Mettler Toledo GPro 500 Quick Setup Manual

GPro™ 500 Quick Setup Guide

English 3
German 29
French 55
Portuguese 81
中国的 107
한국의 133

Quick Setup Guide TDL GPro™ 500

GPro™ 500
Quick Setup Guide

Content

1 Preparation 5

Packing content 5
Site Requirements 5
Ambient operating conditions 5
What you also need 5
Optional accesssories 6

2 Before the installation 7

Flange placement 7
Flange requirements 7
Flow conditions at measuring point 8
Purging 9

Purging with thermalbarrier 10
Grounding and wiring (ATEX) 11
Active analog inputs (ATEX Version) 12
Loop powered analog inputs (ATEX) 13
Grounding and wiring (FM) 14
Active analog inputs (FM Version) 15
Loop powered analog inputs (FM Version) 16
GPro™ 500 cables 17
Cable connections in M400 19

English

3 Installation 20

General Setup (applies for all parameters) 20
Channel Selection 20
Calibration 20
TDL Installation 20
Setting the correct process side purging 23

4 Verification and Maintenance 24

One-point calibration for TDL gas sensors 24
Process calibration for TDL gas sensors 24
Calibration using a calibration cell 25

5 Error messages 26

3

Quick Setup Guide TDL GPro™ 500

4

Quick Setup Guide TDL GPro™ 500

1 Preparation

– GPro™ 500 Tunable Diode Laser Analyzer

Packing content

– 1 Safety Instruction
– 1 Documentation CD with Instruction manual and MT-TDL Software Suite.

Site Requirements

– 24 VDC, 5 W for power supply of the GPro™ 500

– 110 / 220 VAC for the power supply of M400
– Purge gas, > 99.7% purity (minimum recommended), 0.5…5 L /min.

The purity requirements are:

conform to standard set by ISO 8573.1, class 2–3, analog to instrument air.
For oxygen TDL, nitrogen or any other ”O
used.

Ambient operating

– 20…+ 55 °C (– 4…+ 131 °F) during operation

conditions

What you also need

• 1 M400 T3 Transmitter (p / n 52121350)

• 1 Ethernet cable CAT5

• RS 485 cable (< 250 m)

• 1 Laptop (WinXP / 7 / 8) with MT-TDL software installed

• Flat gasket 82.14 3 3.53 mm

• Check valve

• 2 pcs open-end wrenches (spanners) for M16 bolts

• 1 pcs Allen key 5 mm for the locking screws on anges and Tx lid screws

• 1 pcs Allen key 3 mm for the RS 232 cover screws

• 2 Flat keys for Swagelok

• 1 pcs at screwdriver 2.5 mm for electrical connections

• 1 pcs at (6 mm) or cross head (No 2) screwdriver for Rx lid screws

• Adjustable wrench (spanner) for purge connections

• Torque wrench for FM version

free” clean and dry gas can be

2

5

Quick Setup Guide TDL GPro™ 500

Optional accesssories

Accessory Order number

Thermal barrier 30 034 138
Junction box 30 034 149

Purging box for M400 Ex d 30 034 148

Calibration kit 30 034 139

O

2

Kit Flat gasket ST 30 080 914
Kit Flat gasket HT (Graphite) 30 080 915
Cable GPro 500 ATEX, FM 5 m 30 077 735
Cable GPro 500 ATEX, FM 15 m 30 077 736
Cable GPro 500 ATEX, FM 25 m 30 077 737

6

Quick Setup Guide TDL GPro™ 500

2 Before the installation

Flange placement

)

"

60 cm (23.6

The TDL head should be easily accessible. A person should be able to stand in
front of it and adjust the M16 xing bolts using two standard spanners. There
should be at least 60 cm free space measured from the ange xed to the stack
and outwards as shown below.

60 cm (23.6")

Flange requirements

min. clearance: 61,5 mm

(schedule 40)

DIN 50 or ANSI 2"

min. clearance: 77,5 mm

(schedule 80)

100 mm

(4")

DIN 65 or ANSI 2½"

7

Quick Setup Guide TDL GPro™ 500

DIN

DN50/PN25 DN65/PN25

DN 50

100 mm 100 mm

DN100

min. Ø 54 mm

min. Ø 67 mm

DN65

ANSI

4"

min. 2.12"

2"

min. 2.64"

ANSI 2.5"/300 lbsANSI 2"/300 lbs

2.5"

4" 4"

When deciding the placement of the GPro™ 500 TDL in the process, we recom-

Flow conditions at measuring point

mend a minimum of 5 stack diameters of straight duct before and 3 stack di­ameters of straight duct after the point of measure.

This will lead to laminar ow conditions which is favorable for stable measure­ment conditions.

8

Quick Setup Guide TDL GPro™ 500

Purging

1 Purge gas inlet for instrument side (6 mm or ¼" tube tting).
2 Purge gas inlet for process side (must have a check valve).
3 Purge gas outlet for instrument side (6 mm or ¼" tube tting).
4 Process gas ow.
5 Region that denes the boundaries of the effective path length.

0…1 L /min

0…10 L /min

RotameterPressure regulator

WARNING

Always start purging at maximum flow before starting the process.

WARNING

Purging must always be switched on in order

to avoid dust deposition onto the optical surfaces.

WARNING

Do not remove and / or disassemble the purge gas inlet for processes (2).

If disassembled, the PED pressure certificate is void.

WARNING

Do not connect instrument and process side purging in series, otherwise

when disassembling the sensor heat the probe purging will stop.

9

Quick Setup Guide TDL GPro™ 500

Purging

with

thermalbarrier

Purging configuration

1 Purge gas inlet for thermal barrier (6 mm or ¼" tube tting)
2 Purge gas outlet for thermal barrier (6 mm or ¼" tube tting)
3 Purge gas inlet for process side (Must have a check valve)
4 Mandatory check valve (to be supplied by the user)

21 4

3

WARNING

The purge gas for the thermal barrier must always be turned on

when the process is running in order to protect the sensor head

from permanent damage.

10

WARNING

The failure of the instrument side and thermal barrier purging

system must trigger an alarm. This alarm has to be implemented

in th DCS ny the user.

Quick Setup Guide TDL GPro™ 500

Grounding

andwiring(ATEX)

External earth point
for > 4 mm
(M6 × 12)

2

cables

Exernal earth point.

11

Quick Setup Guide TDL GPro™ 500

RS-485 A

Activeanaloginputs(ATEXVersion)

ACTIVE ANALOG INPUTS

24 VDC

User-provided

GND

Red

Blue

Junction Box

GND

24 VDC

Green

Yellow

Brown

+

Purple

+

xT

–

100 mm

+

xT

Power
L N

M400

–

24 VDC

Analog

Outputs

GND

Ethernet

1

24 VDC
GND

2
3

RS-485 A
RS-485 B

4
5

RS-485 GND

6

+Ain 1 4…20 mA

7

–Ain 1 4…20 mA

8

+Ain 2 4…20 mA

9

–Ain 2 4…20 mA

10

24 VDC

11

Aout 1
Aout 2

12
13

TX+

14

TX–

15

RX+

16

RX–

Black

Pink

Grey

Red/Blue

Grey/Pink

White

White/Yellow

Yellow/Brown

White/Green

Brown/Green

987654321

+

–

–

16151413121110

TB4

987654321

Pressure

(4")

Temperature

24 VDC Power 0.2 A (5W)

M400 TB4

Temperature sensor

Pressure sensor

2x 4…20 mA
passive analog outputs

Ethernet

6
7
8

RS-485 GND
RS-485 B
RS-485 A

12

RS-485

GND

20 – 30 VDC or
100 – 230 VAC +/– 10%

Quick Setup Guide TDL GPro™ 500

Looppoweredanaloginputs(ATEX)

User-provided

Red

Blue

Junction Box

GND

24 VDC

Green

Yellow

Brown

Purple

Black

SENSOR IN

xT

GND

24 VDC

100 mm

(4")

Pressure

Temperature

SENSOR IN

xT

Pink

Grey

Red/Blue

Grey/Pink

White

White/Yellow

Yellow/Brown

White/Green

Brown/Green

GND

987654321

TB4

16151413121110

M400

Power
L N

987654321

24 VDC

Analog

Outputs

Ethernet

1
2
3
4
5
6
7

8

9
10
11
12
13
14
15
16

24 VDC
GND
RS-485 A
RS-485 B
RS-485 GND
Sensor In
GND
Sensor In
GND
24 VDC
Aout 1
Aout 2
TX+
TX–
RX+
RX–

24 VDC Power 0.2 A (5W)

M400 TB4

Temperature sensor

Pressure sensor

2x 4…20 mA
passive analog outputs

Ethernet

6
7
8

RS-485 GND
RS-485 B
RS-485 A

RS-485

GND

20 – 30 VDC or
100 – 230 VAC +/– 10%

WARNING

All openings have to be closed with certified cable glands

or blocking plugs of the same degree of certification as the GPro™ 500.

WARNING

It is essential that you observe all provided information

and warnings. The system must be closed and grounded

before switching on the system.

13

Quick Setup Guide TDL GPro™ 500

Groundingandwiring(FM)

External earth point
for > 4 mm
(M6 ×12)

2

cables

Exernal earth point.

Protective grounding
Material: chromated AISi7Mg0.3
Size: M6 × 12 mm

Protective grounding.

14

2 options for inner protective grounding
Material: 1.4404 (AISI 316L)
Size: M4 × 6 mm
Hex cap screw
Connect with 4 mm2 cable

Quick Setup Guide TDL GPro™ 500

RS-485 A

Activeanaloginputs(FMVersion)

ACTIVE ANALOG INPUTS

24 VDC

User-provided

GND

Red

Blue

Junction Box

GND

24 VDC

Green

Yellow

Brown

+

Purple

+

xT

–

100 mm

+

xT

Power
L N

M400

–

24 VDC

Analog

Outputs

GND

Ethernet

1

24 VDC
GND

2
3

RS-485 A
RS-485 B

4
5

RS-485 GND

6

+Ain 1 4…20 mA

7

–Ain 1 4…20 mA

8

+Ain 2 4…20 mA

9

–Ain 2 4…20 mA

10

24 VDC

11

Aout 1
Aout 2

12
13

TX+

14

TX–

15

RX+

16

RX–

Black

Pink

Grey

Red/Blue

Grey/Pink

White

White/Yellow

Yellow/Brown

White/Green

Brown/Green

987654321

+

–

–

16151413121110

TB4

987654321

Pressure

(4")

Temperature

24 VDC Power 0.2 A (5W)

M400 TB4

Temperature sensor

Pressure sensor

2x 4…20 mA
passive analog outputs

Ethernet

6
7
8

RS-485 GND
RS-485 B
RS-485 A

RS-485

GND

20 – 30 VDC or
100 – 230 VAC +/– 10%

15

Quick Setup Guide TDL GPro™ 500

Looppoweredanaloginputs(FMVersion)

User-provided

Red

Blue

Junction Box

GND

24 VDC

Green

Yellow

Brown

Purple

Black

SENSOR IN

xT

GND

24 VDC

100 mm

(4")

Pressure

Temperature

SENSOR IN

xT

Pink

Grey

Red/Blue

Grey/Pink

White

White/Yellow

Yellow/Brown

White/Green

Brown/Green

GND

987654321

TB4

16151413121110

M400

Power
L N

987654321

24 VDC

Analog

Outputs

Ethernet

1

2

3

4

5

6

7

8

9
10
11
12
13
14
15
16

24 VDC
GND
RS-485 A
RS-485 B
RS-485 GND
Sensor In
GND
Sensor In
GND
24 VDC
Aout 1
Aout 2
TX+
TX–
RX+
RX–

24 VDC Power 0.2 A (5W)

M400 TB4

Temperature sensor

Pressure sensor

2x 4…20 mA
passive analog outputs

Ethernet

6
7
8

RS-485 GND
RS-485 B
RS-485 A

16

RS-485

GND

20 – 30 VDC or
100 – 230 VAC +/– 10%

Quick Setup Guide TDL GPro™ 500

GPro™ 500 cables

Signal Description Cable no. Color TB1 TB2

Junction Box Pin no Pin no

Power + 24 V
GND (Power) 2 Blue 2

Power 24 V, 5 W

RS 485 A
RS 485 B 4 Yellow 4

Interface M400
(RS 485)

1 Red 1

3 Green 3

RS 485 GND 5 Brown 5

4...20 mA pos

4...20 mA neg 7 Black 7

4...20 mA pos

4...20 mA neg 9 Grey 9
+ 24 V
Out 1 11
Out 2 12 White 12

Current input
temperature

Current input
pressure

Direct anolog output

(2 3 4 … 20 mA)
(optional)

TX+
TX– 14
RX+ 15

Ethernet interface
for communication

with PC

RX– 16

6 Purple 6

8 Pink 8

10

Red / Blue 10
Grey / Pink 11

13

White / Yellow 1
Yellow / Brown 2
White / Green 3
Brown / Green 4

17

Quick Setup Guide TDL GPro™ 500

TB1

Pin 1

Pin 4

Connections on motherboard in the sensor head.

Note:ThesensorheadcoverofATEXversionshouldneverbeen

opened,asthiswillinvalidatetheATEXcertification.

TB2

Pin 1

Pin 12

Connections on IO board in the sensor head.

WARNING

All openings have to be closed with certified cable glands

or blocking plugs of the same degree of certification as the GPro™ 500.

WARNING

It is essential that you observe all provided information

and warnings. The system must be closed and grounded

before switching on the system.

18

Quick Setup Guide TDL GPro™ 500

Cable connections

inM400

USB

3

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

TB1

141 2 3 4 5 6 7 8 9 10111213

TB2 TB3 TB4

1 Connection terminal for the power cable
2 TB4 – connection terminal for the GPro™ 500
3 TB1 – connection terminal for the relays.

These can be congured with the M400.

- +
N L

POWER

1

2

19

Quick Setup Guide TDL GPro™ 500

3 Installation

GeneralSetup(appliesforallparameters)

(PATH: Menu / Quick Setup)

While in Measurement mode press the [MENU] key to bring up the Menu selec-

20.9 %V O

25.0 °C

MENU
Quick Setup

Please select the type of Sensor:

A

A

Channel Select=ISM
Parameter=Auto

6.0 pH

25.0 °C

2

tion. Select QUICK SETUP and press the [ENTER] key.

Display Convention:

u

1st line on display → a 3rd line on display
2nd line on display → b 4th line on display

→

→

c
d

Select the units of measurement for a and b. Only lines a and b can be cong­ured in Quick Setup. Go to the Conguration Menu to congure lines c and d.

Channel Selection

Analog: For conventional analog sensors (will be displayed on channel “A”).
ISM: For ISM sensors (will be displayed on channel ”B”).

u

Please select the parameter requirement:

The choice of parameter depends on the level of transmitter. If an ISM sensor is
selected, the setting “Auto” means, all possible ISM sensors will be recognized
and accepted. If a special parameter is chosen, only this parameter will be
recognized and accepted on the transmitter.

Calibration

The GPro 500 is calibrated at the factory and does not require calibration at
installation & Startup.

TDLInstallation

(path: Quick Setup / TDL / Installation)

While in measurement mode press the key [MENU] . Press the m or . key to

B

20.9 %V O

B

20.9 %Trm

MENU
Quick Setup

In this mode, the current live value of the % transmission is displayed during

B

20.9 %V O

B

20.9 %Trm

Transmission Signal
021 %

2

select the TDL and then the Installation menu item.

u

2

5 minutes until it automatically returns to the Measurement mode. Use this

value to rotate the blue sensor head attached with a loose clamp connection on

u

to the probe until the maximum transmission is found. In this position, and
secure the blue sensor head into position and tighten the clamp.

20

Quick Setup Guide TDL GPro™ 500

 TDLCommissioning(path: Quick Setup / TDL / Commissioning)

B

20.9 %V O

B

20.9 %Trm

–TDL

O

2

Commissioning

2

While in measurement mode press the key [MENU] . Press the m or . key to
select the TDL and then the Commissioning menu item.

u

First, select the type of pressure compensation selected:
– External: current external pressure value coming from a pressure transducer

of 4.. 20 mA analog output

– Fixed: pressure compensation uses a xed value to be set manually.

Note: if this pressure compensation mode is selected, a consider­able gas concentration measurement error resulting from a non­realistic pressure value can take place.

If External compensation is selected, then the minimum (4 mA) and maximum

B

20.9 %V O

B

20.9 %Trm

Pressure=External

2

(20 mA) analog output signals from the pressure transducer must be mapped
to the corresponding Analog input of the TDL. Key in the minimum and maxi-

u

mum values of the pressure in the following units:

– hPa – mmHg – mbar
– psi – kPa

In general, METTLER TOLEDO recommends the use of absolute pressure trans-

B

20.9 %V O

B

20.9 %Trm

Ain 4 mA = 940.0 mbar
Ain 20 mA = 2000. mbar

2

ducers for more accurate signal compensation over a broad pressure range.
If, however, small pressure variations around atmospheric pressure are to be

u

expected, relative pressure sensors will produce better results; but the variations
of the underlying barometric pressure will be ignored.

For relative pressure sensors, the minimum and maximum values must be
mapped so that the TDL can interpret the analog pressure signal as “absolute”,
i.e. a xed barometric pressure of 1013 mbar (for example) has to be added to
the mapped values.

If Fixed compensation is selected, the xed pressure value with which the mea-

B

20.9 %V O

B

20.9 %Trm

Pressure=fixed

B

20.9 %V O

B

20.9 %Trm

Pressure=1013. mbar

If External compensation is selected, then the minimum (4 mA) and maximum

B

20.9 %V O

B

20.9 %Trm

Temperature=External

2

surement signal will be calculated has to be keyed in manually. For the xed
pressure, the following units can be used:

u

– hPa – mmHg – mbar
– psi – kPa

2

u

2

(20 mA) analog output signals from the temperature transducer must be
mapped to the corresponding Analog input of the TDL. Key in the minimum and

u

maximum values of the temperature in °C.

21

Quick Setup Guide TDL GPro™ 500

B

20.9 %V O

B

20.9 %Trm

Ain 4 mA = 0.000 °C
Ain 20 mA = 250_0 °C

If Fixed compensation is selected, the xed temperature value with which the

B

20.9 %V O

B

20.9 %Trm

Temperature=Fixed

B

20.9 %V O

B

20.9 %Trm

Temperature=320.0 °C

Last, select the initial optical path length corresponding to the probe length in-

B

20.9 %V O

B

20.9 %Trm

Pathlength=00200 mm

2

u

2

measurement signal will be calculated has to be keyed in manually. For the xed
temperature, only °C can be used.

u

2

u

2

stalled:

– 290 mm probe: 200 mm

u

– 390 mm probe: 400 mm

– 590 mm probe: 800 mm

This initial value is valid when instrument purging on the instrument and on the

process side is running. Depending on the process conditions and after the
optimum of the process purging ow has been found (see next chapter), this
value may have to be slightly adapted.

22

Quick Setup Guide TDL GPro™ 500

Setting the correct

The ow rate of the purging will affect the effective path length and conse-

process side purging

quently the measurement value.

Therefore the following procedure should be used. Start with a very high ow
rate and gradually decrease it. The measurement value will then start at a low
value and increase with decreasing purge ow. At some point it will level out
and stay constant for a while and then again start increasing. Choose a purge
ow in the middle of the constant region.

2

1

Inecreased reading

Decreasing purge flow

Optimizing the purge ow

On the x-axis there is purge ow and on the y-axis there is the instrument con­centration reading.

1 Concentration reading with high purge ow. The path length is now shorter

than the effective path length since the purge tubes is completely lled with
purging gas and some of the purging gas is owing into the measurement
path.

2 Concentration reading with optimized purge ow. The path length is now

equal to the effective path length since the purge tubes are completely lled
with purge gas. See the illustration below.

3 Concentration reading with no purge ow. The path length is now equal to

the nominal path length since the probe is completely lled with process
gas.

4 The optimized purge ow.

3

4

WARNING

Always start purging at maximum flow before starting the process.

WARNING

Purging must always be switched on in order

to avoid dust deposition onto the optical surfaces.

23

Quick Setup Guide TDL GPro™ 500

4 VericationandMaintenance

One-pointcalibrationforTDLgassensors

Enter calibration mode as described in section 7.1 “Enter Calibration Mode”.

B

20.9 %V O

B

25.0 °C

Calibrate Sensor
Channel B TDL

Select 1 point as calibration type.

B

20.9 %V O

H

25.0 °C

TDL Calibration
Type = 1 Point

Enter values for the effective temperature and pressure values of the gas used

B

20.9 %V O

25.0 °C

Pressure = 1013 hPa
Temperature = 23.00 °C

Place the sensor in the calibration gas (e.g. air). Press [ENTER].

B

20.9 %V O

25.0 °C

Press ENTER when
Sensor is in Gas

2

A one-point calibration of gas sensors is always a slope (i.e. with air) calibra­tion. A one point slope calibration is done in air or any other calibration gas with

u

dened gas concentration.

2

Press [ENTER].

u

2

for calibration. When using the calibration tube for calibration, use values mea­sured manually for the gas present in the calibration tube.

u

Adjust the optical path length for your individual system.

2

Depending on the used drift control (see chapter 8.2.3.5) one of the two follow­ing modes is active.

u

ProcesscalibrationforTDLgassensors

Enter calibration mode as described in section 7.1 “Enter Calibration Mode”.

B

12.1 %V O

B

25.0 °C

Calibrate Sensor
Channel B Oxygen

Select Process as the calibration type.

B

12.1 %V O

25.0 °C

TDL Calibration
Type = Process

Take a sample and press the [ENTER] key again to store the current measuring

B

12.1 %V O

B

25.0 °C

Press ENTER to Capture

=0.0000 V% O2 u

B O

2

2

A process calibration of gas sensors is always a slope calibration.

u

2

Press [ENTER]

u

2

value. To show the ongoing calibration process, A or B (depending on the chan­nel) is blinking in the display.

After determining the concentration value of the sample press the

c

key again

to proceed with the calibration.

24

Quick Setup Guide TDL GPro™ 500

150 mm (5.91")

Enter the concentration value of the sample then press the [ENTER] key to start

B

12.1 %V O

B

25.0 °C

B Point1 = 56.90 %sat

= 57.1 %air u

B O

2

After the calibration the slope ”S” is displayed.

B

12.1 %V O

B

25.0 °C

S=– 0.070 nA Z=0.0000 nA

O

2

Save Adjust

2

the calculation of the calibration results.

2

In case of a successful calibration, the calibration values are stored in the cal
history and taken over (Adjust), stored in the cal history and not taken over

u

(Calibrate) or discarded (Abort).

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration successful” is
displayed. The M400 returns to the measuring mode.

Calibration using a calibration cell

For a more accurate calibration the calibration cell can be used. Doing this the
TDL (the units head) needs to be removed from the probe. Then it has to be
mounted on the calibration cell according to the illustration below. Before cali­bration is started new values for path length, temperature and pressure have to
be entered on M400. Then the calibration gas is owed through the calibration
cell and the calibration is done in the calibration menu of M400.

During calibration with the calibration cell the process is still sealed and no

extra precautions need to be taken.

Calibration cell.

EPL

2 × 100 mm (3.94")

104,6 mm (4.12")

25

Quick Setup Guide TDL GPro™ 500

5 Error messages

Message Comment Action Source Relay State Mapping

No sensor on channel 3 The M400 is unable to detect any of the ISM sensor(s) it can identify.

If no sensor is found it will disply the message NO SENSOR DETECTED

Signal Processing Failed Fitting of the line proles failed. Send unit back to METTLER TOLEDO TDL Fault Software error
Laser Source Error The laser wavelength has shifted. Readjustment of the laser tempera-

ture necessary

Bad Signal Quality Transmission lower than 5% threshold Clean corner cube and process window.

Flashcard Error Missing or bad calibration and / or database data Perform a calibration with the calibration

Pressure Input Error Pressure reading out of extended range: 0.6 bara < P < 8 bara

4 – 20 mA input error: 4 mA > P > 20 mA

Temperature Input Error Pressure reading out of extended range: –20°C<T<1000°C

4 – 20 mA input error: 4 mA > P > 20 mA

Conguration Mode Ethernet port in use: diagnostic or conguration in progress Disconnect Ethernet cable TDL Maintenance

The GPro™ 500 error messages can be found in the M400 under the following path:
Menu ➝ Service ➝ Diagnostics ➝ TDL ➝ Messages

26

Quick Setup Guide TDL GPro™ 500

– This is the initial message after Power on.

M400 Fault B disconnected
– Wait for the GPro™ 500 to fully boot.
– Check if the GPro™ 500 is powered and

wait until the system is fully started.

– Check the RS485 wiring of the

GPro™ 500 to the M400

– Check with the MT-TDL software and the

Ethernet port if the system is running
correctly.

– If timeout still occurs after 60 s, send unit

back to METTLER TOLEDO.

Send unit back to METTLER TOLEDO TDL Fault System error

TDL Fault System error

Check the gasket between TDL and probe.

Rotate TDL on the probe to maximize Trans-

mission.
Reduce the dustload in the process.

TDL Fault Software error
tube.
If still not successful, send unit back to
METTLER TOLEDO for Flashcard exchange.

Check external pressure sensor and mapping TDL Maintenance

System error

request

Check external temperature sensor and
mapping

TDL Maintenance

request

System error

Software error

request

27

Quick Setup Guide TDL GPro™ 500

GPro™ 500
Quick Setup-Leitfaden

Inhaltsverzeichnis

1 Vorbereitung 31

Lieferumfang 31
Anforderungen vor Ort 31
Umgebungs-bedingungen 31
Außerdem erforderlich 31
Optionales Zubehör 32

2 Vor der Installation 33

Montageort für Flansch 33
Anforderungen an den Flansch 33
Strömungs-verhältnisse anderMessstelle 34
Spülen 35
Spülen mit Wärmeschutz 36
Erdung und Verdrahtung (ATEX) 37
Aktive Analogeingänge (ATEX-Ausführung) 38
Schleifengespeiste Analogeingänge (ATEX-Ausführung) 39
Erdung und Verdrahtung (FM) 40
Aktive Analogeingänge (FM-Ausführung) 41
Schleifengespeiste Analogeingänge (FM-Ausführung) 42
GPro™ 500 Kabel 43
Kabelanschlüsse im M400 45

German

3 Installation 46

Allgemeines Setup (gilt für alle Parameter) 46
Kanalwahl 46
Kalibrierung 46
TDL Installation 46
Einstellung der korrekten Spülung der Prozessseite 49

4 Verifizierung und Wartung 50

Einpunktkalibrierung von TDL-Gassensoren 50
Prozesskalibrierung für TDL-Gassensoren 50
Kalibrierung mit einer Kalibrierzelle 51

5 Fehlermeldungen 52

29

Quick Setup Guide TDL GPro™ 500

30