Mettler Toledo HB43-S Operating Instructions Manual
Moisture Analyzer
HB43-S
Substance A
A Substance A
88 °C
-12.48
2:54
%
MC
Overview of your HB43-S Halogen Moisture Analyzer
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Display, controls and connections of your HB43-S
No. Designation Info see
section
1 Display (example) all
2 Keypad all
3 Draft shield 2.3
4 Sample chamber 2.3/6.1
5 Heat shield 2.3
6 Sample pan support 2.3/2.4
7 Heating module 1.2/5.4
8 Inspection window and vent 5.4
9 Level indicator (level) 2.3
10 Temperature sensor 6.1
11 Halogen lamp protective glass 6.1
12 Key «Menu» 4/5
13 Key «Drying temperature» 4.4.4.1
14 Key «Ú» (Print) 4.4/5.1
15 Key «B» (for choosing method B) 4.3/4.4
16 Softkeys (context-dependent keys) 4.2
17 Key «Stop» (stop drying) 4.5
18 Key «Start» (start of drying) 5.6.8
19 Key «–>0/T<–» (Zero/Tare) 2.4
20 Key «A» (for choosing method A) 4.3/4.4
21 Key «ß» (for exiting the menu or
stopping drying)
4.2/4.5
22 Key «On/Off» 2.4/4.5
23 Active method (A or B) 4.3/4.5
24 Name of method 4.4.1
25 Display of drying time 2.4/4.4.8
26 Display of drying temperature 2.4/4.4.4
27 Display of drying result 2.4/4.5
28 Stability detector 7.1/7.2
No. Designation Info see
section
29 Symbol for calculated result 2.4
30 Status display ("User Guide") 2.4
31 Leveling screw 2.3
32 Antitheft device socket 2.3
33 Power supply receptacle 2.3
34 Power line fuse 6.2
35 Fan 1.3
36 RS232C interface connection 6.3/8.2
4 Contents
Contents
1 Getting to know your Moisture Analyzer ...................................................................................... 6
1.1 Introduction ................................................................................................................................ 6
1.2 What is the Halogen Moisture Analyzer used for ............................................................................. 6
1.3 Safety has priority ...................................................................................................................... 7
1.4 Important information about these instructions ............................................................................... 9
1.5 Disposal .................................................................................................................................... 9
1.6 Finding More Information ............................................................................................................. 9
2 Your first measurement in next to no time ................................................................................. 10
2.1 Unpacking and checking the standard equipment ......................................................................... 10
2.2 Selecting the location ................................................................................................................. 11
2.3 Setting up, leveling and connecting to power supply...................................................................... 11
2.4 Your first measurement .............................................................................................................. 13
3 How to obtain the best results .................................................................................................. 17
3.1 Measurement principle of the Halogen Moisture Analyzer ............................................................... 17
3.2 Notes on adjustment of the balance and the heating module .......................................................... 18
3.3 Optimum sample preparation ..................................................................................................... 19
4 Practical application of your Moisture Analyzer ......................................................................... 20
4.1 The operating concept and methods ............................................................................................ 20
4.2 The menu ................................................................................................................................. 21
4.3 Choosing and allocating methods from database ......................................................................... 21
4.4 Developing own methods and defining parameters ....................................................................... 23
4.4.1 Specifying name of method ........................................................................................................ 23
4.4.2 Specifying target weight of sample .............................................................................................. 24
4.4.3 Selecting the drying program ...................................................................................................... 25
4.4.4 Setting the drying temperature ..................................................................................................... 25
4.4.4.1 Setting the drying temperature directly .......................................................................................... 26
4.4.5 Temperature reduction ............................................................................................................... 26
4.4.6 Selecting the switch-off criterion .................................................................................................. 27
4.4.7 Setting time interval for free switch-off criterion .............................................................................. 29
4.4.8 Setting drying time for timed switch-off ........................................................................................ 29
4.4.9 Selecting the display mode ......................................................................................................... 29
4.4.10 Activating free factor .................................................................................................................. 31
4.4.11 Specifying free factor ................................................................................................................. 31
4.4.12 Choosing number of decimal places ........................................................................................... 32
4.4.13 Saving new method and exiting menu ......................................................................................... 32
4.4.14 Printing out records of methods .................................................................................................. 33
4.5 Performing a measurement ........................................................................................................ 33
4.6 Information on the measurement record ....................................................................................... 37
5 Basic settings of the instrument ................................................................................................ 38
5.1 Menu overview ......................................................................................................................... 38
5.2 Testing the moisture analyzer with SmartCal ................................................................................. 39
5.3 Adjusting the balance ................................................................................................................ 41
5.4 Adjusting the heating module ..................................................................................................... 43
5Contents
5.5 Selecting the dialog language ..................................................................................................... 45
5.6 System settings ......................................................................................................................... 46
5.6.1 Setting the time ......................................................................................................................... 46
5.6.2 Entering the date ....................................................................................................................... 46
5.6.3 Choosing time format ................................................................................................................ 47
5.6.4 Choosing date format ................................................................................................................ 47
5.6.5 Setting display contrast .............................................................................................................. 47
5.6.6 Setting display brightness .......................................................................................................... 47
5.6.7 How to activate the protection of menu settings ............................................................................ 48
5.6.8 Selecting the start mode for drying .............................................................................................. 48
5.6.9 Switching the printer on or off ..................................................................................................... 49
5.6.10 Defining the print interval ........................................................................................................... 49
5.7 Interface settings ....................................................................................................................... 50
5.7.1 Setting the baud rate (data transmission speed) ........................................................................... 50
5.7.2 Setting bit / parity ...................................................................................................................... 50
5.7.3 Setting the data flow control ("Handshake") ................................................................................. 51
5.8 Resetting to the factory settings ................................................................................................... 51
6 Servicing and replacing individual parts .................................................................................... 52
6.1 Cleaning the heating module and the sample chamber .................................................................. 52
6.2 Replacing the power line fuse ..................................................................................................... 53
6.3 Connecting to an external printer ................................................................................................. 54
7 If problems arise on occasion ................................................................................................... 55
7.1 Error messages ......................................................................................................................... 55
7.1.1 Input errors ............................................................................................................................... 55
7.1.2 Application errors ...................................................................................................................... 55
7.1.3 Function errors .......................................................................................................................... 56
7.2 What if...? ................................................................................................................................ 57
8 Further useful information ........................................................................................................ 59
8.1 Notes on interpretation of the measurement results and the ideal sample weight ............................... 59
8.2 RS232C interface ...................................................................................................................... 59
8.3 Application Brochure ................................................................................................................. 59
8.4 Switch-off criterion "Weight loss per unit of time" ........................................................................... 60
8.5 Technical data ......................................................................................................................... 61
8.6 MT-SICS Interface commands and functions ................................................................................. 64
8.7 Accessories, consumables and spare parts .................................................................................. 65
8.7.1 Accessories .............................................................................................................................. 65
8.7.2 Consumables ........................................................................................................................... 66
8.7.3 Spare parts ............................................................................................................................... 67
9 Index ...................................................................................................................................... 68
6 Getting to know your Moisture Analyzer
1 Getting to know your Moisture Analyzer
Please read through this section carefully, it contains important information for safe and economical operation of
your Moisture Analyzer.
1.1 Introduction
Thank you for deciding to purchase a Halogen Moisture Analyzer from METTLER TOLEDO – you have made a wise
choice. Your Moisture Analyzer is fast and reliable. It offers a high level of operating convenience and useful functions
to facilitate determination of the moisture content of your samples.
Behind your instrument stands METTLER TOLEDO, a leading manufacturer of not only balances and scales for the
lab and production, but also analytical measuring instruments. A customer service network covering the entire globe
with well trained personnel is at your service at all times, whether you are choosing accessories or require guidance
for a specific application to ensure optimum utilization of your instrument.
To ensure you make full use of the possibilities offered by your Moisture Analyzer, we advise you to read through
these operating instructions very carefully.
The operating instructions are based on the initially installed firmware (software) version V 2.00.
1.2 What is the Halogen Moisture Analyzer used for
Your Halogen Moisture Analyzer is used for determining the moisture content of almost any substance. The instrument
works on the thermogravimetric principle. At the start of the measurement the Moisture Analyzer determines the
weight of the sample, the sample is then quickly heated by the integral halogen heating module and the moisture
vaporizes. During the drying process the instrument continually measures the weight of the sample and displays the
reduction in moisture. Once drying has been completed, the moisture or solids content of your sample is displayed
as the final result.
Of decisive importance in practice is the rate of heating and even heating of the surface of the sample. In comparison
with conventional infrared heating or the drying oven method, for example, the halogen heating module of your
instrument needs a shorter time to reach its maximum heating power. It also allows use of high temperatures, an
additional factor in shortening the drying time. Uniform heating of the sample material ensures good repeatability of
the drying results and makes it possible to use a smaller amount of sample.
All parameters of a measurement (drying temperature, drying time, etc.) can be preselected. But your Moisture
Analyzer offers many other possibilities. To avoid exceeding the scope of this introduction, only a few of these are
listed here:
– The built-in database contains predefined drying methods for many products. You can easily adjust the parameters
of the individual methods to suit your needs.
– The drying process can be adjusted to suit the type of sample
– You can choose between various types of result display
– Your settings and the measurement results can be recorded
– Your settings are protected even if there is a power failure
– The RS232C data interface fitted as standard allows your moisture analyzer to communicate with an external
printer or with a computer.
7Getting to know your Moisture Analyzer
This wealth of functions notwithstanding, your Moisture Analyzer is very simple to operate. The status display (User
Guide) guides you step by step through the measurement cycle and you always know which particular stage in a
measurement is currently being executed by the instrument and the next operating step. To exclude faulty handling
in routine work, the keypad can be locked to prevent access to all but the elementary functions.
The Moisture Analyzer conforms with all common standards and directives. It supports stipulations, work techniques
and result records as demanded by all international quality assurance systems, e.g. GLP (Good Laboratory Practice),
GMP (Good Manufacturing Practice). The instrument has a EC declaration of conformity and METTLER TOLEDO as
the manufacturer has been awarded ISO 9001 and ISO 14001 certification. This provides you with the assurance
that your capital investment is protected in the long term by a high product quality and a comprehensive service
package (repairs, maintenance, servicing, adjustment service).
1.3 Safety has priority
Your Moisture Analyzer employs state of the art technology and meets the latest demands regarding
instrument safety. This notwithstanding, improper operation can endanger personnel and cause damage
to tangibles. For safe and dependable operation, please comply with the following instructions:
– The Moisture Analyzer is used for determining the moisture in samples. Please use the instrument
exclusively for this purpose. Any other type of use can endanger personnel and damage the
instrument or other tangibles.
– The Moisture Analyzer must not be operated in a hazardous environment and only under the
ambient conditions specified in these instructions.
– The Moisture Analyzer may be operated only by trained personnel who are familiar with the properties
of the samples used and with the handling of the instrument.
– Your Moisture Analyzer is supplied with a 3-pin power cable with an equipment grounding con-
ductor. Only extension cables which meet the relevant standards and also have an equipment
grounding conductor may be used. Intentional disconnection of the equipment grounding conductor
is prohibited.
Note: There are two versions of the instrument, 110 VAC and 230 VAC.
The Halogen Moisture Analyzer works with heat!
– Ensure sufficient free space around the instrument to avoid heat accumulation and overheating
(approx. 1 m free space above the instrument).
– The vent over the sample must never be covered, plugged, taped over or tampered with in any
other way. This also applies to the fan on the back of the instrument.
– Do not place any combustible materials on, under or next to the instrument when it is connected
to the power supply, since the area around the heating module becomes hot.
– Exercise caution when removing the sample. The sample itself, the sample chamber, the draft
shield, and sample container (if used) may still be very hot.
– Be very careful if you open the heating module during operation, because the circular heating
module or its protective glass can be as hot as 400 °C! For this reason, only ever touch the handles
provided on the heating module.
– No modifications must be made within the heating module. It is particularly dangerous to bend
any components or remove them, or to make any other changes.
8 Getting to know your Moisture Analyzer
Certain samples require special care!
With certain types of samples, there is a possibility of danger to personnel or damage to tangibles
through:
Fire or explosion
– Flammable or explosive substances
– Substances containing solvents
– Substances which evolve flammable or explosive gases or vapors when heated.
With such samples, work at a drying temperature that is low enough to prevent the formation of
flames or an explosion and wear protective goggles. Should there be any uncertainty regarding
the flammability of a sample, always work with a small amounts of sample (max. 1 gram). In
such cases, never leave the instrument unattended! In cases of doubt, perform a careful risk
analysis.
Poisoning, burning
– Substances which contain toxic or caustic components. Such substances may be dried only in a
fume cupboard.
Corrosion
– Substances which evolve corrosive vapors when heated (e.g. acids). In the case of such substances,
we advise you to work with small amounts of sample as the vapor can condense on cooler housing
parts and cause corrosion.
Please note that the user always takes responsibility and assumes liability for damage caused by
use of the types of samples mentioned above!
– Never make any modifications or constructional alterations to the instrument and use only original
spare parts and accessories from METTLER TOLEDO.
– Your Moisture Analyzer is a rugged precision instrument – but you should still treat it carefully; it
will then thank you with many years of trouble-free operation.
– Please comply with all notes and instructions in these operating instructions. Keep the instructions
in a safe place where they are immediately to hand if any points are unclear. If you lose these
instructions, please contact your METTLER TOLEDO dealer for an immediate replacement.
Moisture determination applications must be optimized and validated by the user according
to local regulations. Application-specific data provided by METTLER TOLEDO is intended for
guidance only.
9Getting to know your Moisture Analyzer
1.4 Important information about these instructions
These instructions guide you step by step through the operation of your Moisture Analyzer. The first two sections
help you put the instrument into operation quickly, safely and properly and perform your first measurement within
a short space of time. In sections 3 through 5 you become intimately acquainted with the wide range of functions
of your Moisture Analyzer. During this learning phase, you will find the table of contents and the detailed index in
section 9 a valuable orientation aid. Sections 6 through 8 contain additional information on the maintenance of your
instrument, troubleshooting and the available options. As soon as you are familiar with your Moisture Analyzer, you
will find the illustrations at the beginning of these instructions and the associated references (in the key) useful for
quick access.
The following identifications and symbols are used in these instructions:
– Key designations are shown enclosed by twin angle brackets «», e.g. «On/Off» or «Ú».
– This symbol indicates safety and hazard instructions. If these are not complied with, injury to the
user, damage to your instrument or other tangibles and malfunctions can result.
– This symbol indicates additional information and directions which facilitate your handling of the
instrument and contribute to proper and economical use.
These instructions are also available in foreign languages. Should you require a set of instructions
in a different language, please contact your METTLER TOLEDO dealer.
1.5 Disposal
In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside
the EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point specified
for electrical and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor from which you
purchased this device.
Should this device be passed on to other parties (for private or professional use), the content of this
regulation must also be related.
Thank you for your contribution to environmental protection.
1.6 Finding More Information
Internet http://www.mt.com/moisture
10 Your first measurement in next to no time
2 Your first measurement in next to no time
In the section you will learn how to put your new Moisture Analyzer into operation and obtain measurement results
within a very short space of time.
2.1 Unpacking and checking the standard equipment
Open the package and remove the instrument and the accessories. Check the completeness of the delivery. The
following accessories are part of the standard equipment of your new Moisture Analyzer:
– 80 aluminum sample pans
– 1 sample pan support
– 1 sample pan handler
– 1 specimen sample (circular, absorbent glass fiber filter)
– 1 draft shield
– 1 power cable
– 1 Operating instructions
– 1 Application brochure "Guide to Moisture Analysis"
– 1 List of predefined methods
– 1 EC declaration of conformity
Remove the wrapping from the instrument.
Check the instrument for transport damage. Immediately inform your METTLER TOLEDO dealer if you have any
complaints or parts are missing.
Store all parts of the packaging. This packaging guarantees the best possible protection for the
transport of your instrument.
11Your first measurement in next to no time
2.2 Selecting the location
Your Moisture Analyzer is a precision instrument. An optimum location guarantees accuracy and dependability:
2.3 Setting up, leveling and connecting to power supply
Exact horizontal positioning and stable installation are prerequisites for repeatable results. To compensate for small
irregularities or inclinations (±2%) at the location, the instrument can be leveled.
– Firm, horizontal location as free from vibrations as possible
– Avoid direct sunlight
– No excessive temperature fluctuations
– No powerful drafts
– Surroundings as free from dust as possible
– Enough space around the instrument to prevent build-up of heat
– Sufficient distance from heat-sensitive materials in the vicinity of the
instrument.
For exact horizontal positioning, the Moisture Analyzer has a level indicator
(level) and 2 leveling screws. When the air bubble in the level indicator is
exactly in the center, the instrument is standing perfectly horizontally. To level
it, proceed as follows:
Position your Moisture Analyzer at the selected location.
Turn the two leveling screws until the air bubble is in the center of the level
indicator.
Note: The instrument should be releveled each time its location is changed.
For protection against theft, your Halogen Moisture Analyzer is fitted with a
socket for an antitheft device. Together with a lockable steel cable like those
used to protect portable computers against theft, the socket can be used to
secure the instrument. You can obtain a suitable antitheft cable from your
METTLER TOLEDO dealer.
12 Your first measurement in next to no time
Connect the instrument to the power supply.
Warning
If the power cable supplied is not long enough, use only a 3-pin extension
cable with equipment grounding conductor!
Allow your instrument to warm up for 60 minutes. The instrument adapts
itself to the ambient conditions during this time.
For technical reasons, the halogen heating module is designed specifically for
a particular line voltage (110 VAC or 230 VAC). A heating module is installed
in the factory that is matched to the particular line voltage of the country of
destination. If you are not sure whether the heating module built into your
instrument is suitable for your local line voltage, check the voltage printed on
the glass of the circular halogen lamp before you connect the Moisture Analyzer
to the power supply!
Connection to a line voltage that is too high can lead to blowing of the fuses,
whereas a supply voltage that is too low will prolong the drying process.
Please note that some parts of your instrument are always live when the
instrument is connected to the power supply.
First lay the heat shield in the sample chamber. Then place the draft shield
(can only be mounted in one position) and after that the sample pan support
in position. Turn the sample pan support until it engages. In the engaged
position the rear arm of the sample pan support lies exactly along the length
of the instrument.
13Your first measurement in next to no time
2.4 Your first measurement
After you have successfully put your new Moisture Analyzer into operation for the first time, you can immediately
perform your first measurement. In doing so, you will become familiar with the instrument and the status display
and at the same time perform a function check.
Please use the specimen sample supplied for your first measurement. This sample is an absorbent glass fiber
filter.
For your first measurement the instrument is set to the factory settings and operates in the automatic mode, which
guides you through the entire measurement procedure without you having to press a single key. You work with the
predefined method "A", which specifies all of the parameters for the drying process.
Press the «On/Off» key to switch the instrument on.
After it has been switched on, the instrument performs a self-test. Wait until
the display shown opposite appears.
Your Moisture Analyzer has a graphical status display (User Guide) which you
will become acquainted with in this section. The status display informs you
continuously about the current status of the instrument and prompts you to
execute the next operating step (shown flashing).
Initial status with heating module closed.
Open the heating module.
Status: Ready for taring
The status display flashes and prompts you to load the empty sample pan.
Place the empty sample pan in the sample pan handler (this is possible without
tilting the sample pan if you insert this in the pan handler from the side directly
below the round flange). Place the sample pan handler in the draft shield.
Ensure that the tongue of the pan handler fits exactly in the slot of the draft
shield. The sample pan must lie flat in the pan holder.
Note: We advise you to work with the sample pan handler at all times. The
pan handler is ergonomic, safe and provides protection against possible burns
due to the hot sample pan.
A Substance A
– – – °C
0.000 g
14 Your first measurement in next to no time
Close the heating module. This automatically sets the balance installed in the
Moisture Analyzer to zero.
Status: Ready for weighing
After taring, the status display flashes and prompts you to place the sample
in the sample pan.
The display shows the target weight for the sample that has been specified for
the corresponding method (in this example for "Substance A"). Rather than
having any effect on the measurement process, this target weight just serves as
a weighing-in guide. To obtain the best possible reproducibility of results, the
sample quantity weighed in should lie within the target weight tolerances.
Stability detector: The circle symbol to the left of the weight display represents the stability detector. It is only visible while the weighing result has yet
to stabilize. As soon as it disappears the weighing result is stable (see also
sections 7.1 and 7.2).
Open the heating module.
Place the provided specimen sample in the sample pan.
Wet the specimen sample with a few drops of water, so that the displayed
weight is at least 0.5 grams (required minimum weight of sample).
Note: The drying process cannot start until the minimum sample weight
has been reached.
A Substance A
2.6 ... 3.5 g
0.000 g
+
–
15Your first measurement in next to no time
Status: Ready for start
The status display shows that the minimum sample weight has been reached
and the instrument is ready for the drying process to start.
Close the heating module and the instrument then automatically begins the
drying and measuring process.
Status: Drying and measurement
You can follow the drying and measurement process on the display:
– The status display uses rising bubbles to symbolize the drying process.
– The current temperature in the heating module is displayed (above 50 °C)
as well as the elapsed drying time and the current drying value.
– If there is an external printer connected to your instrument, the measurement
results will be printed out continually (at intervals of 30 seconds).
When drying is complete, an audio signal sounds and the bottom section of
the display is shown in inverse (white font on dark background).
You can now read off the moisture content of your sample.
The star symbol to the left of the measurement result indicates that the result
is a calculated result.
Open the heating module.
Carefully remove the sample pan handler from the sample chamber.
A Substance A
88 °C
-12.48
2:54
%
MC
A Substance A
105 °C 4:48
-25.63
%
MC
16 Your first measurement in next to no time
Warning: As the pan and sample may still be hot, you should let these cool
down before removing the pan from the handler!
The Moisture Analyzer warns you that it is still hot: take note of the temperature
display, which is continuously updated after the heating is switched off at the
end of the measurement process.
The status display with the symbol opposite also shows that the instrument
is still hot. This "Hot Mode" display disappears when the temperature falls
below 50 °C or when you start the next cycle (in this case the status display
indicates the next step).
To remove the sample pan from the handler, lift the pan slightly from below
and pull it sideways out of the handler (if you no longer need the sample and
the pan, you can simply tilt the handler until the pan slides out).
Press the «ß» key to delete the measurement result from the display. The
instrument is now ready for the next measurement.
Congratulations!
You have just performed your first measurement with your new Moisture
Analyzer. In the following section you will find important information on the
operating principle of your instrument, its adjustment and optimum preparation
of your samples.
17How to obtain the best results
3 How to obtain the best results
Following your first practical work with the Moisture Analyzer, in this section you will find important information on
how to obtain optimum results. You will discover what parameters influence the measurement process and how you
can match the instrument optimally to your particular measurement task.
3.1 Measurement principle of the Halogen Moisture Analyzer
Your instrument performs measurements based on the thermogravimetric principle, i.e. the moisture is determined
from the weight loss of a sample dried by heating.
In principle, your instrument thus comprises two instruments: A precision balance and a heating module. In contrast to other thermogravimetric methods
(drying oven, infrared, microwave), the Halogen Moisture Analyzer operates
with a halogen heating module. This ensures fast heating of the sample and
thus guarantees rapid availability of the measurement results.
Irrespective of the measurement method, the quality of the measurement results stands or falls by the preparation
of the sample and a correct choice of the important measurement parameters:
– Sample size
– Drying temperature
– Switch-off mode
– Drying time
Inappropriate setting of these parameters can cause the results to be incorrect or misleading.
For this reason, check that the results for each type of sample are what might reasonably be
expected.
You will find detailed information on the relationships between these parameters in the application brochure for
moisture determination, enclosed to your instrument.
In practice, however, not only the quality of the measurement results, but also the speed of the measurement process
is important. Thanks to its drying principle (with the heat generated by a halogen radiator), the Halogen Moisture
Analyzer is very fast. You can increase the speed even further through optimum setting of the instrument.
The optimum drying temperature and the drying time are dependent on the nature and size of the sample and on
the desired accuracy of the measurement results. These can be determined only by experiment.
ïîð pÝ
18 How to obtain the best results
3.2 Notes on adjustment of the balance and the heating module
To obtain optimal results, when you install the Moisture Analyzer at the place where it will be used, you should use
the METTLER TOLEDO adjustment set to adjust the heating module under the prevailing operating conditions (e.g.
in a fume cupboard). This ensures that any differences from the factory adjustment that may result from the specific
local conditions are corrected.
You should adjust your Moisture Analyzer regularly (e.g. every six months) at the place where it is used and under
the prevailing operating conditions. This may also be stipulated by your quality assurance system (e.g. GLP, GMP,
ISO 9001).
By adjusting the heating module you can ensure comparability with results from other instruments of the same design.
This is done by using an appropriate thermometer, which is provided in the form of a temperature adjustment set
with calibration certificate (see section 8.7). This adjustment set comprises a black plate with a thermometer, which
allows a reproducible adjustment of the heating module.
The balance and the integral heating module in your instrument can be adjusted using the appropriate accessories
(section 8.7).
A Moisture Analyzer is typically used in place of or in addition to the oven method. In an oven heat energy is transferred
by the flow of air, which establishes an equilibrium between the sample temperature and the ambient temperature. This
is not the case in a Moisture Analyzer. The actual sample temperature primarily depends on the specific absorption
properties of the sample ("dark" samples absorb more heat), which can change during the measurement process.
There can also be differences between the temperature at the surface of the sample and the temperature inside the
sample. The heat output is therefore not dependent on the true sample temperature but instead is regulated by a
temperature sensor underneath the halogen heating module.
For the reasons explained above, the temperature setting on the instrument will therefore deviate from the true sample
temperature. By regularly adjusting the heating module, you will ensure a consistent and reproducible heat output
for the entire lifetime of your instrument.
Note: METTLER TOLEDO offers an adjustment service – please contact your local dealer.
If you replace the heating module, you must adjust it using the temperature adjustment set, which is available as
an accessory.
The procedure for adjusting the balance and heating module is described in section 5.
19How to obtain the best results
3.3 Optimum sample preparation
Preparation of the sample is decisive for the speed of the measurement process and the quality of the measurement
results.
Please note the following basic rules for the preparation of your sample:
The amount of sample you select should be as small as possible and only as large as necessary.
Excessive amounts of sample require more time for drying and thus prolong the measurement process. If the amount
of sample is too small, the measurement result may possibly not be representative. It is always the case that the
greater the inhomogeneity of the sample, the larger the amount of sample needed to obtain a repeatable result (please
see also the information in section 8.1). Experience has shown a practical sample quantity go to be 3 – 5 g. You
can use the target weights specified in the predefined methods as a reference for your own samples. Please note the
supplied list of the predefined methods or look them up directly on the menu of your instrument (section 4.4.2).
Distribute the sample evenly over the sample pan.
You thus increase the surface area of the sample and facilitate heat absorption. The base of the pan should be evenly
covered.
For liquid, fat-containing, melting and highly reflecting samples, you should use the glass fiber filters HA-F1 available
as accessories (see section 8.7). This also applies to samples which form a skin on their surface when heated. The
glass fiber filter ensures even and rapid heat distribution and prevents the formation of a skin impervious to moisture
on the sample surface.
You will find further information on the moisture determination, the importance of the parameters and
the preparation of the samples in the Application Brochure "Guide to Moisture Analysis" dealing with
moisture determination (see section 8.3).
20 Practical application of your Moisture Analyzer
4 Practical application of your Moisture
Analyzer
In this section we introduce you to the wide range of setting possibilities of your Moisture Analyzer and offer information
and tips for optimum setting of the parameters.
4.1 The operating concept and methods
You already performed your first measurement in section 2. This measurement was carried out using the factory
settings. However, your instrument offers a number of setting possibilities to match the measurement process to your
specific requirements.
The operating concept of your Moisture Analyzer is based on methods. A method contains all of the parameters for
a drying process. These include:
– The name of the method
– The target weight of the sample
– The drying program
– The drying temperature
– The switch-off criterion
– The type of display
– A free factor (optional)
Each of the two keys «A» and «B» on the keypad of your dryer can be allocated to one method. Pressing the required
key loads all of the parameters of the corresponding method and drying is performed with the matching settings. The
active method ("A" or "B") and its name are shown on the top line of the display.
Your Moisture Analyzer contains a database in which over 100 methods have already been predefined for different
products. You can use one of the predefined methods directly, or adapt its parameters to your own requirements.
You make these settings on the menu that we will introduce you to in the following sections.
21Practical application of your Moisture Analyzer
4.2 The menu
You can choose methods from the menu and change their parameters. The menu also contains other options for
carrying out adjustments and for the basic settings of your Moisture Analyzer. You will familiarize yourself with these
functions and settings in section 5. All menu settings are preserved even in the event of a power failure.
Press the «Menu» key to display the menu.
The menu options are shown in the top section of the display. The four fields
at the bottom of the display contain the names of the "Softkeys", i.e. the keys
whose function depends on the position on the menu. The four "Softkeys" are
immediately underneath the display.
The option chosen from the menu is shown in inverse (white font on dark
background). You can use the two arrow keys to select a different menu option
by scrolling. If one of these two keys is no longer visible, you have reached
the top or bottom of the list.
When you want to exit the menu, choose «Exit» (you can also exit the menu
at any time by pressing the «ß» key).
4.3 Choosing and allocating methods from database
One method is allocated to each key «A» and «B» on the keypad. You can therefore quickly switch between two
methods as part of the daily routine. On the menu you can choose from a database the methods that are to be allocated to the two keys.
Press the «Menu» key to display the menu.
In the following example we assume you want to allocate a method to the
«A» key. Ensure that "Method A" is highlighted, then press «Sel.» to display
the method database.
The database contains over 100 predefined methods, each of whose sets
of parameters are designed to suit a particular product or group of products.
The first four digits of the number of each method are based on the "NACE"
code. "NACE" is a European Union system for classifying industrial sectors
and product groups. The two digits after the dot are a consecutive numbering
system. Further information on the "NACE code" and the preset parameters of
the individual methods is to be found in the separate brochure supplied with
your Moisture Analyzer. The two methods "Substance A" and "Substance B"
contain standard parameters (basic settings).
Sel. Exit
Method A
Method B
SmartCal
Sel. Exit
Method A
Method B
Edit
1600.02 Sodium tartrat
0000.0A Substance A
0000.0B Substance B
22 Practical application of your Moisture Analyzer
Use the arrow keys to choose the required method and confirm with «=».
The next-higher menu level will then be displayed again. Press «Exit» to quit
the menu.
You are now asked whether you want to save the change. Press «Yes» to save
it. Choose «No» if you want to exit the menu without saving (in this case all
of the changes you have made on the menu will be discarded).
If you have saved the new method allocation, the chosen method will then
be made available when you press the «A» key.
If none of the predefined methods meet your requirements, you can define
your own methods as described in the next Section.
If a printer is connected to your Moisture Analyzer, you can press the «Ú» key
to print out all of the parameters of the two methods allocated to the «A» and
«B» keys. Notes on the parameters are to be found in the next section.
Sel. Exit
Method A
Method B
A Poultry meat
– – – °C
0.000 g
Edit
1510.01 Egg yolk pow...
1510.02 Poultry meat
1510.03 Beef meat
No Yes
Save changes?
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