Mettler Toledo IND310drive User Manual

IND310drive
Terminal
User’s Guide
(10/05)
R03
© METTLER TOLEDO 2005
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of METTLER TOLEDO.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
Copyright 2005 METTLER TOLEDO. This documentation contains proprietary information of METTLER TOLEDO. It may not be copied in whole or in part without the express written consent of METTLER TOLEDO.
METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.
COPYRIGHT
METTLER TOLEDO® is a registered trademark of METTLER TOLEDO. All other brand or product names are trademarks or registered trademarks of their respective companies.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE
REFINEMENTS OR CHANGES WITHOUT NOTICE.
FCC Notice
This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian Department of Communications. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense.
Declaration of conformity is located on the documentation CD.
PRECAUTIONS
READ this manual BEFORE operating or servicing this equipment and FOLLOW
these instructions carefully.
SAVE this manual for future reference.
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING!
WARNING!
TO AVOID DAMAGE TO THE PCB OR LOAD CELL, REMOVE POWER FROM THE IND310drive TERMINAL AND WAIT AT LEAST 30 SECONDS BEFORE CONNECTING OR DISCONNECTING ANY HARNESS.
CAUTION
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT AND/OR BODILY HARM.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
WARNING!
THE IND310drive TERMINAL IS NOT INTRINSICALLY SAFE! DO NOT USE WITHIN AREAS CLASSIFIED AS HAZARDOUS DIVISION 1 OR ZONE 0/1 BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES.
WARNING!
WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL COMPONENTS IN THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
Contents
Chapter 1.0 Introduction ..............................................4H1-1
Operating Overview ....................................................................5H1-1
Gross State....................................................................................6H1-1
Net State........................................................................................7H1-2
Operating Modes ............................................................................8H1-2
Weighing Processes .......................................................................9H1-2
Installation and Programming...................................................... 10H1-3
Chapter 2.0 Operating Instructions ..............................11H2-1
Security..................................................................................... 12H2-1
Metrology Switch............................................................................13H2-2
Legal for Trade Settings...................................................................14H2-2
Display Operation....................................................................... 15H2-3
General Navigation.........................................................................16H2-4
Keystroke Functions........................................................................17H2-8
Default Screen.......................................................................... 18H2-11
No Vehicle Application Operation................................................ 19H2-11
Application Operation................................................................ 20H2-11
Direct Entry Option........................................................................21H2-12
Vehicle ID Weighing......................................................................22H2-12
New Vehicle ID.............................................................................23H2-14
Temporary ID Weighing.................................................................24H2-15
Index Weighing............................................................................25H2-17
Transient Vehicle Weighing............................................................26H2-18
Outbound Process........................................................................27H2-19
Inbound Process ..........................................................................28H2-22
Commodity Function.....................................................................29H2-22
Clear and Reset Functions .........................................................
30H2-22
Clearing the Alibi & Transaction Table.............................................31H2-23
Reset ..........................................................................................32H2-23
Table Searches ........................................................................33H2-24
Table Reports...........................................................................
34H2-25
Chapter 3.0 Service and Maintenance.........................35H3-1
Service...................................................................................... 36H3-1
Cleaning and Maintenance ..........................................................
Updating Software ...................................................................... 38H3-2
37H3-1
Appendix A
Basic Weighing Concepts ..........................39HA-1
Zero.......................................................................................... 40HA-1
Tare..........................................................................................
Autotare.........................................................................................42HA-1
Keyboard Tare................................................................................43HA-2
Additive Tare.................................................................................. 44HA-2
Tare Interlocks................................................................................45HA-2
41HA-1
Sections.................................................................................... 46HA-2
Setpoints...................................................................................
Inbound/Outbound Weighing .......................................................
47HA-2 48HA-3
Net Sign Correction..................................................................... 49HA-3
One-Pass Weighing.................................................................... 50HA-3
Appendix B Application Operation Flowcharts ...............51HB-1
Vehicle ID Weighing ...................................................................52HB-3
Temporary ID Weighing ..............................................................53HB-4
Index Weighing..........................................................................54HB-5
Transient Vehicle Weighing.......................................................... 55HB-6
Chapter 1.0
Introduction
This chapter covers
Operating Overview
Installation and Programming
The IND310drive Industrial Scale Terminal incorporates the latest design innovations in vehicle weighing applications. The terminal contains functionality not available in previous generations of terminals; it employs a simple setup logic tree that will be carried across future generations of METTLER TOLEDO terminals.
The simplicity of setup and operation coupled with specific configurations for multiple applications reduces training costs and operation setup time. The enhanced software capabilities enable database storage of key information, which reduces operator error and time-consuming entries.
Information on installing, programming, and servicing the IND310drive terminal is located in the IND310drive Installation Manual and the IND310drive Technical Manual. Review all instructions and safety precautions carefully. Only authorized personnel should perform installation and service procedures. Please contact an authorized METTLER TOLEDO representative to resolve any questions not covered in this manual or associated manuals.
Operating Overview
See Appendix A, Basic Weighing Concepts for more information about basic weighing terminology.
To successfully use the IND310drive terminal's various functions, one must understand
Basic weighing terminology
Differences between gross and net states
The terminal's various operating modes and weighing processes
Gross State
The IND310drive terminal is in the gross state when a tare (the weight of a container holding the product to be weighed) has not been taken. The full weight of the items on the scale displays on the terminal.
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IND310drive User Manual
Net State
The IND310drive terminal is in the net state after a tare has been taken. Only the weight of the items on the scale after the tare is deducted displays, and the net cursor is lit.
Operating Modes
Routine operations with all vehicle features enabled in setup include four modes of terminal operation:
Vehicle ID Weighing—Uses a permanent stored Vehicle ID table to identify the
tare value of the vehicle, and then follows the steps defined by the outbound process to complete the procedure, which is also called a transaction. Vehicle ID Weighing enables the accumulation of totals based on vehicle ID.
Temporary ID Weighing—Coordinates the inbound and outbound processes
for vehicles that are not permanently stored in the Vehicle ID table through the use of a Temporary ID table. Temporary ID Weighing stores the vehicle information in the Temporary ID table and follows the inbound process. It also removes this temporary entry when the vehicle returns and follows the outbound process. Because the entry is temporary, no accumulation of totals occurs.
Index Weighing—Enables the Vehicle ID Weighing mode and Outbound
process to be condensed through the use of a special Index table that provides a single ID reference for quick multiple ID look-ups.
Transient Weighing—This mode enables weighing of vehicles that are not
part of normal operation in a manner similar to the Vehicle ID Weighing mode. Transient Weighing does not use the Vehicle ID table, so the operator must enter vehicle data. Transient Weighing transactions are not included in any totals.
Weighing Processes
There are two weighing processes:
Outbound—Completes the vehicle transaction. The gross, tare, and net weight
values are now known. Other transaction information may be collected (A1–A4 table data, Variable 1, and/or Variable 2 data). The completed transaction information is stored and can be printed.
Inbound—Enables the vehicle identification information and a stored weight
value to be collected. Other transaction information may be collected (A1–A4 table data). The inbound transaction information is stored and can be printed.
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Installation and Programming
The IND310drive Installation Manual provides detailed information about installation. This manual is included in printed format and on a CD with the initial delivery of the terminal. Installation information for the IND310drive is also available in the IND310drive Technical Manual, Appendix A.
The IND310drive Technical Manual contains advanced information for IND310drive setup and programming.
IND310drive User Manual
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IND310drive User Manual
For your notes
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Chapter 2.0
Operating Instructions
This chapter covers
Security
Display Operation
Default Screen
No Application Operation
Application Operation
Clear and Reset Functions
Table Searches
Table Reports
Security
The IND310drive supports two levels of users/passwords for setup security: Administrator and Limited. An administrator-level user can access all setup areas of the terminal. A limited-access-level user can access all areas of the setup except for the Scale and Diagnostics blocks.
The IND310drive Terminal is a simple to use, yet sophisticated terminal with flexibility of configuration to meet a variety operating requirements. The setup menu system provides the power of configuration in a user-friendly operational environment.
While reading this manual and operating the terminal, keep in mind that various functions may or may not be available and that the screens shown in this manual may vary from terminal-to-terminal based on the setup configuration.
This User Manual provides instructions for performing typical vehicle weighing operations on the IND310drive terminal. Detailed information about terminal configuration and setup is provided in the IND310drive Technical Manual.
The terminal is pre-configured at the factory with a user name of “ADMIN” and a user name of “Operator”. The pre-configured users (ADMIN and Operator) cannot be changed, only the passwords can be added or modified. The factory default passwords are null (no password). The unit as configured at the factory requires no login or password entry to enter the setup mode. All functions of the terminal will be available to all users until a password is entered. Be sure to remember the password configured for the ADMIN user. If the password is changed or forgotten, access to the setup menu will not be available. Be sure to protect the password from access by unauthorized personnel. The password provides access to the entire setup menu, unless the metrology switch is placed in the approved position.
Ensure that a password has been configured for the ADMIN user prior to
configuring any passwords for other users. Failure to configure the ADMIN user password before configuring other user passwords could result in being blocked from access to the entire system.
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IND310drive User Manual
A
p
Metrology Switch
The metrology switch (Figure 2-1), which is sealed per Weights and Measures, controls access to the scale submenu of the setup menu tree. This submenu includes functions such as calibration, filter settings, tare settings and others.
Metrology switch
The Scale submenu is accessible (may be expanded) only when the Metrology switch is in the non-approved position. If the metrology switch is in the approved position (Figure 2-2) the user may enter setup, but will be unable to enter the scale setup submenu. See the IND310drive Technical Manual for further information about the metrology switch and accessing the setup menu tree.
Figure 2-1: Metrology Switch Location
pproved
osition
Figure 2-2: Metrology Switch in the Approved Position
Legal for Trade Settings
Legal for Trade settings are accessed through the Scale submenu in the menu tree. The IND310drive operates within the weights and measurement rules associated with the Legal for Trade settings. Ensure that the appropriate legal for trade approval type is selected so that the IND310drive will display weight values in accordance with specific local weights and measures rules. See the IND310drive Technical Manual for information on how to change the Legal for Trade settings.
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Display Operation
r
A
Application operation and setup display screens include the following basic sections:
Status bar
Application area
Softkeys
IND310drive User Manual
Figure 2-3 shows the location of each of these sections.
09 Jan 2005 08:47:19
Status ba
pplication
area
Softkeys
Figure 2-3: Default Weighing Operation Screen
Status Bar
The status bar shows the terminal's status, including the active scale, weight, weighing units, date, and time.
Application Area
The application area displays the current application. For example, the application area shown in Figure 2-3 indicates that a current vehicle ID needs to be entered.
Softkeys
Softkeys are used to select application operation modes. The positioning of softkeys can be changed and functions enabled or disabled through the softkey setup page.
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IND310drive User Manual
General Navigation
Navigate in the applications and configure the IND310drive using
Softkeys Numeric keys
Application keys External Keyboard
Scale function keys Alpha keys
Navigation keys
The locations of the above listed keys and the default weighing operation screen are shown in Figure 2-4.
Softkeys
The softkey setup page is used to
Change softkey positions
Enable softkey functions
Disable softkey functions
For example, a contrast softkey can be enabled for making quick adjustments to the terminal screen’s contrast setting.
Five softkeys are located along the bottom of the display screen (see Figure 2-4). Some screens might have up to three pages of softkeys for a total of 15 possible
functions. A DOWN ARROW icon screen (to the far right of the softkey icons) indicates that more softkey selections are available. Press the DOWN arrow navigation key to display additional softkey screens. Press the UP arrow navigation key to display the previous softkey screen.
displayed on the lower-right corner of the
Default Weighing Operation Screen
Application (A) Keys
2-4
Scale Function Keys
Softkeys
Figure 2-4: Key Locations and Default Weighing Operation Screen
Numeric Keys
UP Arrow Navigation Key
Navigation Keys
DOWN Arrow Navigation Key
IND310drive User Manual
Application Keys
Application keys (A keys) are located below the softkeys (see Figure 2-4) and are labeled
A1
A2
A3
A4
The application key setup screen is used to assign specific functions to the application keys. For example, application keys could be configured to magnify the display ten times, adjust contrast, or select user-defined table information.
Scale Function Keys
Scale function keys (see Figure 2-4) are:
Select Scale—Enables the operator to select a specific scale. Press the SELECT SCALE key to switch between available scales.
Zero—Zero is the weight of the scale platform or weighbridge when it is empty. The gross zero reference is recorded during calibration. Press the ZERO scale function key to capture a new gross zero reference point if pushbutton zero is enabled in configuration and the weight is within the zero range.
Tare—Tare is the weight of a vehicle when it is empty. Tare is normally used to determine the net weight of the contents of a vehicle. Press the TARE scale function key when an empty vehicle is on the scale. The terminal then displays a zero weight. The vehicle is loaded and driven back onto the scale. The terminal then displays the net weight of the contents. Pushbutton tare must be enabled to use this key in this manner.
When the empty weight of the vehicle is a known value, enter the tare weight using the numeric keys and then press the TARE scale function key. The terminal will display the net weight of the contents of the vehicle. Keyboard tare must be enabled in order to use this key in this manner.
Print—Press the PRINT scale function key to generate a hard-copy printout of a report or of information displayed on the screen or to initiate a demand print of an assigned print template. A printer must be connected to a serial port and the terminal must be configured to match its serial port settings to the printer’s. Communication connection and configuration is necessary to connect a template or report to the selected serial port, and to define the selected template or report in configuration.
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Navigation Keys
Navigation keys (see Figure 2-4) enable navigation within the setup menu tree, setup screens, and application screens. Navigation keys include:
Up and down arrows—move the focus up or down to different setup
options within the menu tree or to different fields within setup pages. Focus is indicated by highlighted text. These keys are also used to switch to another page of softkeys.
Left and right arrows—expand (right arrow) or collapse (left arrow)
the setup options in the menu tree. These arrows also move the cursor position to a specific character in text areas, and enable left and right scrolling to view all information available on a screen.
Enter—opens the setup page for viewing and editing setup parameters.
The Enter key moves the focus from a field label to a setup value for that field. After entering a value, the enter key is used to accept new values and the focus moves to the next field label.
Numeric Keys
Use the terminal’s 12-key numeric keypad (see Figure 2-4) to enter data and commands.
To use numeric keys, position the cursor in the field (see Navigation Keys) and press the numeric keys to enter the appropriate data. Press the DECIMAL key (. key) to enter decimal points where necessary.
The CLEAR key (C key) functions like a backspace key. Position the cursor at the end of data to be deleted and press the C key. Press the C key once for each character to be deleted.
Alpha Keys
On some setup pages, softkeys and application keys function as alpha keys (see Figure 2-5) that are used to enter alphabetic characters for setup parameters such as passwords.
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