Mettler Toledo EasyClean100, EasyClean150 Instruction Manual

EasyClean 100/150 52 500 178

EasyClean100 EasyClean150

Instruction manual Bedienungsanleitung Instructions d’utilisation

English: page 3

Deutsch: Seite 37

Français: page 71

EasyClean100/150 3

EasyClean100/150 © 11/14 Mettler-Toledo AG, CH-8606 Greifensee 52 500 178 Printed in Switzerland

EasyClean100 EasyClean150

Instruction Manual

4 EasyClean100/150

Product and maintenance log

ate Activity Performed Approved

by by

First installation

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How to use this instruction manual

This instruction manual is an integral part of the EasyClean100 and EasyClean150 and contains notes and instructions that are important for safety and operation.

All persons working on or with the EasyClean100 and/or EasyClean150 must have first read and understood the sections appropriate to the work in hand.

Please read this instruction manual carefully before using the EasyClean system. Keep this document close to the unit, so operating personnel may be easily refer to it at any time.

First read Chapter 2 ”Safety”!

No part of this manual may be reproduced in any form, or modified, copied or distributed using electronic systems, in particular in the form of photocopies, photographs, magnetic or other recordings, without written consent of Mettler-Toledo AG, Process Analytics, CH-8902 Urdorf.

InTrac, InDip are registered trade marks of Mettler-Toledo AG, CH-8606 Greifensee

6 EasyClean100/150

Contents

1 Product description 7

1.1 Introduction 7

1.2 Fittings and deliverables 7

1.3 Data and key characteristics EasyClean 100/150 8

2 Safety 10

2.1 Introduction 10

2.2 Intended use 10

2.3 Inappropriate use 10

2.4 Basic principles 11

2.5 Warning notices and symbols 11

2.6 Responsibility, organizational measures 12

2.7 Product-specific hazards 13

2.8 Residual hazards 13

2.9 Emergency measures 13

2.10 Safety measures 14

2.11 Modifications 14

3 Your device 15

3.1 Layout 15

3.2 Functions 16

3.3 Integration into a measurement system 17

4 Commissioning 18

4.1 Fitting 18

4.2 Connections 20

4.3 Installation and commissioning 24

5 Operation 26

5.1 Checks by the operator 26

5.2 Operating the EasyClean 100 26

5.3 Operating the EasyClean 150 26

5.4 Procedure in the event of a failure in the power supply 27

6 Maintenance and fault elimination 28

6.1 Maintenance 28

6.2 Fault elimination and repairs 29

7 Decommissioning, storage, disposal 31

7.1 Decommissioning 31

7.2 Storage 31

7.3 Disposal 31

8 Spare parts and accessories 32

8.1 List of spare parts and accessories EasyClean 100 32

8.2 List of spare parts and accessories EasyClean 150 34

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1 Product description

Conformity EasyClean100 and EasyClean150 correspond to the following guidelines:

• Low voltage guideline: – EU guidelines 73/23/EU – Swiss guidelines SR734.26NEV –

safety guidelines EN61010-1

– IP-rating EN60529 IP65

• Guidelines EMC: – emission EN61326-1, Class B – harmonics EN61000-3-2 – voltage deviations EN61000-3-3 – immunity EN61326-1

Certificates CE, GS

Identification The type plate is located on the left-hand exterior of the housing.

Deliverables EasyClean100 and150 are shipped without connecting cables. At the installation site,

cables are connected to the appropriate terminals in the unit (please refer to section 4.2 ”Connections”).

Packaging The unit is packed in plain and padded cardboard.

We recommend that you retain the packing materials for subsequent storage or transportation of the unit. Should you choose to discard the packing materials, observe local regulations and

section 7.3 ”Disposal”.

Good inspection Check the goods for damage while unpacking. Should you notice signs of damage, inform the

shipper and your supplier without delay.

Check the delivery against your order and the delivery note.

1.1 Introduction

1.2 Fittings and deliverables

8 EasyClean100/150

1.3 Data and key characteristics EasyClean100/150

Housing steel housing, powder-coated with polyester resin

aterial: mild steel DIN 1.1203 Ck55

attention: housing may not be cleaned with solvents containing acetone

Weight of control unit approx. 3 kg (6.6 lb)

rotection rating IP65

Ambient conditions temp. in operation: 0 – +45° C (+32 – +113°F)

temp. storage/transportation: –10 – +70°C (+14 – +158°F) degree of pollution: 2 overvoltage category: III

Power supply 100 – 230V AC, 50/60 Hz, 0.18 – 0.3 A (± 15%)

System control process initiation:

– via a wash contact in the associated transmitter sequence: – can not be set on unit

Control input 1 control input for wash contact in transmitter 24V

Transmitter METTLER TOLEDO transmitters:

– pH2050e, O

4050e, Cond7050e – pH2100e, O24100e, Cond7100e, Trb8300 – alternatively via any standard transmitter with wash

contact and ”hold” function

Electrical connections Terminal strip 0.08 – 2.5 mm

Connection transmitter 4-wire control cable, 4 x 1.5 mm

length: 5 m (optional 10 m)

Cable ducts Ø 3.5 to 10 mm => M 16

Compressed air supply 4 – 8 bar (400 – 800 kPa, 58 – 116 psi)

– air quality according to ISO 8573-1 – moisture class 4 (water dew point +3°C) – particles class 5 (filter 40 µm) – max. oil content class 2 (0.1 mg/m3)

connection: thread G1/8"

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Connection to InDip housing LDPE hose Ø 6/4 mm (1/8"/1/4")

optional: PTFE hose Ø 6/4 (1/8"/1/4")

Connection to InTrac housing LDPE hose Ø 6/4 mm (1/8"/1/4")

optional: PTFE hose Ø 6/4 mm (1/8"/1/4")

Flushing water supply pressure: 2 – 6 bar (200 – 600 kPa, 29 – 87 psi)

connection: thread G1/4" female a

dapter:

/4"

NPT male (PP)

Spray head material PVC or PVDF

Materials in contact PP, LDPE, Viton

, brass,

with flushing water, stainless steel DIN 1.4105, 1.4303, 1.4310 compressed air or

Medias in connection with water 0 – 60 °C (32 °F – 140 °F) the LDPE hose

Medias in connection with water 0 – 90 °C (32 °F – 194 °F) the PTFE hose

Subject to technical changes

10 EasyClean100/150

2 Safety

2.1 Introduction

This instruction manual lists the main points of how to use the EasyClean100/150 efficiently, in the intended manner. For safe, trouble-free operation, operators must be aware of these s

afety instructions and comply with further warning notices in the instruction manual.

This instruction manual, and the safety requirements in particular, must be observed by the operator and all other persons working with the EasyClean100/150. Compliance with local regulations and statutory requirements is also essential.

The instruction manual must always be stored close at hand, in a place accessible to all people working with the EasyClean100/150.

2.2 Intended use

EasyClean100 and EasyClean150 are intended solely for automatically controlled or manually flushing of sensors, as described in this instruction manual.

Other prerequisites for appropriate use include: – observing the instructions, notes and requirements set out in this instruction manual – observing the prescribed inspection and maintenance intervals – correct care and maintenance of the unit, according to the instruction manual – observing the prescribed environmental and operational conditions, and permitted

installation positions.

– compliance with local statutes

2.3 Inappropriate use

Any other use, or use not mentioned here, that is incompatible with the technical specifications is deemed inappropriate. The operator is solely responsible for any damage arising from such use.

The following are deemed particularly inappropriate: – use of hydraulic fluid in place of compressed air – use of suspensions as cleaning media

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2.4 Basic principles

EasyClean100/150 and the spray head are state-of-the-art constructions and comply with engineering safety guidelines.

All the same, there are certain risks and hazards: –

if the unit is operated by inadequately trained personnel.

– if the unit is not used in the intended manner.

EasyClean 100/150 and the spray head must only be used while in perfect working order, for its intended purpose, with due awareness of associated safety and hazard issues and in compliance with the instruction manual.

Defects or damage that impact the unit’s safety and functionality must be immediately repaired by the operator or a suitably qualified person, and reported in writing to the manufacturer.

2.5 Warning notices and symbols

This instruction manual identifies safety instructions by means of the following symbols:

DANGER!

Warns of a hazard that could lead to extensive material damage, death or grievous bodily injuries.

CAUTION!

Warns of a potentially hazardous situation that could lead to minor bodily injury and/or material damage.

NOTICE!

Information relating to technical requirements. Non-observance could lead to defects, inefficient operation and possible loss of production.

12 EasyClean100/150

2.6 Responsibility, organizational measures

Operator’s responsibilities

– The operator must only permit personnel to work with the EasyClean if they are acquainted

with basic regulations concerning workplace safety and accident prevention, and familiar with operating the unit. This instruction manual serves as a basis.

– In addition to the instruction manual, the operator must provide instruction in general statu-

tory and other binding regulations concerning workplace safety and accident prevention, as well as environmental protection.

– Personnel safety and hazard awareness must be monitored regularly.

– Steps must be taken to ensure that the EasyClean is operated only while in a safe, properly

functional state.

Personnel responsibilities

– All persons working with the EasyClean must have read the section on safety and

responsibilities the warning notices contained in this instruction manual.

– In addition to the instruction manual, generally applicable statutory and other binding regu -

lations concerning workplace safety and accident protection must also be observed.

– Avoid any hazardous working practices that exceed the unit’s intended purpose.

Personnel selection and qualification – basic responsibilities

– Only dependable, trained or supervised personnel may work with the EasyClean. Operators

must read this instruction manual beforehand.

– Responsibilities for operating, maintaining, installing, etc. the unit must be clearly defined.

– Appropriate steps must be taken to ensure that the unit is used by authorized personnel only.

– Personnel under instruction, supervision or general training may only work with the unit

under constant supervision by an experienced person.

– Work on electrical parts of the unit may only be performed by a qualified electrician in

compliance with electrical engineering regulations.

Constructional modifications on the unit

– The unit may not be modified, extended or rebuilt in a way that impacts its safety without

written permission from Mettler-Toledo GmbH, Process Analytics.

– Any parts that are not in perfect working order must be replaced without delay.

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2.7 Product-specific hazards

Electrical hazards!

Opening the unit for installation or repair work exposes live electrical parts.

lose the unit immediately after work is completed!

Compressed air/water hazards!

Pressurized pipes (compressed air, water) must be isolated and depressurized before commencing repair work!

2.8 Residual hazards

Despite all precautionary measures, there remain residual hazards such as:

– a pipe bursting – hazards arising from a defect in a supervisory controller.

2.9 Emergency measures

Should fluid come into contact with the eyes, rinse thoroughly under running water for at least 15 minutes. A doctor must be consulted for subsequent diagnosis.

Fluid coming into contact with the skin must be immediately washed away with water.

Medical assistance is mandatory for symptoms that clearly arise from skin or eye contact with a medium. Inform the doctor about the type and specific identity of all materials used.

14 EasyClean100/150

2.10 Safety measures

Always observe local statutes and regulations. They are not incorporated in this instruction manual.

Personal safety equipment like protective goggles and clothing must be worn.

The unit must only be operated while closed.

The operator is responsible for personnel instruction. By way of assistance, the instruction m

anual can also be ordered in other languages. Being an integral part of the unit, this instruc-

tion manual must always be available at the unit’s location.

The operator should immediately inform the manufacturer about all safety-related events occurring during use of the unit.

2.11 Modifications

Modifications are permitted only after prior consultation and written approval from the manufacturer.

Only those parts of the unit essential to fulfilling its function may be removed and refitted. This may be accomplished by hand, or with the supplied tools. Except for authorized service personnel, it is forbidden to remove protective guards and covers using a regular tool. Touching live electrical parts represents a lethal hazard.

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3 Your device

3.1 Layout

EasyClean100

4 5

5 6 74

1 3

14 15

5 Connection terminal control cable 6 Compressed air/water valve 7 Power supply unit

1 Main connection 2 Control cable connection 3 Compressed air or water connection 4 Connection terminal main cable

EasyClean150

1 ”In/Out” push button (position selector switch) 2 Pilot light LED 3 ”Water” push button 4 Main connection 5 Control cable connection 6 Compressed air connection 7 Air discharge 8 Compressed air outlet housing

9 Water connection 10 Water valve 11 Compressed air valve 12 Power supply unit 13 Control print 14 Connection terminal main cable 15 Connection terminal control cable

8 9

16 EasyClean100/150

3.2 Functions

General The EasyClean100/150 controls the supply of compressed air or water to an electrode tip,

hich is integrated into an InDip housing (EasyClean100) or into a retractable housing

(EasyClean150). The flow is released and stopped via the transmitter’s washing contact.

Types of operation The transmitter assumes overall control of the device.

Basic setting The valves are de-energized when closed.

In the event of a loss of pressure the InTrac housing remains in its last position. In the event of a power failure in the EasyClean150, the sensor moves out of the process and the transmitter changes to ”hold mode” (reading is frozen). In the event of a power failure, all functions of the EasyClean100 cut out, with no impact on the reading.

Hold function For the exact function and settings of the Hold relay, please refer to the instruction manual for

the transmitter in question.

Pilot lights

The EasyClean100 has no pilot lights. The EasyClean150 has a pilot light (LED) built into the front. The light is connected to the control valve that controls the housing movement. It does not therefore indicate any fault in the operation of the housing, but only indicates the key status (automatic operation or in retracted ”service mode”).

Program sequence The rinse and wash time is indicated by the control signal (wash contact) of the transmitter,

(see transmitter’s instruction manual).

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3.3 Integration into a measurement system

The following diagrams show typical examples of the integration of the EasyClean 100 or the EasyClean150 respectively into a measurement system.

EasyClean100

1 EasyClean100 2 Compressed air/water connection 3 Compressed air or water hose 4 Wall mounting kit 5 Protective hood (optional) 6/7 Spray head 8 Compressed air inlet or water hose 9/10 Control cable 11 Panic button (optional)

1 EasyClean150 2 Water connection 3 Water hose 4 Drainwater hose 5 Wall mounting kit 6 Protective hood (optional) 7 Compressed air inlet (entrance) 8 Compressed air hoses (housing) 9/10 Control cable 11 Panic button (optional)

EasyClean150

18 EasyClean100/150

4 Commissioning

DANGER P

lease refer to chapter 2 ”Safety”.

All work on the system’s electrical components may only be performed by authorized, specialist staff.

NOTICE

During commissioning, please proceed according to section 4.3 ”Installation and commissioning”. Note the references to more detailed information.

4.1 Fitting

The EasyClean100 and 150 are designed to be fitted directly (c-rails), on to walls or posts/ pipes. The EasyClean 100 and 150 are built into the same type of housing and therefore have the same dimensions.

The fitting location must have sufficient stability and must as far as possible be free of vibration.

Please make sure that the lengths of the leads are as short as possible.

Wall mounting

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Pipe/post mounting

For the detailed procedure when fitting the suspended item, please refer to the installation manual supplied separately.

20 EasyClean100/150

4.2 Connections

CAUTION B

efore making connections, check that the connection values as described in section

1.3 ”Data and key characteristics” are observed.

Connections to the housing floor EasyClean100

1 Main cable sleeve M16 2 Transmitter cable sleeve, M16

3 Air/water input G1/4" NPT, female 4 Output to InDip housing (Ø 6/4 mm hose)

Connections to the housing floor EasyClean150

1 Main cable sleeve, M16 2 Transmitter cable sleeve, M16 3 Air input (Ø 6/4 mm hose) 4 Air discharge 5 Compressed air output for InTrac housing ––> function: ”Back” 6 Compressed air output for InTrac housing ––> function: ”Forwards”

7 Water input G

/4", female,

8 Output to housing (Ø 6/4 mm hose)

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NOTICE

For purposes of efficiency, a valve is installed for water and compressed air from the building close to the EasyClean100/150. This facilitates maintenance work and increases working s

afety during fitting and dismantling of the device.

Please observe the local regulations for pneumatic and water installations.

Connections to the immersion housing

The spray head is designed for the Mettler-Toledo InDip550. If the spray head is used with a different housing, installation and operation of the spray head is at the operator’s own risk.

For the installation of the retractable housing, please refer to the corresponding instruction manual for the housing.

Electrical connections The EasyClean100 and 150 are designed for the Mettler-Toledo transmitter as described in

section 1.3. For the correct installation to other transmitters, please refer to the relevant manual.

DANGER The mains connection may only be performed by authorized specialist staff in accordance

with electrical engineering rules. Please also observe local regulations for the mains connection to the building.

NOTICE

The protective power switch has to be installed from the building installation and must be placed near the EasyClean system.

22 EasyClean100/150

ransmitter

Electrical connections EasyClean100 with Mettler-Toledo transmitters

EasyClean 100

X100 e

Inp. 1

+24 VDC

Wash

asyClean 100

M300

Inp. 1

+24 VDC

TB1(1/2 DIN)

TB1B (1/4 DIN)

EasyClean 100

M700

Inp. 1

+24 VDC

EasyClean 100

Trb 8300

Inp. 1

+24 VDC

TB5/6

TB5/5

Wash

Electrical connections

Transmitter X100 e

Define rinse interval and rinse time according to the process require ments on the transmitter X100 e.

Transmitter M300

Set relay #1 (default) or #2, #3, #4 on the transmitter to rinse contact.

Define rinse interval and rinse time according to the process requirements on the transmitter M300.

Transmitter M700

Set relays K3 (or K1 or K2) to rinse contact. Set it on NO (normally open).

Define the rinse interval and rinse time according to the process requirements.

Transmitter Trb 8300

Define rinse interval and rinse time according to the process requirements on the transmitter Trb 8300.

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Electrical connections EasyClean150 with Mettler-Toledo transmitters

EasyClean100 and 150 are designed to work together with Mettler Toledo transmitters. Please consult relevant instruction manuals of third party transmitters for proper installation.

EasyClean 150

100 e

Inp. 1

+24 VDC

TAO

Wash

Hold

EasyClean 150

M300

Inp. 1

+24 VDC

TAO

TB2 Hold

TB1(1/2 DIN)

TB1B (1/4 DIN)

EasyClean 150

M700

Inp. 1

+24 VDC

TAO

OK1

EasyClean 150

Trb 8300

Inp. 1

+24 VDC

Hold

Wash

TB5/6

TB5/5

TB2/6

TB2/2

Transmitter X100 e

NOTICE

Bridge terminal 2 and 3 in the EasyClean 150.

Define rinse interval and rinse time according to the process requirements on the transmitter X100 e.

Transmitter M300

NOTICE

Bridge terminal 2 and 3 in the EasyClean 150.

Set relay #1 (default) or #2, #3, #4 on the transmitter to rinse contact. Define rinse interval and rinse time according to the process requirements on the transmitter M300.

Transmitter M700

NOTICE

Bridge terminal 2 and 3 in the EasyClean 150.

Set relays K3 (or K1 or K2) to rinse contact and NO (normally open). Define the rinse interval and rinse time according to the process requirements. Set input OK1 to HOLD (active 10–30 V) for the external hold signal.

Transmitter Trb 8300

Define rinse interval and rinse time according to the process requirements on the transmitter Trb 8300.

Electrical connections

24 EasyClean100/150

4.3 Installation and commissioning

a Push the spray head over the end

of the InDip housing that is to be immersed. The distance between the air outlet opening and the electrode should be approx. 1 cm.

b Install the hose system as follows:

Place a screw in the holding band on the InDip housing, and use this screw to secure the bracket to the upper end of the housing.

c Insert the hose between the spray

head and the bracket as follows: First of all, loosen the hose screw. Push the hose by hand, without the use of any tools, into the screw housing, tighten the screw.

d Secure the loose hose to the tube

of the InDip housing using a cable binder.

EasyClean100

1. Fit the EasyClean to a wall or a pipe/post, so that the connections are facing downwards.

2. Connect the transmitter to the EasyClean device (see section 4.2 ”Connections”). 3

. Connect compressed air and water from the building, taking care to ensure that the media

pressure does not exceed the specified device pressure. (see section 1.3 ”Data and key characteristics”)

4. Connect hoses to the compressed air/water output and install the corresponding housing c

onnections.

5. Connect the main cable.

Terminal for N and L wires

Cable sleeve

When connecting the grounding wire use the supplied blade terminals. Crimp the terminals from both sides.

6. Fitting the spray head for the EasyClean100:

EasyClean100/150 25

EasyClean150 1. Connect the hoses to the EasyClean as described in section 3.3 ”Integration into a

measurement system”.

2. For the correct way to connect to the retractable housing, please refer to the corresponding manual. Please note that no position indicator can be connected to the EasyClean150. However, to monitor its function it is possible to used pneumatic check-back position indicators, which indicate the position of the sensor.

3. Check before commissioning:

• Are compressed air and rinsing water correctly connected?

• Are all hose connections carefully (not bent!) secured?

4. First commissioning of the EasyClean150

• Connect the EasyClean to the power supply.

• Open the main tap (if available) for compressed air and water.

• Extend/retract the housing using the ”IN/OUT” push button.

• In extended position (maintenance) the LED must not lit and the transmitter must

be in ”HOLD” mode.

• Press the ”Water” push button ––> water valve opens.

• Release the ”Water” push button ––> water flow stops.

• Activate ”IN/OUT” push button ––> housing changes the position.

5. Control via transmitter

• Activate the transmitter’s washing contact (see transmitter manual).

• Check whether the valves are activated by the transmitter signal.

––> The housing must move and the water valve must be opened at the same time.

• The time interval for the washing contact is set on the transmitter (see transmitter

manual).

• When the time interval has expired, the water valve closes and the housing returns

to the measurement position.

7 Check before commissioning:

•

Are compressed air and rinsing water correctly connected?

• Are all hose connections carefully (not bent!) secured?

8. First commissioning of the EasyClean100

• Connect the EasyClean to the power supply.

• Open the main tap (if available) for compressed air and/or water.

9. Control via transmitter

•

Check whether the valves are activated by the transmitter signal. ––> Compressed air discharge by the spray head.

• Submerge the spray head under water and set the air volume to the required flow rate.

The air throughput can be regulated using a reducing valve.

26 EasyClean100/150

5 Operation

5.1 Checks by the operator

When switching the device on, every day and when a new shift starts, check whether a sufficient supply of: compressed air, rinsing water and electrical power is guaranteed, and that the housing is functioning smoothly. For any kind of maintenance work on the housing, please refer to the relevant manual.

5.2 Operating the EasyClean100

The EasyClean100 has no actuators. Its function can only be tested via the transmitter’s wash contact.

If its function can no longer be guaranteed, please refer to section 6.2 ”Fault elimination for the EasyClean100”.

5.3 Operating the EasyClean150

1 ”IN/OUT” push button

housing movement (retract, extend)

2 ”Water” push button

opens the water valve (only active as long as the button is pressed).

3 Operational status indicator

(LED)

LED is lit when the housing is in the measuring position.

Operating the EasyClean150

1. The housing can be moved using the ”IN/OUT” button.

2. If the housing is in maintenance position (out of process), the LED indicator is not lit. The LED indicator only shows the position of the push button for the housing position. No direct testing of the housing position or function is possible. If the LED indicator is not lit, the transmitter is in ”HOLD” mode.

3. Rinsing with water can only be activated manually in the maintenance position. This cycle runs for as long as the button is pressed down. No timer is activated.

EasyClean100/150 27

5.4 Procedure in the event of a failure in the power supply

EasyClean100

Failure in the power supply

In the event of a power failure, all functions of the EasyClean100 cut out, with no impact on the reading. The EasyClean100 is inactive. This means: – The electrode continues to measure. If the transmitter is still being powered, the measure-

ent results can be used.

– The rinse function is closed. It is no longer possible to rinse the electrode.

NOTICE

When the power supply is reconnected the system is automatically returned to the state specified by the transmitter.

EasyClean150

EasyClean valves are de-energized in the following positions. – Water valve: closed – Air valve: the housing or sensor moves out of the process and the transmitter

goes into ”HOLD” mode.

NOTICE

If the EasyClean150 is provided with power once more, the housing always moves into the measuring position.

In the event of a loss of compressed air the sensor remains in its last position.

NOTICE

If the housing is in the process, it can be pushed into the maintenance position by means of back pressure. In this case the transmitter continues to measure. As there is no indication of the position of the housing, the EasyClean150 does not recognize the position of the housing. A loss of compressed air does not, however, have any effect on the measurement.

Failure in the power supply

Failure in the compressed air supply

28 EasyClean100/150

6 Maintenance and fault elimination

If you have any questions about faults or repairs, please contact your local METTLER TOLEDO customer service. The addresses may be found at the end of this instruction manual.

6.1 Maintenance

The EasyClean100/150 is very service reduced.

To remove dust, dirt and stains, the external surfaces of the device can be wiped with a soft, damp cloth. If necessary a mild detergent can also be used.

CAUTION

The housing may not be cleaned with any solvent containing acetone.

For further cleaning (e.g. blowing out the housing), you may use filtered compressed air that is free of oil and water (pressure < 6 bar/87 psi).

CAUTION

The inside of the housing may not be cleaned using a liquid or a damp cloth.

The spray head is made of PVC or PVDF. You may use diluted acids or alkalis to remove dirt.

EasyClean100/150 29

6.2 Fault elimination and repairs

DANGER Please refer to Chapter 2 ”Safety”! Repair work may only be performed by specialists. Before the device is opened,

it must be disconnected from the power supply!

EasyClean100

Failure Cause Remedy

No air generated in the InDip housing Compressed air not switched on.

Air pressure too low. Compressed air valve not

opening. Air hoses incorrectly fitted (crimped) or

defective. Spray head blocked.

Switch on compressed air. Increase pressure. Clean valve.

Check hoses for leaks, bends or any kinks.

Clean the spray head.

Insufficient cleaning by the electrode Insufficient air flow.

Rinse interval too long and/or rinse times too short.

Openings on the spray head are blocked.

Air does not reach the electrode.

Increase the flow or clean the hoses and spray head.

Shorten the interval on the transmitter, increase rinse times.

Remove and clean the spray head.

Decrease the distance between the spray head and the electrode tip. Place the InDip housing somewhere with less flow. Increase pressure.

Rinsing does not start (auto and/or manual)

The rinse interval from the transmitter is not recognized by the device.

The valve is not receiving any power.

Check the cabling with reference to the circuit diagram.

Check the power supply.

30 EasyClean100/150

EasyClean150

Failure Cause Remedy

The InTrac housing does not move. T

he sensor does not move out of or

into the process

Compressed air not switched on. Air pressure too low. Compressed air valve not opening. Air hoses incorrectly fitted or defective.

Switch on compressed air. Increase pressure (see specifications). Clean valve. Check hoses for leaks, bends or any

kinks.

The InTrac housing moves out of the process independently

Compressed air pressure < process pressure.

Sudden loss of pressure.

Increase air pressure (see specifications).

Check connections and hoses for leaks.

Insufficient rinsing of the electrode Water flow insufficient.

Rinse interval too long. Rinse times too short. Rinsing chamber blocked.

Increase the flow. Shorten the interval on the transmitter. Increase rinse times. Remove and clean the housing.

LED does not light LED defective / device working

normally.

No effect on functionality.

Transmitter does not go into HOLD mode

Hold relay defective. Connections for the transmitter are

loose or incorrectly connected.

Contact specialist. Check connections and if necessary

re-install.

Rinsing cannot be activated Housing is in measuring position.

Rinse button defective. Water valve defective..

No water flow.

Rinsing in measuring position not possible.

Check cable. Contact supplier. Clean water valve or replace if

necessary. Check the lead to the EasyClean150.

Rinsing does not start (auto and/or manual)

The rinse interval from the transmitter is not recognized by the device.

The valve is not receiving any power.

Check the cabling with reference to the circuit diagram.

Check the power supply.

+ 77 hidden pages

Mettler Toledo EasyClean100, EasyClean150 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual