0 will enable the JAGXTREME terminal to operate without any internal scales.

*Do not use these selections if you are using the JagMAX application software. **Applies to use of RAAD box(es).

If Analog is Selected

Select board #1 (BD1) or board #2 (BD2), depending on the address of the Analog PCB connected to the scale. Jumper W3 on the Analog PCB determines the board address. If two analog PCBs are installed, they must have different board addresses. If two dual analog cards are installed, you may also select board #3 and board #4.

3-10 (02/05)

• None • UltraRes High*

• Summing • UltraRes Low*

• IDNET

Page 82

Chapter 3: Programming and Calibration

If POWERCELL (RAAD Box) is Selected

Example: If scale A of a two-scale JAGXTREME terminal has 6 cells and Scale B has 8 cells, Scale A would be addressed as 1 through

6. Scale B cells would be addressed as 31 through 38.

If a RAAD box is connected with four load cells as Scale #1, then the starting address for Scale A is POWERCELL #1.

1. At the [Loc? Prompt], select the address of the scale’s first cell.

2. To address the cells of a single scale or Scale A, select [PwrCell #1]. To configure

cells of the second scale (Scale B), select [PwrCell #31]. To configure cells of the third scale (Scale C), select [PwrCell#61]. To configure cells of the fourth scale (Scale D), select [PwrCell #91]. You must configure each scale of a two-scale JAGXTREME terminal separately.

3. At the [# Load Cells?] prompt, use the numeric keys to enter the number of load

cells in the scale you are configuring.

4. At the [Shift by]? prompt, select to perform the shift procedure by single load cells or

by pairs of cells (by section). Select [Cells] if there is an odd number of load cells. You must address the individual POWERCELLs or RAAD boxes through the Diagnostics program block. Proceed to the section entitled Scale Test sub-block in the Diagnostics program block.

If None is Selected

No scale is active. The JAGXTREME terminal will go to the Calibration Unit sub-block.

If DigiTOL, UltraRes High, or UltraRes Low is Selected

1. Select the Controller PCB COM port where the scale is connected.

2. Select COM2 or COM4 (if installed) then press ENTER. When the COM port is

selected, the terminal exits the setup mode and goes through the power up sequence. Re-enter setup mode to continue configuring the program blocks.

If DigiTOL J-Box is Selected

1. Select the Controller PCB COM port where the scale is connected. Select COM2 or

COM4 (if installed) then press ENTER. When the COM port is selected, the terminal exits the setup mode and goes through the power up sequence. You must reenter setup mode to continue configuring the program blocks.

2. At the [# Load Cells?] prompt, enter the number of load cells connected to the J-

Box. (1, 2, 3, or 4).

If UltraRes High is Selected

No scale is active. The JAGXTREME terminal will go to the Calibration Unit sub-block.

If UltraRes Low is Selected

No scale is active. The JAGXTREME terminal will go to the Calibration Unit sub-block.

If IDNET is Selected

At the Service Mode prompt, you may enter the service mode for the understructure.

1. Press SELECT to choose between Y(es) and N(o), allowing entry into the service

mode or to quit without changing any parameters.

2. When the appropriate response is displayed, press ENTER .

3. If you choose to enter service mode, the sequence of operation follows the normal

calibration sequence for an ID terminal. This is different from other scale types. If you are not entering service mode, the display will continue as described in the next section.

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Page 83

Service Mode

Chapter 3: Programming and Calibration

The service mode is used

• to enter weighing platform-specific parameters

• to calibrate the scale,

• to set the linearity,

• to reset the measuring cell parameters to the factory settings

Caution

The changeable parameters in the service mode are protected with certification. If the scale is set certifiable (APPROVE in program block SCALE), the ID code counter is increased by one when the changed parameters are saved. On a certified scale this corresponds to destroying the certification seal. As a result, recertification of the scale is required.

1.1 Overview of service mode

RETURN ? RESET ?

NATION ?

SCALE Parameters ?

LINEARITY ? CALIBRATION ? ADAPTION SAVE PARAMETERS ?

Exit service mode without changing the set parameters and ID code counter. Reset weighing platform parameters to factory settings, see Section 1.3.1 Country selection, see Section 1.3.2

This uses the certification specifications of the country automatically. Input the weighing platform-specific parameters certifiability, type maximum load

And resolution, see Section 1.3.3 Enter or measure linearity, see Section 1.3.4 Calibrate the weighing platform, see Section 1.3.5 Enter application-specific parameters, see Section 1.3.6 Save the selected configuration.

The abbreviations on weighing terminals ID1 Plus, ID3s and ID5 are printed in bold.

1.2 Entering and operation

1.2.1 Entering service mode

Entering service mode is described in the service manual of the connected weighing terminal.

1.2.2 Service mode operation

In service mode, only the keys for YES or NO are active; the numeric keyboard is not available for use.

= YES = NO

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Page 84

Chapter 3: Programming and Calibration

Example 1: Entering the maximum load 60 kg

CA 150 kg NO

YES

600

60. YES

CA 60 kg

Î The offered maximum load is not the desired maximum load. Answer with NO.

Î The digit 0 appears. Us NO to increase the first digit to the desired value.

Î is the desired first digit Confirm with YES Î The digit 0 appears in the second place; 60 is the desired value.

Yes

Confirm with YES

Î An additional place appears, but is not required. Answer with NO

Î 60. is the desired value.

Confirm with YES Î As a checking measure, the presently set value for maximum load is displayed Confirm with YES and move on to the next program block.

Example 2: Entering the resolution 0.005 kg

d 0.001 kg

YES

0.0

YES

0.000

0.001

0.005 YES

d 0.005 kg

Î The offered resolution is not the desired resolution. Answer with NO.

Î The digit 0 appears. Confirm with YES Î An additional 0 appears before the comma, but is not required Answer with NO.

Î The decimal point appears; Confirm with YES Î Press YES to move additional places until the number of decimal places has been reached.

Î Select the desired resolution with NO.

Î 60. is the desired value.

Confirm with YES

Î 0.005 is the desired value. Confirm with YES Î As a checking measure, the presently set value for resolution is displayed. Confirm with YES and move on to the next program block.

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Page 85

1.3 Settings in service mode

RETURN

RESET

NO YES

NO RESET

NO Y ES

RESET ALL

NO Y ES

POWER OFF

next block

Chapter 3: Programming and Calibration

1.3.1 RESET – Resetting to factory default

Î Exit the service mode block without resetting the parameters

Î Reset all weighing platform-specific parameters to the factory

setting: Platform number ? ID code counter +1, only in certifiable configuration

Î Switch off weighing terminal. After switching on again, the weighing terminal is in normal mode.

NATION

NO YES

- A -

NO YES

- ZA -

NO YES

POWER OFF

next block

1.3.2 NATIONS – Country selection

Î Select your country

NOTE After selecting your country, the national certification specifications are used automatically

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Page 86

1.3.3 SCALE PARAMETERS –Selection of the weighing platform-specific parameters.

SCALE PARAMETERS

NO YES

W+M APPROVAL

NO YES

NO W+M APPROVAL

NO YES

KA15

NO YES

KG6000

NO YES

MULTI-INTERVAL

NO YES

1 INTERVAL

NO YES

2 INTERVALS

NO YES

3 INTERVALS

NO YES

MULTI-RANGE

NO YES

1 RANGE

NO YES

Chapter 3: Programming and Calibration

1. Select certifiability

• Certifiable scale

• Non-certifiable scale

2. Select type

Scroll through the menu selections until the correct model is found and press Enter. In addition to the listed K-base models, there is a selection entitled “Special Scale”. Here it is possible to increase the weighing range beyond the normal weighing capacity of the scale model. (Bypass the “LEVER RATIO” PROMPT AND SET THE NUBER OF Ranges, the readability and the increased capacity. The increased capacity will be limited to the normal weighing range, plus the assigned PRELOAD range. For example, the KA15s has a normal weighing range of 15 kg. The Preload range for this model is 6 kg (typical). Therefore, the maximum weighing range can be set to 21 kg. It may be necessary to perform a linearity adjustment when increasing the weighing range

3. Select multi-interval or multi-range scale

The majority of K-Bases are used in the High Resolution Mode. In this mode, the selected readability remains the same throughout the entire weighing range. When used in the single range or single interval mode, there is no difference in the operation of the scale. However, these two modes operate differently when multiple ranges or intervals are selected.

• Multi-interval scale with more than one interval

When more than one interval is selected, an entry is requested for the capacity of the weighing interval, e.g., 15kg. This is followed by a request for the capacity of the first interval, e.g., 3kg. A request is then made for the readability of the first range, e.g., 0.001kg. These readabilities will differ depending on the scale model.

• Operation in the multiple interval mode

Using the above example, the selected readability will be maintained until the first range is exceeded. The readability will then switch to 0.002kg. This readability will then be maintained until the second interval is exceeded, at which time the readability will decrease to 0.005kg. If weight is removed from the scale, the finer readabilities will be displayed as the applied load is decreased through the defined intervals.

• Effect of Taring

If the selected weighing interval has been exceeded, and the readability has consequently changed, the highest readability can be regained by taring the scale. At this point the highest selected readability will be displayed until the applied load exceeds the first prescribed weighing interval.

• Multi-range scale with more than one range

When more than one range is selected, an entry is requested for the capacity of the weighing interval, e.g., 15kg. This is followed by a request for the capacity of the first interval, e.g., 3kg. A request is then made for the readability of the first range, e.g., 0.001kg. These readabilities will differ depending on the scale model.

2 RANGES

NO YES

• Operation in the multiple range mode

3 RANGES

NO YES

next block

3-15 (02/05)

• Effect of Taring

Using the above example, the selected readability will be maintained until the first range is exceeded. The readability will then switch to 0.002kg. This readability will then be maintained until the second interval is exceeded, at which time the readability will decrease to 0.005kg. If weight is removed from the scale, the coarsest readabilities achieved will be maintained until all weight is removed from the scale. For example, if 8kg was the loaded on the scale resulting in a readability of 0.005kg, and the weight was reved in incremental amounts, the readability of

0.005kg would be maintained until all weight was removed.

If the selected weighing interval has been exceeded, and the readability has consequently changed, taring the scale will not recall the finer readability. The last readability will continue to be displayed as weight is removed with the negative value of the removed load displayed. The highest readability will not be regained until the full load is removed and the stored tare value erased by taring the scale.

Page 87

Chapter 3: Programming and Calibration

- - Continu ed - -

SCALE PARAMETERS

UNIT=KG

NO YES

UNIT=LB

NO YES

UNIT=G

NO YES

CA 15KG

NO YES

Input

CAP 1

CAP 3KG

NO YES

Input

D 0.001 KG

NO YES

Input

next block

4. Select display and calibration unit

• Display in kg

• Display in lb, if permitted with certification

• Display in g

5. Select maximum load

Î Accept currently set maximum load with YES

- or –

Î Enter desired maximum load and confirm with YES

6. Define weighing ranges

(*only applicable for multi-range and multi-interval scales).

Î Display for information: Weighing range 1. Î Accept currently set value for the first weighing range with YES

- or –

Î Enter the desired value for the first weighing range and confirm with Yes

7. Select Interval value

Î Accept currently set interval value for the first weighing range with YES

With multi-range or multi-interval scales, the interval value of additional weighing ranges is determined automatically by the weighing terminal.

- or –

Î Enter the desired interval value for the first weighing range and confirm with Yes

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Page 88

LINEARITY

Chapter 3: Programming and Calibration

Note

The ERR_Rx message appears if one of the settings or a combination of settings was not permissible; x represents the weighing range. In this case, the program jumps back to Step 1.

1.3.4 LINEARITY – Measuring or entering the linearity

The linearity error can be compensated for in two ways:

• Via manual entry – for this, record the displayed weight value for the linearity weight before

linearization and while still in normal weighing mode.

- or –

• Via measuring the supplied linearity weight.

Linearization should be performed with half of the selected maximum load.

NO YES

ENTER LIN VALUES

NO YES

ENTER LIN CAP

NO YES

7.500 KG

NO YES

Input

ENTER DISPL CAP

NO YES

7.500 KG

NO YES

Input

1. Linearization via manual entr

Enter linearity point or weight

Î Accept currently set linearity weight, e.g. half-load with YES

- or - Î Enter desired linearity weight.

Enter linearity deviation

Î Accept displayed weight value with YES

- or - Î Enter the weight value displayed when the previous linearity weight was

applied and confirm with YES

CAL LINEARITY

next block

3-17 (02/05)

Page 89

LINEARITY

NO YES

Chapter 3: Programming and Calibration

CAL LINEARITY

NO YES

SET PRELOAD

NO YES

CALIBRATION

ENTER LIN CAP

NO YES

Input

7500 KG

CALIBRATION

UNLOAD

RESET LINEARITY

NO YES

NO RESET

NO YES

RESET

NO YES

next block

YES

2. Linearization via measuring or applying the linearity weigh

Î Unload weighing platform, apply preload if available and confirm with YES

The weighing platform calibrates the zero point.

Î Prompt: Enter linearity weight

Î Enter the desired linearity weight and confirm with YES

Î Apply linearity weight to weighing platform and confirm with YES

The weighing platform is calibrated with the linearity weight.

Î Unload weighing platform and confirm with YES

3. Reset linearity compensation

Î Do not reset the linearity compensation

Î Completely reset the linearity of the weighing platform

Afterward, the weighing platform must be checked and, if necessary relinearized

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Page 90

CALIBRATION

NO Y ES

CAL INTERNAL

NO YES

SET PRELOAD

NO YE S

CALIBRATION

CAL EXTERNAL

NO YES

SET PRELOAD

CALIBRATION

1.3.5 CALIBRATION – Calibrating of the weighting platform

1. Calibrate the weighing platform internally with the in-built calibration weight.

Î Load preload and confirm with YES

The weighing platform is calibrated internally.

2. Calibrate weighing platform with external weights

Î Apply preload and confirm with YES

YES

The weighing platform calibrates the zero point

Chapter 3: Programming and Calibration

SET FULLCAP

CA 15 KG

UNLOAD

next block

NO YE S

Input

NO YE S

CALIBRATION

NO YE S

CALIBRATION

Î Prompt: Select full load.

Î If desired, use NO to enter calibration weight smaller than the maximum load and

confirm.

- or –

Î Select the maximum load with YES

Î Apply selected calibration weight to weighing platform and confirm with YES

The weighing platform calibrates the selected maximum load.

Î Unload weighing platform and confirm with YES

The weighing platform rechecks the zero point

* Refer to Example 1 on page 3-13

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Page 91

ADAPTION

NO YES

PU DELAY

NO YES

0 sec

NO YES

Input

NO YES

PU ZERO RANGE

OFF

NO YES

-2.18 %

NO YES

-2 %

NO YES

Input

NO YES

18 %

NO YES

Chapter 3: Programming and Calibration

1.3.6 ADAPTION –Setting application-specific parameters

The range adjustment for adjusting the endpoint (SPAN ADJUST), among other things, can be performed in this block. This adjustment can be performed in 2 ways:

• via manual entry – for this, record the displayed weight value for the test weight before

adjustment

- or –

• via measuring the applied test weights

1. Delay time

Î Enter additional delay time when switching on.

Depending on the environmental condition and degree of loading of the weighing platform, the system requires additional time for determining the switch-on zero point. Possible settings: 0 … 600 sec. if time delay is entered.

2. Zero-set range

Î Deactivate the zero-set range:

With this the zero-set range can be shifted over the entire weighing range; only with a non-certifiable configuration.

Î Activate the zero-set range:

The zero-set range is restricted to max. 20% of the weighing range in the certifiable configuration. (from -19 % +1 % to -1 % + 19 %) 100 % of the weighing range is available for the zero-set range in the non- certifiable configuration (from -99 % + 1 % to -1 % + 99 %)

Î Change the lower limit of the zero-set range.

Î Change the upper limit of the zero-set range.

Input

NO YES

ZERO SETTING

next block

3-20 (02/05)

Page 92

Chapter 3: Programming and Calibration

ADAPTION

NO YES

ZERO SETTING

NO YES

STANDARD

NO YES

OPEN

NO YES

AUTOZERO

NO YES

OFF

NO YES

GROSS ONLY

NO YES

GROSS+NET

NO YES

AZM 0.5d

NO YES

AZM 1.0d

NO YES

3. Select zero-set range

• Zero-set range of ± 2 % of the weighing range.

• Zero-setting over the entire weighing range is possible, but is only permissible in the

non-certification configuration.

4. Activate/deactivate zero-point correction

• Automatic zero-point correction deactivated, but is only possible in the non-

certifiable configuration.

• Automatic zero-point correction activated.

• Automatic zero-point correction for gross value.

• Automatic zero-point correction for gross and net value.

• Effective range of the automatic zero-point correction.

Only the value AXM 0.5d is permissible in the certifiable configuration.

AZM 3.0d

NO YES

ZERO ADJUST

next block

3-21 (02/05)

Page 93

Chapter 3: Programming and Calibration

ADAPTION

NO YES

ZERO ADJUST

NO YES

ENTER ZERO CAP

NO YES

0.000 kg

NO YES

Input

CALIBRATE ZERO

NO YES

SET PRELOAD

NO YES

-CALIBRA T ION-

SPAN ADJUST

NO YES

ENTER SPAN CAP

NO YES

5. Zero-point shift

Note

Following a zero-point shift the weighing range must be checked again!

Via manual entry

Î Enter weight value with sign and confirm with enter.

A positive sign raises the zero point, while a negative sign lowers it.

- or –

Zero-point shift with calibration

Î Apply preload to weighing platform and confirm with YES

Weighing platform specifies new zero point.

6. Range adjustment

For adjusting the endpoint

Î Prompt to select test weight

Î Accept displayed test weight with YES

15.000 kg

NO YES

ENTER DISPL CAP

NO YES

15.000 kg

NO YES

next block

Input

- or -

Î Enter test weight and confirm with YES

Î Prompt to enter previously read weight value for the test weight.

Î Accept displayed value with YES

- or -

Î Enter the read value for the test weight and confirm with YES.

Factory settings in the ADAPTION block

PU DELAY Delay time 0 sec PU ZERO RANGE Zero-set range ON Certifiable -2.18 % Non-certifiable -50 50 % ZERO SETTING Zero-set range STANDARD (± 2 %) AUTOZERO Auto zero-pt correction ON GROSS ONLY AZM 0.5d

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Chapter 3: Programming and Calibration

1.3.7 SAVE PARAMETERS – Saving the selected configuration

The ID code counter is increased by on here. On certified scales, this corresponds to destroying a certification seal. A recertification is subsequently required.

1.4 ID code counter expired

The ID code counter runs to 99. Additional certifiable configurations are no longer possible after this, and the scale can then only be operated in a non-certifiable configuration.

The following messages appear in this case: ERROR Acknowledge error message. IDENT The error message then appears in plain text.

If Summing is Selected

1. No other parameters are entered in this sub-block. In the capacity sub-block, enter

the total capacity of the summed scales. This value can be less than the total capacities of the individual scales. For a legal-for-trade summed scale, the calibration units and increment size should be identical for all scales.

3. Calibration Unit Sub-block

Calibration Unit

Units?

pounds, kg, grams,

t (metric tons)

Note: The Calibration, Capacity and Increment Size sub-blocks appear only if summing scale was selected.

4. Capacity Sub-block

Capacity

2. Continue to the next sub-block or exit the setup mode.

This sub-block lets you enter the units of measure to use when calibrating the scale and configuring capacity and increment size. Recalibration is required if you change the calibration unit.

1. Press ENTER at the [Calibration Unit] prompt to open the sub-block.

2. At the [Units?] prompt, press SELECT until the desired calibration unit is displayed,

then press ENTER. Calibration units include:

• Pounds

• Kilograms

• Grams

• Metric Tons

3. Choices are limited to the current settings for the primary and secondary weight units

specified in the Application Environment program block.

4. Continue to the next sub-block or press ESC to exit the setup mode.

The Capacity sub-block lets you enter the maximum scale capacity. The capacity is given in the calibration units.

1. Press ENTER at the [Capacity] prompt to open the sub-block.

Wgt?

acity Entry

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2. At the [Wgt?] prompt, input the desired scale capacity using the numeric keys.

3. Press ENTER to set the capacity.

4. Continue to the next sub-block or exit the setup mode.

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5. Increment Size Sub-block

Increment Size

Chapter 3: Programming and Calibration

This sub-block lets you specify the increment size for one or more weighing intervals. Increment size is the smallest change in weight value that the terminal is able to display. For example, if the increment size is specified as 0.1 then, starting at 0.0 on the scale, adding an increasing load will cause the terminal to display 0.1, 0.2, 0.3 and so on through the entire weighing range of the scale.

Number of

intervals

Note: W1, W2, and W3 on the display reflect the active weighing intervals in a multiranging configuration.

With a single weighing range configuration, the W1, W2, and W3 cursors are not used.

If two or three intervals are selected, the operation is as described above except that two or three increments are now used over portions of the weighing range. For example, consider a scale configured for two intervals with the low increment specified as 0.1 and the high increment as 0.2. The scale displays weight by 0.1 increments through the first interval until the weight reaches the “low to high” (LoHi) threshold point, then by 0.2 increments through the second interval to capacity. Increments may count by 1, 2, or 5.

There are two types of multiple increment size operation. Multiple range weighing applies to all scale bases except METTLER TOLEDO’s IDNET bases. Multi-interval weighing applies only to METTLER TOLEDO’s IDNET bases. The terminal will determine which type of operation to use according to the scale type selected in setup.

To configure the increment size:

1. Press ENTER at the [Increment Size] prompt to open the sub-block.

2. At the [Nbr of Intvls?] prompt, use the SELECT key to choose 1, 2 or 3 intervals.

If 1 Interval Selected

At the [Low?] prompt, enter the low increment size (0.00001-100).

If 2 Intervals Selected

1. At the [Low?] prompt, enter the low increment size (0.00001-100).

2. At the [High?] prompt, enter the high increment size (0.00001-100). The high

increment must be greater than the low increment.

3. At the [LoHi?] prompt, enter the weight value where the scale will switch from the low

increment to the high increment.

If 3 Intervals Selected

1. At the [Low?] prompt, enter the low increment size (0.00001-100).

2. At the [Mid?] prompt, enter the mid increment size (0.00001-100). The mid increment

must be greater than the low increment.

3. At the [High?] prompt, enter the high increment size (0.00001-100). The high

increment must be greater than the mid increment.

4. At the [LoMid?] prompt, enter the weight value where the scale will switch from the low

increment to the mid increment.

5. At the [MidHi?] prompt, enter the weight value where the scale will switch from the mid

increment to the high increment. The MidHi threshold must be higher than the LoMid threshold. Continue to the next sub-block or exit the setup mode.

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6. Shift Adjustment Sub-block

Shift Adjustment

Chapter 3: Programming and Calibration

The Shift Adjustment sub-block lets you adjust multiple load cells connected to a DigiTOL JBox or POWERCELL (or RAAD box) scale. NOTE: It only appears if you selected DigiTOL JBox or POWERCELL in the Scale Type sub-block.

1. Press ENTER at the [Shift Adjustment] prompt to open the sub-block.

Empty scale

Load on Cell N

Or Load On Pair N

7. Linearity Correction Subblock

Linearity Correction

Enable Linearity

Y(es) or No

2. At the [Empty the Scale] prompt, remove any weight on the platform, then press

ENTER. The display reads [Capturing Zero] as the terminal captures zero.

3. At the [Load On Cell N] or [Load On Pair N] prompt, place a test weight on the

platform that weighs approximately 50% of the scale’s capacity. The JAGXTREME terminal automatically shift adjusts the scale for the current load cell as the display reads [Capturing Cell N] or [Capturing Pair N].

4. Repeat steps 2 and 3 for each load cell/pair connected to the DigiTOL J-Box or

POWERCELL (RAAD Box). When all load cells are shift adjusted, the terminal indicates [Shift Complete]. Continue to the next sub-block or exit setup.

Linearity correction lets you calibrate the scale using reference weights at mid-scale and fullscale ranges. Linearity correction allows for compensation of the non-linear performance of a load cell(s) or weighing system. If linearity correction is enabled, the calibration process requires additional steps. The terminal must be calibrated or recalibrated after you enable linearity correction.

1. Press ENTER at the [Linearity Corr] prompt to open the sub-block.

2. Select [Y(es)] to enable or [N(o)] to disable linearity correction. Continue to the

next sub-block or exit the setup mode.

8. Calibration Sub-block

Calibration

Empty the scale

Note: The prompts that follow the Empty the Scale

prompt will be depend on if you are calibrating the scale

ith or without linearity

correction.

Calibration involves emptying the scale then placing a known test weight on an empty platform and allowing the JAGXTREME terminal to capture values for zero and span. You can calibrate a scale with or without linearity correction. The JAGXTREME terminal prompts you through the calibration.

If you are calibrating two internal scales, you must have two scales selected (Scale Type subblock), then exit the setup mode after the first scale is calibrated. After exiting, select the second scale. Finally, enter setup mode to calibrate and set the other parameters associated with the scale.

Without Linearity Correction

1. Press ENTER at the [Calibration] prompt to open the sub-block.

2. At the [Empty the Scale] prompt, remove any weight on the platform, then press

ENTER. The terminal automatically captures zero and the cursor moves across the lower display indicating the operation is in progress.

3. At the [Add Test Weight] prompt, place on the platform a test weight equaling the

scale’s capacity or another practical weight. Press ENTER.

4. A minimum of 20% of scale capacity is necessary for calibration; METTLER TOLEDO

recommends 60 to 100%. A calibration error will result if insufficient weight is used.

5. At the [Wgt?] prompt, input the amount of weight you added in step 3. Press

ENTER. The terminal automatically captures span and the cursor moves across the lower display indicating the operation is in progress.

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6. When the display reads [Calibration Successful], continue to the next sub-block or

exit the setup mode.

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9. Zero Adjustment Sub-block

Zero Adjustment

Chapter 3: Programming and Calibration

With Linearity Correction Enabled

1. Press ENTER at the [Calibration] prompt to open the sub-block.

2. At the [Empty the Scale] prompt, remove any weight on the platform then press

ENTER. The terminal automatically captures zero and the cursor moves across the lower display indicating the operation is in progress.

3. At the [Add MidScale Wgt] prompt, place a weight on the platform equaling between

35% and 65% of the scale’s capacity.

4. At the [Wgt?] prompt, input the amount of weight you added in step 3. Press

ENTER. The terminal automatically captures mid-scale.

5. At the [Add FulScale Wgt] prompt, place weight on the platform equaling at least

90% of scale capacity or as much as is practical. Press ENTER.

6. At the [Wgt?] prompt, input the amount of weight you added in step 5. Press

ENTER. The terminal automatically captures full scale and the cursor moves across the lower display indicating the operation is in progress.

7. When the terminal indicates [Calibration Successful], press ENTER. Continue to the

next sub-block or exit the setup mode.

The zero value is the scale-empty reference as determined during calibration. The Zero Adjustment block lets you re-establish this value to compensate for any change since the last calibration. The scale must be empty before resetting the zero value.

Empty the scale

10. Span Adjustment Subblock

Span Adjustment

Enter test weight value

11. Scale Test Sub-block

Span Adjustment

1. Press ENTER at the [Zero Adjust] prompt to open the sub-block.

2. At the [Empty the Scale] prompt, remove any weight on the platform and press

ENTER. The terminal automatically captures zero and displays the message [Zero Adjusted]. Continue to the next sub-block or exit the setup mode.

The Span Adjustment sub-block lets you make minor span adjustments without completely recalibrating the scale.

1. Place a test weight on the platform and press ENTER at the [Span Adjust] prompt to

open the sub-block.

2. At the [Add Test Weight] prompt, enter the amount of weight placed on the platform

in step 1.

3. The terminal captures the new span. When finished the terminal displays the

message [Span Adjusted]. Continue to the next sub-block or exit setup.

This sub-block lets you view the actual weight on the scale without exiting setup. The top display will show the actual weight on the scale platform.

Enter test weight value

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12. Add in Sum Sub-block

Add in Sum?

Chapter 3: Programming and Calibration

This sub-block allows you to include the selected scale’s weight in the summing scale.

1. Select [Y(es)] to include the scale in the sum.

2. Select [N(o)] to exclude the scale from the sum.

Yes or No

13. Gravity Adjustment Subblock

Gravity

Adjustment

Geo Val?

This sub-block allows you to enter a factor to compensate for gravitational differences between the factory calibration location and where the scale is currently located. If on-site calibration has already been performed, leave this value set to the factory default. When you access the Gravity Adjust sub-block, the current value is displayed.

14. Reset to Factory Sub-block

Reset to Factory

Reset to Factory returns all parameters in the current block to the original factory settings.

1. Press ENTER at the [Gravity Adjust] prompt to open the sub-block. The display

reads [Geo Val?] and shows the current adjustment value.

2. Press ENTER to accept the current factor or to enter a new gravitational factor. Use

the GEO table in the appendix to determine the appropriate constant.

3. Return to the first sub-block or exit setup mode.

1. Select [Y(es)] to return all parameters to the original factory settings.

2. Select [N(o)] to retain the new parameters.

Yes or No

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Using the JAGXTREME with IDNET Bases

Note: The JAGXTREME terminal does not support “open mode” operation of the IDNET bases.

Service Mode for IDNET Bases

The following procedure is for use with multi-range K-base only. By following the sequential steps listed below, you can calibrate a typical multi-range K-base with a JAGXTREME terminal. Note: For calibrating other compatible scales such as the PR/SR, PM/SM or others, see the appropriate menu. For more specific information on K-bases (IDNET bases), you should refer to the documentation for the specific base with which you are working.

The service mode for IDNET bases is used for:

• Input of parameters specific to the weighing platform after replacement of the measuring

• Calibration of the base with the calibration weight built into the measuring cell or

• Adjustment of linearity

• Resetting of the measuring cell parameters to the factory setting

• Clearing of a previously assigned scale number.

Chapter 3: Programming and CalibrationUsing the JAGXTREME with IDNET Bases

cell

externally by loading the base with the required weights

An IDNET base can generate three different types of communications errors and a general function failure indication during Service Mode operation. They may be cleared by pressing the ENTER or ESC keys.

JAGXTREME IDNET Calibration procedure

Use the procedure described on the next few pages to configure the JAGXTREME scale interface for use with IDNET bases.

The SERVICE mode is navigated by using a combination of the SELECT and ENTER keys as responses to the various displayed menu prompts.

The SETUP mode is entered by pressing the FUNCTION key. (SW2-1 is off).

To begin:

Press the FUNCTION key.

The SWITCH UNITS block appears only if unit switching is enabled in the Application Environment program block.

• SWITCH UNITS

Press the SELECT key.

If CAL VALUES is selected, the contents of a counter will be displayed [IDENTCODE =] which indicates the number of times the scale has been calibrated if it has been configured as “Legal for Trade” (APPROVED). Non-certified scales will only show [-- --] following

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• CAL VALUES

Page 100

Chapter 3: Programming and CalibrationUsing the JAGXTREME with IDNET Bases

[IDENTCODE =]. This selection will also show the software version installed in the K-cell. The ESC key must be used to exit this menu step.

Press the SELECT key.

ENTER SETUP?

If SELECT is pressed, the display will return to the normal weighing mode.

Press ENTER.

SCALE INTERFACE

If SELECT is pressed, the menu choices will be diverted to the APPLICATION ENVIRONMENT menu. (Refer to Chapter 2, Programming and Configuration, for an overview of the options available in this menu.) Use the ESC key to escape from this menu and return to the SCALE INTERFACE menu.

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