Metso Neles RA_065-B1C6, Neles RA_040-B1C6, Neles RA_065-B1C9, Neles RA_080-B1C9, Neles RA_080-B1C6 Installation Maintenance And Operating Instructions

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V-port segment valves

Series R

Installation, Maintenance and Operating Instructions

3 R 74 en • 2/2017

2 3 R 74 en

Table of Contents

1 GENERAL ..............................................................3

1.1 Scope of the manual ...........................................3

1.2 Valve construction ............................................... 3

1.3 Valve markings ......................................................3

1.4 Technical specifications ..................................... 4

1.5 Valve approvals .....................................................5

1.6 CE marking ..............................................................5

1.7 Recycling and disposal ....................................... 5

1.8 Safety precautions ...............................................5

2 TRANSPORTATION, RECEPTION AND

STORAGE ..............................................................6

3 INSTALLATION AND COMMISSIONING ..............6

3.1 General .....................................................................6

3.2 Installing in the pipeline .................................... 6

3.3 Actuator ...................................................................6

3.4 Commissioning .....................................................7

4 MAINTENANCE ....................................................7

4.1 Maintenance general ..........................................7

4.2 Replacing the gland packing ...........................7

4.3 Detaching the actuator ......................................8

4.4 Removing the valve from the pipeline .........8

4.5 Replacing the seat ................................................9

4.6 Dismantling the valve ...................................... 10

4.7 Inspection of removed parts ......................... 11

4.8 Assembly .............................................................. 11

5 TESTING THE VALVE ..........................................12

6 INSTALLING AND DETACHING THE

ACTUATORS .......................................................12

6.1 General .................................................................. 12

6.2 Installing EC and EJ actuators .......................12

6.3 Detaching EC and EJ actuators ..................... 13

6.4 Installing B1C actuators ................................. 14

6.5 Installing B1J actuators .................................... 14

6.6 Detaching B series actuators ......................... 15

6.7 Installing a Quadra-Powr® actuator ............ 15

7 MALFUNCTIONS ................................................ 15

8 TOOLS................................................................. 16

9 ORDERING SPARE PARTS ................................. 16

10 EXPLODED VIEWS AND PARTS LISTS .............. 17

10.1 Series RA ............................................................... 17

10.2 Series RE ................................................................18

11 DIMENSIONS AND WEIGHTS ............................19

11.1 Series RA ................................................................ 19

11.2 RA - EC ....................................................................20

11.3 RA - EJ, EJ_A ..........................................................21

11.4 RA-B1C ................................................................... 22

11.5 RA - B1J, B1JA ......................................................23

11.6 RA - M .....................................................................24

11.7 Series RE ................................................................25

11.8 RE - EC .....................................................................26

11.9 RE - EJ, EJ_A ..........................................................27

11.10 RE - B1C.................................................................. 28

11.11 RE - B1J, B1JA .......................................................29

11.12 RE - QPX .................................................................30

11.13 Suitability with different flanges,

RA and RE1 valves .............................................. 31

11.14 Flange ratings, RE ...............................................31

12 TYPE CODE ........................................................ 32

12.1 Series RA ................................................................ 32

12.2 Series RE, RE1 .......................................................33

READ THESE INSTRUCTIONS FIRST!

These instructions provide information about safe handling and operation of the valve. If you require additional assistance, please contact the manufacturer or manufacturer's representative. Addresses and phone numbers are printed on the back cover.

SAVE THESE INSTRUCTIONS!

Subject to change without notice. All trademarks are property of their respective owners.

3 R 74 en 3

ATTENTION:

TYPE

BODY

No.

SEAT

TRIM

max

min

INSTALLATION OR SERVICING.

READ INSTRUCTIONS BEFORE

Made by

Metso Flow Control

XXXX

BODY TRIM SHAFT SEAT

TYPE

RATING

No.

t max. t min.

ATTENTION: READ INSTRUCTIONS BEFORE INSTALLATION OR SER VICING. CONTACT METSO AUTOMATION FOR COPY.

Made by Metso Flow Control

XXXX

Sizes 25–80

Sizes ≥ 100

(1)

(3)

(5)

(6)

(7)

(4)

(9)

(8)

(1)

(3)

(5)

(6)

(8)

(9)

(2)

(4)

(7)

(10)

1 GENERAL

1.1 Scope of the manual

This manual provides essential information on R series Vport segment valves, i.e. RA, RE and RE1-series valves. Actuators and other accessories are only discussed briefly. Refer to the individual manuals for further information on their installation, operation and maintenance.

NOTE:

Selection and use of the valve in a specific application requires close consideration of detailed aspects. Due to the nature of the product, this manual cannot cover all the individual situations that may occur when the valve is used. If you are uncertain about use of the valve or its suitability for your intended purpose, please contact Metso Flow Control business for more information.

For valves in oxygen service, please see also the separate installation, maintenance and operating instructions for oxygen service (see Metso document id: 10O270EN.pdf).

Fig. 2 Construction of a V-port segment valve, RE/RE1

1.2 Valve construction

RA, RE and RE1-series valves are V-port segment valves installed between flanges. RE series valves are flanged Vport segment valves. The body is in one part; the shaft and the segment are separate. Shaft blow-out is prevented by plates mounted against the shaft shoulder. See Figs. 1 and 2.

The valve is either soft or metal seated. Tightness derives from the spring force pressing the seat against the segment. The structure of the valve supplied may vary, depending on the customer’s requirements. The detailed structure is revealed by the type code shown on the valve identification plate. The type code is explained in Section 15.

The valve is designed for both control and shut-off applications.

1.3 Valve markings

Body markings are cast on the body. The valve also has an identification plate attached to it, see Fig. 3.

Fig. 1 Construction of a V-port segment valve, RA

Fig. 3 Identification plate

Identification plate markings:

1. Body material

2. Shaft material

3. Segment material

4. Seat material

5. Maximum operating temperature

6. Minimum operating temperature

7. Maximum shut-off pressure differential

8. Type designation

9. Valve manufacturing parts list no.

10. Pressure class

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0 50 100 150 200 250 300 350 400 450

Pressure bar

Temperature °C

ASME 150

ASME 300

PN10

PN16

PN25

PN40

PN16

ASME 150

0 50 100 150 200 250 300 350 400 450

Pressure Bar

Temperature °C

DN25-80/1"-3"

DN100-150/4"- 6" DN200-250/8"-10"

DN300-700/12"-28"

0 50 100 150 200 250 300 350 400 450

Pressure Bar

Temperature °C

DN25-80/1"-3"

DN100-150/4"-6"

DN200-250/8"-10" DN300-700/12"-28"

1.4 Technical specifications

Initial openings (%) for RE/RA segment valves with

different seats.

Seat

Size S & A 1S T2

25 14,2 12,8 24,1

C005 25/1 10.3 N/A 16.1

C015 25/2 10.3 N/A 16.1 C05 25/3 10.3 N/A 16.1

C15 25/4 10.3 N/A 16.1

40 11.9 9.3 18.6 50 16.7 11.4 21.1

65 12.6 10.6 16.8

80 8.9 7.8 14.1 100 8.1 7.0 14.1

150 7.0 5.6 12.2

200 6.2 5.9 11.4 250 6.1 5.6 9.7

300 5.6 5.0 9.0

350 5.2 5.4 8.6 400 5.1 4.4 8.2

500 4.4 4.4 7.1

600 N/A 5.9 N/A 700 N/A 6.3 N/A

Face-to-face length: RA: According to Metso internal

standard RE, RE1: acc. to IEC/EN 534-3-2

Body rating: RA: ASME Class 300 or PN 40

RE, RE1: ASME Class 300 or

PN 50/PN 40 Max. pressure differential: see Figs. 6 ... 12 Temperature ranges:

RA-series:

-40... +260 °C.

RE-series:

-50 °C ... +260 °C with soft bearings

-50 °C ... +315 °C with me in

sizes 2" - 10"

-50 °C ... +425 °C with metal t

emperature seats in sizes 2" - 10". Flow direction: indicated by an arrow on the body Dimensions: see Section 11 Weights: see Section 11

tal bearings

bearing and high

ASME 300

PN40

PN25

Pressure bar

ASME 150

PN16

PN10

0 50 100 150 200 250 300 350 400 450

Temperature °C

PN16

ASME 150

Fig. 5 Body pressure ratings, CF8M

DN25-80/1"-3"

DN100-150/4"-6"

DN200-250/8"-10"

DN300-700/12"-28"

Pressure Bar

0 50 100 150 200 250 300 350

Temperature °C

Fig. 6 Maximum pressure differentials in on-off operation,

AISI 329 Shaft

Fig. 7 Maximum pressure differentials in on-off operation,

17-4PH Shaft

Fig. 4 Body pressure ratings, WCB

Fig. 8 Max operating pressure differential in control service,

RE opening range 0 %-70 %

Note that max. shut-off and max. throttling pressures are based on mechanical maximum differential pressures at ambient temperature. You must always observe flowing temperature and flange rating when concluding applicable pressure values. In practice you must also check noise level, cavitation intensity, velocity, actuator load factor, etc. using Nelprof.

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Pressure Bar

DN25-80/1"-3"

DN100-200/4"-8"

DN250/10"

DN300-700/12"-28"

0 50 100 150 200 250 300 350 400 450

Temperature °C

Pressure Bar

DN50-80/2"-3"

DN100-150/4"-6"

DN200-250/8"-10"

DN300-600/12"-24"

DN700/28"

0 50 100 150 200 250 300 350 400 450

Temperature °C

Pressure Bar

DN50&80/2"&3" DN65/2,5"

DN100/4"

DN150/6" DN200/8"

DN250/10"

DN300-600/12"-24"

DN700/28"

0 50 100 150 200 250 300 350 400 450

Temperature °C

Pressure Bar

DN50-80/2"-3"

DN100-4"

DN150/6"

DN200/8"

DN250/10" DN300-600/12"-24"

DN700/28"

0 50 100 150 200 250 300 350 400 450

Temperature °C

1.7 Recycling and disposal

Most valve parts can be recycled if sorted according to material. Most parts have material marking. A material list is supplied with the valve. In addition, separate recycling and disposal instructions are available from the manufacturer. A valve can also be returned to the manufacturer for recycling and disposal against a fee.

1.8 Safety precautions

Fig. 9 Max operating pressure differential in control service,

RE opening range 70 %-100 %

Fig. 10 Max operating pressure differential in control service,

Q-RE opening range 0 %-30 %

Fig. 11 Max operating pressure differential in control service,

Q-RE opening range 30 %-60 %

CAUTION: Do not exceed the valve performance limitations!

Exceeding the limitations marked on the valve may cause damage and lead to uncontrolled pressure release. Damage or personal injury may result.

CAUTION: Do not dismantle the valve or remove it from the pipeline while the valve is pressurized!

Dismantling or removing a pressurized valve will result in uncontrolled pressure release. Always isolate the relevant part of the pipeline, release the pressure from the valve and remove the medium before dismantling the valve. Be aware of the type of medium involved. Protect yourself and the environment from any harmful or poisonous substances. Make sure that no medium can enter the pipeline during valve maintenance. Failure to do this may result in damage or personal injury.

CAUTION: Beware of the segment movement!

Keep hands, other parts of the body, tools and other objects out of the open flow port. Leave no foreign objects inside the pipeline. When the valve is actuated, the segment functions as a cutting device. The segment position may also change when the valve is moved. Close and detach the actuator pressure supply pipeline for valve maintenance. Failure to do this may result in damage or personal injury.

Fig. 12 Max operating pressure differential in control service,

Q-RE opening range 60 %-100 %

1.5 Valve approvals

The valve meets the Fire-safe requirements of BS6755/API 607 Edition 3.

1.6 CE marking

The valve meets the requirements of the European Directive 2014/68/EU relating to pressure equipment, and has been marke

d according to the Directive.

CAUTION: Protect yourself from noise!

The valve may produce noise in the pipeline. The noise level depends on the application. It can be measured or calculated using the Metso Nelprof software. Observe the relevant work environment regulations on noise emission.

CAUTION: Beware of a very cold or hot valve!

The valve body may be very cold or very hot during use. Protect yourself against cold injuries or burns.

CAUTION: When handling the valve or the valve package, take its weight into account!

Never lift the valve or valve package by the actuator, positioner, limit switch or their piping. Place the lifting ropes securely around the valve body (see Fig. 13). Damage or personal injury may result from falling parts.

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CLOSED

OPEN

2 TRANSPORTATION, RECEPTION AND

STORAGE

Check the valve and the accompanying devices for any damage that may have occurred during transport.

Store the valve carefully before installation, preferably indoors in a dry place.

Fig. 14 Installing the valve into pipeline

Servicing is facilitated if the valve needs no support. If necessary, you can support the valve by the body, using regular pipe clamps and supports. Do not fasten supports to the flange bolting or the actuator, see Fig. 15.

Fig. 13 Lifting the valve

Do not take the valve to the intended location and do not remove the flow port protectors until the valve is installed.

The valve is delivered in the closed position. A valve equipped with a spring-return actuator is delivered in the position determined by the spring.

3 INSTALLATION AND COMMISSIONING

3.1 General

Remove the flow port protectors and check that the valve is clean inside.

CAUTION: When handling the valve or the valve package, take its weight into account!

3.2 Installing in the pipeline

Flush or blow the pipeline carefully before installing the valve. Foreign particles, such as sand or pieces of welding electrode, will damage the segment sealing surface and seats.

The valve has an arrow indicating the flow direction. Install the valve in the pipeline so that the flow direction of the pipe corresponds to that marked on the valve. The mounting position does not place restrictions on operation of the valve, actuator or positioner. You should, however, avoid installing the valve so that the shaft points downwards because impurities travelling in the pipeline may then enter the body cavity and damage the gland packing. See Fig. 14.

The RA and RE1 valves should be applicable to the pipe flanges, see the table in 11.19.

Choose flange gaskets according to the operating conditions.

Do not attempt to correct pipeline misalignment by means of flange bolting.

Stress caused in the valve by pipeline vibration can be reduced by supporting the pipeline properly. Reduced vibration also helps ensure correct functioning of the positioner.

Fig. 15 Supporting the valve

3.3 Actuator

NOTE:

When installing the actuator, make sure that the valveactuator combination functions properly. Detailed information on actuator installation is given in Section 6 or in separate actuator instructions.

The valve closed and open positions are indicated by a groove at the end of the valve shaft. The groove shows the position of the segment with respect to the flow port, see Fig. 16.

Fig. 16 Closed and open positions

If possible, install the valve so that the actuator can be disconnected without removing the valve from the piping.

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The actuator must not touch the pipeline, because pipeline vibration may damage it or interfere with its operation.

In some cases, for instance when a large-size actuator is used or when the pipeline vibrates heavily, supporting the actuator is recommended. Contact Metso Flow Control business for further information.

3.4 Commissioning

Ensure that no dirt or foreign objects are left inside the valve or pipeline. Flush the pipeline carefully. Keep the valve entirely open during flushing.

Check all joints, pipings and cables.

Check that the actuator, positioner and limit switches are correctly adjusted. Refer to their installation, operation and service manuals.

4 MAINTENANCE

4.1 Maintenance general

CAUTION:

Observe the safety precautions mentioned in Section

1.8 before maintenance!

NOTE:

For safety reasons, replace pressure retaining bolting if the threads are damaged, have been heated, stretched or corroded.

4.2 Replacing the gland packing

CAUTION: Do not dismantle the valve or remove it from the pipeline while the valve is pressurized!

4.2.1 RA series

In gland packing, V-ring set (20), tightness is ensured by pressure caused by the wave spring (32). See Fig. 17.

The gland packing must be replaced when leakage occurs through the gland (9).

CAUTION:

When handling the valve or the valve package as a whole, bear in mind the weight of the valve or the entire package.

Although Metso’s Neles valves are designed to work under severe conditions, proper preventative maintenance can significantly help to prevent unplanned downtime and in real terms reduce the total cost of ownership. Metso recommends inspecting the valves at least every five (5) years.

The inspection and maintenance interval depends on the actual application and process condition.

The inspection and maintenance intervals can be specified together with your local Metso experts. During this periodic inspection the parts detailed in the Spare Part Set should be replaced.

Time in storage should be included in the inspection interval.

Maintenance can be performed as presented below. For maintenance assistance, please contact your local Metso office. The part numbers in the text refer to the exploded view and to the parts list in Section 10, unless otherwise stated.

NOTE:

When sending goods to the manufacturer for repair, do not disassemble them. Clean the valve carefully and flush the valve internals. For safety reasons, inform the manufacturer of the type of medium used in the valve (include material safety datasheets (MSDS)).

NOTE:

In order to ensure safe and effective operation, always use original spare parts to make sure that the valve functions as intended.

Fig. 17 Gland packing

 Make sure the valve is not pressurized.  Remove the actuator from the valve shaft acc. to the

instructions given in the actuator’s manual.

 Remove the key (13) from the drive shaft (11). Unfas-

ten the screws (25) and the gland (9).

 Remove the retainer (30) from the drive shaft. Avoid

to damage the shaft’s surface.

 Remove the upper sheet ring (31).  Remove the old packing rings (20) using a pointed

pin. Avoid to damage the sealing surfaces.

 Remove the lower sheet ring (31) and the wave

spring (32).

 Clean the packing ring counterbore.  Mount the spring (32) and the lower sheet ring (31)

into the counterbore.

 Mount the new packing rings (20) one by one on the

shaft (11) using the gland (9) as a tool. The keyway and shoulder must not damage the packing rings.

 Mount the upper sheet spring (31).  Mount the retainer (30) in the groove of the shaft.

Avoid to damage the surface of the shaft.

 Fasten the gland (9) with the screws (25) and tighten

them according to the Table 2.

 Mount the key (13) on the shaft (11).

Table 1 Torques for gland screws

Thread Torque, Nm Width across flats

M6 M8 UNC 1/4 UNC 5/16

8 18 8 18

4 mm 5 mm 5/32" 3/16"

8 3 R 74 en

4.2.2 RE / RE1 series

In gland packings, tightness is ensured by the contact between the gland follower and the packing rings. See Fig.

18.

The gland packing (20) must be replaced if leakage occurs even after the hexagon nuts (25) have been tightened.

Fig. 19 Installing the retainer plates

Table 2 Tightening of the gland packing

Valve size A (mm) Hc (mm) Tt (Nm)

DN 25 / 01 20 20.5 5 DN 40 / 1H 20 20.5 5 DN 50 / 02 20 20.5 5 DN 65 / 2H 20 20.5 5 DN 80 / 03 20 20.0 7 DN 100 / 04 20 20.0 7 DN 150 / 06 25 29.0 12 DN 200 / 08 25 29.0 14

Fig. 18 Gland packing, RE/RE1

 Make sure that the valve is not pressurized.  Detach the actuator and bracket according to the

instructions in Section 4.3.

 Remove the key (13).  Remove the hexagon nuts (25), disc spring sets (32),

one stud (24), retaining plates (30) and gland follower (9).

 Remove the packing rings (20) from around the shaft

using a knife or some other pointed instrument without scratching the surfaces.

 Clean the packing ring counterbore.  Place the new packing rings (20) over the shaft (11).

The gland follower may be used for pushing the rings into the counterbore. Do not damage packing rings in the shaft keyway. See Fig. 18.

 Screw down the removed stud.  Deform the packing rings first by tightening the

gland nuts (25) without disc springs to the torque Tt, see the value from Table 3.

 Remove the gland nuts and one stud. Mount the

retaining plates (30) with the text UPSIDE on top and the removed stud and place the disc spring sets (32) on the gland studs. Tighten the nuts (25) so that the disc springs are compressed to the height Hc, see Table 3. Lock the nuts with locking compound e.g. Loctite 221. See Fig. 18.

 Check leakage when the valve is pressurized.

CAUTION: For safety reasons the retainer plates MUST always be installed according to the above instructions.

DN 250 / 10 25 28.0 16 DN 300 / 12 25 28.0 18 DN 350 / 14 35.5 38.0 38 DN 400 / 16 35.5 37.0 45 DN 500 / 20 40 42.0 70 DN 600 / 24 40 41.5 90 DN 700 / 28 40 41.5 90

4.3 Detaching the actuator

CAUTION: When handling the valve or the valve package, take its weight into account!

NOTE:

Before dismantling, carefully observe the position of the valve in relation to the actuator and positioner/limit switch so as to make sure that the package can be properly re-assembled.

It is generally most convenient to detach the actuator and its auxiliary devices before removing the valve from the pipeline. If the valve package is small or if it is difficult to access, it may be more practical to remove the entire package at the same time.

See Section 6 for details of detaching actuators.

4.4 Removing the valve from the pipeline

CAUTION: Do not dismantle the valve or remove it from the pipeline while the valve is pressurized!

 Make sure that the pipeline is not pressurized and

that it is empty. Also make sure that no medium is led into the pipeline while the valve is being removed or after it has been removed.

 Place the hoisting ropes carefully, unscrew the pipe

flange bolts and lift the valve from the pipeline using the ropes. Note the correct lifting method. See also Fig. 13.

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sharp edges must be rounded off

4.5 Replacing the seat

S- or U-seat (not DN25-50) can be changed as described in

4.5.1 & 4.5.2. For DN25-50 and other seats, the valve needs to be dismantled as described in 4.6

4.5.1 Detaching the S- or U-seat

 The valve must be removed from the pipeline.  Turn the segment (3) so that it does not touch the

seat, Fig. 20.

Fig. 22 Knocking off the seat

Fig. 20 Turning the ball segment

 In DN 65-100 valves (excluding the low-Cv versions),

unfasten the blind flange (10) and push the segment into the back position, Fig. 21.

Fig. 21 Removing the blind flange

 DN 65-100 valves can be dismantled, as described in

4.6, to make the replacement of the seat easier.

 Tap the seat (4) with a soft spindle all around the cir-

cumference from the upstream side to make it fall into the body, Fig. 22.

 Turn the valve and lift the seat from the body

through the downstream flow port, Fig. 23.

 Clean and check the removed parts.

Fig. 23 Lifting the seat

paper and clean the flow port carefully, see Fig. 24. Place the back seal (6) onto the seat (4).

 Lubricate the flow port, seat (4) and back seal (6) and the

lock spring (5) with a volatile lubricant, e.g. Hyprez. Make sure that the lubricants are compatible with the medium.

 Only for a lip seal: Push the seal carefully into the

flow port for about 15 minutes, Fig. 25. The following work phases must be completed before the precompression is lost.

4.5.2 Installing the seat

The back seal (6) of the segment seat (4) is normally a lip seal. The seat is easier to install if the back seal is precompressed. An O-ring seal does not need precompression.

 Clean the flow port that houses the seat. Remove

any burrs. Round off the edges using a fine abrasive

Fig. 24 Rounding the sharp edges

 Place the lock spring (5) on the seat.  When the valve is opened, the ends of the spring

must be by the V-shaped opening, see Fig. 26.

 Place the seat package into the body as shown in

Figs. 27 and 28.

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 Place a screwdriver on each visible spring angle one

after the other and knock the spring into the groove, see Fig. 29.

Fig. 25 Precompression of the lip seal

Fig. 29 Knocking the spring into the groove

 Turn the segment 180° clockwise and knock the rest

of the spring angles into the groove, Fig. 30. A special tool available from the manufacturer may also be used for the work phases in Figs. 29 and 30.

Fig. 26 Mounting the seat

Fig. 27 Slipping the seat into the body

 Check that the spring angles extend to the control

face.

Fig. 30 Knocking the spring after turning the seat around

 Use a plastic spindle to ensure that the seat is cor-

rectly placed and can move freely, Fig. 31.

Fig. 28 Pushing the the spring angles against the control

face

Fig. 31 Securing with a plastic spindle

4.6 Dismantling the valve

 Turn the valve into the closed position.  Remove the pin lockings either by grinding or using

a spindle. Detach the pins (14 and 15) by drilling, Fig.

32. Be careful not to damage the original bores. Note! The pins and the drive shaft have been

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Spherical surface

marker line

secured by welding in the titanium version and in the acid-resistant high-consistency version S.

 Detach the retainer plates (30).  Detach the gland packings (20).  Remove the shafts (11 and 12), Fig. 33.  Lift the segment from the body.  Remove the bearings (16 and 17) and clean the bear-

ing spaces.

 Remove the seat by pushing it evenly inside the

body.

Conical pin part no. 15 DN 25...500

A - A

DN DRILL ø (mm) L (mm) 25, 40 2,0 18 50, 65 3,5 25 80, 100 4,2 33 150 5,0 43 200 7,0 52 250, 300 8,8 60 350, 400 12,0 90 500 16,0 120

Cylindrical pin part no. 14 DN 25...40

Cylindrical pin part no. 14 DN 50...500

 Put the bearings (16, 17) in their places.  Mount the S, U or T-seat as explained in 4.5.2.  For A-seat (Fig. 34), mount the retaining ring (7) to

the groove in Body (1). Install back seal (6), support ring (8) and spring (5) to the seat (7). Mount the assembled seat package to the body. Use a plastic spindle to ensure that the seat is correctly placed.

 Mount the segment in the body in the closed posi-

tion. In the low Cv version, insert the filling ring (22) between the drive shaft (11) and segment (3). Press the segment to fit the shaft (12).

 For A-seat special compression tool is needed for

compress the spring to mount the shaft and drive shaft. See Fig. 33.

Fig. 32 Drilling the pin

Fig. 33 Installing the shafts

4.7 Inspection of removed parts

 Clean the removed parts.  See if the shafts (11, 12) and bearings (16, 17) are

damaged.

 Check if the sealing surfaces of the segment and the

seat (4) are damaged.

 If necessary, replace the parts with new.

4.8 Assembly

 The bearing material of the standard construction

valves is PTFE-impregnated stainless steel net. The bearings for the high temperature valves are cobalt alloy bushings which are mounted into the body together with the shafts. High temperature is over +260 °C.

Fig. 34 A-seat

Fig. 35 Segment and shaft positions

 Install the drive shaft (11). Note the location of the

pin hole and the keyway. See Figs. 36 and 37.

 High temperature-construction: Mount the bear-

ings (16, 17 and 18) into the shafts. Spray a thin layer of dry lubricating fluid, e.g. Molykote 321R or equivalent, into the inside surface of the bushing and the shaft bearing groove. Press the bushing with a tightening ring into the shaft bearing groove and fit the shaft with the bearings carefully into the body through the tightening ring.

 Please note the depth of the hole (L) for the conical

pin, Fig. 32. Use a former to check the proper shaft position of low Cv valves, see Fig. 36 . Put the pins (14, 15) in their places and lock them, Fig. 37. Both pins are locked with TIG welding in the high-consistency acid-resistant version and in the standard and high-consistency titanium versions. Moreover, the drive shaft is welded to the segment in the high-consistency versions. Contact the manufacturer for more information.

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Loctite 225 or similar

Key

Installation tool H061904

6 INSTALLING AND DETACHING THE

ACTUATORS

6.1 General

Different Metso actuators can be mounted using suitable brackets and couplings. The valve can be operated, for example, by actuators of the E, B1 or Quadra-Powr series.

6.2 Installing EC and EJ actuators

CAUTION: Beware of the segment movement!

The actuator is attached to a valve via an ISO 5211 standard

Fig. 36 Using a former to check shaft position

Fig. 37 Locking a pin

 Install the blind flange (10) with gaskets (19), tighten

the bolts (26), see Table 3.

 Install the gland packing according to Section 4.2.

mounting interface. The actuator is adapted to the valve shaft with a separate bushing. The bushing (II + II) is a two-piece cone-shaped bushing, which is tightened firmly with a tightening screw (I) around the valve shaft.

 Mount the bushing and the tightening screw from

the mounting interface side of the actuator, according to Fig. 38. Insert cylindrical pins (III) in the bushing slots, these must be directed into the corresponding slots in the actuator during tightening. Before the installation of the bushing and the tightening screw, remove impurities such as old threadlocking material from the threads of the tightening screw, and apply Loctite 225 or similar threadlock carefully to the threads, as shown in Fig. 38. Turn the tightening screw from inside the actuator shaft using a suitable hex key, Fig. 39.

Table 3 Screw torques (for lubricated screws)

Screw

Torq ue, Nm8 183565170330

M6 UNC 1/4M8UNC 5/16

M10 UNC 3/8

M12 UNC 1/2

M16 M29

5 TESTING THE VALVE

CAUTION: Pressure testing should be carried out using equipment conforming to the correct pressure class!

We recommend that the valve body be pressure tested after the valve has been assembled.

The pressure test should be carried out in accordance with an applicable standard using the pressure rating required by the pressure class or flange bore of the valve. The valve must be in the open position during the test.

If you also want to test the tightness of the closure member, contact the manufacturer.

Fig. 38 Cone bushing installation

Fig. 39 Tightening of the cone bushing

3 R 74 en 13

ANSI keyways in the middle of bushing

DIN keyways at bushing split

ACTUATOR IN CLOSED POSITION

Adjustment screw for closed position

Closing pressure

Opening pressure

Adjustment screw for open position

 Prior to installation, the correct keyway position of the

valve has to be checked. The bushing has four keyways, two of which are intended for valves with DIN key and two for valve shafts with ANSI key. The ANSI keyway is located in the middle of the half bushing, and the DIN keyway is located in the split between the bushing halves. Fig. 40 shows the keyway position when the actuator is in a closed position.

Fig. 40 Keyway positions on the actuator

 The open or closed positions of the actuator can be

identified either by using compressed air, see Fig. 41, or by checking the position of the pointer at the end of the drive shaft. The actuator is closed if the pointer on the coupling plate is transverse to the direction of the actuator’s main shaft.

Table 4 Mounting faces, tightening screws and drive

shaft clearances

Size Mount. Thread Key Nm~Xupper pos.

(mm)

EC/EJ05 EC/EJ07 EC/EJ10 EC/EJ12 EC/EJ14

F05 F07 F10 F12 F14

M12 M16 M20 M24 M36

6 8 10 14 19

25 50 100 200 700

4.0

1.5

2.5

3.5

4.5

lower pos. (mm)

-2

 The drive shaft will automatically find its correct

position if the installation tool H061904 (see Fig. 39) is used. The installation tool is attached instead of the coupling plate using M4 screws with the drive shaft in lower position (before the valve is installed). Tighten the nut of the tool in such a way that the tool pulls the drive shaft to the uppermost position. The position may be checked from the side of the tool.

 Install the actuator on the valve and attach the valve

mounting screws loosely by hand. Then tighten the tightening screw (I) according to Table 4. The required torque is also marked on a plate close to the drive shaft on the actuator housing. The installation tool is removed, and the coupling plate is reattached. Finally, tighten the valve mounting screws.

 Check the axial position of the drive shaft. The shaft

position may not be at the upper or lower position X given in Table 4, or close to those values. Remount the actuator if the position is not correct.

The valve may malfunction if the tightening of the connection has been carried out improperly.

 Finally, the extreme positions of the valve are adjusted

with the stop screws at the ends of the actuator. The location of the screws for adjusting the Close and Open positions of the valve are marked with letters on the ends of the actuator housing, see Fig. 41.

Fig. 41 Actuator connections

 Mount the actuator either directly on the valve, or

 The actuator construction allows axial movement of

attach it to the valve bracket with four screws. The tightening screw of the bushing should be loosened before mounting, to allow the shaft to fit easily into the actuator.

the drive shaft. Check, before the screw is tightened, that the drive shaft is in the upper position of its axial movement, which is its normal position (the mounting position shown in Fig. 39). Checking is important, as the actuator shaft drops down slightly when the screw is tightened. The drive shaft axial movement can be observed and measured before attachment to a valve. The actuator drive shaft is in the upper position when its upper surface conforms to Table 4, see also Fig. 39.

6.3 Detaching EC and EJ actuators

The actuator is detached in the same way that it is attached, but the order is reversed.

The actuator must always be depressurized and the air supply pipes removed before detaching the actuator.

 First detach the positioner, or any other accessory,

from the actuator, and detach the coupling plate from the drive shaft. Next, the bushing is loosened by turning the tightening screw counter-clockwise. The tightening screw also acts as an extractor. It is highly recommended to use a suitable bushing from the tool set H061544 between the tightening screw (I) and drive shaft. The bushing dimensions are given in Table 5.

 Detach the actuator finally from the valve after the

screws that attach the actuator to the valve have been removed.

 Observe the respective positions between the actua-

tor and valve and also between the key and keyway before removal. Attaching the actuator back is then easier.

14 3 R 74 en

Stop screw for the OPEN position

Stop screw for the CLOSED position

Table 5 Bushing dimensions

Actuator

EC/EJ05 24.5 12.5 15 EC/EJ07 24.5 16.5 32.75 EC/EJ10 24.5 20.5 45

Outer dim. (mm)

Inner dim. (mm)

Height (mm)

Fig. 42 Detaching an actuator by loosening the tightening

screw

6.4 Installing B1C actuators

CAUTION: Beware of the segment movement!

Fig. 43 Open and closed positions of a B1 actuator

 Drive the actuator piston to the extreme outward

position and turn the valve into the closed position, see Fig. 43.

 Clean the shaft bore and file off any burrs. Lubricate

the shaft bore.

 If a coupling is needed between the actuator shaft

bore and the valve shaft, lubricate the coupling and install it in the actuator.

 Fasten the bracket loosely to the valve using lubri-

cated screws.

 Push the actuator carefully onto the valve shaft.

Avoid forcing it, since this may damage the segment and seat. We recommend mounting the actuator so that the cylinder is pointing upwards.

 Align the actuator as accurately as possible using the

valve as a guide. Lubricate the mounting screws. Install the washers and tighten all screws, see Tab le 4.

 Adjust the segment open and closed positions (lim-

its to piston movement) by means of the actuator stop screws, see Fig. 43. The correct opening angle is 90°, for the R2_S valve 70°. The accurate position can be seen in the flow port. Check that the yellow arrow indicates the position of the segment.

Keep your fingers out of the flow port!

There is no need to adjust the stop screw if the actuator is re-installed in the same valve. Drive the actuator piston to the housing end (open position).Turn the actuator by hand until the valve is in the open position (unless it is already open). Fasten the actuator in this position. The actuator may be installed in another position with respect to the valve by selecting another keyway in the actuator, see Fig. 44.

Fig. 44 Changing the actuator position

 Check the tightness of the stop screw at the end of

the cylinder during cylinder operation. The threads must be sealed using an appropriate non-hardening sealant, e.g. Loctite 225.

 Check that the actuator is functioning correctly.

Check the segment flow bore position and the actuator movement relative to the valve (clockwise: close, counterclockwise: open) after installing the actuator. The valve should be closed when the piston is in the extreme outward position.

 Check that the yellow arrow indicates the position of

the segment. If necessary, change the position of the arrow.

6.5 Installing B1J actuators

Spring-return actuators are used in applications where valve opening or closing movement is needed in case the air supply is interrupted. The B1J type is used for spring-toclose operation; the spring pushes the piston towards the cylinder end, the extreme outward position. In turn, the B1JA type is used for spring-to-open operation; the spring is between the piston and the cylinder end and pushes the piston towards the housing.

Spring-return actuators are installed in a manner similar to B1C series actuators, taking into account the following.

6.5.1 Type B1J

Install the actuator so that the piston is in the extreme outward position. The cylinder must not be pressurized and air supply connections must be open. The valve must be in the closed position, see Fig. 16.

3 R 74 en 15

SPRING TO CLOSE

SPRING TO OPEN

The valve is behind the actuator!

OPEN limit CLOSED limit

CLOSED limit OPEN limit

Casing

6.5.2 Type B1JA

Install the actuator so that the piston is in the cylinder-end position at housing side. The cylinder must not be pressurized and the air supply connection must be open. The valve must be in the open position, see Fig. 16.

The rest of the installation procedure is the same as for B1C actuators.

6.6 Detaching B series actuators

 Disconnect the actuator from its power source;

detach the air supply pipe and control signal cables or pipes from their connectors.

 Unscrew the bracket screws.  Detach the actuator using a suitable extractor, see Fig.

45. The tool can be ordered from the manufacturer.

Fig. 46 Installation of a Quadra-Powr actuator and adjust-

ment of the open and closed limits

 The actuator must not be pressurized and the air

supply connection must be open.

 Turn the valve segment to correspond to the spring

operation: clockwise close, counterclockwise open. The marker line at the end of the shaft shows the position, see Fig. 16.

 Clean the actuator shaft bore and lubricate it.  Push the actuator carefully onto the valve shaft.

Avoid forcing it, since this may damage the segment

Fig. 45 Detaching an B series actuator

 Remove the bracket and coupling, if any.

6.7 Installing a Quadra-Powr® actuator

CAUTION: Beware of the segment movement!

and seat.

 Lubricate the actuator mounting screws and screw

them in. Tighten all screws, see Table 4.

 Adjust the valve open and closed positions by means

of the screws at the side of the actuator; remember to tighten the locking nuts. See Fig. 46.

Keep your fingers out of the flow port!

Quadra-Powr actuators may be used for spring-to-close and spring-to-open operations depending on the installation position. After selecting the desired operation, see Fig. 46 for the correct installation position.

Table 6 Possible malfunctions

Symptom Possible fault Recommended action

Leakage through a closed valve

Irregular valve movements Actuator or positioner malfunction Check the operation of the actuator and positioner

Gland packing is leaking Gland packing set worn or damaged Replace the gland packing set

7 MALFUNCTIONS

Table 6 lists malfunctions that might occur after prolonged use.

Wrong stop screw adjustment of the actuator Adjust the stop screw for closed position

Faulty zero setting of the positioner Adjust the positioner Damaged seat Replace seat

Damaged segment Replace segment

Segment in a wrong position relative to the actuator Select the correct keyway in the actuator

Process medium accumalated on the segment surface Clean the segment

Segment or seat damaged Replace the segment or seat Crystallizing medium has entered the bearing spaces Flush the bearing spaces

16 3 R 74 en

8TOOLS

In addition to standard tools the following special tools might be needed to facilitate working.

 For removal of the actautor

Product: ID:

B1C/B1J 6 303821

B1C 8-11 / B1J 8-10 8546-1

B1C 12-17 / B1J 12-16 8546-2 B1C/B1J 20 8546-3

B1C/B1J 25 8546-4

B1C/B1J 32 8546-5 B1C 40 / B1J 322 8546-6

B1C 50 8546-7

B1C 502 8546-8

 For mounting and removal of the seat.

Product: ID:

DN 01 273336

DN 015 273337 DN 02 273338

DN 03 273339

DN 04 273340 DN 06 273341

DN 08 273342

DN 10 273343 DN 12 273344

9 ORDERING SPARE PARTS

NOTE:

Always use original spare parts to make sure that the valve functions as intended.

When ordering spare parts, always include the following information:

 type code, sales order number, serial number

(stamped on a valve body)

 number of the parts list, part number, name of the

part and quantity required This information can be found from the identification plate or documents.

 Shaft position checking (low Cv valves)

- former H069563 (Series RA)

- former H069564 (Series RE, RE1)

These are available from the manufacturer.

3 R 74 en 17

E SEAT

S SEAT

T SEAT

10 EXPLODED VIEWS AND PARTS LISTS

10.1 Series RA

10 19 17

135

RA150 - 250

RA025 - 100

16 32 31

20 31

456

12 14 3 15

Item Qty. Description Spare part category

11Body 31Segment 3

41Seat 2

51Lock spring 2 6 1 Back seal 2

91Gland follower

10 1 Blind flange 11 1 Drive shaft 3

12 1 Shaft 3

13 1 Key 3 14 1 Cylindrical pin 3 (Cat. 2 for sizes 01"–02")

15 1 Cylindrical pin 3 (Cat. 2 for sizes 01"–02")

16 1 Bearing 3 17 1 Bearing 3

19 1–2 Sealing plate 1

20 1 Packing 1 22 1 Filling ring (only in new low Cv version)

25 2–4 Countersunk screw

26 4 Hexagon screw 30 2 Retainer ring

31 2 Sheet ring

32 1 Wave spring 35 1 Identification plate

Spare part set category: Recommended soft parts, always needed for the repair. Delivered as a set. Spare part category 2: Parts for replacing of the seat. Delivered as a set. Spare part category 3: Parts for replacing of the closing element. Spares for the full overhaul: All parts from the categories 1, 2 and 3.

18 3 R 74 en

A SEAT

E SEAT

T SEAT

1S SEAT

S SEAT

(standard construction)

RE150-700

RE025-100

DETAIL A

10.2 Series RE

Part Name Stainless steel Carbon steel Spare part cat.

1 Body ASTM A351 gr. CF8M ASTM A216 gr. WCB

3 V-port segment AISI 329 + chromium /

CG8M + chromium

4 Seat AISI 316 + Cobalt based alloy / PTFE

4A Back ring AISI 316 AISI 316 1

4B Support ring AISI 316 AISI 316 1

5 Lock spring INCONEL 625 INCONEL 625

6 Back seal Stainless steel + PTFE / Viton GF /

Graphite

7 Retaining ring EN 10028-1.4571 EN 10028-1.4571 1

8 Support ring AISI 316 AISI 316 1

9 Gland follower ASTM A351 gr. CF8M ASTM A351 gr. CF8M

10 Blind flange ASTM A351 gr. CF8M ASTM A351 gr. CF8M 3

11 Drive shaft AISI 329 / 17-4PH

12 Shaft AISI 329 / 17-4PH

13 Key AISI 329 AISI 329 3

14 Cylindrical pin AISI 329 / 17-4PH

15 Cylindrical pin AISI 329 / 17-4PH

16 Bearing PTFE + SS net / cobalt based alloy

17 Bearing PTFE + SS net / cobalt based alloy

18 Thrust bearing Cobalt based alloy

19 Sealing plate Graphite / PTFE Graphite / PTFE 1

20 Packing PTFE/Graphite

22 Filling ring (only low Cv 1"/DN 25) Stainless Steel AISI 316 Stainless Steel AISI 316

24 Stud ISO 3506 A4-80/B8M ISO 3506 A4-80/B8M

25 Hexagon nut ISO 3506 A4-80/B8M ISO 3506 A4-80/B8M

26 Hexagon bolt ISO 3506 A4-80/B8M ISO 3506 A4-80/B8M

30 Retainer Plate AISI 316 AISI 316

32 Spring stack SIS 2324 & CrMo Steel + ENP SIS 2324 & CrMo Steel + ENP

35 Identification plate AISI 316 AISI 316

PTFE/Graphite1) 1

AISI 329 + chromium / CG8M + chromium

AISI 316 + Cobalt based alloy / PTFE1)2

Stainless steel + PTFE / Viton GF / Graphite

AISI 329 / 17-4PH

PTFE + SS net / cobalt based alloy1)3

Cobalt based alloy

3 (Cat. 2 for sizes 01"–02")

3 R 74 en 19

øD

øB

øO

Dimensions of mounting level acc. to ISO 5211

A - A

(L)

øU1

øU2

øS1

øS2

øZ

11 DIMENSIONS AND WEIGHTS

11.1 Series RA

Type DN ISO 5211

RA 25 F05 21 50 64 56 33 127 27 102 15 4.76 17 - 50 - 6.6 35 15.5 52 1.3

Dimensions, mm

A1 A øB C øD E R K øO M P øS1 øS2 øU1 øU2 øZ L V

40 F05 21 60 82 65 49 133.5 25 108.5 15 4.76 17 - 50 - 6.6 35 15.5 52 2.4

50 F05, F07 27 75 100 91 60 144.5 25 119.5 15 4.76 17 70 50 9 6.6 55 15.5 67 3.7

65 F05, F07 40 100 118 97 75 151 25 126 15 4.76 17 70 50 9 6.6 55 15.5 67 5.3

80 F07, F10 38 100 130 108 89 177 35 142 20 4.76 22.2 102 70 11 9 70 16 94 6.2

100 F07, F10 41 115 158 120 115 186 35 151 20 4.76 22.2 102 70 11 9 70 16 94 9.6

150 F10, F12 55 160 216 174 164 244 44 200 25 6.35 27.8 125 102 14 11 85 22 114 24

200 F10, F12 70 200 268 201 205 285 50 235 30 6.35 32.9 125 102 14 11 85 22 114 42

250 F12, F14 82 240 324 251 259 338 61 277 35 9.53 39.1 140 125 18 14 100 26 136 68

20 3 R 74 en

11.2 RA - EC

MOUNTING POSITION: A-VU (STANDARD)

VDI/VDE 3845

Supply G1/4"

VDE

3845

Type

Actuator

mounting

øD

øB

A1 A øB C øD E F G H I J K V X

Dimensions, mm VDI/

RA EC05 / F05 25 21 50 64 56 33 64 256 128 364 160 148 102 18 91 - 7

40 21 60 82 65 49 64 256 128 380 160 155 109 18 91 - 8

50 27 75 100 91 60 64 256 128 417 160 166 120 18 91 - 10

65 40 100 118 97 75 64 256 128 429 160 172 126 18 91 - 11

EC07 / F07 50 27 75 100 91 60 81 308 154 442 172 179 120 24 117 G1/4" 12

65 40 100 118 97 75 81 308 154 454 172 185 126 24 117 G1/4" 14

80 38 100 130 108 89 81 308 154 481 172 201 142 24 117 G1/4" 15

100 41 115 158 120 115 81 308 154 502 172 210 151 24 117 G1/4" 18

EC10 / F10 80 38 100 130 108 89 112 406 203 519 191 220 142 32 155 G1/4" 23

100 41 115 158 120 115 112 406 203 540 191 229 151 32 155 G1/4" 26

150 55 160 216 174 164 112 406 203 643 191 278 200 32 155 G1/4" 40

200 70 200 268 201 205 112 406 203 705 191 313 235 32 155 G1/4" 58

EC12 / F12 150 55 160 216 174 164 145 524 262 688 214 300 200 42 200 G1/4" 57

200 70 200 268 201 205 145 524 262 750 214 335 235 42 200 G1/4" 75

250 82 240 324 251 259 145 524 262 842 214 377 277 42 200 G1/4" 101

EC14 / F14 250 82 240 324 251 259 196 696 348 901 243 407 277 56 259 G1/4" 140

3 R 74 en 21

11.3 RA - EJ, EJ_A

Type

Actuator

mounting

A1 A øB C øD E F G H I J K V X

MOUNTING POSITION: A-VU (STANDARD)

VDI/VDE 3845

øB

øD

Supply NPT 1/4"

Model EJ_A spring to open

Dimensions, mm VDI/

VDE

3845

RA EJ05 / F05 25 21 50 64 56 33 64 363 235 364 160 148 102 18 91 - 9

40 21 60 82 65 49 64 363 235 380 160 155 109 18 91 - 10

50 27 75 100 91 60 64 363 235 417 160 166 120 18 91 - 11

65 40 100 118 97 75 64 363 235 429 160 172 126 18 91 - 12

EJ07 / F07 50 27 75 100 91 60 81 454 300 442 172 179 120 24 117 G1/4" 15

65 40 100 118 97 75 81 454 300 454 172 185 126 24 117 G1/4" 17

80 38 100 130 108 89 81 454 300 481 172 201 142 24 117 G1/4" 18

100 41 115 158 120 115 81 454 300 502 172 210 151 24 117 G1/4" 21

EJ10 / F10 80 38 100 130 108 89 112 606 403 519 191 220 142 32 155 G1/4" 29

100 41 115 158 120 115 112 606 403 540 191 229 151 32 155 G1/4" 32

150 55 160 216 174 164 112 606 403 643 191 278 200 32 155 G1/4" 47

200 70 200 268 201 205 112 606 403 705 191 313 235 32 155 G1/4" 65

250 55 160 216 174 164 145 800 538 688 214 300 200 42 200 G1/4" 76

EJ12 / F12 200 70 200 268 201 205 145 800 538 750 214 335 235 42 200 G1/4" 94

250 82 240 324 251 259 145 800 538 842 214 377 277 42 200 G1/4" 120

EJ14 / F14 250 82 240 324 251 259 196 1052 704 901 243 407 277 56 259 G1/4" 178

22 3 R 74 en

FLOW DIRECTION

øD

MOUNTING POSITION A-VU (STANDARD)

øB

NPT

I max

SUPPLY 1/4 NPT

SIGNAL M20 X 1.5 CABLE GLAND

NPT

11.4 RA-B1C

Dimensions, mm

NPT kg

max

Max

Δp

DN A A1 øB C øD F G X V J H I

Typ e

RA_025-B1C6 50 25 50 21 64 56 33 400 260 90 36 168 305 310 1/4 5,5

RA_040-B1C6 50 40 60 21 82 65 49 400 260 90 36 175 320 310 1/4 6,6

RA_050-B1C6 50 50 75 27 100 91 60 400 260 90 36 185 355 310 1/4 8

RA_050-B1C9 50 50 75 27 100 91 60 455 315 110 43 185 365 305 1/4 13,5

RA_065-B1C6 50 65 100 40 118 97 75 400 260 90 36 192 367 310 1/4 9,5

RA_065-B1C9 50 65 100 40 118 97 75 455 315 110 43 192 380 305 1/4 15

RA_080-B1C6 50 80 100 38 130 108 89 400 260 90 36 200 390 310 1/4 11

RA_080-B1C9 50 80 100 38 130 108 89 455 315 110 43 200 400 305 1/4 16

RA_100-B1C6 40 100 115 41 158 120 115 400 260 90 36 210 410 310 1/4 15

RA_100-B1C9 40 100 115 41 158 120 115 455 315 110 43 210 420 305 1/4 19

RA_150-B1C9 25 150 160 55 216 174 164 455 315 110 43 260 515 305 1/4 34

RA_150-B1C11 40 150 160 55 216 174 164 540 375 135 51 265 530 310 3/8 40

RA_150-B1C13 40 150 160 55 216 174 164 635 445 175 65 280 550 325 3/8 55

RA_200-B1C9 15 200 200 70 268 201 205 455 315 110 43 294 575 305 1/4 52

RA_200-B1C11 32 200 200 70 268 201 205 540 375 135 51 310 590 310 3/8 59

RA_200-B1C13 35 200 200 70 268 201 205 635 445 175 65 325 610 325 3/8 73

RA_250-B1C13 30 250 240 82 324 251 259 635 445 175 65 366 730 325 3/8 100

RA_250-B1C17 35 250 240 82 324 251 259 770 545 215 78 373 750 340 3/8 125

1) Max Δp in on-off service with actuator load factor 0.6 and supply pressure 5 bar

3 R 74 en 23

øB

NPT

FLOW DIRECTION

MOUNTING POSITION A-VU (STANDARD)

øD

I max

SUPPLY 1/4 NPT

SIGNAL M20 X 1.5 CABLE GLAND

NPT

11.5 RA - B1J, B1JA

Type

RA_025-B1J6 50/50 25 50 21 64 56 33 485 368 110 36 166 291 280 3/8 14

RA_040B1J6 50/50 40 60 21 82 65 49 485 368 110 36 173 306 280 3/8 15

RA_050-B1J6 50/50 50 75 27 100 91 60 485 368 110 36 183 343 280 3/8 16

RA_065-B1J6 50/50 65 100 40 118 97 75 485 368 110 36 193 358 280 3/8 18

RA_080B1J6 50/50 80 100 38 130 108 89 485 368 110 36 198 374 280 3/8 19

RA_100-B1J6 50/50 100 115 41 158 120 113 485 368 110 36 208 398 280 3/8 22

RA_025-B1J8/B1JA8 50/50 25 50 21 64 56 33 555 420 135 43 168 293 305 3/8 19

RA_040-B1J8/B1JA8 50/50 40 60 21 82 65 49 555 420 135 43 175 308 305 3/8 20

RA_050-B1J8/B1JA8 50/50 50 75 27 100 91 60 555 420 135 43 185 345 305 3/8 21

RA_065-B1J8/B1JA8 50/50 65 100 40 118 97 75 555 420 135 43 195 360 305 3/8 23

RA_080-B1J8/B1JA8 50/50 80 100 38 130 108 89 555 420 135 43 200 376 305 3/8 24

RA_100-B1J8/B1JA8 50/50 100 115 41 158 120 113 555 420 135 43 210 400 305 3/8 27

RA_150-B1J8/B1JA8 10/25 150 160 55 216 174 164 555 420 135 43 258 500 305 3/8 41

RA_150-B1J10/

B1JA10

RA_200-B1J10/

B1JA10

RA_200-B1J12/

B1JA12

RA_250-B1J16/

B1JA16

1) Supply pressure BJ 4 bar / BJA 5 bar

Max

Δp

DN A A1 øB C øD F G X V J H I

40/40 650 490 175 51 275 530 225 3/8 55

15/25 200 200 70 268 201 205 650 490 175 51 310 590 310 3/8 75

32/35 800 620 215 65 324 635 235 1/2 100

35/35 250 240 85 324 251 259 990 760 265 78 373 760 340 1/2 170

Dimensions, mm

NPT kg

max

24 3 R 74 en

øB

øD

**)

øZ

11.6 RA - M

Type

Actuator/

mounting

ISO 5211

øD A A1 øB C F G H J V øZ

Dimensions, mm

RA M07/15F05 25 33/38* 50 21 64 56 235 184 223 131 52 160 5.1

M07/15F05 40 49 60 21 82 65 235 184 238 137 52 160 6.2

M07/15F05 50 60 75 27 100 91 235 184 275 148 52 160 7.5

M07/15F05 65 75 100 40 118 97 235 184 288 155 52 160 9.5

M07/20F07 80 89 100 38 130 108 235 184 315 171 52 160 10

M07/20F07 100 115 115 41 158 120 235 184 336 180 52 160 14

M10/25F10 150 164 160 55 216 174 238 187 439 235 52 200 29

M12/30F12 200 205 200 70 268 201 307 238 524 276 71 315 52

M12/35F12 250 259 240 82 324 251 307 238 616 318 71 315 78

M14/35F12 250 259 240 82 324 251 385 285 621 320 86 400 87

*) Actuators equipped with extended input shaft. **) Actuators M07...M12 are equipped with handwheel type SR, actuators M14...M16 are equipped with handwheel type R.

3 R 74 en 25

11.7 Series RE

DN600...700

RE_ A DN25...700

(KEY)

ØB

ØD

ØO

Valve is shown in closed position

(L)

DN150...500DN25...100

RE_E DN25...400

(SPLINES)

ØO1

Dimensions, mm Shaft dimensions, mm

DN / inch

A1 A C ØD K S/S2 T U L H

E R ØO M P N E1 R1 ØO1

RE_A (Key) RE_E (Splines)

DIN5480

P1/

25 / 1" 51 102 56 33 182 70 - M10 15.5 80 207 105 15 4.76 17 25 203 101 15 W14x1x12 20

40 / 1 1/2" 57 114 65 49 188.5 70 - M10 15.5 80 213.5 105 15 4.76 17 25 209.5 101 15 W14x1x12 20

50 / 2" 62 124 91 60 199.5 70 - M10 15.5 80 224.5 105 15 4.76 17 25 219.5 100 15 W14x1x12 20

65 / 2 1/2" 72.5 145 97 75 206 70 - M10 15.5 80 231 105 15 4.76 17 25 226 100 15 W14x1x12 20

80 / 3" 82.5 165 108 89 232 90 - M12 16 90 267 125 20 4.76 22.2 35 253 111 20 W14x1x12 20 100 / 4" 97 194 120 113 241 90 - M12 16 90 276 125 20 4.76 22.2 35 262 111 20 W18x1x16 20 150 / 6" 114.5 229 174 164 290 110 32 M12 22 90 335 135 25 6.35 27.8 46 315 115 25 W25x1x24 25 200 / 8" 111.5 243 201 205 345 130 32 M12 22 110 395 160 30 6.35 32.9 51 370 135 30 W25x1x24 25

250 / 10" 138.5 297 251 259 387 130 32 M12 26 110 445 168 35 9.53 39.1 58 422 145 35 W34x1x32 35 300 / 12" 154 338 269 300 417 160 40 M16 26 120 485 188 40 9.53 44.2 68 452 155 40 W34x1x32 35 350 / 14" 175 400 311 350 433 160 40 M16 29 120 513 200 45 12.70 50.4 80 468 155 45 W34x1x32 35 400 / 16" 160 400 353 400 494 160 55 M20 29 140 584 230 50 12.70 55.5 90 529 175 50 W34x1x32 35 500 / 20" 233 508 420 500 615 230 90 M27 40 180 727 292 70 19.05 78.2 119 - - - - 600 / 24'' 355 610 490 600 704 330/304.7 120 M30 40 220 838 354 75 19.05 81.9 134 - - - - 700 / 28'' 295 710 539 700 768 330/304.7 120 M30 55 220 914 366 85 22.225 95.3 146 - - - - 800 / 32'' 380 840 635 800 871.5 330/304.7 120 M30 55 220 1052 402 105 25.4 114.4 180 - - - - -

Flange dimensions, mm, and weights

DN / inch

REC ASME 150 RED ASME 300 REJ PN10 REK PN16 REL PN25 REM PN40

BkgBkgBkgBkgBkgBkg

25 / 1" 110 3.6 125 4.9 115 4.6 115 4.6 115 4.6 115 4.6

40 / 1 1/2" 125 4.6 155 7.5 150 6.2 150 6.2 150 6.2 150 6.2

50 / 2" 150 7.4 165 9.5 165 8.8 165 8.8 165 8.8 165 8.8

65 / 2 1/2" 180 13 190 13 185 13 185 13 185 13 185 13

80 / 3" 190 14 210 19 200 16 200 16 200 16 200 16 100 / 4" 230 21 255 29 220 18 220 18 235 21 235 21 150 / 6" 280 39 320 54 285 37 285 37 300 42 300 42 200 / 8" 345 62 380 83 340 56 340 60 360 64 375 71

250 / 10" 405 95 445 132 395 90 405 91 425 101 450 125 300 / 12" 485 143 520 203 445 124 460 130 485 166 515 189 350 / 14" 535 194 585 290 505 174 520 182 555 248 580 275 400 / 16" 595 249 650 364 565 223 580 235 620 314 660 361 500 / 20" 700 453 775 595 670 375 715 468 730 486 755 549 600 / 24'' 815 853 915 1051 780 791 840 899 845 910 890 1007 700 / 28'' 925 1260 1035 1535 895 1134 910 1146 960 1243 1145 1338 800 / 32'' 1060 1850 1150 - 1102 1550 1025 1570 1085 1790 - -

26 3 R 74 en

VDI/VDE 3845

MOUNTING POSITION: A-VU (STANDARD)

Supply G1/4"

øB

øD

Imax

SIGNAL PG 13,5

11.8 RE - EC

DN / inch Max Δp1) Actuator

AA1CøDE F G HI

Dimensions, mm

max

JKVX

25 / 1" 50 EC05 102 51 56 33 64 256 128 329 215 228 182 18 91

40 / 1 1/2" 50 EC05 114 57 65 49 64 256 128 345 215 235 189 18 91

50 / 2" 35

65 / 2 1/2" 20

80 / 3" 32

100 / 4" 23

150 / 6" 24

200 / 8" 15

250 / 10" 20

300 / 12" 10

EC05 EC07

EC07 EC10

EC10 EC12

EC12 EC14

124 1246262

145

72.5

145

72.59797

165

82.5

165

82.5

194 1949797

229

114.5

229

114.5

243

111.5

243

111.5

297

138.5

297

138.5

338

154

338

154

60 60

6481256

108 108898981112

120

113

120

11381112

174

164 164

205 205

259 259

300 300

112 145

145 196

174 201

201 251

251 269

269

308

308 308

406 308

406 406

524 406

524 524

696 524

696

128 154

154 203

203 262

262 348

382 408

395 421

457 495

478 509

619 664

701 746

838 897

914 973

215 228

160 172

228 247

247 270

270 300

246

200

259

200182491117

252

207

265

207182491117

291

232

310

2322432

300

241

319

2412432

368

290

390

2903242

423

345

445

3453242

487

387

517

3874256

545

445

575

4454256 350 / 14" 15 EC14 400 175 311 350 196 696 348 1056 300 616 486 56 259

400 / 16" 12 EC14 400 160 353 400 196 696 348 1165 300 683 553 56 259

Flange outside diameter B ja and total weights, kg (Valve + actuator + positioner)

DN / inch Actuator

25 / 1" EC05 108 11 124 12.5 115 12 115 12 115 12 115 12

40 / 1 1/2" EC05 127 12 155 15 150 13.5 150 13.5 150 13.5 150 13.5

50 / 2" EC05

EC07

65 / 2 1/2" EC05

80 / 3" EC07

100 / 4" EC07

EC07

EC10

150 / 6" EC10

200 / 8" EC10

EC12

250 / 10" EC12

EC14

300 / 12" EC12

EC14

350 / 14" EC14 534 280 584 361 505 255 520 260 555 300 580 343

REC, ASME 150 RED, ASME 300 REJ, PN 10 REK, PN 16 REL, PN 25 REM, PN 40

øB kg øB kg øB kg øB kg øB kg øB kg

152 152

185 185

191 191

229 229

279 279

343 343

406 406

483 483

17.5 20

24 24

32 31

39 59

76 70

128 167

179 218

165 165

210 210

254 254

318 318

381 381

450 450

520 520

19.5

29 37

39 47

74 91

120 176

215 236

275

165 165

185 185

200 200

220 220

285 285

340 340

405 405

460 460

16.5 19

20 24

26 34

28 36

57 74

76 93

122 161

161 200

165 165

185 185

200 200

220 220

285 285

340 340

405 405

460 460

16.5 19

20 24

26 34

28 36

57 74

80 97

121 160

160 199

165 165

185 185

200 200

235 235

300 300

360 360

425 425

485 485

16.5 19

20 24

26 34

31 39

62 79

101 138

177 185

224

165 165

185 185

200 200

235 235

300 300

375 375

450 450

520 520

400 / 16" EC14 597 341 648 432 565 311 580 316 620 367 660 423

117 155

155 200

200 259

16.5 19

20 24

26 34

31 39

62 79

108 162

201 219

258

3 R 74 en 27

MOUNTING POSITION: A-VU (STANDARD)

øB

øD

VDI/VDE 3845

Supply G1/4"

Model EJ spring to close

SIGNAL PG 13,5

Imax

11.9 RE - EJ, EJ_A

DN / inch Max Δp

Actuator Dimensions, mm

AA1CøDE F G HI

max

JKVX

25 / 1" 50 EJ05 102 51 56 33 64 363 235 329 215 228 182 18 91

40 / 1 1/2" 50 EJ05 114 57 65 49 64 363 235 345 215 235 189 18 91

50 / 2" 35

65 / 2 1/2" 20

80 / 3" 33

100 / 4" 24

150 / 6" 24

200 / 8" 15

250 / 10" 20

300 / 12" 10

EJ05 EJ07

EJ07 EJ10

EJ10 EJ12

EJ12 EJ14

124 1246262

145

72.5

145

72.597977575

165

82.5

165

82.5

194 1949797

229

114.5

229

114.5

243

111.5

243

111.5

297

138.5

297

138.5

338

154

338

154

919160

6481363

108 108898981112

120

113

120

11381112

174

164 164

205 205

259 259

300 300

112 145

145 196

174 201

201 251

251 269

269

454

454 454

606 454

606 606

800 606

800 800

1052

800

1052

235 300

300 403

403 538

538 704

382 408

395 421

457 495

478 509

619 664

701 746

838 897

914 973

215 228

160 172

228 247

247 270

270 300

246

200

259

200182491117

252

207

265

207182491117

291

232

310

2322432

300

241

319

2412432

368

290

390

2903242

423

345

445

3453242

487

387

517

3874256

545

445

575

4454256

117 155

155 200

200 259

200

259 350 / 14" 16 EJ14 400 175 311 350 196 1052 704 1056 300 616 486 56 259 400 / 16" 13 EJ14 400 160 353 400 196 1052 704 1165 300 683 553 56 259

DN / inch Actuator

25 / 1" EJ05 108 12.5 124 14 115 13.5 115 13.5 115 13.5 115 13.5

40 / 1 1/2" EJ05 127 13.5 155 16.5 150 15 150 15 150 15 150 15

50 / 2" EJ05

65 / 2 1/2" EJ05

80 / 3" EJ07

100 / 4" EJ07

150 / 6" EJ10

200 / 8" EJ10

250 / 10" EJ12

300 / 12" EJ12

EJ07

EJ10

EJ12

EJ14

REC, ASME 150 RED, ASME 300 REJ, PN 10 REK, PN 16 REL, PN 25 REM, PN 40

øB kg øB kg øB kg øB kg øB kg øB kg

152 152

16.5

20.5

185 185

191 191

229 229

279 279

343 343

406 406

483 483

118 147

205 198

256

Flange outside diameter B and total weights, kg (valve + actuator + positioner)

22 26

27 39

34 46

66 95

165 165

185 185

210 210

254 254

318 318

381 381

450 450

520 520

18.5

22.5 22

26 32

44 42

54 81

110 106

139 195

253 255

313

165 165

185 185

200 200

220 220

285 285

340 340

405 405

460 460

18 22

22 26

29 41

31 43

64 93

112 141

199 180

238

165 165

185 185

200 200

220 220

285 285

340 340

405 405

460 460

18 22

22 26

29 41

31 43

64 93

116 140

198 179

238

165 165

185 185

200 200

235 235

300 300

360 360

425 425

485 485

18 22

22 26

29 41

34 46

69 98

120 157

215 204

262

165 165

185 185

200 200

235 235

300 300

375 375

450 450

520 520

18 22

22 26

29 41

34 46

69 98

127 181

239 238

296 350 / 14" EJ14 534 318 584 399 505 293 520 298 555 338 580 381 400 / 16" EJ14 597 379 648 470 565 349 580 354 620 405 660 461

28 3 R 74 en

11.10 RE - B1C

MOUNTING POSITION A (STANDARD)

NPT

øD

SUPPLY 1/4 NPT

SIGNAL M20 X 1.5 CABLE GLAND

øB

FLOW DIRECTION

Type

RE_ 01-B1C6 50 1 25 102 56

RE_ 1H-B1C6 50 1.5 40 114 6 5 49 400 260 90 36 247 357 310 1/4 150 18 13.5 150 18 13.5 150 18 13.5 150 18 13.5 127 18 13.5 155 18 14.3

RE_ 02-B1C6 50 2 50 124 91 60 400 260 90 36 258 394 310 1/4 165 20 16.1 165 20 16.1 16 5 20 16.1 165 20 16.1 152 20 16.1 165 20 16.8

RE_ 2H-B1C6 50 2.5 65 145 9 7 75 400 260 90 36 265 410 310 1/4 185 22 18 185 22 18 185 22 18 185 22 18 185 22 18 - - -

RE_ 03-B1C6 50 3 80 165 108 89 400 260 90 36 290 443 310 1/4 200 20 23 200 20 23 200 24 23 200 24 23 191 24 21 210 24 26

RE_04-B1C6 40 4 100 194 120 113 400 260 90 36 299 464 310 1/4 220 20 25.3 220 20 25.3 235 24 28.3 235 24 28.3 229 24 28.3 254 24 34.3

RE_06-B1C6 RE_06-B1C9

RE_06-B1C11

RE_08-B1C6 RE_08-B1C9

RE_08-B1C11

RE_10-B1C9 RE_10-B1C11 RE_10-B1C13 RE_10-B1C17

RE_12-B1C11 RE_12-B1C13 RE_12-B1C17

RE_14-B1C13 RE_14-B1C17 RE_14-B1C20

RE_16-B1C17 RE_16-B1C20 RE_16-B1C25

RE_20-B1C25 16 20 500 508 430 500 1075 725 265 121 723 1286 390 1/2 670 26 547 715 42 566 730 46 661 755 57 552 700 41,3 562 775 64 584

RE_24-B1C25 RE_24-B1C32919

RE_28-B1C32 RE_28-B1C401023

Max

Δp

NPS DN A C øD F G X V J H I

150 229 174 164 400

25406

200 243 201 205 400

15328

250 297 251 259 455

29 35

300 338 269 300 540

193012

350 400 311 350 635

212714

400 400 353 400 770

213016

600 610 497 600 1075

700 710 547 700 1370

Dimensions, mm

567 578 597

649 660 679

752 771 807 842

819 855 890

913 947 967

1051 1071 1118

1498 1573

1686 1756

max

310 305 310

310 310 325 340

310 325 340

325 340 355

340 355 390

390 430

430 450

33/38*

400 260 90 36 240 341 310 1/4 115 18 11 .9 115 18 11.9 115 18 11.9 1 15 18 11. 9 108 18 11. 9 124 18 11.9

260

36 110 135

110 135

110 135 175 215

135 175 215

175 215 215

215 215 265

265 395

395 505

348

349

355

403

404

410

446

452

468

483

482

498

513

514

529

548

590

609

121

632

121

842

153

879

153

944

194

993

455 540

540 635 770

635 770

770 840

840

1075

1370

1670

315 375

260 315 375

315 375 445 545

375 445 545

445 545 575

545 575 725

725 920

920

1150

REJ_ PN 10 REK_ PN 16 REL_ PN 25 REM_ PN 40 REC_ ASME 150 RED_ ASME 300

NPT

øB b1kg øB b1kg øB b1kg øB b1kg øB b1kg øB b1kg

1/4

285 22 44.3 1/4 3/8

1/4

340 24 63 1/4 3/8

1/4

405 26 99 3/8 3/8 1/2

3/8

460 26 144 3/8 1/2

3/8

505 26 213 1/2 1/2

1/2

565 26 293 1/2 1/2

1/2

780 28 1034 3/4

3/4

895 30 1345 3/4

50 57

70 77

106 121 144

159 182

236 255

312 370

1159

1535

285 22 44.3

340 24 67

405 26 99

460 28 144

520 30 218

580 32 298

840 40 1105

910 42 1386

50 57

73 80

106 121 144

159 182

241 260

317 375

1230

1576

300 28 49.3

360 30 71

425 32 115

485 34 168

555 38 258

620 40 349

845 46 1165

960 50 1467

55 62

77 84

122 137 160

183 206

281 300

368 426

1290

1657

300 28 49.3

375 34 78

45038139

52042202

58046301

66050405

890 60 1171

995 64 1580

55 62

84 91

146 161 184

217 240

324 343

424 482

1296

1770

279 28 46.3

343 30 69

406 32 104

483 34 162

534 38 238

597 40 323

815 46,1 1100

925 69,9 1506

52 59

75 82

114 139 162

177 200

261 280

342 400

1225

1696

318 28 51.3

381 34 90

450 38 152

520 42 219

584 46 319

648 50 414

915 68,3 1298

1035 8 8,9 1770

1) Max Δp in on-off service with actuator load factor 0.6 and supply pressure 5 bar *) 38 mm for low capacity segment eg. C005-RE_

57 64

103

159 174 197

234 257

342 361

433 491

1423

1960

3 R 74 en 29

11.11 RE - B1J, B1JA

MOUNTING POSITION A (STANDARD)

NPT

SUPPLY 1/4 NPT

SIGNAL M20 X 1.5 CABLE GLAND

øB

øD

FLOW DIRECTION

Type

RE_01-B1J6 50/50 1 25 102 56 33/

RE_1H-B1J6 50/50 1,5 40 114 65 49 485 3 68 110 36 245 378 305 3/8 150 18 22 150 18 22 150 18 22 150 18 22 127 18 22 155 18 23

RE_02-B1J6 50/50 2 50 124 91 60 485 3 68 110 36 256 414 305 3/8 16 5 20 24 165 20 24 165 20 24 165 20 24 152 20 24 165 20 25

RE_2H-B1J6 50/50 2,5 65 145 97 75 485 3 68 110 36 263 428 305 3/8 185 22 25 185 22 25 185 22 25 185 22 25 185 22 25 - - -

RE_03-B1J6 50/50 3 80 165 1 08 89 485 368 110 36 288 464 305 3/8 200 20 31 20 0 20 31 200 24 31 200 24 31 191 24 29 210 24 34

RE_04-B1J6 50/50 4 100 194 120 113 485 368 110 36 297 485 305 3/8 220 20 33 22 0 20 33 235 24 36 235 24 36 229 24 37 254 24 42

RE_01-B1J8/B1JA8 50/50 1 25 102 56 33/

RE_1H-B1J8/B1JA8 50 /50 1,5 40 114 65 49 560 420 135 4 3 247 380 305 3/8 150 18 27 150 18 27 150 18 27 150 18 27 127 18 27 155 18 28

RE_02-B1J8/B1JA8 50/50 2 50 124 91 60 560 420 135 43 258 416 305 3/8 165 20 29 165 20 29 165 20 29 165 20 29 152 20 29 165 20 30

RE_2H-B1J8/B1JA8 50 /50 2,5 65 145 97 75 560 420 135 4 3 265 430 305 3/8 185 22 30 185 22 30 185 22 30 185 22 30 185 22 30 - - -

RE_03-B1J8/B1JA8 50/50 3 80 165 108 89 560 420 135 43 290 466 305 3/8 20 0 20 36 200 20 36 200 24 36 200 24 36 191 24 34 210 24 39

RE_04-B1J8/B1JA8 50/50 4 100 194 120 113 560 420 135 43 299 487 305 3/8 220 2 0 38 22 0 20 38 235 24 41 235 24 41 229 24 42 254 24 47

RE_06-B1J8/B1JA8

RE_06-B1J10/B1JA10

RE_08-B1J8/B1JA8 RE_08-B1J10/B1JA10 RE_08-B1J12/B1JA12

RE_10-B1J10/B1JA10 RE_10-B1J12/B1JA12 RE_10-B1J16/B1JA16

RE_12-B1J12/B1JA12 RE_12-B1J16/B1JA16 RE_12-B1J20/B1JA20

RE_14-B1J16/B1JA16 RE_14-B1J20/B1JA20

RE_16-B1J20/B1JA20 RE_16-B1J25/B1JA25

RE_20-B1J25/B1JA25 25/25 20 500 508 430 500 1530 1200 505 121 723 1406 390 1/2 670 47 720 715 47 720 730 47 825 755 57 596 699 47 720 775 62 628

RE _24 -B 1J 32/ B1 JA3 2 18/18 2 4 6 00 61 0 4 97 60 0 1885 1435 540 15 3 8 79 1577 4 27 1 7 80 2 8 1574 840 40 1645 845 4 6 1705 890 60 1711 815 46 .1 1640 91 5 68. 3 1838

RE_28-B1JV32/B1JVA32 1 3/13 28 7 00 71 0 5 47 7 00 1885 1435 5 40 15 3 9 43 1691 42 7 1 89 5 3 0 1760 9 10 42 1801 96 0 50 1882 99 5 64 1995 92 5 6 9.9 1921 1035 8 8.9 2185

Max

Δp

NPS D N A C øD F G X V J H I

10/25

6 150 229 174 164 560

40/40

- /12

8 200 243 201 205 560 15/25 32/35

5/15

10 250 297 251 259 650 20/25 35/35

8/18

12 300 338 269 300 800 20/25 30/30

11/22

14 350 400 311 350 990 30/30

19/25

16 400 400 353 400 1200 30/30

Dimensions, mm

348 355

404 410 426

452 468 483

498 513 534

529 548

609 632

590 617

673 700 736

790 827 867

875 916

1000

973

1057

1161 1238

max

305 225

305 310 235

310 325 340

325 340 270

340 355

355 390

485 368 110 36 238 362 305 3/8 115 18 20 115 18 20 115 18 20 115 18 20 108 18 20 124 18 20

38*

560 420 135 43 240 364 305 3/8 115 18 25 115 18 25 115 18 25 115 18 25 108 18 25 124 18 25

38*

420

135

650

490

1754351

420

135 490 620

490 620 760

620 760 935

760 935

935

1200

175

215

175

215

265

215

265

395

265

3957897

395

50597121

43 51 65

51 65 78

65 78 97

650 800

800 990

990

1200

1530

REJ_ PN10 REK_ PN16 REL_ PN25 REM_ PN40 REC_ ASME 150 RED_ ASME 300

NPT

øB b1kg øB b1kg øB b1kg øB b1kg øB b1kg øB b1kg

3/8

285 22 5770285 22 5770300 28 6275300 28 6275279 28 5972318 28 65

3/8

340 24 76 3/8 1/2

3/8

405 26 1 19 1/2 1/2

1/2

460 26 1 85 1/2 3/4

1/2

505 26 2 82 3/4

3/4

565 26 4 14 3/4

340 24 80

118

405 26 1 19 147 200

460 28 1 85 228 303

520 30 2 87 357

580 32 4 19 590

360 30 84

120

425 32 1 35 147 200

485 34 2 09 228 303

555 38 3 27 362

620 40 4 70 595

375 34 91

124

450 38 159 163 216

520 42 243 252 327

580 46 370 402

660 50 526 646

343 30 82 104 132

406 32 1 24 187 240

483 34 2 03 217 361

534 38 3 07 445

597 40 4 44 702

123

145 218

246 321

382

620

381 34 10 3

450 38 17 2

520 42 26 0

584 46 38 8

648 50 53 5

1) Supply pressure BJ 4 bar / BJA 5 bar *) 38 mm for low capacity segment eg. C005-RE_

116 144

200 253

303 378

463

711

30 3 R 74 en

3/8 NPT

Spring to open

SIGNAL 1/4 NPT

SUPPLY 1/4 NPT

Spring to close

FLOW DIRECTION

max outside dia

of pipe

11.12 RE - QPX

Tot al w eig ht, kg

Valve+actuator+positioner

Actuator

QPX

Max shut-off

Δp bar

RE, Q-RE

Max control

Δp bar

Max control

Δp bar

Q-RE

Dimensions, mm

A E F G H I J K X Pipe d ASME 150 ASME 300

25 1 50 35 - 102 142 382 330 388 160 225 182 213 230 19 20,5

40 1 50 35 - 114 142 382 330 404 160 232 189 213 245 20 23

50 1 50 35 35 124 142 382 330 441 160 243 200 213 265 22 25

80 2 35 25 18 165 142 382 330 506 172 284 232 213 330 38 43

100 2 35 25 18 194 156 480 389 527 172 293 241 228 350 45 53

150 2

200 3

250 4

28 40

16 35

20 35

25 25

16 25

20 20

18 18

15 15

10 10

229 229

243 243

297 297

156 190

190 228

228 276

480 565

565 635

635 768

389 446

446 495

495 608

630 657

739 768

860 906

191 214

214 243

342 346

401 407

449 464

290 290

345 345

387 387

228 274

274 320

320 382

450 410

520 485

570 540

63 78

101 121

150 205

78 93

122 142

198 253

300 5 25 10 8 338 276 768 608 982 214 522 445 382 650 256 313

350 5 12 10 8 400 276 768 608 1065 243 563 486 382 735 317 398

400 5 8 8 8 400 276 768 608 1174 243 630 553 382 870 378 470

3 R 74 en 31

11.13 Suitability with different flanges, RA and RE1 valves

Flange Valve size

DN 25 / 01 DN 40 / 01H DN 50 / 02 DN 65 DN 80 / 03 DN 100 /04 DN 150 / 06 DN 200 / 08 DN 250

ASME B16.5 Class 150 xxxxxxxxx

ASME B16.5 Class 300 xxxxxxxx-

PN 40 xxxxxxx-x

PN 25 xxxxxxxxx

PN 16 xxxxxxxxx

PN 10 xxxxxxxxx

ISO 7005 PN 20 xxxxxxxxx

ISO 7005 PN 50 xxxxxxxx-

JIS 2238 10K xxxxxxxxx

JIS 2238 16K xxxxxxxxx

JIS 2238 20K xxxxxxxxx

JIS 2238 30K xxxxxxxxx

x = suitable with this flange

- = not suitable with this flange

11.14 Flange ratings, RE

Size PN 10 PN 16 PN 25 PN 40

025* equal to PN 40 equal to PN 40 equal to PN 40 M

040* equal to PN 40 equal to PN 40 equal to PN 40 M

050* equal to PN 40 equal to PN 40 equal to PN 40 M

065 equal to PN 16 K equal to PN 40 M

080* equal to PN 40 equal to PN 40 equal to PN 40 M

100* equal to PN 16 K equal to PN 40 M

150* equal to PN 16 K equal to PN 40 M

200 J K L M

250 J K L M

300 J K L M

350 J K L M

400 J K L M

500 J K L M

600 J K L M

700 J K L -

800 J K L -

See 12.3 for guidance.

32 3 R 74 en

12 TYPE CODE

12.1 Series RA

V-port segment valve, series RA

1. 2. 3. 4. 5. 6. 7.

RA A 100 A S _

1. CV-CODE FOR VALVE SIZE DN 25 (01")

STANDARD CV

Without sign

Q-TRIM

Q Low noise and anti-cavitation trim

NON-STANDARD CV

C005- Max. C

C015- Max. C

C05- Max. Cv = 5.0

C15- Max. C

2. PRODUCT SERIES / DESIGN

* DN 250 body only acc. to EN PN 40. **Max. shut-off pressure for trim, see Table 1.

3. CONSTRUCTION A Standard, drive shaft with keyway

Y Special

4. SIZE

= 0.5

= 1.5

= 15.0

Wafer, reduced bore, Neles face-to-face lenght, body PN 40* / ASME Class 300**.

In millimetres: 025, 040, 050, 065, 080, 100, 150, 200, 250

6. SEAT MATERIAL AND CONSTRUCTION

Stainless steel + Cobalt Hard facing, -40 °C to +260 °C.

1-way tight metal seat, for NPS 1" - 10" / DN 25 - 250 Stainless steel + Cobalt Hard facing, -30 °C to +200 °C.

2-way tight metal seat, for NPS 1" - 10" / DN 25 - 250.

T2 Stainless steel with PTFE+C25, -40 °C to +260 °C.

T6 Hastelloy with Xtreme insert, -40 °C to +120 °C.

Cobalt based alloy, -50 °C to +260 °C.

Non-tight, extremely erosive services.

U Titanium, -40 °C to +120 °C.

7. FLANGE FACING

STANDARD

Without sign: EN1092-1 Type B1 (Ra 3.2 ... 12.5) Covers: DIN2526 form C DIN2526 form D Raised face stock finished (Ra10...12.5)

NON-STANDARD

/Y Special

SHAFT, PINS

5. BODY SEGMENT SCREWS

BEARINGS

CF8M AISI 329 +

CG8M AISI 329 +

CW-6M

(with

T6 seat)

(with

T2 seat)

(with

U seat)

Seals for above: Gland

Low Cv + metal seat: segment material AISI 316 + HCr. Low Cv + soft seat: segment material AISI 316 (without HCr).

(Hastelloy C)

CF8M AISI 329 A2-70 AISI 329 /

CK3MCuN (SMO)

Y Special

HCr

HCr CW-6M A2-70 Hastelloy C /

ASTM A351 gr. CK3MCuN + ceramic coating (TiO)

packing: Blind flange:

A2-70 AISI 329 /

PTFE

A2-70 AISI 329 /

PTFE

PVDF

PTFE

A2-70 UNS31254 /

filled PTFE on SMO 254 net

PTFE V-ring type PTFE

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12.2 Series RE, RE1

V-port segment valve, series RE and RE1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Q- RE D A 03 D J J S T A / -

1. CV-CODE

Standard V-port (without sign) Q-trim, low noise and anti-cavitation trim.

Q-

(for DN 50 / 2" and bigger)

C005- Max. C C015- Max. C

C05- Max. C C15- Max. C

2. PRODUCT SERIES / DESIGN

RE1

RE13

3. PRESSURE RATING SIZE RANGE C ASME 150 NPS 1" - 32"

D ASME 300 NPS 1" - 32"

J PN 10 DN 200 - DN 800 K PN 16 DN 50 - DN 800 L PN 25 DN 200 - DN 800

M PN 40 DN 25 - DN 600

Y Special, to be specified -

4. CONSTRUCTION A Standard, (2-way tight with 1S-seat)

E Drive shaft with splines to actuator

U Protected bearings (Viton GF O- rings) (*

V Hydrogen Peroxide (H2O2) construction. X Antistatic device (* S Steam jacket (for DN 25 - 50 / NPS 1" - 2") consult the factory.

Y Special, to be specified

5. SIZE

01 ASME flanged, 150 and 300 025 EN flanged, PN 40

1H ASME flanged, 150 and 300 040 EN flanged, PN 40

02 ASME flanged, 150 and 300 050 EN flanged, PN 40

2H ASME flanged, 150 and 300 065 EN flanged, PN16, 40

03 ASME flanged, 150 and 300 080 EN flanged, PN 40 04 ASME flanged, 150 and 300 100 EN flanged, PN 16, 40 06 ASME flanged, 150 and 300 150 EN flanged, PN 16, 40 08 ASME flanged, 150 and 300 200 EN flanged, PN 10, 16, 25, 40 10 ASME flanged, 150 and 300 250 E N flanged, PN 10, 16, 25, 40 12 ASME flanged, 150 and 300 14 ASME flanged, 150 and 300 350 E N flanged, PN 10, 16, 25, 40 16 ASME flanged, 150 and 300 400 E N flanged, PN 10, 16, 25, 40 20 ASME flanged, 150 and 300 500 E N flanged, PN 10, 16, 25, 40 24 ASME flanged, 150 and 300 600 E N flanged, PN 10, 16, 25, 40 28 ASME flanged, 150 and 300 700 EN flanged, PN 10, 16, 25 32 ASME flanged, 150 and 300 800 EN flanged, PN 10, 16, 25

= 0.5 (for DN 25 / 1" only)

= 1.5 (for DN 25 / 1" only)

= 5 (for DN 25 / 1" only)

= 15 (for DN 25 / 1" only)

Flanged, one piece body, V-port segmented ball, face-to-face acc. to ISA S75.04 and IEC Part 3-2. Inch threads.

Flangeless one piece body, V-port segmented ball, face-to-face acc. to ISA S75.04 and IEC 534 Part 3-2.

Flanged body, V-port segmented ball face-to-face acc. to ASME B16.10 (spool piece constr.).

JIS 10K flanges, based on body casting of ASME 150

JIS 16K flanges, based on body casting of ASME 300

JIS 20K flanges, based on body casting of ASME 300

Low emission construction (ISO 15848-1; Class BH, CC-3 / temp: 260 °C, Class BH CC-2 / temp: 400 °C)

Oxygen construction, only for Gaseous Oxygen Service.

- BAM listed non-metallic materials

- Temperature: +200 °C to -50 °C

- Cleaning acc. to Metso internal procedure Recommended type code: RE_Z__AJJSG

ASME EN

DN 25 – DN 800

300 EN flanged, PN 10, 16, 25, 40

(Not with 1S-seat)

6. BODY MATERIALS STANDARD

D ASTM A216 gr. WCB / 1-0619 A ASTM A351 gr. CF8M / 1.4408

C ASTM A351 gr. CG8M (for DN 25 – DN 500 / 1" – 20")

H H ASTM A494 gr. CW-6M (Hastelloy C) U ASTM A351 gr. CK3MCuN (SMO)

F ASTM A352 gr. LCC Y Special

7. SEGMENT MATERIALS

J Type AISI 329 + HCr, with seat S S AISI 329, with seat T2

H ASTM A494 gr. CW-6M (Hastelloy C), with seat T6. U ASTM A351 gr. CK3MCuN (SMO) + ceramic (TiO), with seat U.

T Titanium + ceramic coating

Y Special

SHAFT AND PIN

J Type AISI 329 Filled PTFE on SS 316 net, max +260 °C

H Hastelloy C PVDF, max +120 °C U UNS31254 Filled PTFE on Inconel 625 net, max +260 °C N Nitronic 50 (XM-19) Filled PTFE on SS 316 net, max +260 °C

S 17-4 PH Cobalt based alloy, max +425 °C V Type AISI 329 Virgin PTFE on SS 316 net, max +260 °C U 17-4 PH Filled PTFE on SS 316 net, max +260 °C Y Special

9. SEAT DESIGN AND MATERIALS

U Titanium, -50 °C to +260 °C.

T2 Stainless steel with Xtreme insert, -40 °C to +260 °C. T6 Hastelloy with Xtreme insert, -50 °C to +120 °C.

E1 Non tight metal seat for extremely erosive applications

A, A1 High temp. metal seat, -50 °C to +425 °C. ANSI cl, IV.

O No seat Y Special

10. STEM PACKING BLIND FLANGE SEAL

T PTFE V- rings, live loaded PTFE Max +260 °C

11. MODEL CODE

- Version 0

12. FLANGE FACING

02 Raised face Ra 10 - 12.5

MATERIALS

Stainless steel + Cobalt Hard facing, -50 °C to +260 °C. 1-way tight metal seat, For NPS 1" - 20" / DN 25 - 500

Stainless steel + Cobalt Hard facing, -30 °C to +200 °C. 2-way tight metal seat, For NPS 1" - 32" / DN 25 - 800.

Cobalt based alloy, -50 °C to +260 °C. Non-tight, extremely erosive services.

Graphite rings, live loaded Graphite Max +425 °C

PTFE V- rings, without live loading PTFE Max +260 °C Graphite rings, without live loading Graphite Max +425 °C

Version A is used only with NPS02, NPS03-10 / DN50, DN80DN250

EN 1092-1 Type B1 (Ra3.2-12.5) Covering: ASME B16.5 Ra 3.2 – 6.3

NON STANDARD

STANDARD

NON STANDARD

BEARING MATERIALS

STANDARD

NON STANDARD

STANDARD

NON STANDARD

STANDARD

(Fire-safe)

NON STANDARD

34 3 R 74 en

3 R 74 en 35

Metso Flow Control Inc.

Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172

South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748

Asia Pacic, 238B Thomson Road, #17-01 Novena Square Tower B, Singapore 307685. Tel. +65 6511 1011. Fax +65 6250 0830

China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836

www.metso.com/valves

36 3 R 74 en

Metso Neles RA_065-B1C6, Neles RA_040-B1C6, Neles RA_065-B1C9, Neles RA_080-B1C9, Neles RA_080-B1C6 Installation Maintenance And Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual

1 GENERAL

1.1 Scope of the manual

1.2 Valve construction

1.3 Valve markings

1.4 Technical specifications

1.7 Recycling and disposal

1.8 Safety precautions

1.5 Valve approvals

1.6 CE marking

3 INSTALLATION AND COMMISSIONING

3.1 General

3.2 Installing in the pipeline

3.3 Actuator

3.4 Commissioning

4 MAINTENANCE

4.1 Maintenance general

4.2 Replacing the gland packing

4.2.1 RA series

Table 1 Torques for gland screws

4.2.2 RE / RE1 series

Table 2 Tightening of the gland packing

4.3 Detaching the actuator

4.4 Removing the valve from the pipeline

4.5 Replacing the seat

4.5.1 Detaching the S- or U-seat

4.5.2 Installing the seat

4.6 Dismantling the valve

4.7 Inspection of removed parts

4.8 Assembly

6.1 General

6.2 Installing EC and EJ actuators

Table 3 Screw torques (for lubricated screws)

5 TESTING THE VALVE

6.3 Detaching EC and EJ actuators

Table 5 Bushing dimensions

6.4 Installing B1C actuators

6.5 Installing B1J actuators

6.5.1 Type B1J

6.5.2 Type B1JA

6.6 Detaching B series actuators

6.7 Installing a Quadra-Powr® actuator

Table 6 Possible malfunctions

7 MALFUNCTIONS

8TOOLS

9 ORDERING SPARE PARTS

10 EXPLODED VIEWS AND PARTS LISTS

10.1 Series RA

10.2 Series RE

11 DIMENSIONS AND WEIGHTS

11.1 Series RA

11.2 RA - EC

11.3 RA - EJ, EJ_A

11.4 RA-B1C

11.5 RA - B1J, B1JA

11.6 RA - M

11.7 Series RE

11.8 RE - EC

11.9 RE - EJ, EJ_A

11.10 RE - B1C

11.11 RE - B1J, B1JA

11.12 RE - QPX

11.13 Suitability with different flanges, RA and RE1 valves

11.14 Flange ratings, RE

12 TYPE CODE

12.1 Series RA

12.2 Series RE, RE1