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Mettler Toledo
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BBA4x9
Installation Manual
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Mettler Toledo IND4x9, BBA4x9 Installation Manual

Installation information
METTLER TOLEDO Weighing terminals IND4x9 Compact scales BBA4x9
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IND 429
IND 439
IND 449
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Installation information 22013821A 04/06 3
Contents
IND4x9 / BBA4x9
Contents Page
1 General information..................................................................... 4
2 Safety instructions....................................................................... 5
2.1 Safety instructions for explosion protected weighing terminals
IND4x9xx .................................................................................... 5
2.2 Safety instructions for non-explosion-protected devices ..................... 7
3 Commissioning ........................................................................... 8
3.1 Connecting analog weighing platforms............................................ 8
3.2 Connecting IDNet weighing platforms.............................................. 10
3.3 Setting up the compact scale ......................................................... 11
3.4 Particular points when commissioning explosion protected
weighing terminals ....................................................................... 12
3.5 Connecting devices with a 12–24 V DC supply ................................ 12
4 Scale configuration...................................................................... 13
4.1 Calling up the service menu........................................................... 13
4.2 Overview ..................................................................................... 14
4.3 Service menu operation ................................................................. 14
4.4 Description of the service menu...................................................... 15
5 Commissioning and configuration of the interfaces........................ 20
5.1 Configuration and testing of the Ethernet interface ............................. 20
5.2 Installing the drivers for the USB interface......................................... 21
5.3 Configuration of the WLAN interface ................................................ 22
6 Structure of an analog weighing system........................................ 25
6.1 Selection of the weighing cell(s)..................................................... 25
6.2 Measurement range of the terminals................................................ 28
7 Technical data............................................................................. 29
7.1 General technical data................................................................... 29
7.2 Technical data of the analog scale interface ..................................... 30
7.3 Assignment of the interface connections .......................................... 31
General information
4 Installation information 22013821A 04/06
IND4x9 / BBA4x9
1 General information
Documentation
The device is supplied with a CD containing the complete documentation on the IND4x9 / BBA4x9 series. These installation instructions provide information on installing and commissioning the entire series.
IND4x9 / BBA4x9 weighing terminals and compact scales
Power supply variants
Normal version
Explosion protected
version
Weighing terminals
IND429 IND439 IND449
IND439check
IND449check+
IND429xx IND439xx IND449xx
IND439xx
check
IND449xx
check+
Compact scales
BBA429
BBA439check
BBA449check+
–
Normal version
Explosion protected
version
Built-in power supply unit
Standard Standard
Built-in storage battery Optional Optional
External power supply 12–24 V DC
Optional Optional
Via external storage battery
Optional (BBA4x9) –
Safety instructions
Installation information 22013821A 04/06 5
IND4x9 / BBA4x9
2 Safety instructions
2.1 Safety instructions for explosion protected weighing terminals IND4x9xx
The device fulfils Device category 3 and is approved for operation in Zone 2 (gases) and Zone 22 (dusts) hazardous areas. There is an increased risk of injury and damage when used in hazardous areas. Special care must be taken when working in such hazardous areas. The code of practice is oriented to the "Safe Distribution" concept drawn up by METTLER TOLEDO.
Competence ▲ The device, accompanying weighing platforms and accessories may only be
installed, maintained and repaired by authorised METTLER TOLEDO service personnel.
▲ The mains connection may only be connected or disconnected by the owner’s
electrician.
Ex approval ▲ For the exact specification please refer to the statement of conformity.
▲ No modifications may be made to the terminal and no repair work may be
performed on the modules. Any weighing platform or system modules that are used must comply with the specifications contained in the installation instructions. Non-compliant equipment jeopardizes the safety of the system, cancels the Ex approval and renders any warranty or product liability claims null and void.
▲ The cable glands must be tightened so that a strain relief of ≥ 20 N per mm cable
diameter is ensured.
▲ Ensure that the supply voltage at the installation site amounts to 230 V. ▲ When connecting external devices, always observe the maximum permissible
connected loads, see Page
29. It must be ensured that no voltages are fed into the device than it itself provides. The interface parameters have to fulfil the standard.
▲ Peripheral devices without an Ex approval may only be operating in non-
hazardous areas. It must be ensured that no voltages are fed into the device than it itself provides. In addition the maximum permissible connected loads have to be observed, see Page
29. The interface parameters have to fulfil the standard.
▲ The safety of a weighing system is only guaranteed when the weighing system is
operated, installed and maintained in accordance with the respective instructions.
▲ Also comply with the following:
– the instructions for the system modules – the regulations and standards in the respective country – the statutory requirement for electrical equipment installed in hazardous areas
in the respective country
– all instructions related to safety issued by the owner
▲ Before initial start-up and following service work, check the explosion-protected
weighing system for the proper condition of all safety-related parts.
Safety instructions
6 Installation information 22013821A 04/06
IND4x9 / BBA4x9
Installation and
retrofitting
▲ Only install or perform maintenance work on the weighing terminal,
accompanying weighing platforms and accessories in the hazardous zone if the following conditions are fulfilled: – the owner has issued a permit ("spark permit" or "fire permit"), – the area has been rendered safe and the owner's safety co-ordinator has
confirmed that there is no danger,
– the necessary tools and any required protective clothing are provided (danger
of the build-up of static electricity).
▲ The certification papers (certificates, manufacturer’s declarations) must be
present.
▲ Connection values of externally connectable devices and cables of other
manufacturers must be known, e.g. capacitances, inductances and current consumption.
▲ Lay cables in such a way that they are protected from damage. ▲ Only route cables into the housing of the system modules via the earthing cable
gland or METTLER TOLEDO plug and ensure proper seating of the seals. Ensure that the cable shields are connected correctly and that they have a secure connection to the housing.
▲ If the device is used in conjunction with an automatic or manual filling plant, all
of the system modules must be equipped with a permanently wired emergency stop circuit, independent of the system circuit, in order to prevent personal injury or damage to other items of equipment.
▲ Establish an equipotential bonding. ▲ If the weighing platforms are installed in a pit, test whether primary explosion
protection is required.
▲ Cover unused connection sockets with protective caps. ▲ Mount the labelling for operation in hazardous areas, see Section 3.4.3. ▲ After connectors have been mounted, screw on the securing clamps for external
connectors.
Operation ▲ Prevent the build-up of static electricity. Therefore:
– Always wear suitable working clothes when operating or performing service
work on the system.
– Do not rub or wipe off the keyboard surface with a dry cloth or glove.
▲ Do not use protective hoods. ▲ Prevent damage to the weighing terminal. Hairline cracks in the keyboard
membrane are also considered damage.
▲ If the weighing terminal, accompanying weighing platforms or accessories are
damaged:
– Switch off the weighing terminal – Separate the weighing terminal from the mains in accordance with the
applicable regulations
– Secure the weighing terminal against accidental start-up
▲ Always charge the storage batteries in a safe zone.
Safety instructions
Installation information 22013821A 04/06 7
IND4x9 / BBA4x9
2.2 Safety instructions for non-explosion-protected devices
▲ Do not use the device in a hazardous environment!
Special devices are available in our range of products for hazardous environments.
▲ Ensure that the power socket outlet for the device is earthed and easily
accessible, so that it can be de-energized rapidly in emergencies.
▲ Ensure that the supply voltage at the installation site lies within in the range of
100 V to 240 V.
▲ The safety of the device cannot be ensured if it is not operated in accordance with
these operating instructions.
▲ Only authorised personnel may open the device. ▲ Check the power cable regularly for damage. If it is damaged, disconnect the
device immediately from the power supply.
▲ Ensure that there is a space of at least 3 cm at the rear in order to prevent the
power cable from being bent too strongly.
Commissioning
8 Installation information 22013821A 04/06
IND4x9 / BBA4x9
3 Commissioning
3.1 Connecting analog weighing platforms
Any analog weighing platforms that fulfil the required specifications can be connected to weighing terminals with an analog weighing interface, see Section
7.2.
Weighing platforms for hazardous areas require the corresponding approval.
3.1.1 Information on the weighing cells
Weighing cells with or without SENSE cables
➜ In the case of cells without SENSE cables short-circuit the connections +Ex
(Excitation) and +Se (Sense) or –Ex and –Se at the connector or at the connection terminal.
3.1.2 Connection of weighing platforms with several weighing cells
Up to four weighing cells can be connected to a weighing terminal in parallel. A junction box is usually used to connect several weighing cells. The sum of the nominal capacities of the individual cells corresponds to the total capacity of the weighing system. When entering the scale capacities in the menu (Section
4.4.5), select values in such a way that the individual cells cannot be
overloaded.
3.1.3 Preparation of the weighing platform connection cable
➜ Strip the cell cable in accordance with the figure.
+Si
+Se
+Ex
–Se –Ex
–Si
+Si
+Se
+Ex
–Se
–Si
–Ex
Cells without SENSE cables
Cells with SENSE cables
required for certifiable weighing systems
15 mm
135 mm
5mm
Commissioning
Installation information 22013821A 04/06 9
IND4x9 / BBA4x9
3.1.4 Connection of an analog weighing platform to the weighing terminal
The weighing terminals IND439 / IND439xx and IND449 / IND449xx can be equipped with a second analog weighing interface. The connection of a second weighing platform requires that a weighing platform already be connected directly to the weighing terminal.
DANGER OF ELECTRIC SHOCK
➜ Disconnect the weighing terminal from the power supply before beginning
installation work.
Opening the weighing terminal and drawing in the weighing platform cable
1. In the case of explosion protected weighing terminals remove the plug protection strip at the rear of the terminal.
2. Open the terminal. To do so, unscrew the hex bolts and lay the cover down. When doing so, take care of the cable connections.
3. Remove the cable gland of the desired scale connection and the blind plugs from the cable gland.
4. Slide the union nut (3) and moulded seal (2) over the cable sheathing. If any braided screen cores loosen in the process, these may not contact any conductive system parts.
5. Unbraid the exposed screen and place it evenly over the moulded seal (2).
6. Insert the moulded seal with the cable into the anti-twist guard of the metal housing (1).
7. Screw the union nut onto the metal housing and tighten it.
Connecting the first analog weighing platform
1. Pull off the green 7-pin connector in the weighing terminal. The connector has a tab that facilitates its removal and plugging.
2. Fasten the conductors of the connecting cable to the connector. The connector assignment is shown in the adjacent figure. The 7-pin connector has an additional connection in the middle for the signal earth. The signal earth can optionally be applied to this connection or to the screening and moulded seal (2). When connecting METTLER TOLEDO weighing platforms observe the connection scheme supplied with the weighing platform.
3. Plug the connector in the weighing terminal. Ensure that the connector sits exactly centred on the socket. Otherwise not all the pins contact.
1
2
3
+Ex +Se +Si -Si-Se -Ex
Si = Signal Ex = Excitation Se = Sense
Commissioning
10 Installation information 22013821A 04/06
IND4x9 / BBA4x9
Connecting the second analog weighing platform
(only IND439 / IND439xx and IND449 / IND449xx)
➜ Connect the conductors of the connecting cable to the 7-pin terminal block on the
second analog PCB. The terminal assignment is shown in the adjacent figure.
The 7-pin terminal block has an additional connection in the middle for the signal earth. The signal earth can optionally be applied to this connection or to the screening. When connecting METTLER TOLEDO weighing platforms observe the connection scheme supplied with the weighing platform.
Note • In the factory setting the second scale is configured as a quantity scale (BULK).
REF (reference scale) or AUXILIARY (auxiliary scale) can be selected instead in the COMMUNICATION –> OPTION –> MODE interface menu. The BYPASS setting can be used to de-activate the weighing platform.
• Subsequently calibrate the second analog weighing platform (SCALE 2).
Closing the terminal
1. Position the cover and screw on the hex bolts. Ensure that no cables are pinched and that the cover sealing ring is positioned correctly.
2. Tighten the union nut of the heavy-gauge screw joint(s).
3. In the case of explosion protected weighing terminals mount the plug protection strip over the connections at the rear of the terminal.
3.2 Connecting IDNet weighing platforms
Alternatively to the analog scale connection the weighing terminals can also be equipped with IDNet scale interfaces. At IND439/IND439xx and IND449/IND449xx a second IDNet weighing platform can be connected optionally.
Information about two-scales systems
The scale with the higher address is defined by the weighing terminal as the second scale, irrespective of the socket to which the scale is connected. When brand new scales are commissioned, the weighing terminal automatically assigns an address. If an IDNet scale already has an address, this can be reset in the scale service mode (RES ALL). In the process the ID code is increased at certified scales.
–Ex –Se –Si +Si +Se +Ex
Commissioning
Installation information 22013821A 04/06 11
IND4x9 / BBA4x9
Procedure
1. Set up the (first) weighing platform, refer to the installation instructions of the weighing platform.
2. Lay the weighing platform cable to the weighing terminal.
3. Ensure that the weighing terminal is switched off.
4. In the case of explosion protected devices remove the plug protection strip at the rear.
5. Plug the weighing platform connector into the weighing terminal and tighten the screws.
6. Switch on the weighing platform. This weighing platform has the scale number 1.
7. If necessary, repeat Steps 1 to 6 for the second scale. Scale number 2 is assigned to the second scale.
8. In the case of explosion protected devices mount the plug protection strip over the connections at the rear.
Note In the factory setting the second scale is configured as a quantity scale (BULK). REF
(reference scale) or AUXILIARY (auxiliary scale) can be selected instead in the COMMUNICATION –> OPTION –> MODE interface menu. The BYPASS setting can be used to de-activate the weighing platform.
3.3 Setting up the compact scale
1. Set up the compact scale at the desired installation site.
2. Level the compact scale; refer to the PBA430 weighing platform operating instructions.
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