Mettler Toledo BBA242x Maintance Manual

Installation and
Installation and Installation and
Installation and Maintenance instructions
Maintenance instructions
METTLER TOLEDO
METTLER TOLEDOMETTLER TOLEDO
METTLER TOLEDO BBA242x Paint Mixing Scales with Panda
BBA242x Paint Mixing Scales with PandaBBA242x Paint Mixing Scales with Panda
BBA242x Paint Mixing Scales with Panda----EX1P Power Supply Unit
EX1P Power Supply UnitEX1P Power Supply Unit
EX1P Power Supply Unit
Contents
1111 Documentation for the BBA242x Paint Mixing Scale wi
Documentation for the BBA242x Paint Mixing Scale wiDocumentation for the BBA242x Paint Mixing Scale wi
Documentation for the BBA242x Paint Mixing Scale with Panda
th Pandath Panda
th Panda----EX1P Power Supply Unit
EX1P Power Supply UnitEX1P Power Supply Unit
EX1P Power Supply Unit ...1
2222 Application range
Application rangeApplication range
Application range ............................................................................................................ 1
3333 Cautionary notes regarding installation
Cautionary notes regarding installationCautionary notes regarding installation
Cautionary notes regarding installation ............................................................................ 1
4444 Installation on the scale
Installation on the scaleInstallation on the scale
Installation on the scale .................................................................................................. 2
4.1
4.14.1
4.1 Attaching power cable to the scale
Attaching power cable to the scaleAttaching power cable to the scale
Attaching power cable to the scale.......................................................................... 2
4.2
4.24.2
4.2 Ensuring admissib
Ensuring admissibEnsuring admissib
Ensuring admissibility of the peripheral unit
ility of the peripheral unitility of the peripheral unit
ility of the peripheral unit............................................................ 2
4.3
4.34.3
4.3 Attaching peripheral unit
Attaching peripheral unitAttaching peripheral unit
Attaching peripheral unit ........................................................................................2
5555 Installation of the Panda
Installation of the PandaInstallation of the Panda
Installation of the Panda----EX1P Power Supply Unit
EX1P Power Supply UnitEX1P Power Supply Unit
EX1P Power Supply Unit............................................................. 3
5.1
5.15.1
5.1 Installation in the safe area
Installation in the safe areaInstallation in the safe area
Installation in the safe area .................................................................................... 3
5.2
5.25.2
5.2 Installation in the hazardous area of zone 2
Installation in the hazardous area of zone 2Installation in the hazardous area of zone 2
Installation in the hazardous area of zone 2 ............................................................ 4
6666 Operation and maintenance
Operation and maintenanceOperation and maintenance
Operation and maintenance ............................................................................................. 5
6.1
6.16.1
6.1 Safety measures during operation
Safety measures during operationSafety measures during operation
Safety measures during operation........................................................................... 5
6.2
6.26.2
6.2 Control
ControlControl
Control.................................................................................................................. 5
6.3
6.36.3
6.3 Cleaning
CleaningCleaning
Cleaning ............................................................................................................... 5
7777 Directives and test standards
Directives and test standardsDirectives and test standards
Directives and test standards ........................................................................................... 5
8888 Technical data
Technical dataTechnical data
Technical data.................................................................................................................6
9999 FCC and Canadian EMC reglementation
FCC and Canadian EMC reglementationFCC and Canadian EMC reglementation
FCC and Canadian EMC reglementation............................................................................ 7
1
1111 Documentation for the BBA242x Paint Mixing Scale with Panda
Documentation for the BBA242x Paint Mixing Scale with PandaDocumentation for the BBA242x Paint Mixing Scale with Panda
Documentation for the BBA242x Paint Mixing Scale with Panda----EX1P Power Supply
EX1P Power Supply EX1P Power Supply
EX1P Power Supply
Unit
UnitUnit
Unit
The BBA242x Paint Mixing Scale with the Panda-EX1P Power Supply Unit is accompanied by the following documentation:
• Installation and maintenance instructions
• Operating instructions
These installation and maintenance instructions apply to all scales with a type designation containing the letters BBA242x. The individual model designations may also include numbers detailing the weighing range and additional letters which indicate special versions.
These instructions contain information for the installation and start-up of the scale and the power supply unit, as well as all requirements necessary for safe operation of the system. You will find all information on the weighing applications and the interface operation in the operating instructions.
2222 Application range
Application rangeApplication range
Application range
The BBA242x Paint Mixing Scales are approved for use in a hazardous area classified as zone 1 or zone 2, gas group IIB and temperature class T4. Then, they are FMRC and CSA approved to the classification: Class 1, Division 1, Group CD.
The Panda-EX1P Power Supply Unit must be installed in the safe area. If local installation regulations permit, the power supply unit may also be installed in zone 2. Installation in US Division 2 is not approved.
The RS232 interface built in the scale is intrinsically safe. The only peripherals which may be attached are those fitted with an interface having the same limiting values and approved as intrinsically safe, see section “Technical data”.
3333 Cautionary notes regarding installation
Cautionary notes regarding installationCautionary notes regarding installation
Cautionary notes regarding installation
Perform the installation only as described in these instructions and in the appropriate control drawing.
It is essential to comply with national regulations regarding grounding and connection to the power supply.
No changes whatsoever may be made to the scale or the power supply unit. Service work and repairs must be carried out only by personnel authorized by
METTLER TOLEDO.
Check that the scale and power supply unit are in perfect condition with regard to
safety before putting into operation for the first time and at least after every 3 years of service.
2
4444 Installation on the scale
Installation on the scaleInstallation on the scale
Installation on the scale
In all installation work, refer to the appropriate control drawing:
– Installation drawing 72227513 – Installarion drawing for US 72227512 – Installation drawing for Canada 72227511
Attaching power cable to the scale
Attaching power cable to the scaleAttaching power cable to the scale
Attaching power cable to the scale
Ensuring admissibility of the peripheral unit
Ensuring admissibility of the peripheral unitEnsuring admissibility of the peripheral unit
Ensuring admissibility of the peripheral unit
If a peripheral unit needs to be connected, its RS232 interface must also be intrinsically safe and approved to maintain the intrinsic safety. Ensure that the electrical limiting values of the peripheral match the limiting values printed on the
scale next to the socket.
If this is not the case, install an approved barrier, e.g. MTL 761P.
Attaching peripheral unit
Attaching peripheral unitAttaching peripheral unit
Attaching peripheral unit
Turn the scale on its side so that the
connection socket (1) on the bottom is accessible.
Route the blue cable from the Panda
-EX1P Power Supply Unit to the scale and plug connector into the scale.
Use a grounding cable (cross-section1
mm2) to connect the grounding screw (2) to the nearest connection of the grounding system of the building electrical installation.
Turn the scale back to the proper
Connect the cable from the peripheral
device to the 9-pin I/O socket (3) of the scale. Fix all connectors by tightening
screws.
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