Mettler Toledo GPro 500 TDL Technical Data Manual

GPro 500 TDL Series Compact Spectrometer with Versatile Process Adaptions
Technical Data
Short description
The GPro
®
provides the ultimate in convenient process connection exibility, including for the rst time the ability to
operate without the requirement for process purge on low particulate applications using the optional non-
purge probe design. The GPro Series can be easily calibrated without interrupting the process, providing a reliable, low maintenance and exible in situ gas measurement solution.
Outstanding features
Interference-free in situ or extractive measurement technology – Easy calibration without interrupting the process – 12 month recommended verication intervalHighly exible process adaptionsDifferent styles and insertion lengths to suit applications with all types of geometry,
incl. DN50 pipes with the wafer cell – Large selection of materials for the wetted parts – Easy installation with either one ange, or for short pathlengths a two ange conguration,
with in-line “wafer“ cell, or with extractive cell
No pre-alignment of anges required – Process purge-free option for clean/dry gases (application dependent) – Approval for hazardous areas ATEX zone 1, IECEx and FM Class 1 Div 1Optional SIL2 compliant direct current outputs for installation without M400
Overvi ew / General op eration 2
Inuences on the measurement / Typical applications 3
Installation examples (drawings and tables) 4
System overview 19
Measurement specications 21
Technical specications 25
Signal cable connections 27
Wiring diagrams (ATEX and US version) 28
Gas analyzer GPro 500 product key 30
Ordering information 32
Contents
GPro 500 TDL
2
Overview / General operation GPro 500 TDL Series
Overview
Process gas analyzers are used for continuous determination of the concentration of one or more gases in
a gaseous mixture. The concentration of gases in a process is decisive for the automation and optimization
of processes to ensure product quality.
The fast measurement of gas concentrations directly in the process is the main advantage of in situ diode laser gas analyzers. This is because in situ analytical procedures feature physical measurements directly
in the actual process. In contrast to extractive gas analysis, no sample needs to be extracted, conditioned and routed into the analyzer via a sample line. Alternatively, the GPro 500 can be installed in a bypass line with respect to process accessibility for manual intervention, in case of high process temperature, pressure and / or specic geometry of the measurement location. Flexibility of the connection to the process is key to
delivering a simple to install analyzer that allows a truly representative measurement of the gas to be made at the optimum location in the process line. A variety of insertion probes or alternative in-line wafer cells make the GPro Series the ultimate in process connection convenience. An analyzer carrying out in situ measurements must always take into account changing process conditions and be able to automatically
compensate for them. Therefore, accurate temperature and pressure compensation is highly recommended. Also, extreme ruggedness of the system is important since it is in direct contact with the process gas.
The GPro 500 gas analyzer offers compact, service-friendly design with simple operation and exceptional performance data. It is extremely rugged, requires little maintenance and provides high availability. The GPro 500 operates in a wide range of process temperatures and pressures and remains uninuenced by varying concentrations of dust (particles) in the gas. These features, together with fast measurements,
mean that diode laser gas analysis with the GPro 500 provides the ideal alternative to the drawbacks of
established extractive gas measurement methods.
General operation
A diode laser emits a beam of near-infrared light, which passes through the process gas and is then reected back into the detector by an optical device that is situated and the end of the probe. The wave­length of the laser diode output is tuned to a gas specic absorption line. The laser continuously scans the absorption lines with a very high spectral resolution. For analysis, absorption, strength and line shape of the return signal is used. The inuence of cross interferences from background gases is negligible, since the wavelength specic laser light is absorbed very selectively by only one specic molecule. The minimum detectable limit, the accuracy and the resolution is dependent on the probe length (optical path length), the
process temperature and pressure.
GPro is a registered trademark of the METTLER TOLEDO Group in Switzerland, India, USA, China, European Union, Japan, South Korea and Russia. ISM is a registered trademark of the METTLER TOLEDO Group in Switzerland, Brazil, USA, China, European Union, South Korea, Russia and Singapore. Kalrez is a registered trademark of DuPont Performance Elastomers LLC.
All other trademarks are the property of their respective holders.
3
Inuences on the measurement / Typical applications GPro 500 TDL Series
Inuences on the measurement
Dust load
As long as the laser beam is able to generate a signal for the detector, the dust load of the process gases does not inuence the analytical result. By amplifying the signal automatically, measurements can be carried out without any negative impact. The inuence from high dust load is complex and is dependent on the optical path length (probe length), particle size and particle size distribution. At longer path lengths the optical attenuation increases rapidly. Smaller particles also have a signicant impact on the optical atten­uation: the smaller the particles are, the more difcult the measurement will be. For high dust load appli­cations, please consult your local METTLER TOLEDO representative.
Temperature
The temperature inuence on an absorption line must be compensated for. An external temperature sensor
can be connected to the GPro 500. The signal is then used to correct the measurement results. Without temperature compensation the measurement error caused by process gas temperature changes affects the
measurement substantially. Therefore, in most cases an external temperature signal is recommended.
Pressure
The process gas pressure affects the line shape of a molecular absorption line and inuences the measure­ment results. An external pressure sensor can be connected to the GPro 500. When the correct process gas pressure is supplied, the GPro 500 uses a special algorithm to adapt the line shape and effectively com­pensate for the pressure inuence as well as the density effect. Without compensation the measurement error caused by process gas pressure changes is substantial. Therefore, in most cases an external pressure
signal is recommended.
Cross interference
Since the GPro 500 derives its signal from one or more fully-resolved molecular absorption lines, cross
interference from other gases is eliminated. The GPro 500 is therefore able to measure the desired gas component very selectively.
Note:
Always take great care when choosing the measurement location. Positions where there are fewer particles, the temperature is lower or there is a more suitable process pressure, are recommended. The more opti­mized the measurement location is, the better the overall performance of the system will be. For advice on the optimal measurement location, please contact your local METTLER TOLEDO representative.
Solar radiation and process radiated heat.
Exposure of the head of the GPro 500 to very high temperatures, for example, solar radiation and / or exces­sive localized heat sources (such as radiated heat from process walls or adjacent equipment) can cause internal overheating of the device. See manual for further information.
Typical applications
Industry Safety Control Process Control Inertization
Chemical • Petrochemical • Rening • Power • Hazardous waste • Tank farms / Vapor recovery
4
Installation examples
Dimensions of the standard purged probe (SP)
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Insertion length, the part of the probe that has to protrude into the pipe for effective purging.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
1
3
D = ¼"
or 6 mm
4
2
119 mm (4.68")
115 mm (4.52")
50 mm (± 0,3 mm)
(1.97" [± 0.01"])
f
290 mm (11.42")
175,5 mm (6.91")
½" NPT
Installation examples (drawings) GPro 500 TDL Series
5
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the non-purged probe (NP)
with optional lter
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Insertion length, the part of the probe that has to protrude into the pipe for effective purging.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
Note:
When using the PTFE lter, the maximum process gas temperature is 150 °C (302 °F).
Metal lters available: 3 µm, 40 µm, 100 µm, 200 µm.
50 mm (± 0,3 mm)
(1.97" [± 0.01"])
3
119 mm (4.68")
D = 6 mm or ¼"
1 4
2
138 mm (5.43")
120 mm (4.72")
29 mm (1.14")
175,5 mm (6.91")
½" NPT
290 mm (11.42")
6
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the non-purged
probe (B) with blow-back lter
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Insertion length, the part of the probe that has to protrude into the pipe for effective purging.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
Note:
When using the PTFE lter, the maximum process gas temperature is 302 °F (150 °C).
Metal lters available: 3 µm, 40 µm, 100 µm, 200 µm.
50 mm (± 0,3 mm)
(1.97" [± 0.01"])
3
1
2
4
120 mm (4.72")
300 mm (11.81")
D = 6 mm or ¼"
f
290 mm (11.42")
175,5 mm (6.91")
½" NPT
7
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the wafer (W) with optional
lter
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Insertion length, wafer thickness (distance between pipe anges).
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
Note:
Filters only available on DN100/4" wafers.
When using the PTFE lter, the maximum process gas temperature is 302 °F (150 °C).
Metal lters available: 3 µm, 40 µm, 100 µm, 200 µm.
D1 = ¼"
or 6 mm
269 mm (10.59")
134.5 mm (5.29")
32 mm
(1.26")
D2 = ¼"
or 6 mm BT
120 mm (4.72")
1
4
157.20 mm (6.20")
54 mm (2.13")
57 mm
(2.24")
3
175,5 mm (6.91")
½" NPT
8
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the Wafer (W) Dual Window
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Insertion length, wafer thickness (distance between pipe anges).
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
157.2 mm (6.20")
54 mm (2.13")
57 mm
(2.24")
3
D1 = ¼"
or 6 mm
320 mm (12.60")
134.5 mm (5.29")
32 mm
(1.26")
D2 = ¼"
or 6 mm BT
120 mm (4.72")
1
4
100 mm (3.94")
175,5 mm (6.91")
½" NPT
9
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the extractive cell (E)
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
272 mm (10.70")
150 mm (5.90")
D = 6 mm or ¼" (BT)
35 mm
(1.37")
35 mm
(1.37")
50 mm
(1.96")
20 mm
(0.78")
71 mm (2.79")
142 mm (5.59")
40 mm
(1.57")
2
41
175,5 mm (6.91")
½" NPT
10
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the extractive cell dual window (DW)
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
35 mm
(1.37")
35 mm
(1.37")
2
1 4
35 mm
(1.37")
35 mm
(1.37")
50 mm (1.97")
20 mm (0.78")
238 mm (9.37")
40 mm
(1.57")
D = 6 mm or ¼" (BT)
61 mm (2.40")
71 mm (2.79")
150 mm (5.90")
Bore-through
P-Sensor
T-SensorGas IN
Gas OUT
175,5 mm (6.91")
½" NPT
11
Installation examples
Dimensions of the extractive cell (E) PFA
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
2
35 mm
(1.38")
120 mm (4.72")
49 mm
(1.92")
78 mm (3.07")
41
40 mm
(1.57")
PFA, D = 6 mm or
¼" (BT)
50 mm (1.96")
20 mm (0.78")
Gas IN
Gas
OUT
P-SensorT-Sensor
150 mm (5.90")
175,5 mm (6.91")
½" NPT
Installation examples (drawings) GPro 500 TDL Series
12
Installation examples
Dimensions of the extractive (E) white cell
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered. It corresponds to the effective path length without purging.
Probe length, the physical length of the probe.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
Note:
For oxygen measurement only.
1
4
100 mm
(± 0,3 mm)
(3.93")
(± 0.01")
Gas
Outlet
Gas Inlet
2
175,5 mm (6.91")
½" NPT
G ¼" G ¼"
Installation examples (drawings) GPro 500 TDL Series
13
Installation examples (drawings) GPro 500 TDL Series
Installation examples
Dimensions of the cross pipe
Denition of the dimensions:
Nominal path length, the default length when GPro 500 is delivered (conguration dependent). It corresponds to the effective path length without purging.
Effective path length, when conguring the GPro 500 with the M400, the double value of the effec- tive path length must be keyed in (23 effective path length).
D = 6 mm
or ¼"
1
4
300 mm (11.81")
136 mm (5.35")
129 mm (5.07")
44 mm
(1.73")
25 mm
(0.98")
Process Purge
45 mm
(1.77")
31 mm
(1.22")
82 mm (3.22")
175,5 mm (6.91")
½" NPT
14
Installation examples (tables) GPro 500 TDL Series
Installation examples
Probes, wafer and cell dimensions Process interface OPL Dimension
Dimension ➋ Dimension ➌ Dimension
Standard purged (SP) 200 mm 138 mm 288 mm 161.5 mm 100 mm (7.9") (5.4") (11.3") (6.4") (3.9") Standard purged (SP) 400 mm 238 mm 388 mm 261.5 mm 200 mm (15.7") (9.4") (15.3") (10.3") (7.9") Standard purged (SP) 800 mm 438 mm 588 mm 461.5 mm 400 mm (31.5") (17.2") (23.1") (18.2") (15.7")
Non-purged probe (NP) 200 mm 138 mm 288 mm 161.5 mm 138 mm (7.9") (5.4") (11.3") (6.4") (5.4") Non-purged probe (NP) 400 mm 238 mm 388 mm 261.5 mm 238 mm (15.7") (9.4") (15.3") (10.3") (9.4") Non-purged probe (NP) 800 mm 438 mm 588 mm 461.5 mm 438 mm (31.5") (17.2") (23.1") (18.2") (17.2")
Non-purged probe (NP) with lter 200 mm 138 mm 288 mm 161.5 mm 138 mm (7.9") (5.4") (11.3") (6.4") (5.4") Non-purged probe (NP) with lter 400 mm 238 mm 388 mm 261.5 mm 238 mm (15.7") (9.4") (15.3") (10.3") (9.4") Non-purged probe (NP) with lter 800 mm 438 mm 588 mm 461.5 mm 438 mm (31.5") (17.2") (23.1") (18.2") (17.2")
Non-purged lter probe with blow-back (NB) 200 mm 138 mm 288 mm 161.5 mm 138 mm (7.9") (5.4") (11.3") (6.4") (5.4") Non-purged lter probe with blow-back (NB) 400 mm 238 mm 388 mm 261.5 mm 238 mm (15.7") (9.4") (15.3") (10.3") (9.4") Non-purged lter probe with blow-back (NB) 800 mm 438 mm 588 mm 461.5 mm 438 mm (31.5") (17.2") (23.1") (18.2") (17.2")
DN 50 wafer (W) 110 mm 79 mm n.a. 54 mm 55 mm (4.33") (3.11") (2.13") (2.17") DN 80 wafer (W) 164 mm 121 mm n.a. 54 mm 82 mm (6.46") (4.76") (2.13") (3.29") DN 100 wafer (W) 214 mm 157 mm n.a. 54 mm 107 mm (8.43") (6.18") (2.13") (4.21")
ANSI 2" wafer (W) 104 mm 77 mm n.a. 54 mm 52 mm (4.09") (3.03") (2.13") (2.05") ANSI 3" wafer (W) 154 mm 99 mm n.a. 54 mm 77 mm (6.06") (3.90") (2.13") (3.03") ANSI 4" wafer (W) 214 mm 157 mm n.a. 54 mm 107 mm (8.43") (6.18") (2.13") (4.21")
Cross pipe 2000 – 6000 mm 2000 – 6000 mm n.a. n.a.
– 300 mm
(78.74" – 236.22") (78.74" – 236.22") (
– 118 .1 " )
continued on next page
15
Installation examples (tables) GPro 500 TDL Series
Probes, wafer and cell dimensions, continued Process interface OPL Dimension
Dimension ➋ Dimension ➌ Dimension
Extractive cell (E) 200 mm 125 mm 232mm N.A 125 mm (7.9") (4.9") (9.1") N.A (4.9") Extractive cell (E) 400 mm 225 mm 332 mm N.A 225 mm (15.7") (8.9") (13.1") N.A (8.9") Extractive cell (E) 800 mm 425 mm 532 mm N.A 425 mm (31.5") (16.7") (20.9") N.A (16.7") Extractive cell (E) 1000 mm 525 mm 632 mm N.A 525 mm (39.4") (20.7") (24.9") N.A (20.7")
Extractive cell Dual Window(E) 400 mm 200 mm 321 mm N.A 200 mm (15.7") (7.9") (12.6") N.A (7.9") Extractive cell Dual Window(E) 800 mm 400 mm 521 mm N.A 400 mm (31.5") (15.7") (20.5") N.A (15.7") Extractive cell Dual Window(E) 1000 mm 500 mm 621 mm N.A 500 mm (39.4") (19.7") (24.4") N.A (19.7")
Extractive cell (E) PFA 1000 mm 500 mm 606.5 mm N.A 500 mm (39.4") (19.7") (23.9") N.A (19.7")
Extractive white cell (E) 10000 mm 250 mm 432 mm N.A 250 mm (393.7.0") (9.8") (17.0") N.A (9.8")
* Note: Dimension
in above table applies for standard 100 mm stand-off. For total probe length dimensions for other stand-off lengths,
please refer to product congurator.
16
Installation examples (tables) GPro 500 TDL Series
Sampling and conditioning system (SCS) Design requirements
• Sampled gases must be dry and dust-free. Flow can be user-dened.
• Heat tracing of the cell up to the maximum design temperature is allowed, but maximum spectrameter ambient temperature is 55 °C (131 °F ).
Internal volume Maximum design pressure Maximum design temperature
Extractive cell (E) 10 bar a 250 °C / 482 °F Extractive cell (E) 10 bar a 250 °C / 482 °F Extractive cell (E) 10 bar a 250 °C / 482 °F Extractive cell (E) 10 bar a 250 °C / 482 °F
Extractive cell Dual Window(E) 10 bar a 250 °C / 482 °F Extractive cell Dual Window(E) 10 bar a 250 °C / 482 °F Extractive cell Dual Window(E) 10 bar a 250 °C / 482 °F
Extractive cell (E) PFA 5 bar a 150 °C / 302 °F
Extractive white cell (E) 10 bar a 150 °C / 302 °F
17
Installation examples (tables) GPro 500 TDL Series
Installation examples
Required anges for some typical standard probe (SP) congurations (100 mm stand-off)
Nominal
Probe
Insertion
Effective Pipe size Number of
path length length length path length * DN / SPS anges 138 mm 288 mm 161.5 mm 100 mm 100 mm 2 (5.4") (11.3") (6.4") (3.9") (3.94") 138 mm 288 mm 161.5 mm 100 mm 150 mm 2 (5.4") (11.3") (6.4") (3.9") (5.91") 138 mm 288 mm 161.5 mm 100 mm 200 mm 1 (5.4") (11.3") (6.4") (3.9") (7.87) 238 mm 388 mm 261.5 mm 200 mm 200 mm 2 (9.4") (15.3") (10.3") (7.9") (7.87") 238 mm 388 mm 261.5 mm 200 mm 250 mm 2 (9.4") (15.3") (10.3") (7.9") (9.84") 238 mm 388 mm 261.5 mm 200 mm 300 mm 1 (9.4") (15.3") (10.3") (7.9") (11.81") 438 mm 588 mm 461.5 mm 400 mm 300 mm 2 (17.2") (23.1") (18.2") (15.7") (11.81") 438 mm 588 mm 461.5 mm 400 mm 400 mm 2 (17.2") (23.1") (18.2") (15.7") (15.75") 438 mm 588 mm 461.5 mm 400 mm 500 mm 1 (17.2") (23.1") (18.2") (15.7") (19.69") 438 mm 588 mm 461.5 mm 400 mm 600 mm 1 (17.2") (23.1") (18.2") (15.7") (23.62") * When conguring the GPro 500 with the M400, the double value of the effective path length must be
keyed in (23 effective path length).
18
Installation examples GPro 500 TDL Series
Installation examples (SP probe)
One and two ange conguration
By-pass conguration (SP probe)
Example of typical by-pass conguration.
* Default stand-off length shown.
100 mm
(4")
(*)
100 mm
(4")
DIN 50 or ANSI 2"
DIN 65 or ANSI 2½"
min. clearance: 61,5 mm
(schedule 40)
min. clearance: 77,5 mm
(schedule 80)
(*)
One ange conguration Default* stand-off for standard probe (SP). Other stand-offs distances available:
200 mm (8") and 300 mm (12").
Two ange conguration
Default* stand-off for standard probe (SP). Other stand-off distances available:
200 mm (8") and 300 mm (12").
300 mm (11.81'')
100 mm
(4'')
100 mm
(4'')
100 mm
(4'')
*
19
System overview
The GPro Series consists of four main components:
Sensor head
The combined transmitter and receiver unit is called the sensor head. This part contains the laser, optics and all the electronics for laser control, signal processing, line locking, detector electronics, etc. The sensor head has an Ethernet interface for high level maintenance by the use of METTLER TOLEDO Process Analyt­ics specic soft ware. All parts of the sensor head are non-wetted and are never in contact with the process. If this feature has been selected when purchasing the analyzer, the GPro 500 can also provide 2 3 4 … 2 0
mA passive analog outputs directly from the sensor head (SIL2).
Process adaption
The probe exists in several standard versions where both material of construction and insertion length can be customized to particular needs. The wafer is available in a variety of sizes, to suit pipes sizes of DN50, DN80, DN100 or ANSI 2", ANSI 3" or ANSI 4".
M400 G2 type 3 transmitter
The M400 is the GPro 500 user interface. Using the M400, the user can set the necessary parameters for operation, and control the alarm and I / O setup. The M400 will also display the measured gas concentra­tion, the process temperature and pressure as well as the transmission (signal quality / strength). It features class 1 Div 2 FM approval (ATEX zone 2) and four active 4 – 20 mA analog outputs.
Junction box
A junction box is required between the sensor head and the M400. An existing junction box can be used, or one can be ordered as an accessory. The 4 – 20 mA signals for temperature and pressure compensation are connected to the sensor’s head through the junction box. The Ethernet interface can be accessed through the junction box as well.
(optional)
System overview GPro 500 TDL Series
20
System overview GPro 500 TDL Series
System overview
Material of construction for process adaptions
Wetted Parts 1.4404 (comparable to 316L), 1.4571, Hastelloy C22, PFA Glass, Optics AR coated Quartz, AR coated Borosilicate, Sapphire O-rings, Gaskets Kalrez
®
6375, Kalrez® (FDA) 6230, 6380 (Spectrum), 0090 (RGN),
Graphite, PFA-O-Seal PTFE
Probe lengths. Standard purged (SP)
290 mm / 11.42" 390 mm / 15.35" 590 mm / 23.23"
Probe lengths. Non-purge probes (NP)
290 mm / 11.42" 390 mm / 15.35" 590 mm / 23.23"
Probe lengths. Non-purged lter probe with blow-back (NB)
290 mm / 11.42" 390 mm / 15.35" 590 mm / 23.23"
Probe lengths. Non-purged probes (NP) with lter
290 mm / 11.42" 390 mm / 15.35" 590 mm / 23.23"
Wafer sizes (to t pipe diameter)
DN 50, 80 or 100; PN16/PN40 ANSI 2", 3" or 4"; 150 lbs
Other materials of construction as well as different probe lengths are available upon request.
21
Measurement (All measurement specications with reference to standard conditions T & P with no dust or particulates)
O
2
O
2
and temperature CO (ppm)
Optical path length • Optical path length (OPL) can vary between 100 mm and 10 m depending on the selected process adaption
(see “Installation examples” on page 14).
• The OPL can be multiplied by 2 (MR2) or 4 (MR4) when using the multi-reflection cell (MR).
Measurement range and standard
conditions (ambient temperature and
pressure, 1 m path length)
0 – 100 % 1 – 100 %
0 – 150 °C (32 – +302 °F)
0 – 2 %
Lower Detection Limit (in 1 meter path
length at ambient standard conditions,
dry gas, no dust load, in N
2
back-
ground)
100 ppm-v 100 ppm-v
2 °C (35.6 °F)
1 ppm-v
Accuracy 2 % of reading or 100 ppm O
2
( whichever is greater)
2 % of reading or 100 ppm O
2
( whichever is greater)
2 % of reading or 1 ppm
( whichever is greater)
Linearity Better than 1 % Better than 1 % Better than 1 %
Resolution < 0…01 % vol O
2
(100 ppm-v) < 0…01 % vol O
2
(100 ppm-v) 1 ppm-v
Drift Negligible (< 2 % of measurement ran-
ge between maintenance intervals)
Negligible (< 2 % of measurement ran-
ge between maintenance intervals)
Negligible (< 2 % of measurement ran-
ge between maintenance intervals)
Sampling rate 1 second 1 second 1 second
Response Time (T90) O
2
in N
2
21 % > 0 % in < 2 se c O
2
in N
2
21 % > 0 % in < 2 se c CO in N
2
300 ppm-v to 0 % in < 4 sec
Warm up time Typically <1 hour Typically <1 hour Typically <1 hour
Repeatabilit y ± 0.25 % of re ading or 0.05 % O
2
(whichever is greater)
± 0.25 % of re ading or 0.05 % O
2
(whichever is greater)
± 0.25 % of reading or 5 ppm-v CO
(whichever is greater)
Process pressure range 0.3 bar – 10 bar (abs)/
4.35 psi – 145.03 psi (abs)*
0.8 bar – 5 bar (abs)/
11.63 psi – 72.52 psi (abs)
0.8 bar – 2 bar (abs)/
11.63 psi – 29.00 psi (abs)
Process temperature range 0 to + 250 °C (+ 32 to + 482 °F) Standard
0 to + 600 °C (0 to +1112 °F) with built in thermal barrier,
0 to +150 °C (+ 32 to + 302 °F) (White cell, PFA, PTFE filter)
* from Firmware 6.23 or higher
Measurement specications GPro 500 TDL Series
22
Measurement (All measurement specications with reference to standard conditions T & P with no dust or particulates)
CO ( %) H
2
O CO
2
( %)
Optical path length • Optical path length (OPL) can vary between 100 mm and 10 m depending on the selected process adaption
(see “Installation examples” on page 14).
• The OPL can be multiplied by 2 (MR2) or 4 (MR4) when using the multi-reflection cell (MR).
Measurement range and standard
conditions (ambient temperature and
pressure, 1m path length)
0 – 100 % 0 – 20 % 0 – 100 %
Lower Detection Limit (in 1meter path
length at ambient standard conditions,
dry gas, no dust load, in N
2
back-
ground)
1500 ppm-v 5 ppm-v 1000 ppm-v
Accuracy 2 % of reading or 1500 ppm,
(whichever is greater)
2 % of reading or 10 ppm,
(whichever is greater)
2 % of reading or 1000 ppm,
(whichever is greater)
Linearity Better than 1 % Better than 1 % Better than 1 %
Resolution 1500 ppm-v 5 ppm-v 1000 ppm-v
Drift Negligible (< 2 % of measurement ran-
ge between maintenance intervals)
Negligible (< 2 % of measurement ran-
ge between maintenance intervals)
Negligible (< 2 % of measurement ran-
ge between maintenance intervals)
Sampling rate 1 second 1 second 1 second
Response Time (T90) CO in N
2
1% to 0% in < 4 sec H
2
O in N
2
1 % to O % in < 4 sec CO
2
in N
2
1 % to O % in < 4 sec
Warm up time Typically <1 hour Typically <1 hour Typically <1 hour
Repeatabilit y ± 0.25 % of reading or 0.75 %-v CO
(whichever is greater)
± 0.25 % of reading or 50 ppm-v H
2
O
(whichever is greater)
± 0.25 % of re ading or
5000 ppm-v CO
2
(whichever is greater)
Process pressure range 0.8 bar – 1.5 bar (abs)/
11.63 psi – 21.75 psi (abs)
0.8 bar – 2 bar (abs)/
11.63 psi – 29.00 psi (abs)
0.8 bar – 2 bar (abs)/
11.63 psi – 29.00 psi (abs)
Process temperature range 0 to + 250 °C (+ 32 to + 482 °F) Standard
0 to + 600 °C (0 to +1112 °F) with built in thermal barrier,
0 to +150 °C (+ 32 to + 302 °F) (White cell, PFA, PTFE filter)
Measurement specications GPro 500 TDL Series
23
Technical specications GPro 500 TDL Series
Measurement (All measurement specications with reference to standard conditions T & P with no dust or particulates)
CO
2
%/ CO % HCl (ppm) H
2
S (%)
Optical path length • Optical path length (OPL) can vary between 100 mm and 10 m depending on the selected process adaption
(see “Installation examples” on page 14).
• The OPL can be multiplied by 2 (MR2) or 4 (MR4) when using the multi-reflection cell (MR).
Measurement range and standard
conditions (ambient temperature and
pressure, 1m path length)
0 – 100 %
(CO
2
and CO)
0 – 3 % 0 –50 %
Lower Detection Limit (in 1meter path
length at ambient standard conditions,
dry gas, no dust load, in N
2
back-
ground)
1000 ppm-v (CO
2
)
1500 ppm-v (CO)
0.6 ppm-v 20 ppm-v
Accuracy 2 % of reading or 1000 ppm
(whichever is greater)
2 % of reading or 0.6 ppm
(whichever is greater)
2 % of reading or 20 ppm
(whichever is greater)
Linearity Better than 1 % Better than 1 % Better than 1 %
Resolution 1000 ppm-v 0.6 ppm-v 20 ppm-v
Drift Negligible (< 2 % of measure ment
range between maintenance intervals)
Negligible (< 2 % of measure ment
range between maintenance intervals)
Negligible (< 2 % of measure ment
range between maintenance intervals)
Sampling rate 1 second 1 second 1 second
Response Time (T90) CO
2
in N
2
1 % to O % in < 4 sec HCl in N
2
1 % to O % in < 4 sec H
2
S in N
2
1 % to O % in < 4 sec
Warm up time Typically <1 hour Typically <1 hour Typically <1 hour
Repeatabilit y ± 0.25 % of re ading or
5000 ppm-v CO
2
or CO
(whichever is greater)
± 0.25 % of reading or 3 ppm-v HCl
(whichever is greater)
± 0.25 % of reading or 100 ppm-v H
2
S
(whichever is greater)
Process pressure range 0.8 bar – 2 bar (abs)/
11.63 psi – 29.00 psi (abs)
0.8 bar – 3 bar (abs)/
11.6 psi – 43.5 psi (abs)
0.8 bar – 2 bar (abs)/
11.6 psi – 29 psi (abs)
Process temperature range 0 to + 250 °C (+ 32 to + 482 °F) Standard
0 to + 600 °C (0 to +1112 °F) with additional thermal barrier,
0 to +150 °C (+ 32 to + 302 °F) (White cell, PFA, PTFE filter)
24
Measurement (All measurement specications with reference to standard conditions T & P with no dust or particulates)
CH
4
ppm NH
3
ppm
Optical path length • Optical path length (OPL) can vary between 100 mm and 10 m depending on the selected process adaption
(see “Installation examples” on page 14).
• The OPL can be multiplied by 2 (MR2) or 4 (MR4) when using the multi-reflection cell (MR).
Measurement range and standard
conditions (ambient temperature and
pressure, 1m path length)
0 – 1 % 0 – 1 %
Lower Detection Limit (in 1meter path
length at ambient standard conditions,
dry gas, no dust load, in N
2
back-
ground)
1 ppm-v 1 ppm-v
Accuracy 2 % or 1 ppm
(whichever is greater)
2 % or 1 ppm
(whichever is greater)
Linearity Better than 1 % Better than 1 %
Resolution 1 ppm 1 ppm
Drift Negligible (< 2 % of measure ment
range between maintenance intervals)
Negligible (< 2 % of measure ment
range between maintenance intervals)
Sampling rate 1 second 1 second
Response Time (T90) CH
4
in N
2
1% to 0% in < 4 sec NH
3
in N
2
1% to 0% in < 4 sec
Warm up time Typically <1 hour Typically <1 hour
Repeatabilit y ± 0.25 % of re ading or
5 ppm-v CH
4
,
(whichever is greater)
± 0.25 % of re ading or
5 ppm-v NH
3
,
(whichever is greater)
Process pressure range 0.8 bar – 3 bar (abs)/
11.63 psi – 43.5 psi (abs)
0.8 bar – 3 bar (abs)/
11.63 psi – 43.5 psi (abs)
Process temperature range 0 to + 250 °C (+ 32 to + 482 °F) Standard
0 to + 600 °C (0 to +1112 °F) with additional thermal barrier,
0 to +150 °C (+ 32 to + 302 °F) (White cell, PFA, PTFE filter)
Measurement specications GPro 500 TDL Series
25
Technical specications GPro 500 TDL Series
Technical specications
Electrical inputs & outputs
Communication interface RS 485 (to transmit ter) or direct current outputs (optional) Service interface Ethernet (to PC) as direct service interface for FW updates (not using
the M400 transmitter), for off-line diagnostics and conguration
database up / download
Memory slot interface SD card reader / writer for data retrieval (measurement & diagnos-
tics), FW update and remote diagnostics (conguration le up / down­load) (to be accessed using Ethernet port). Space for data storage: 4 GB.
Analog outputs (on M400) 4 3 4 – 20 mA (22 mA): process temperature, pressure, % conc,
% transmission
Number of direct analog outputs 2 (optional)
Current outputs Passive 4…20 mA outputs, galvanically isolated,
alarms to 3.6 mA or 22 mA conform to NAMUR NE43 guidelines
Measurement error Non-linearity < ± 0.002 mA over the 1 to 20 mA range through analog outputs Offset error < ± 0.004 mA (zero scale)
Gain error < ± 0.04 mA (full scale) Analog output conguration Linear Load Max 500 Ohms Hold mode input Yes, via Ethernet (using the MT-TDL suite) Analog inputs 2 3 4 – 20 mA (passive) for pressure and temperature
(optional: xed values) Display On M400, see M400 technical datasheet Relays 4 relays (on M400) Power supply 24 VDC, ± 10% , 5 – 60 W Fuse 1 A slow blow type FC
Calibration
Calibration (factory) Full calibration Calibration (user) One-point and process calibration
Operating conditions
Ambient temperature range – 20 … + 55 °C (– 4 … +131 °F) during operation;
– 40 … +70 °C (– 40 … +158 °F) during transport and storage
(< 95 % non-condensing humidity)
Maximum design (non- operating) Pressure Design: 25 bar (abs) / 362.6 psi (abs);
extractive cells: 15 bar (PFA version: 6 bar)
Probes with DN 100 anges: 10 bar Max. dust load @ nom. EPL Application dependent Temperature & pressure Using analog 4 … 20 mA input signals or manually set values in compensation M400 (menu congure / measurement).
Automatic plausibility check of analog inputs
26
Purging
Process side purging For standard purged (SP) and wafer cells, a process side purge is (standard probes [SP]) normally required.
and wafer cells For oxygen applications, nitrogen with a purity > 99.7 % (minimum
recommended) at a ow rate of between 0.5 and 10 L / min (appli­ca-tion dependent) is required. For other gas applications, instru-
ment grade air can be used instead of nitrogen. All purge gases
should be clean / dry and conform to standard ISO 8573.1. class 2 3,
for instrument air quality.
Instrument side purging Yes, ow < 0.5 L / min (all process adaptions) Corner cube purging Yes, via process side purging
ISM
ISM
®
diagnostics parameters % Transmission (available as a 4 … 20 mA analog output)
Window fouling ( TTM: Time to Maintenance) Laser lifetime ( DLI: Dynamic Lifetime Indicator)
Alarms
Alarm triggers Too low transmission (min. transmission value to be set in
M400 menu Cong / ISM setup)
All alarms (incl SW / HW errors etc) listed into Chapter 8.5.1 of man-
ual M400
Mechanical specications
Insertion length see installation examples Weight 12 – 14 kg / 26 – 30 lbs, depending on conguration Insulation / rating IP 65 / NEMA Type 4X
Data logger
Function Logging of all sensor data on SD card Interval Freely selectable using the METTLER TOLEDO TDL software
(on documentation CD)
Format SPC
Certicates
Quality certicate (nal inspection), Material certicate 3.1,
EX II 1/2G – Ex op is / [op is T6 Ga] d IIC T6 Ga / Gb, EX II 1/2D – Ex op is / [op is T86°C Da] tb IIIC T80°C Da / Db, IECEx IBE 15.0013 X Cl I, Div 1, Grp A, B, C, D, T6 Cl II, III, Div 1, Grp E, F, G, T6 FM, CE, PED, IP 65, NEMA 4X
Technical specications GPro 500 TDL Series
27
Signal cable connections
Connections in the junction box
Connections to the GPro 500 – cable numbers below
Power from an external source or optionally from the M400
RS 485 from the M400
4 … 20 mA from temperature sensor
4 … 20 mA from pressure sensor
SIL2 direct analog outputs (optional)
Ethernet
Signal Description Cable no. Color
Power + 24 V Power 24 V, 5 W 1 Red GND (Power) 2 Blue RS 485 A Interface M400 (RS 485) 3 Green RS 485 B 4 Yellow RS 485 GND 5 Brown 4 … 20 mA pos Current input temperature 6 Purple 4 … 20 mA neg 7 Black 4 … 20 mA pos Current input pressure 8 Pink 4 … 20 mA neg 9 Grey + 24 V Passive analog outputs 10 Red / blue
Out 1 11 Grey / pink Out 2 12 White
TX+ Ethernet 13 White / yellow TX– 14 Yellow / brown RX+ 15 White / green RX– 16 Brown / green
1
2 3 6 74 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Signal cable connections GPro 500 TDL Series
28
Active analog inputs (ATEX and US version)
Wiring diagram with active analog inputs (ATEX and US version).
Wiring diagrams (ATEX and US version) GPro 500 TDL Series
29
Loop-powered analog inputs (ATEX and US version)
Wiring diagram with loop-powered analog inputs (ATEX and US version).
Wiring diagrams (ATEX and US version) GPro 500 TDL Series
30
Gas analyzer GPro 500 product key GPro 500 TDL Series
Gas analyzer GPro 500 product key
Gas Analyzer
GPro 500
ATA0PBKS020PD1XS__/AX
30 027 126 GPro 500
YYYYYYYYYYYYYYYYYY/YY
* Other configurations upon request
|||||||||||||||||||
|
Hazardous area approvals
|||||||||||||||||||
|
ATEX/IECEx Ex d
A
T
|||||||||||||||||
|
FM Class 1 Div 1
U
S
|||||||||||||||||
|
Gases
|||||||||||||||||
|
Oxygen
A
0
|||||||||||||||
|
Oxygen and Temperature
A
1
|||||||||||||||
|
CO
C
0
|||||||||||||||
|
H2O
H
0
|||||||||||||||
|
CO2 %
C
2
|||||||||||||||
|
C O %
C
1
|||||||||||||||
|
CO % + CO2 %
C
C
|||||||||||||||
|
H2S
S
1
|||||||||||||||
|
HCl ppm
L
0
|||||||||||||||
|
CH4 ppm
M
0
|||||||||||||||
|
NH3 ppm N 0
|||||||||||||||
|
Process interfaces
|||||||||||||||
|
Standard Probe purged (SP)
P
|||||||||||||||
Non-purged Filter Probe (NP)
F
|||||||||||||||
Non-purged Filter Probe with Blow-back (BP)
B
|||||||||||||||
Wafer (W)
W
|||||||||||||||
Extractive Cell (E)
E
|||||||||||||||
Cross-pipe Folded Path (C)
C
|||||||||||||||
Process optics*
|||||||||||||||
Borosilicate
B
|||||||||||||
|
Quartz
Q
|||||||||||||
|
Sapphire
S
|||||||||||||
|
Dual Window Borosilicate
C
|||||||||||||
|
Dual Window Quartz R
|||||||||||||
|
Dual Window Sapphire
T
|||||||||||||
|
Process sealings*
|||||||||||||
|
Kalrez® 6375
K
|||||||||||||
Graphite G
|||||||||||||
Kalrez® (FDA grade) 6230 F
|||||||||||||
Kalrez® 6380 S
|||||||||||||
Kalrez® 0090 R
|||||||||||||
PFA-coated FEP P
|||||||||||||
Wetted materials*
|||||||||||||
1.4404 (equivalent to 316L)
S
0
|||||||||||
1.4 571
S
1
|||||||||||
Hastelloy C22
C
0
|||||||||||
Optical path probes and extractive cell*
|||||||||||
200 mm (7.9")
2
0
|||||||||
400 mm (15.7") 4 0
|||||||||
800 mm (31.5") 8 0
|||||||||
1 m (3.3 ft) 0 1
|||||||||
2 m (6.6 ft) 0 2
|||||||||
3 m (9.8 ft) 0 3
|||||||||
31
Gas analyzer GPro 500 product key GPro 500 TDL Series
Gas Analyzer
GPro 500
ATA0PBKS020PD1XS__/AX
30 027 126 GPro 500
YYYYYYYYYYYYYYYYYY/YY
* Other configurations upon request
|||||||||||||||||||
|
4 m (13.1 ft) 0 4
|||||||||
5 m (16.4 ft) 0 5
|||||||||
6 m (19.7 ft) 0 6
|||||||||
10 m (32.8 ft) 1 0
|||||||||
None
X
X
|||||||||
Process connections*
|||||||||
DN 50/PN 25
P
D
|||||||
ANSI 2"/300 lbs
P
A
|||||||
DN 50/PN 16
L
D
|||||||
ANSI 2"/150 lbs
L
A
|||||||
DIN 80/PN 16
G
D
|||||||
ANSI 3"/150 lbs
G
A
|||||||
DIN100/PN25
N
D
|||||||
ANSI 4"/300 lbs N A
|||||||
DN 50/PN 16 and 40
W
1
|||||||
DN 80/PN 16 and 40
W
2
|||||||
DN 100/PN 40
W
3
|||||||
ANSI 2"/150 lbs
W
4
|||||||
ANSI 3"/150 lbs W 5
|||||||
ANSI 4"/150 lbs
W
6
|||||||
Swagelok 6 mm
E
M
|||||||
Swagelok ¼"
E
I
|||||||
Wall thickness*
|||||||
100 mm
1
|||||
|
200 mm
2
|||||
|
300 mm
3
|||||
|
None
X
|||||
|
Filters*
|||||
|
Filter A – 40 µm
A
|||||
Filter B – 100 µm
B
|||||
Filter C – 200 µm
C
|||||
Filter D – 3 µm D
|||||
Filter PTFE Membrane
E
|||||
No Filter
X
|
|||
|
Add-on modules*
|
|||
|
None
X__
/
|
|
With Thermal Barrier (up to 600 °C)
H__
/
|
|
2-fold Multireflection Cell
2__
/
|
|
4-fold Multireflection Cell
4__
/
|
|
Cable
|
|
5 m (16.4 ft)
A
|
15 m (49.2 ft)
B
|
25 m (82.0 ft)
C
|
40 m (131.2 ft)
D
|
None X
|
Communication interfaces
|
RS 485 (for M400)
X
RS 485 and Direct Analog
A
32
Ordering information GPro 500 TDL Series
Ordering information
Spare parts Order number
Kit Flat gasket ST 30 080 914 Kit Flat gasket HT (Graphite) 30 080 915 Spares Kit FM spectrometer 30 252 641 Sunk-in screws set (20 pc) 1.4404 30 297 253 Sunk-in screws set (10 pc) 1.4571 30 297 254 Sunk-in screws set (5 pc) 30 297 255
Accessories Order number
Thermal barrier 30 034 138 Junction box 30 034 149 Purging box for M400 Ex d 30 034 148 Calibration kit 30 034 139 Check valve To be provided by the user Cable GPro 500 ATEX, FM 5 m 30 077 735 Cable GPro 500 ATEX, FM 15 m 30 077 736 Cable GPro 500 ATEX, FM 25 m 30 077 737 Cable GPro 500 ATEX, FM 40 m 30 428 055 GPro 500 cross-pipe installation positioning kit 30 392 869 GPro 500 cross-pipe verication kit 30 428 120 M400, Type 3 30 374 113 M400 Pipe mount kit 30 300 480 M400 Panel mount kit 30 300 481 M400 Protective hood 30 073 328 GPro Pin Spanner 30 129 726 Tri-Clamp safety bolts set (4 pc) 30 297 256
Corner cube module O-ring set for Standard Temperature (ST):
Kalrez
®
6375 30 428 051
Kalrez
®
6230 (FDA grade) 30 428 052
Kalrez
®
6380 30 468 293
Kalrez
®
0090 30 468 294
PFA-coated FEP 30 468 295
Filter O-ring set for all metal lters (A, B, C, D)
Kalrez
®
6375 30 428 053
Kalrez
®
6230 (FDA grade) 30 428 054
Kalrez
®
6380 30 468 296
Kalrez
®
0090 30 468 297 PFA-coated FEP 30 468 298 Graphite 30 428 055
33
Notes GPro 500 TDL Series
34
Notes GPro 500 TDL Series
35
Notes GPro 500 TDL Series
www.mt.com/pro
Subject to technical changes.
03/2018 © METTLER TOLEDO. All ri ghts reserved. eCopy only. 30 031 663 B
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Mettler-Toledo (S) Pte. Ltd. Block 28 Ayer Rajah Crescent # 05- 01 SG - 139959 Singapore Phone +65 6890 00 11 e-mail mt.sg.customersupport@mt.com
Slovakia
Mettler-Toledo s.r.o. Hattalova 12 / A SK - 8 31 03 Bratislava Phone +421 2 4444 1221 e-mail predaj@mt.com
Slovenia
Mettler-Toledo d.o.o. Pot heroja Trtnika 26 SI -1261 Ljubljana-Dobrunje Phone +386 1 547 49 05 e-mail darko.divjak@mt.com
South Korea
Mettler-Toledo (Korea) Ltd. 1 & 4
F, Yeil Building 21 Yangjaecheon- ro 19-g il SeoCho-Gu, Seoul 06753 Korea Phone +82 2 3498 3500 e-mail Sales_MTKR@mt.com
Spain
Mettler-Toledo S.A.E. C / Miguel Hernández, 69 – 71 ES - 08908 L’Hospitalet de Llobregat (Barcelona) Phone +34 902 32 00 23 e-mail mtemkt@mt.com
Sweden
Mettler-Toledo AB Virkesvägen 10 Bo x 9 2161 SE - 12008 Stockholm Phone +46 8 702 50 00 e-mail sales.mts@mt.com
Switzerland
Mettler-Toledo (Schweiz) GmbH Im Langacher, Postfach CH - 8606 Greifensee Phone +41 44 944 47 47 e-mail ProSupport.ch@mt.com
Thailand
Mettler-Toledo (Thailand) Ltd. 272 Soi Soonvijai 4 Rama 9 Rd., Bangkapi Huay Kwang TH - 10320 Bangkok Phone +66 2 723 03 00 e-mail MT-TH.CustomerSupport@mt.com
Turk ey
Mettler-Toledo Türkiye Haluk Türksoy Sokak No: 6 Zemin ve 1. Bodrum Kat 34662 Üsküdar - Istanbul, TR Phone +90 216 400 20 20 e-mail sales.mttr@mt.com
USA
METTLER TOLEDO Process Analytics 900 Middlesex Turnpike, Bld. 8 Billerica, MA 01821, USA Phone +1 781 301 8800 Freephone +1 800 352 8763 e-mail mtprous@mt.com
Vietnam
Mettler-Toledo (Vietnam) LLC G Floor, SCS Building, Plot T2-4 D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9 Ho Chi Minh City, Vietnam Phone +84 28 73 090 789 e-mail MT-VN.CustomerSupport@mt.com
Management System certified according to ISO 9001 / ISO 14001
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