Mettler Toledo ACT100 User Manual

User Guide
ACT100
Statements
ACT100 Transmitter
Essential Services for Dependable Performance of Your ACT100 Transmitter
Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use of your new equipment ensures dependable and accurate operation, protecting your investment. Contact us about a service agreement tailored to your needs and budget. Further information is available at
www.mt.com/service.
There are important ways to ensure you maximize your investment’s performance.
1.
Register your product
www.mt.com/productregistration so we can contact you about enhancements, updates and
important notifications concerning your product.
2.
Contact METTLER TOLEDO for service accuracy – an out of specification scale can diminish quality, reduce profits and increase liability. Timely service from METTLER TOLEDO will ensure accuracy and optimize uptime and equipment life.
a.
Installation, Configuration, Integration and Training trained, weighing equipment experts. We make certain that your weighing equipment is ready for production in a cost effective and timely fashion, and that personnel are trained for success.
b.
Initial Calibration Documentation requirements are unique for every industrial scale, so performance must be tested and certified. Our calibration services and certificates document accuracy to ensure production quality and provide a quality system record of performance.
c.
Periodic Calibration Maintenance confidence in your weighing process and documentation of compliance. We offer a variety of service plans that meet your needs and fit your budget.
d.
GWP® Verification control and improvement of the entire measuring process, which ensures reproducible product quality and minimizes process costs. GWP (Good Weighing Practice), the science­based standard for efficient life-cycle management of weighing equipment, gives clear answers about how to specify, calibrate and ensure accuracy of weighing equipment, independent of make or brand.
: We invite you to register your product at
: The value of a measurement is proportional to its
: Our service representatives are factory-
: The installation environment and application
: A Calibration Service Agreement provides on-going
: A risk-based approach for managing weighing equipment allows for
© METTLER TOLEDO 2019
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of METTLER TOLEDO.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
Copyright 2019 METTLER TOLEDO. This documentation contains proprietary information of METTLER TOLEDO. It may not be copied in whole or in part without the express written consent of METTLER TOLEDO.
COPYRIGHT
METTLER TOLEDO® is a registered trademark of Mettler-Toledo, LLC. All other brand or product names are trademarks or registered trademarks of their respective companies.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS
OR CHANGES WITHOUT NOTICE.
FCC Notice
This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian Department of Communications. Operation is subject to the following conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and radiates radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her expense.
RoHS Compliance Statement
The majority of our products fall within categories 8 and 9. Those categories currently do not fall
within the scope of the Directive 2002/95/EG (RoHS) of January 27, 2003. If our products are intended for use in other products which themselves fall within the scope of the RoHS Directive, compliance requirements have to be separately negotiated contractually.
Those products which fall within categories 1-7 and 10 will be in compliance with the EU RoHS
Directive from no later than July 1, 2006.
If it is not possible for technical reasons to replace any non-RoHS-compliant substances in any of
the above products as required, we plan to inform our customers in a timely manner.
Statement regarding harmful substances
We do not make direct use of harmful materials such as asbestos, radioactive substances or arsenic compounds. However, we purchase components from third party suppliers that may contain some of these substances in very small quantities.
Warnings and Cautions
Warnings and Cautions
READ this manual BEFORE operating or servicing this equipment and FOLLOW these instructions
carefully.
WARNING
THE ACT100 IS INTENDED TO BE USED FOR PROCESS CONTROL AND IS NOT APPROVED AS A SAFETY COMPONENT. WHEN USED AS A COMPONENT PART OF A SYSTEM, ANY SAFETY CIRCUITS MUST BE INDEPENDENT OF THE ACT100 AND REMOVE POWER FROM THE ACT100 OUTPUTS IN THE EVENT OF AN EMERGENCY STOP OR EMERGENCY POWER DOWN.
ONLY USE RECOMMENDED 12-24 VDC POWER SUPPLY APPROVED AS NEC Class 2 OR RATED AS LIMITED POWER PER IEC60950-1.
WARNING
WARNING
WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL COMPONENTS IN THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
ONLY THE COMPONENTS SPECIFIED ON THE ACT100 DOCUMENTATION MEDIA CAN BE USED IN THIS TRANSMITTER. ALL EQUIPMENT MUST BE INSTALLED IN ACCORDANCE WITH THE INSTALLATION INSTRUCTIONS DETAILED IN THE USER’S GUIDE. INCORRECT OR SUBSTITUTE COMPONENTS AND/OR DEVIATION FROM THESE INSTRUCTIONS CAN IMPAIR THE SAFETY OF THE TRANSMITTER AND COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL OR EXTERNAL ELECTRONIC COMPONENTS, LOAD CELLS, HARNESSES OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
INSTALLATION AND ANY SERVICE ON THIS EQUIPMENT MUST BE DONE ONLY AFTER THE AREA IS SECURED AS NON-HAZARDOUS BY THE RESPONSIBLE PERSON ON-SITE AUTHORIZED TO DO SO.
WARNING
WARNING
THE ACT100 IS NOT INTRINSICALLY SAFE! DO NOT USE IN HAZARDOUS AREAS CLASSIFIED AS DIVISION 1, ZONE 0, ZONE 20, ZONE 1 OR ZONE 21 BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES.
DO NOT ACTIVATE POWER OVER ETHERNET (PoE) ON ETHERNET SWITCHES ON THE
ACT100
IN ORDER TO ENSURE PROPER DISSIPATION OF HEAT FROM THE TRANSMITTER’S PCBS,
MUST BE MOUNTED
In conformance with the European Directive 2002/96/EC on Waste Electrical and
NOTICE
ACT100 NETWORK. ACTIVATING PoE MAY RESULT IN DAMAGE TO THE TRANSMITTER.
NOTICE
AND TO AVOID DAMAGE TO THE EQUIPMENT, THE ACT100 VERTICALLY, ON A HORIZONTAL DIN RAIL.
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
NOTICE
Disposal of Electrical and Electronic Equipment
Electronic Equipment (WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside the EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor from which you purchased this device.
Should this device be passed on to other parties (for private or professional use), the content of this regulation must also be related.
Thank you for your contribution to environmental protection.
Contents
1 Introduction ................................................................................................................................. 5
1.1. Inspection and Contents Checklist ........................................................................................... 6
1.2. Physical Dimensions ............................................................................................................ 7
2 Operation .................................................................................................................................... 8
2.1. Front Panel .......................................................................................................................... 8
2.1.1. Display Layout .............................................................................................................. 8
2.2. Front Panel Keys .................................................................................................................. 9
2.3. LEDs Status ......................................................................................................................... 9
2.4. ACT100 Device Main Menu .................................................................................................. 10
2.4.1. Information Recall ........................................................................................................ 11
2.4.2. x10 Resolution ............................................................................................................ 12
2.4.3. Comparators ............................................................................................................... 13
2.4.4. Calibration .................................................................................................................. 14
2.4.5. Language ................................................................................................................... 22
2.4.6. Parameters Setup ......................................................................................................... 22
2.4.7. Password Security ....................................................................................................... 22
2.4.8. Reset Configuration and Master Reset ............................................................................. 22
2.2. ACT100 Basic Operation Functions ....................................................................................... 23
2.2.1. Zero ........................................................................................................................... 23
2.2.2. Tare ........................................................................................................................... 24
2.2.3. Filter .......................................................................................................................... 25
2.2.4. Analog Output ............................................................................................................. 25
2.2.5. Error Message ............................................................................................................. 26
3 Installation ................................................................................................................................ 29
3.1. Mechanical Installation........................................................................................................ 29
3.2. Electrical Installation ........................................................................................................... 30
3.2.1. Digital Inputs and Outputs Connection ............................................................................ 31
3.2.2. Analog Output Connection ............................................................................................. 35
3.2.3. Analog Load Cell Connection ......................................................................................... 35
3.2.4. PLC Connection ........................................................................................................... 36
3.3. DIP Switches ..................................................................................................................... 37
3.4. Power Supply .................................................................................................................... 37
4 Webserver Configuration and Maintenance Tool ............................................................................. 38
4.1. Webserver ......................................................................................................................... 38
4.1.1. Webserver Setup .......................................................................................................... 38
4.2. Elements of Webserver ........................................................................................................ 40
4.2.1. Device Information ....................................................................................................... 40
4.2.2. ACT100 Basic Settings ................................................................................................. 40
4.2.3. Analog Output ............................................................................................................. 41
4.2.4. Calibration .................................................................................................................. 43
4.2.5. Scale ......................................................................................................................... 48
4.2.6. Application .................................................................................................................. 52
4.2.7. Communication ........................................................................................................... 55
4.2.8. Maintenance ............................................................................................................... 55
4.2.9. Login ......................................................................................................................... 59
5 GEO Codes ............................................................................................................................... 60
5.1. Original Site Calibration ....................................................................................................... 60
5.2. New Site GEO Code Adjustment ............................................................................................ 60
6 Appendix A - SetPoint ................................................................................................................. 63
6.1. Introduction ....................................................................................................................... 63
6.2. Concurrent Mode ................................................................................................................ 64
6.3. Independent Mode .............................................................................................................. 64
6.4. Latch ................................................................................................................................ 66
Introduction
1 Introduction
The ACT100 represents the latest in METTLER TOLEDO technology and is one of the most versatile weighing transmitters available today for conventional strain gauge weighing technology. The factory pre-configured PLC communication interface in a DIN rail mounting scheme makes the ACT100 a perfect match for basic industrial process weighing applications including:
Filling Dosing Sorting
Enhance measurement or control applications with patented TraxDSP™ digital filtering technology and a PLC update rate of 200 Hz. The ACT100 delivers fast, precise measurement data from milligrams to tons in a single cost-effective package that easily integrates into control panel systems.
The versatile ACT100 excels in controlling simple filling and dosing applications, delivering best-in-class performance for fast, precise, accurate results in fully automatic operations. Utilize the control capabilities of the ACT100 to effectively manage project costs.
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Introduction
1.1. Inspection and Contents Checklist
Verify the contents and inspect the package immediately upon delivery.
The package should include:
ACT100 transmitter
Safety warnings in multiple languages
Parts for installation, including ferrite, connectors, load cell and Analog Output connector protection sleeves, etc.
Figure 1-1: ACT100 Packing Materials
NOTICE
All relevant documentation, software, fieldbus files and sample code are available at
www.mt.com/ind-act100-downloads
.
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Introduction
1.2. Physical Dimensions
NOTICE
ACT100 enclosure is shown in Figure 1-2.
Figure 1-2: ACT100 Dimensions
2D and 3D
drawings available at
www.mt.com/ind-ACT100-downloads.
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Operation
2 Operation
2.1. Front Panel
An example of the ACT100 front panel is shown in Figure 2-1
Figure 2-1: ACT100 Front Panel Layout
2.1.1.
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Display Layout
The ACT100 transmitter has an organic LED (OLED) display, 128 x 32 dot matrix graphic type display. The display is reserved for scale weight, units, Net/Gross indicator and error messages.
Additional information provided includes:
Weight unit ( Ib, kg, g )
Motion / no-motion condition
Center of zero
Gross or net mode
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Operation
Press the ENTER key for 3 seconds to access the device menu. Press the
Press the UP key to scroll within the device menu and sub
-
menus. The UP
SCL Scales status: ON okay,
DEV Device Status: ON okay;
Center of
Zero
Unit of
measure
indication
Weight display
Figure 2-2 Display in Weighing Mode
2.2. Front Panel Keys
Four dedicated function keys are located on the front panel to support manual setup configuration. These provide the interface to navigate the setup menu hierarchy and data entry, as well as make setup selections within data entry and drop down boxes.
Gross mode
ENTER
DOWN
ENTER key to make a selection from the device menu and sub-menus.
When in a data entry field, press the ENTER key to accept the numeric value entered.
When the display is in weighing mode, briefly press the ENTER key to execute the zero operation if the scale weight is within the Pushbutton zero range specified in the webserver.
UP
key is also used for incrementing numerals in the numeric data entry field.
Press the DOWN key to scroll within the device menu and sub-menus. The DOWN key is also used for decrementing numerals in the numeric data entry field.
Press the LEFT key to navigate up one step on the device menu tree. The
LEFT
LEFT key is also used to scroll to the numeral to the left in a data entry field. With the left most numeric character highlighted, the next key press will wrap around to the right most numeral.
2.3. LEDs Status
Normal Work Analog Output Error
(Example)
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ACT350 Transmitter User's Guide 9
LED
flashing indicates scale error
PWR Power status: ON okay, OFF
error
AO Analog Output: ON okay,
flashing out of range
flashing contact service
STATUS
Operation
2.4. ACT100 Device Main Menu
From the front panel, press and hold the ENTER key for 3 seconds to access the device menu. The display will change from showing the normal weight
display to showing the Information Recall icon. Press the UP or DOWN keys on the front panel to display icons for the various functions listed in .
Table 2-1: Device Menu Icons
Information Recall
Resolution
Comparators
Calibration
Error Message
Language
Setup
Once focus is in a value field, repeated presses of the UP, DOWN or LEFT keys will cycle back to the beginning, so if the LEFT key is pressed when focus is in the left­most position, focus returns to the right-most position. In the case of the UP and DOWN keys, the highlighted value will cycle through numerical values and the decimal point as follows:
Selects between English and Chinese
Recall mode for most transmitter information fields.
Temporarily expands weight display resolution for diagnostic purposes
Access to the limit value for all currently enabled comparators.
Access to calibration menu including zero and span adjustment (in non-approved mode only).
Access to list of current error messages
Access to all setup parameters for the transmitter.
0 > 1 > 2 > 3 > 4 > 5 > 6 > 7 > 8 > 9 > . > 0 > 1 > …
0 > . > 9 > 8 > 7 > 6 > 5 > 4 > 3 > 2 > 1 > 0 > . > …
After accepting the value by pressing ENTER and the focus has moved to the parameter description, press the LEFT key to exit to the next higher level of the menu.
Pressing the LEFT multiple times will exit the device menu.
Figure 2-3 shows an example of how to access and modify the value of a parameter. The currently selected item (in focus) is indicated by reverse video.
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Operation
Figure 2-3: Numerical Data Entry Example
2.4.1.
Once the Information Recall icon appears, press the ENTER key to recall specific information about the transmitter. Figure 2-4 shows the elements of the Information Recall menu in the sequence in which they occur. Note that some items may not appear, depending on the configuration of the transmitter.
Pressing the LEFT key multiple times will exit the device menu.
Information Recall
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Operation
The model number of the
Indicates
Analog Output
type
Shows the device IP
address
Shows the MAC address assigned
transmitter (ACT100) is shown.
Serial number of the transmitter
Displays information about the standard firmware version
2.4.2.
to the network
Provides network address for online resources
Figure 2-4: Information Recall Menu
x10 Resolution
This function expands the weight display resolution by 10 so that a finer weight increment can be seen. It can be enabled by pressing the ENTER key
when the transmitter’s device menu has been accessed and the
icon is displayed on screen:
Figure 2-5: x10 Indication
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Operation
NOTICE
This function is intended for the x10 expanded mode for normal operation.
diagnostic purposes only
. The transmitter should not be used in
2.4.3.
Comparators
The device supports a total of three comparators. One, two or all three comparators may be used. The limit of each comparator may be modified by accessing the Comparator menu in the setup menu. Comparator values are limited to 7 digits.
2.4.3.1. Setting Comparators
Access the Comparator menu by pressing the ENTER key when the transmitter’s device menu is visible and the icon is displayed on the
device.
The ACT100 only supports a logical comparison of “>=”, greater than or equal to, for each comparator. For example, if the limit is set to “24.00” kg, the output configured to use this comparator will be set to true only if the live weight is greater than or equal to 24.00 kg. Please note that inputs and outputs can be configured using the webserver.
The operator of range and other comparisons are NOT supported by the ACT100.
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Operation
2.4.4.
Calibration
Calibration is the process of adjusting the display of the transmitter so that when the scale is empty, the display shows zero gross weight. With a specific amount of weight on the scale, it also shows an accurate weight value.
The ACT100 transmitter calibration menu enables entry of an adjustment value, selection of linearity adjustment ( point), traditional zero calibration and three different types of span calibration:
Traditional span calibration – This uses test weights.
Step adjust calibration - Using a build-up or substitution method of calibration, this method is used for large vessels where only a portion of the required test weights can be placed on the scale.
[default], three, four or five
none
CalFree calibration manually, the transmitter will automatically calculate the span; no test weights are required.
– Once certain load cell criteria have been entered
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Operation
2.4.4.1. Setting Calibration
Access to the Calibration menu using the device's front panel is accomplished by pressing the ENTER key when the icon is displayed on the device. The Calibration menu also can be accessed using the webserver.
2.4.4.2. Setting Geo Code
The Geo code, which sets the appropriate adjustment value for the current geographical location, is selected here. Geo codes are numbered 0–31. See Figure 2-6 for more information on the Geo code setting using the transmitter’s front panel buttons, and refer to Chapter 5 to find the appropriate Geo Code for the installation location.
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Figure 2-6: Calibration Menu – Overview
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Operation
3
Zero, midpoint and highpoint
2.4.4.3. Setting Linearity
To set the Linearity Adjustment value, see Figure 2-6: Calibration Menu – Overview. Choose the number of linearity points from the selection box. Options are
Points are distributed as follows:
None
None
4
5
[default], 3 point, 4 point, 5 point.
Linearity is disabled
Zero, lowpoint, midpoint and highpoint
Zero, lowpoint, midpoint, mid­highpoint, highpoint
2.4.4.4. Zero Calibration and Under Zero Blanking
Scale zero is set simply by emptying the scale and running the “Set Zero” calibration routine, as shown in Figure 2-7.
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Figure 2-7: Zero Calibration
If the transmitter detects scale motion during the calibration process, it will retry the start of calibration several times and then proceed, displaying a motion indication. In this case, when calibration is complete, the transmitter will present two options – accept or reject the value.
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Operation
NOTICE
Figure 2-8: Zero Calibration with Motion
Blanking of the display is used to indicate an under-zero condition when the weight on the scale falls below the current zero reference. Set the under zero blanking for the number of divisions (d) that the transmitter is permitted to go under zero before blanking.
A setting value of 0-98 blanks the display at the specified number of divisions below gross zero. A value of 99 makes the transmitter blanks at 50% of the capacity value in the negative direction.
2.4.4.5. Span Calibration
The scale’s span calibration can be determined either with or without a linearity adjustment. With linearity disabled, a single reference point is used to calibrate the scale. This is the normal method of span calibration. With linearity enabled, the transmitter is configured with up to three-point linearity – low, mid and high.
The low point is set during zero calibration, and the mid and high points are set during this procedure.
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Operation
Figure 2-9: Span Calibration
If linearity is enabled, additional mid-range weight reference points are added to the adjustment procedure. Linearity can be enabled or disabled in the Calibration branch of the device menu. Refer to ACT100 Device Main Menu section for the method used to modify numerical values.
2.4.4.6. Step Adjust
Step adjustment is an iterative process in which a build-up or material substitution method of calibration is used to calibrate the span. Each step calibrates a portion of the full span.
This method is typically used with large vessels where only a portion of the required calibration test weights can be placed on the scale at one time. Figure 2-10 shows the logic of the procedure using a simple, two-step example. When sufficient steps have been calibrated, pressing the LEFT button returns the view to the calibration menu.
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Operation
First, a test load is defined by entering its weight.
Confirm the value entry by pressing ENTER.
The ACT100 prompts for the addition of the test load.
Press ENTER to start the first step,
The ACT100 indicates its progress.
Once the first step is calibrated, the ACT100 sets a temporary zero point, and prompts for the removal of the test load. A live weight display indicates that the scale has been cleared.
Press ENTER to confirm the scale is empty.
The ACT100 will prompt to add the test load again.
The live weight indicates that the test load is on the scale.
Press ENTER to start the second step.
The ACT100 indicates its progress.
Press LEFT to complete calibration and exit the procedure.
The ACT100 indicates that the calibration has succeeded.
Press either LEFT or ENTER to return to the calibration menu.
Figure 2-10: Step Adjustment
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Operation
2.4.4.7. CalFree™
NOTICE
CalFree allows the scale to be calibrated without the use of test weights. The total load cell capacity, unit and output in mV/V must be entered. The system then calculates correct calibration for the scale. Figure 2-11 provides a visual representation of the CalFree calibration procedure.
Notes on Load Cell Capacity and Rated Cell Output
For load cell capacity, enter the sum of all load cell capacities. For example, for three 50t load cells, enter 150,000 kg.
For systems with passive dummy load cells, enter the value as if all legs have live load cells. For example, for a system with two 50t live load cells and two passive supports, enter 200,000.
For Rated Cell Output, enter the sensitivity of each live load cell in mV/V – for example, 2.0000. For multiple load cells, enter the average sensitivity of all cells.
The ACT100 transmitter allows calibration of the scale without using test weights. This is based on manual entry of capacity and performance data from the load cell or load cell platform. This method of calibration can be used for initial check-out and testing of systems or when a large structure is used as the weighing vessel and it is not possible to apply test weights to the structure. METTLER TOLEDO highly recommends that test weights be used whenever possible, as this provides the most accurate method of calibration.
The Rated Cell Output and Cell Capacity values cannot be zero, and are limited to 7 digits.
Scale calibration using CalFree™ will not be accurate when using zener diode barriers (such as Mettler Toledo ISB05 and ISB05x) between the transmitter and the scale. Do not use CalFree™ when barriers are installed.
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Operation
Figure 2-11: CalFree
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Operation
2.4.5.
Language
2.4.6.
2.4.7.
The ACT100 supports a device menu in
[default] and in Chinese.
English
Parameters Setup
The last icon displayed in the device menu from the front panel is Setup , where many of the transmitter’s programming parameters can be viewed and modified. It is not intended that operators enter the setup mode after a weighing system is installed and is operational. It should not be necessary for an operator to access setup.
Password Security
Note that a security password can be enabled in setup from the Web-based Configuration Tool. When a password is set, it must be entered to access setup. This protects the setup parameters from inadvertent changes. The default password is "000000".
Figure 2-12: Password Entry Screen
2.4.8. Reset Configuration and Master Reset
2.4.8.1. Reset Configuration
To reset all configured items except calibration data:
1.
Remove power from the transmitter.
2.
Locate the DIP switches, accessible from the underside of the housing.
3.
Set both DIP switches, 1 and 2, to ON (up, in ), and restore power to the transmitter.
4.
Set both DIP switches to OFF.
Figure 2-13: DIP Switches
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Operation
2.4.8.2. Master Reset
A master reset restores all settings to their factory default values:
1.
2.
3.
4.
Remove power from the transmitter.
Set switch 2 to its ON position and restore power to the transmitter. The ACT100 will prompt for confirmation.
Figure 2-14: Master Reset Confirmation
Press ENTER on the front panel to perform the master reset.
Set Switch 2 to OFF.
2.2. ACT100 Basic Operation Functions
2.2.1.
2.2.1.1. Green ENTER Button
2.2.1.2. Power Up
Zero
The Zero function is used to set or reset the initial zero reference point of the transmitter. There are two types of zero setting modes:
The zero function can be accomplished by a short press of the green ENTER
scale function key. The Zero range selections include Disabled, 2% [default] or 20% plus or minus from the calibrated zero point. A change to the default setting is done via the webserver. If the current scale weight is outside the zero range when a pushbutton zero is commanded, the transmitter will display a message:
Figure 2-15: ENTER button Zero Failure Message
The Power Up mode setting determines if at power up, the transmitter will restart with the most recent zero reference point it had before power down or if it will reset to the calibrated zero reference.
The selections include
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[default] and
Reset
ACT350 Transmitter User's Guide 23
Restart
.
Operation
2.2.1.2.1. Reset
With the setting on Reset, the last zero calibration value will be used as the zero reference point. The Power Up Zero capture range selections include Disabled the Power Up Zero is applied only when the weight reading on the scale is within the selected range around the originally calibrated zero reference. For example, if the range setting for Power Up Zero is set at +/- 2%, Power Up Zero will only occur when the weight reading on the scale is within +/- 2% of scale capacity above the original calibrated zero reference. If the weight on the scale is outside of the zero range, the display will indicate the weight is adjusted to within this range and zero is captured.
[default], 2% or 10% plus or minus. If the range setting is enabled,
EEE
2.2.1.2.2. Restart
A setting of Restart enables the transmitter to reuse the most recent zero reference weight after a power cycle so it returns to the same, previously­displayed gross weight value. The Power Up Zero setting is configured using the webserver.
until
2.2.2.
Tare
The tare value is subtracted from the gross weight measurement, providing the computation of the net weight (material without the container). The tare function can also be used to track the net amount of material being added to or removed from a vessel or container. In the second case, the weight of the material inside is included with the tare weight of the container and the display reflects the net amount being added to or removed from the vessel. Tare is captured by digital input. Tare is cleared by digital input.
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Operation
Weighing
Normal:
Should only be used for non
-
automatic, human
-
Limit
1-20 Hz:
Marks the point at which the filtering process
Environment
Very Stable, Stable, Standard, Unstable, Very Unstable:
Sets the level of attenuation applied to the signal above the
Source
Selects either
Display Weight
or
Gross Weight
as the
Analog
Zero
Sets the weight value that corresponds to the low end of
2.2.3.
Filter
In many weighing applications, vibration can introduce error into your system or cause delays in the transfer of weight to your automation device. It is always recommended to first attempt to mechanically isolate your scale from the surroundings. When this cannot adequately be done, use the electronic filtering inside the ACT100. The Filter section offers three settings: Weighing Mode, Limit Frequency and Environment.
Mode
Frequency
powered weighing. Gives the most stable response that is required for "legal for trade" weighing. Not recommended with a process controlled by an automation device. Dynamic: automation device such as a PLC. Trigger Weigh: instead of Trigger Weigh
begins to affect the disturbance. Disturbances above the limit frequency will have filtering applied. Recommendation is to start at 20 Hz and reduce the frequency only after adjusting the environment setting. The lower the frequency, the better the disturbance rejection, but it will extend the settling time.
Intended setting when process is controlled by
Recommended to use Dynamic mode filter
2.2.4.
limit frequency. A very stable environment will have the least attenuation applied to the signal and a very unstable environment will have the strongest attenuation. It is recommended to adjust this value first when changing filter settings. Start with "very stable" and work your way down.
Analog Output
The Analog Output section offers five settings
source of the analog output
Output Type
Value
Analog Span
Value
Sets the type of analog output signal provided. Available ranges are 24mA
the selected Output Range. Weight values less than or equal to the Zero Value causes the device to output the lowest value of the Output Range.
Sets the weight value that corresponds to the high end of the selected Output Range. Weight values greater than or
None, 0-5V, 0-10V, 4-20mA, 0-20mA, 0-
.
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ACT350 Transmitter User's Guide 25
Operation
equal to the Full Scale Value
causes the device to output
the highest value of the Output Range.
Calibrate
Output
Assumed below values set to ACT100
Source: Gross Weight
Output Type: 4~20mA
Analog Zero Value: 0 kg
Analog Span Value: 1000 kg
This means ACT100 will output 4mA when scale is empty and 20mA when 1000 kg load on scale or in tank. If the load on scale exceeds 1000kg, the analog signal value will change from 20mA to 24mA as a warning message to user control system that the analog output is over range. Figure 2-16 shows the relationship between analog output signal and load on scale.
Allows for a minor adjustment to be made to the analog output signal. First, an adjustment to the zero value signal will be made. Second, an adjustment to the full scale signal will be made. Adjustment should be completed with either PLC or multimeter connected to analog output of ACT100. Adjustment is completed by using the up or down buttons on the ACT100. A short press (fine adjust) of the button makes an adjustment in step size of 10. A long press (coarse adjust) of the button makes an adjustment in step size of 200.
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2.2.5.
Figure 2-16: Analog Output Example
Error Message
With the Errors icon in view, press the ENTER key to access a listing of current error messages.
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ACT350 Transmitter User's Guide 26
Operation
009 “Board info. Err”
Hardware production
Cycle power; call MT
010 “Calib. Block err”
Calibration block data
Perform master reset
011 “Scale block err”
Scale block data error
Perform master reset
022 “Tare failed
Tare failed due to scale
Wait scale to be stable
029 “Tare failed Zero
Tare failed due
to
Capture the Power
-
up Zero
030 “Tare Failed, over
Tare failed due to scale
Unload weight on scale
Table 2-2: ACT100 Faults
Error
value
012 “Term. Block err” Transmitter block data
013 “APP. Block err” Application block data
014 “COM. Block err” Communication block
015 “Maint. Block err” Statistics block data
016 “Analog system
018 “Zero failed
ACT100 Display Description Action
information error
error; block data is lost
error
error
data error
error
Lost analog signal;
A/D fail”
Motion”
abnormal functioning of scale Zero failed due to scale is in motion
Service if issue persists
Re-calibrate
Perform setup for scale block Perform master reset Perform setup for transmitter block Perform master reset Perform setup for application block Perform master reset Perform setup for communication block Perform master reset Perform setup for maintenance block Call MT Service
Wait scale to be stable
019 “Zero failed Net
mode”
020 “Zero failed/Out of
range”
021 “Zero failed Zero
disabled”
Motion”
not captured”
capacity”
031 "Tare failed
Negative value"
Zero failed due to scale is in Net mode
Weight out of zero range
Zero attempted when function disabled in Setup menu
is in motion
Power-up Zero is not captured
being over capacity
Tare failed due to current gross weight is negative
Attempt to Zero after Clear operation is performed
Unload scale and perform Zero again
Enable Zero function in Setup menu
or disable Power-up Zero before Tare
until overcapacity is cleared and perform Tare again Adjust the weight on scale to make gross weight positive
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Operation
035 "Analog saturation"
A/D converter in
Check the input
036 "Factory zero not
done"
overload
Factory Zero calibration not performed
signal(should be between 0mV and 20mV)or call MT Service Call MT Service
037 "Factory span not
done"
050 "LC Connection
Error"
Factory Span calibration not performed Lost connection between ACT100 and LC
Call MT Service
Check the LC and connection cables
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Installation
3 Installation
3.1. Mechanical Installation
The ACT100 mounts to a standard DIN rail. DIN mount includes an integral transmitter grounding system, visible in
Grounding
Figure 3-1
.
Upper mounting tabs
Sliding latch
Figure 3-1: DIN-Mount Latch
To mount the ACT100 on a rail, open the latch by pulling down, then position the transmitter so that its upper tabs rest on the DIN rail.
Use a screwdriver to close the latch and secure the transmitter in position.
Figure 3-2: Latch Closure
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Installation
To remove the ACT100, simply put the blade of a screwdriver in the latch
1 Power connector (12
- 30 VDC)
2 Analog Output (4
-
20mA, 0
-
10V,
0-5V, 0
-
20mA, 0
-
24mA)
NOTICE
and press it downward.
In order to ensure proper dissipation of heat from the transmitter’s PCBs, and to avoid damage to the equipment,
the ACT100 must be mounted vertically
, on a horizontal din rail.
3.2. Electrical Installation
Figure 3-3 indicates ACT100 connections and their functions.
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Connections:
METTLER TOLEDO
Figure 3-3: ACT100
ACT350 Transmitter User's Guide 30
Installation
3 Analog scale interface
(Number of load cells: up to
4x 350Ω
or
Permissible input voltage
0~24 VDC 5
~30 VDC
NOT
ICE
10x 1000Ω; 1-4 mV/V; Number of scale: 1; Number of scale ranges: 1; Load cell excitation voltage: 5 VDC; 6 wire connection)
4 Ethernet connection
The special automatic grounding system at the back of the unit is present to ensure that the unit is grounded to the DIN rail. See Figure 3-1
3.2.1. Digital Inputs and Outputs Connection
Three inputs and two outputs are located on the top of the ACT100. Table 3-1 contains the specifications for the digital inputs and outputs.
Figure 3-4: ACT100, Top View (DIO model shown)
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Table 3-1: Digital Inputs and Outputs Specification
Input Output
Logical Low-level Logical High-level Input resistance
METTLER TOLEDO
0 ~ 3 VDC
10 ~ 24 VDC
>3Kῼ
ACT350 Transmitter User's Guide 31
Installation
Max.current of one output
Accumulated current of
Power source to
IN
-
Polarity Value
+True(Default) or
True
None; Center of Zero;
NOTICE
<150mA
all outputs
Support Sinking
Support Sourcing
Default function
Available Functionality
Example: operation, "Polarity" can be set as "+ True" and "Assignment" as "Zero". Refer to Figure 3-5
Using a rising-edge input signal to trigger the ACT100 to perform a Zero
:
GND connected to IN-
None; Clear Tare; Tare;
Zero; Abort SetPoint;
Start/Resume SetPoint
<300mA
GND connected to OUT-
COM
COM None None
Power source to OUT-COM
Comparator 1-3; Fault;
Motion; NET; Over Capacity;
Under Zero; Fast Feed; Fine
Feed; Analog Output Over
Range; Analog Output
COM
Under Range, LC Connection Error
Figure 3-5: A Rising-edge Trigger Signal on Input
Using a falling-edge input signal to trigger ACT100 to perform a Tare operation, "Polarity" can be set as "- True" and "Assignment" as "Tare". Refer to Figure 3-6.
Figure 3-6: A Falling-edge Trigger Signal on Input
Do not use input voltage between 3 – 10 VDC. Unstable input signal will result. See figure 3­6 and 3-7 for proper operation
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Installation
Digital inputs and Outputs electrical connection instructions are shown below. (From Figure 3-7 to Figure 3-10)
1
IN1
IN2
IN3
------
IN COM
8
OUT1
OUT2
OUT COM
PLC or Other
Discrete Output
Voltage Source
+ Voltage Source
PLC or Other
Discrete Output
Device
Voltage Source
Common
+ Voltage Source
COM
OUT1
Device
OUT2
OUT3
Figure 3-7: Sinking Input, Sourcing Output
Common
COM
OUT1
OUT2
OUT3
+ Voltage Source
Voltage Source
Common
LOAD SUPP LOAD SUPP
1
IN1
IN2
IN3
------
IN COM
8
OUT1
OUT2
OUT COM
Voltage Source
Common
+ Voltage Source
LOAD SUPP LOAD SUPP
Figure 3-8: Sinking Input, Sinking Output
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Installation
+ Voltage Source
1
IN1
IN2
IN3
------
IN COM
8
OUT1
OUT2
OUT COM
+ Voltage Source
Voltage Source
PLC or Other
Discrete Output
Device
+ Voltage Source
Common
COM
OUT1
OUT2
OUT3
Figure 3-9: Sourcing Input, Sourcing Output
1
IN1
IN2
IN3
-----­OUT1
IN COM
OUT2
Voltage Source
LOAD SUPP LOAD SUPP
8
OUT COM
Voltage Source
Common
Common
Voltage Source
PLC or Other
Discrete Output
Device
Common
COM
OUT1
OUT2
OUT3
+ Voltage Source
LOAD SUPP LOAD SUPP
Figure 3-10: Sourcing Input, Sinking Output
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Installation
3.2.2. Analog Output Connection
PLC Analog Input
Interface
1 4
IOUT
IGND
VOUT
VGND
-
+
-
+
Figure 3-11: Analog Output Connection
For ESD protection, cabling for the analog output must include a silicone protection sleeve, included with the transmitter.
Figure 3-12: Silicone Sleeve Installed on Analog Output Cable
3.2.3. Analog Load Cell Connection
For ESD protection, cabling for the analog load cell must include a ferrite and a silicone protection sleeve, included with the transmitter.
Install the ferrite by passing it through the ferrite and wrapping it around once, as indicated here.
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ACT350 Transmitter User's Guide 35
Installation
NOTICE
Silicone sleeve
Ferrite
Analog load cell connector
Figure 3-13: Ferrite Installed on Analog Load Cell Cable
To accommodate the ferrite, it may be necessary to cut the silicone sleeve to size.
Table 3-2 Recommended Maximum Cable Lengths
TSR (Ohms)
350 234/800 610/2000 1219/400
87
(4 -350 Ω cells)
24 Gauge
(meters/feet)
60/200 182/600 304/1000
3.2.4. PLC Connection
To connect ACT100 with a PLC, use the analog output port shown on Figure 3-3.
Figure 3-14 presents a connection diagram of a weighing system using an ACT100.
20 Gauge
(meters/feet)
16 Gauge
(meters/feet)
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Figure 3-14: ACT100 Based Weighing System
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ACT350 Transmitter User's Guide 36
Installation
3.3.
3.3. DIP Switches
Two DIP switches, 1 and 2, are accessible from the underside of the ACT100’s housing. Table 3-3 summarizes their functions.
ACT100 DIP Switches Legal for
Table 3-3: DIP Switch Functions
Reset
Trade
Switch 1 Switch 2 Function
OFF OFF Normal operation
ON OFF Protection mode for
important parameters, e.g. calibration values
OFF ON Master reset of all data
during transmitter power­up
ON ON Reset of all
calibration data during transmitter power-up
except
3.4. Power Supply
The ACT100 transmitter is powered only by external DC input (12V to 30V).
Table 3-4: ACT100 Power Consumption
1x 350Ω
Supply Voltage
12 VDC 265 3.18 290 3.48
24 VDC 160 3.84 170 4.08
30 VDC 135 4.05 145 4.35
4x 350Ω
Loadcell
Current
(mA)
Power
(W)
Loadcell
Current
(mA)
Power
(W)
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ACT350 Transmitter User's Guide 37
Configuration
Webserver
Configuration
NOTICE
4 Webserver Configuration and
Maintenance Tool
4.1. Webserver
Webserver supports the following functions:
Configuring of the ACT100 Transmitter via web browser, such as IE,
Chrome and Safari;
Accessing diagnostic and maintenance information for service
purposes;
Figure 4-1 Webserver Splash Screen
By inputting the IP address of ACT100 Transmitter in the web browser, the startup screen of webserver will be displayed.
4.1.1. Webserver Setup
4.1.1.1. PC setup
Make sure the PC and ACT100 Transmitter are in the same local network.
The typical PC's configuration:
IP address: 192.168.0.X (X = 0 ~ 254, exclude 2), Subnet Mask:
255.255.255.0, Default Gateway: can be left blank
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Webserver Configuration
NOTICE
Figure 4-2 Local Area Connection Setting
The default setting of the ACT100 Transmitter is as follows:
IP address: 192.168.0.2, Subnet Mask: 255.255.255.0, Gateway: 192.168.0.1
4.1.1.2. IE setup
Internet Option -> LAN setting -> Automatically detect settings should be unchecked.
.
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Figure 4-3 IE setting
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ACT350 Transmitter User's Guide 39
Configuration
Webserver
Configuration
Display Language
This sets the language to be used on
4.2. Elements of Webserver
4.2.1. Device Information
The device information page displays basic information about the ACT100. Transmitter information includes the serial number of the unit and the current software version. The service Ethernet configuration includes the IP address of the ACT100, subnet mask, MAC address and default gateway. None of this information can be edited from this screen.
Figure 4-4 Device Information
4.2.2. ACT100 Basic Settings
The ACT100 basic settings include three options:
Display Auto Off This sets the amount of inactive time
Pushbuttons This allows the pushbuttons on the
required before the display on the front of the ACT100 automatically turns itself off. The options are 1 minute, 10 minutes, 30 minutes, or this feature can be disabled so the display does not turn off automatically.
the ACT100 display. The options are English or Chinese.
front of the ACT100 to be either enabled or disabled. If disabled, the only way to enable the pushbuttons again is via the webserver.
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ACT350 Transmitter User's Guide 40
Webserver Configuration
Source
Selects either
Display Weight
or
Figure 4-5 ACT100 Basic Settings
4.2.3. Analog Output
4.2.3.1. Analog Output Settings
Gross Weight as the source of the analog output
Output Type Sets the type of analog output signal
provided. Available ranges are None, 0-5V, 0-10V, 4-20mA, 0-20mA, 0­24mA.
Analog Zero Value Sets the weight value that
corresponds to the low end of the selected Output Range. Weight values less than or equal to the Zero Value causes the device to output the lowest value of the Output Range.
Analog Scale Value Sets the weight value that
corresponds to the high end of the selected Output Range. Weight values greater than or equal to the Full Scale Value causes the device to output the highest value of the Output Range.
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Figure 4-6 Analog Output Settings
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ACT350 Transmitter User's Guide 41
Configuration
Webserver
Configuration
4.2.3.2. Analog Output Adjustment
Allows for a minor adjustment to be made to the analog output signal. First, press the “Start” button to initiate an adjustment to the zero value signal will be made. Second, an adjustment to the full scale signal will be made. Adjustment should be completed with either a PLC or multimeter connected to the analog output of ACT100.
Adjustment is completed by using the "+", "++", "-", and "--" buttons on the webserver screen. Pressing the "+" or "-" (fine adjust) button makes an adjustment of 10 steps positively or negatively. Pressing the "++" or "--" (coarse adjust) button makes an adjustment of 200 steps positively or negatively.
Press “Continue” to proceed in the adjustment process from Zero Value to Span Value. Press “ESC” to cancel the current adjustment step, please note the prior step adjustment result has been saved.
Figure 4-7 Analog Output Adjustment
Figure 4-8 Example of Zero Value Adjustment
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Webserver Configuration
4.2.4. Calibration
4.2.4.1. Calibration Setting
Calibration offers two settings that can be changed:
Geo Used to set the Geo code based on
Linearity This is the number of points of
where the ACT100 is located in the world. The valid range is 0-31. See Section 5 of this document for more information on Geo Codes.
linearity to be used in calibration. Options are 3 point, 4 point, 5 point or none. Please note that even after a change to the number of linearity points is submitted, the user must execute a "Set Span" or "Step Calibration" for this change to be saved.
4.2.4.2. Set Zero
Scale zero is set simply by emptying the scale and pressing the “Start” button on the Set Zero page.
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Figure 4-9 Calibration Setting
Figure 4-10 Press “Start” to Initiate the scale Zero Adjusmtnet
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ACT350 Transmitter User's Guide 43
Configuration
Webserver
Configuration
If zero is successfully captured, a message showing the zero capture has completed is displayed. The user can navigate away from the page if they are satisfied with the zero captured or they can begin the process over again.
If motion occurs during adjustment, a message “Capture zero completed in dynamic” will be shown as seen in Figure 4-12.
4.2.4.3. Set Span
The scale’s span calibration can be set either with or without a linearity adjustment. With linearity disabled, a single reference point is used to calibrate the scale. This is the normal method of span calibration. The webserver will display the correct number of test load points to be used in the calibration according to the linearity setting found in the Calibration Setting menu.
Figure 4-11 A successful Zero Adjustment
Figure 4-12 A Dynamic Zero Adjustment
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The process begins by entering the weight value into test load 1 and loading the scale with the corresponding test weight. Click the start button to calibrate that load point.
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ACT350 Transmitter User's Guide 44
Webserver Configuration
Figure 4-13 Enter Test Load Value
Repeat this process for the rest of the test loads displayed on the webserver. When complete, the page will ask whether or not to save the calibration.
Figure 4-14 A Successful Span Adjustment
If motion occurs during adjustment, a message “Span adjustment complete in dynamic” will be shown as seen in Figure 4-15.
Figure 4-15 A Dynamic Span Adjustment
4.2.4.4. Step Calibration
Step adjustment is an iterative process in which a build-up or material substitution method of calibration is used to calibrate the span. Each step calibrates a portion of the full span.
This method is typically used with large vessels where only a portion of the required calibration test weights can be placed on the scale at one time. It starts from inputting the Test Load value in Figure 4-16 and pressing the “start” button.
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Configuration
Webserver
Configuration
Figure 4-16 Input Test Load Value
When this step of calibration is completed, it shows current weight, press the ”Continue“ button and then remove the Test Load following the prompt message, then press the “Continue” button again, as shown in Figure 4-17 and Figure 4-18.
This process requires adding a replacement material, normally water. User can compare the Target Weight and Current Weight until they are very close. Then press the “Continue” button for the next step and add the Test Load again.
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Figure 4-17 Get the Current Weight
METTLER TOLEDO
Figure 4-18 Remove the Test Load
ACT350 Transmitter User's Guide 46
Webserver Configuration
Figure 4-19 Add Replacement Material
Repeat the steps shown in Figure 4-17 to Figure 4-19 until the last step, then press the “Done” button in Figure 4-17.
After each step, the user has the option to continue with another step or to complete the calibration.
4.2.4.5. CalFree
CalFree allows the scale to be calibrated without the use of test weights. The total load cell capacity, unit and output in mV/V must be entered. The system then calculates correct calibration for the scale.
Notes on Load Cell Capacity and Rated Cell Output
For load cell capacity, enter the sum of all load cell capacities. For example, for three 50t load cells, enter 150,000 kg.
For systems with passive dummy load cells, enter the value as if all legs have live load cells. For example, for a system with two 50t live load cells and two passive supports, enter 200,000.
For Rated Cell Output, enter the sensitivity of each live load cell in mV/V – for example, 2.0000. For multiple load cells, enter the average sensitivity of all cells.
The ACT100 transmitter allows calibration of the scale without using test weights. This is based on manual entry of capacity and performance data from the load cell or load cell platform. This method of calibration can be used for initial check-out and testing of systems or when a large structure is used as the weighing vessel and it is not possible to apply test weights to the structure. METTLER TOLEDO highly recommends that test weights be used whenever possible, as this provides the most accurate method of calibration.
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Configuration
Webserver
Configuration
Unit Select the weight unit of measure.
OverCapacity Blanking
Value above Capacity that
causes
NOTICE
The Rated Cell Output and Cell Capacity values cannot be zero, and are limited to 7 digits.
Figure 4-20 CalFree Settings
Scale calibration using CalFree™ will not be accurate when using zener diode barriers (such as Mettler Toledo ISB05 and ISB05x) between the transmitter and the scale. Do not use CalFree™ when barriers are installed.
4.2.5. Scale
4.2.5.1. Capacity and Increment
The capacity and increment page offers four settings
Capacity Set the total capacity of the scale.
Increment Set the increment size for the scale.
Options are grams (g), kilograms (kg) and pounds (lb).
Range is from 0-980000.
Selection is made via a dropdown menu. Options are limited by the capacity chosen.
ACT100 display to blank. Value is measured in divisions. Valid range is 0-99 d.
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Webserver Configuration
Under Zero Blanking
Blanking of the display is used to
Power Up Zero
The Power Up Zero capture range
4.2.5.2. Zero
Figure 4-21 Capacity & Increment Settings
Power Up Mode Determines if at power up, the
transmitter will restart with the most recent zero reference point it had before power down or if it will reset to the calibrated zero reference.
indicate an under-zero condition when the weight on the scale falls below the current zero reference. Set the under zero blanking for the number of divisions (d) that the transmitter is permitted to go under zero before blanking. A setting value of 0-98 blanks the display at the specified number of divisions below gross zero. A value of 99 makes the transmitter blank at 50% of the capacity value in the negative direction
selections include Disabled [default], 2% or 10% plus or minus. If the range setting is enabled, the Power Up Zero is applied only when the weight reading on the scale is within the selected range around the originally calibrated zero reference. If the weight on the scale is outside of the zero range, the display will indicate EEE until the weight is adjusted to
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Configuration
Webserver
Configuration
within this range and zero is
Pushbutton Zero
The Zero range selections include
Motion Range
Sets the range (in divisions) in
captured.
Disabled, 2% [default] or 20% plus or minus from the calibrated zero point. If the current scale weight is outside the zero range when a pushbutton zero is commanded, the transmitter will display an error message
4.2.5.3. Stability
No-motion Interval Sets the amount of time (in
Timeout Sets the time (in seconds) after
Figure 4-22 Zero Settings
which the weight value can fluctuate and maintain a no-motion condition
seconds) in which the weight value must remain in the Motion Range in order to maintain a no-motion condition
which the transmitter will stop attempting to complete a function that requires a no-motion condition and aborts the function.
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Webserver Configuration
4.2.5.4. Filter
Figure 4-23 Stability Settings
In many weighing applications, vibration can introduce error into your system or cause delays in the transfer of weight to your automation device. It is always recommended to first attempt to mechanically isolate your scale from the surroundings. When this cannot adequately be done, use the electronic filtering inside the ACT100. The Filter section offers three settings: Weighing Mode, Limit Frequency and Environment.
Weighing Mode
Limit Frequency
Environment Very Stable, Stable, Standard, Unstable, Very Unstable:
Normal: powered weighing. Gives the most stable response that is required for "legal for trade" weighing. Not recommended with a process controlled by an automation device. Dynamic: automation device such as a PLC. Trigger Weigh: instead of Trigger Weigh
1-20 Hz: begins to affect the disturbance. Disturbances above the limit frequency will have filtering applied. Recommendation is to start at 20 Hz and reduce the frequency only after adjusting the environment setting. The lower the frequency, the better the disturbance rejection, but it will extend the settling time.
Sets the level of attenuation applied to the signal above the limit frequency. A very stable environment will have the least attenuation applied to the signal and a very unstable environment will have the strongest attenuation. It is recommended to adjust this value first when changing filter settings. Start with "very stable" and work your way down.
Should only be used for non-automatic, human-
Intended setting when process is controlled by
Recommended to use Dynamic mode filter
Marks the point at which the filtering process
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Configuration
Webserver
Configuration
Name
Allows a custom name to be set to
Figure 4-24 Filter Settings
4.2.5.5. Type
help identify the device. Can use up to 20 characters, includes ‘0’~’9’, ‘a’~’z’, ‘A’~’Z’, ‘-‘ and Space.
Approval Select approval type from a drop
4.2.6. Application
4.2.6.1. Comparator
The ACT100 supports a total of three comparators. One, two or all three comparators may be used. The limit of each comparator may be modified via the webserver. Comparators must be enabled before the comparator limit can be changed. The comparator limit must be less than the scale capacity.
down menu. Possible selections include None, Canada, OIML & CPA, or USA
Figure 4-25 Type Settings
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Webserver Configuration
Target Weight
Set the target weight at which the
4.2.6.2. SetPoint
SetPoint is a simple application that allows for the inputs and outputs of the ACT100 to be used to react to reaching a set weight. For more details see Appendix A - SetPoint.
Several options are available to set up this application:
Figure 4-26 Comparator Settings
Mode Options are either Concurrent or
Independent, see Appendix A -
SetPoint for more details
Source Select whether the Gross Weight or
Displayed Weight will be used as the source value to be compared to the target weight
Latch Set to be either enabled or disabled.
If enabled, SetPoint output is latched. The latch is cleared by starting the SetPoint application.
SetPoint output will go TRUE when reached.
Pre-act Weight of material expected to be
added after the Fine Feed output goes FALSE.
Fine Feed When the weight rises above this
value, the Fine Feed output will go TRUE and the Fast Feed output will go FALSE. This is intended to signal to the PLC that the process should slow as the target weight is approached.
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Configuration
Webserver
Configuration
Figure 4-27 SetPoint Settings
4.2.6.3. Discrete Inputs
This page allows for the polarity type and assignments to be set for all three inputs of the ACT100. Each input can individually have its input polarity set to either +True or –True. Each input can also be individually assigned to a specific function. Whenever that input becomes true, it's assigned function will execute. Possible functions include: None, Clear Tare, Tare, Zero, Abort SetPoint application, Start/Resume Setpoint application.
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Figure 4-28 Discrete Inputs Settings
4.2.6.4. Discrete Outputs
This page allows for the polarity type and assignments to be set for both outputs of the ACT100. The output polarity for the outputs can be set to either +True or –True. Each output can be individually assigned to go true when it's assigned function is true. Options for the assigned function are: None, Center of zero, Comparator 1, Comparator 2, Comparator 3, Fault (if any fault is detected), Motion (if motion is detected on the scale), Net (if in net weighing mode), Over Capacity, Under Zero, Fast Feed (see Section 4.2.6.2), Fine Feed (see Section
4.2.6.2), Analog Output over range, Analog Output under range.
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Webserver Configuration
4.2.7. Communication
Allows for certain Ethernet settings to be edited. The IP address, Subnet mask, and default gateway of the ACT100 can be changed here. The MAC address can be viewed but not changed. Once any of these values are edited, the ACT100 will automatically restart after 3 seconds.
Figure 4-29 Discrete Outputs Settings
Figure 4-30 Service Ethernet Settings
4.2.8. Maintenance
4.2.8.1. Load Cell Output
This page displays the raw count value from the load cell(s). This value can be useful when troubleshooting the system to see the raw value seen by the scale input of the ACT100.
Figure 4-31 Load Cell Output
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Configuration
Webserver
Configuration
Weighments
Used to s
how how many
weighing
Reset Threshold
% of the Capacity value
4.2.8.2. Calibration Values
This page shows the calibration weight values and the corresponding load cell output for that value. If fewer than 5 linearity points are used for calibration, unused calibration points are disabled on this page.
Calibration values can manually be changed on this screen by either adjusting the weight of the calibration point or the corresponding load cell output counts.
4.2.8.3. Statistics
Displays various statistics to help assist with troubleshooting. Many of these values can be reset to zero via the webserver.
Calibration Changes Displays the number of times a zero,
Start Threshold % of the Capacity value
Zero Commands Number of pushbutton zero
Figure 4-32 Calibration Values
span, step or CalFree calibration has been performed
cycles have completed. Each weighing cycle is initiated when gross weight exceeds Start Threshold and ended when it falls below Reset Threshold.
commands attempted. This includes the "Zero" button in the bottom left corner of the webserver. This does not include zero calibrations.
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Zero Failures Number of times a pushbutton zero
command has failed. This includes the "Zero" button in the bottom left corner of the webserver. This does not include zero calibrations.
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Webserver Configuration
Target Achieved
Number of times the weight value is
Scale Underload
Number of times under
greater than or equal to any of the comparator values in use
Firmware Download Success Counts
Firmware Download Failure Counts
Number of times the webserver has been used to successfully download firmware to the ACT100.
Number of times the webserver has failed to successfully download firmware to the ACT100.
4.2.8.4. Faults
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Figure 4-33 Statistics
Scale Overload Number of times over
capacity blanking has occurred. Weights over capacity, but below the over capacity blanking value will not increment this fault.
zero blanking has occurred. Weights under zero, but above the under zero blanking value will not increment this fault.
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Configuration
Webserver
Configuration
Watchdog Failure
Number of times the
watchdog timer of the ACT100 has failed.
Figure 4-34 Faults
4.2.8.5. Error Messages
Any current error messages for the ACT100 are displayed here. If there are no errors listed here, the ACT100 has no current errors. Once an error is corrected, the error message will automatically clear from this page. See Section 2.2.5 for details.
4.2.8.6. Firmware Downloads
Download new versions of the firmware to the ACT100 here. The latest firmware files can be found at www.mt.com/ind-act100-downloads. Click the "Choose File" button to navigate to the firmware file on your computer. Click the "Download" button to begin the download process, as shown in Figure 4-35 to Figure 4-37. The webserver will reload itself when the process is complete.
Figure 4-35 Choose File
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Webserver Configuration
Figure 4-36 Download in Process
Figure 4-37 Download Successful
4.2.9. Login
4.2.9.1. Login/Logout
If login protection is enabled, this is where the password to login is entered. If login protection is disabled, this page is blank.
4.2.9.2. Protection Setting
Enable or disable whether a login password is needed to change any settings via the webserver.
4.2.9.3. Change Password
If the login password needs to be changed, the old password must be entered on this screen along with the new password. The password must be a 6 digit number.
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Configuration
GEO
Codes
5 GEO Codes
The GEO code feature provided in the ACT100 transmitter permits calibration readjustment due to changes in elevation or latitude without reapplying test weights. This adjustment assumes a previously accurate calibration was completed with the GEO code set properly for that original location, and that the GEO code for the new location can be accurately determined. The procedure for using this feature is as follows.
5.1. Original Site Calibration
1. Use the GEO code chart () on the following pages to determine the GEO code for the current altitude and location at which the scale will be calibrated.
2. Enter that GEO value into the GEO code parameter in setup at Calibration
3. Immediately after entering the GEO code, perform a zero and span adjustment using accurate test weights.
4. Exit the setup menu tree.
5. The scale can now be used in its new location.
.
Scale >
5.2. New Site GEO Code Adjustment
When a terminal is to be reinstalled at a different geographic location, gravitational and altitude changes can be accounted for by following these steps. Note that this procedure is not necessary if an on-site recalibration is performed.
1. Use the GEO code chart () on the following pages to determine the GEO code for the new altitude and location at which the scale will be used.
2. Enter that GEO value into the GEO code parameter in Setup at Calibration
3. Immediately after entering the GEO code, exit the setup menu tree. DO NOT perform a normal calibration.
The calibration has now been adjusted for the differences in gravity from the original site of calibration to the new site of use.
.
Scale >
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Using the GEO code value for calibration adjustment is not as accurate as
re-applying certified test weights and re-calibrating the scale in a new location.
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GEO Codes
Height Above Sea Level, in Meters
Latitude North
or South,
in Degrees and
Minutes
0° 0'–5° 46' 5 4 4 3 3 2 2 1 1 0 0
5° 46'–9° 52' 5 5 4 4 3 3 2 2 1 1 0
9° 52'–12° 44' 6 5 5 4 4 3 3 2 2 1 1
12° 44'–15° 6' 6 6 5 5 4 4 3 3 2 2 1
15° 6'–17° 0' 7 6 6 5 5 4 4 3 3 2 2
17° 10'–19° 2' 7 7 6 6 5 5 4 4 3 3 2
19° 2'–20° 45' 8 7 7 6 6 5 5 4 4 3 3
20° 45'–22° 22' 8 8 7 7 6 6 5 5 4 4 3
22° 22'–23° 54' 9 8 8 7 7 6 6 5 5 4 4
23° 54'–25° 21' 9 9 8 8 7 7 6 6 5 5 4
25° 21'–26° 45' 10 9 9 8 8 7 7 6 6 5 5
26° 45'–28° 6' 10 10 9 9 8 8 7 7 6 6 5
0 325 650 975 1300 1625 1950 2275 2600 2925 3250
325 650 975 1300 1625 1950 2275 2600 2925 3250 3575
Height Above Sea Level, in Feet
0 1060 2130 3200 4260 5330 6400 7460 8530 9600 10660
1060 2130 3200 4260 5330 6400 7460 8530 9600 10660 11730
28° 6'–29° 25' 11 10 10 9 9 8 8 7 7 6 6
29° 25'–30° 41' 11 11 10 10 9 9 8 8 7 7 6
30° 41'–31° 56' 12 11 11 10 10 9 9 8 8 7 7
31° 56'–33° 9' 12 12 11 11 10 10 9 9 8 8 7
33° 9'–34° 21' 13 12 12 11 11 10 10 9 9 8 8
34° 21'–35° 31' 13 13 12 12 11 11 10 10 9 9 8
35° 31'–36° 41' 14 13 13 12 12 11 11 10 10 9 9
36° 41’–37° 50’ 14 14 13 13 12 12 11 11 10 10 9
37° 50’–38° 58’ 15 14 14 13 13 12 12 11 11 10 10
38° 58’–40° 5’ 15 15 14 14 13 13 12 12 11 11 10
40° 5’–41° 12’ 16 15 15 14 14 13 13 12 12 11 11
41° 12’–42° 19’ 16 16 15 15 14 14 13 13 12 12 11
42° 19’–43° 26’ 17 16 16 15 15 14 14 13 13 12 12
43° 26’–44° 32’ 17 17 16 16 15 15 14 14 13 13 12
44° 32’–45° 38’ 18 17 17 16 16 15 15 14 14 13 13
45° 38’–46° 45’ 18 18 17 17 16 16 15 15 14 14 13
46° 45’–47° 51’ 19 18 18 17 17 16 16 15 15 14 14
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Configuration
GEO
Codes
Height Above Sea Level, in Meters
Latitude North
or South,
in Degrees and
Minutes
47° 51’–48° 58’ 19 19 18 18 17 17 16 16 15 15 14
48° 58’–50° 6’ 20 19 19 18 18 17 17 16 16 15 15
50° 6’–51° 13’ 20 20 19 19 18 18 17 17 16 16 15
51° 13’–52° 22’ 21 20 20 19 19 18 18 17 17 16 16
52° 22’–53° 31’ 21 21 20 20 19 19 18 18 17 17 16
53° 31’–54° 41’ 22 21 21 20 20 19 19 18 18 17 17
54° 41’–55° 52’ 22 22 21 21 20 20 19 19 18 18 17
55° 52’–57° 4’ 23 22 22 21 21 20 20 19 19 18 18
57° 4’–58° 17’ 23 23 22 22 21 21 20 20 19 l9 18
58° 17'–59° 32' 24 23 23 22 2\2 21 21 20 20 19 19
59° 32'–60° 49' 24 24 23 23 22 22 21 21 20 20 19
60° 49'–62° 9' 25 24 24 23 23 22 22 21 21 20 20
0 325 650 975 1300 1625 1950 2275 2600 2925 3250
325 650 975 1300 1625 1950 2275 2600 2925 3250 3575
Height Above Sea Level, in Feet
0 1060 2130 3200 4260 5330 6400 7460 8530 9600 10660
1060 2130 3200 4260 5330 6400 7460 8530 9600 10660 11730
62° 9'–63° 30' 25 25 24 24 23 23 22 22 21 21 20
63° 30'–64° 55' 26 25 25 24 24 23 23 22 22 21 21
64° 55'–66° 24' 26 26 25 25 24 24 23 23 22 22 21
66° 24'–67° 57' 27 26 26 25 25 24 24 23 23 22 22
67° 57'–69° 35' 27 27 26 26 25 25 24 24 23 23 22
69° 5'–71° 21' 28 27 27 26 26 25 25 24 24 23 23
71° 21'–73° 16' 28 28 27 27 26 26 25 25 24 24 23
73° 16'–75° 24' 29 28 28 27 27 26 26 25 25 24 24
75° 24'–77° 52' 29 29 28 28 27 27 26 26 25 25 24
77° 52'–80° 56' 30 29 29 28 28 27 27 26 26 25 25
80° 56'–85° 45' 30 30 29 29 28 28 27 27 26 26 25
85° 45'–90° 00' 31 30 30 29 29 28 28 27 27 26 26
Table 5-1: GEO Adjustment Values
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ACT350 Transmitter User's Guide 62
SetPoint
Latch
Set to be either
enabled
or
disabled
.
Fine Feed
This parameter is used
together with
6 Appendix A - SetPoint
6.1. Introduction
SetPoint is a simple application that allows for the inputs and outputs of the ACT100 to react to reaching pre-set weights determined by Target Weight, Pre­act and Fine Feed in the below equations.
CP1 = Target Weight - Pre-act - Fine Feed
CP2 = Target Weight - Pre-act
Fine Feed could be zero. In this case, SetPoint works in single speed mode. The Fast Output is disabled, only Fine Output works.
The Source is used to determine which value, Displayed Weight or Gross Weight, is compared to CP1 and CP2. The comparison result and Latch option determine the status of Fast Output and Fine Output. The Mode parameter determines how Fast Output and Fine Output work.
Table 6- 1: SetPoint Settings
Mode Options are either Concurrent or
Independent
Source Select whether the Gross Weight or
Displayed Weight will be used as the source value to be compared to the target weight
If enabled, SetPoint output is latched once the weight reaches CP2. The latch is cleared by starting the SetPoint application.
Target Weight Set the target weight.
Pre-act Weight of material expected to be
added after the Fine Feed output goes FALSE.
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Target Weight and Pre-act to define the CP1.
ACT350 Transmitter User's Guide 63
Configuration
SetPoint
6.2. Concurrent Mode
When Source is set to Gross Weight, two Outputs of Discrete IO are set respectively as Fast Output and Fine Output and gross weight is below CP1, both Fast and Fine Outputs are TRUE. The controlled valves in the user's equipment are open so the material filling speed is the fastest. Then when gross weight increases to hit CP1, Fast Output switches to FALSE and Fine Output remains TRUE until CP2 is reached. Both Fast and Fine Outputs are FALSE at this point and the corresponding valves are closed. The material filling is stopped. The whole process is shown in Figure 6-1.
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Figure 6-1 Concurrent Mode
6.3. Independent Mode
In this mode the Fast Output and Fine Output will be TRUE sequentially. Figure 6-2 shows the difference to Concurrent Mode.
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SetPoint
Figure 6-2 Independent Mode
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Configuration
SetPoint
6.4. Latch
When Latch is Enabled and weight is above CP2, the DIO Outputs are FALSE regardless of additional weight changes, e.g. weight somehow decreases to be less than CP2 or even CP1. In this case, the False status remains until a Start/Resume Setpoint signal is triggered via a Discrete IO input.
The Abort SetPoint application input signal can be used to pause the SetPoint process. In this case, the Fast and Fine Outputs will change to FALSE regardless of the comparison result between weight and CP1/CP2. A Start/Resume SetPoint signal is required to resume the process.
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Figure 6-3 Latch Enabled with Start/Resume Input
When Latch is Disabled, neither Start/Resume Setpoint nor Abort SetPoint application signal will work. The Fast and Fine Outputs are only determined by the comparison result between weight and CP1/CP2. This is completely an automatic mode.
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ACT350 Transmitter User's Guide 66
Figure Table
Figure Table:
Figure 1-1: ACT100 Packing Materials .................................................................. 6
Figure 1-2: ACT100 Dimensions .......................................................................... 7
Figure 2-1: ACT100 Front Panel Layout ................................................................ 8
Figure 2-2 Display in Weighing Mode ................................................................... 9
Figure 2-3: Numerical Data Entry Example .......................................................... 11
Figure 2-4: Information Recall Menu ................................................................... 12
Figure 2-5: x10 Indication ................................................................................ 12
Figure 2-6: Calibration Menu – Overview ............................................................. 15
Figure 2-7: Zero Calibration ............................................................................... 16
Figure 2-8: Zero Calibration with Motion .............................................................. 17
Figure 2-9: Span Calibration.............................................................................. 18
Figure 2-10: Step Adjustment ............................................................................ 19
Figure 2-11: CalFree ........................................................................................ 21
Figure 2-12: Password Entry Screen ................................................................... 22
Figure 2-13: DIP Switches ................................................................................ 22
Figure 2-14: Master Reset Confirmation .............................................................. 23
Figure 2-15: ENTER button Zero Failure Message ................................................. 23
Figure 2-16: Analog Output Example .................................................................. 26
Figure 3-1: DIN-Mount Latch ............................................................................. 29
Figure 3-2: Latch Closure .................................................................................. 29
Figure 3-3: ACT100 ......................................................................................... 30
Figure 3-4: ACT100, Top View (DIO model shown) .............................................. 31
Figure 3-5: A Rising-edge Trigger Signal on Input ................................................. 32
Figure 3-6: A Falling-edge Trigger Signal on Input ................................................ 32
Figure 3-7: Sinking Input, Sourcing Output .......................................................... 33
Figure 3-8: Sinking Input, Sinking Output ............................................................ 33
Figure 3-9: Sourcing Input, Sourcing Output ........................................................ 34
Figure 3-10: Sourcing Input, Sinking Output ........................................................ 34
Figure 3-11: Analog Output Connection .............................................................. 35
Figure 3-12: Silicone Sleeve Installed on Analog Output Cable................................ 35
Figure 3-13: Ferrite Installed on Analog Load Cell Cable ........................................ 36
Figure 3-14: ACT100 Based Weighing System ..................................................... 36
Figure 4-1 Webserver Splash Screen .................................................................. 38
Figure 4-2 Local Area Connection Setting ............................................................ 39
Figure 4-3 IE setting ......................................................................................... 39
Figure 4-4 Device Information ............................................................................ 40
Figure 4-5 ACT100 Basic Settings ...................................................................... 41
Figure 4-6 Analog Output Settings ...................................................................... 41
Figure 4-7 Analog Output Adjustment .................................................................. 42
Figure 4-8 Example of Zero Value Adjustment ...................................................... 42
Figure 4-9 Calibration Setting ............................................................................ 43
Figure 4-10 Press “Start” to Initiate the scale Zero Adjusmtnet ................................ 43
Figure 4-11 A successful Zero Adjustment ........................................................... 44
Figure 4-12 A Dynamic Zero Adjustment ............................................................. 44
Figure 4-13 Enter Test Load Value ...................................................................... 45
Figure 4-14 A Successful Span Adjustment .......................................................... 45
Figure 4-15 A Dynamic Span Adjustment ............................................................ 45
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Configuration
Figure Table
Figure 4-16 Input Test Load Value ...................................................................... 46
Figure 4-17 Get the Current Weight ..................................................................... 46
Figure 4-18 Remove the Test Load ..................................................................... 46
Figure 4-19 Add Replacement Material ............................................................... 47
Figure 4-20 CalFree Settings.............................................................................. 48
Figure 4-21 Capacity & Increment Settings .......................................................... 49
Figure 4-22 Zero Settings .................................................................................. 50
Figure 4-23 Stability Settings ............................................................................. 51
Figure 4-24 Filter Settings ................................................................................. 52
Figure 4-25 Type Settings ................................................................................. 52
Figure 4-26 Comparator Settings ....................................................................... 53
Figure 4-27 SetPoint Settings ............................................................................. 54
Figure 4-28 Discrete Inputs Settings ................................................................... 54
Figure 4-29 Discrete Outputs Settings ................................................................. 55
Figure 4-30 Service Ethernet Settings .................................................................. 55
Figure 4-31 Load Cell Output ............................................................................. 55
Figure 4-32 Calibration Values .......................................................................... 56
Figure 4-33 Statistics ....................................................................................... 57
Figure 4-34 Faults ........................................................................................... 58
Figure 4-35 Choose File ................................................................................... 58
Figure 4-36 Download in Process ...................................................................... 59
Figure 4-37 Download Successful ...................................................................... 59
Figure 6-1 Concurrent Mode .............................................................................. 64
Figure 6-2 Independent Mode ............................................................................ 65
Figure 6-3 Latch Enabled with Start/Resume Input ................................................ 66
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Configuration
www.mt.com/ACT
100
For more information
Mettler
-
Toledo
To protect your METTLER TOLEDO product’s future:
Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use according to these instructions and regular calibration and maintenance by our factory­trained service team ensure dependable and accurate operation, protecting your investment. Contact us about a METTLER TOLEDO service agreement tailored to your needs and budget.
We invite you to register your product at
www.mt.com/productregistration so we can
contact you about enhancements, updates and important notifications concerning your product.
Im Langacher 44 8606 Greifensee Switzerland Phone +41449442011
30529357 Rev. 00, 08/2019
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