Metso LCP9H, LCP9HW Maintance Manual

LCP9H and LCP9HW
Local Control Panels for VG9000H

Rev. 1.1

Installation, Maintenance and
Operating Instructions

7 LCP9H 70 en • 10/2010

2 7 LCP9H 70 en

Table of Contents

1 LCP9H and LCP9HW Local Control Panels

for VG9000H.................................................... 3

1.1 General .................................................. 3

1.2 Technical description............................. 3

1.3 System architecture ............................... 3

1.4 Markings ................................................ 3

1.5 Technical specifications ........................ 3

1.6 Recycling and disposal ......................... 4

1.7 Safety precautions ................................. 4

2 TRANSPORTATION, RECEPTION AND

STORAGE........................................................ 4

3 MOUNTING...................................................... 4

3.1 General .................................................. 4

3.2 Electrical connections ............................ 5

4 LCP9H_ LAYOUT AND FUNCTIONALITY .....5

4.1 Functionality ........................................... 5

5 MAINTENANCE............................................... 6

6 TROUBLE SHOOTING.................................... 7

7 TOOLS ............................................................. 7

8 TYPE CODING................................................. 7

9 SPARE PARTS................................................ 7

10 DIMENSIONS................................................... 8

READ THESE INSTRUCTIONS FIRST!

These instructions provide information about safe handling and operation of the device.
If you require additional assistance, please contact the manufacturer or manufacturer's representative.
Addresses and phone numbers are printed on the back cover.

SAVE THESE INSTRUCTIONS!

Subject to change without notice.

All trademarks are property of their respective owners.

7 LCP9H 70 en 3

1 LCP9H and LCP9HW Local Control

Panels for VG9000H

1.1 General

The Local Control Panels LCP9H and LCP9HW are
designed to be used together with the VG9000H safety
valve controller. Later on in this manual LCP9H_ name is
used when both versions (LCP9H and LCP9HW) are in
question. This manual only describes the Local Control
Panel LCP9H_ wiring, configurations and functions. See
the VG9000H manual (7VG92H70en) for detailed infor­mation, functionality and wiring connections and
options for the VG9000H.

1.2 Technical description

LCP9H permits the emergency isolation valve to be
closed (or opened) locally (close/open functionality, see

4.1.1 for details). This functionality is removed from
LCP9HW. They permit the valve to be returned to the
normal operating position when the trip initiators are
normal (manual reset functionality, see 4.1.2 for
details). There is also the option for functional testing

(PST) of the emergency isolation valve (test functional­ity, see 4.1.3 for details).

LCP9H_ also has indicators (LEDs) for the valve posi­tion (open/close), ready to reset, testing and alarm sta­tus (see 4.1.4-7 for LED details).

All the buttons are lockable with e.g. padlock (max.
shackle dia. 5 mm).

1.3 System architecture

The Local Control Panel LCP9H_ is connected to the
VG9000H with a dual pair twisted cable. Communica­tion between the devices is handled by a current loop.
The LCP9H_ also needs a 24 V DC power supply. Refer
to the general wiring of the LCP9H_ in Fig. 1. See
detailed wiring information in section 3.2.

If the LCP9H_ is used in intrinsically safe installations,
an isolator will be needed for the 24 V DC power sup­ply, see 1.5 for compatible isolators.

AO (mA)
from safety system (or from RCI9H)

Serial

communication

Air supply

1. ValvGuard VG9000H

2. Pneumatic actuator

3. Local Control Panel LCP9H_

Fig. 1 General wiring of LCP9H_ / VG9000H

1.4 Markings

The Local Control Panel is equipped with an identifica­tion plate sticker (Fig. 2).

Fig. 2 Identification plate

24 V DC supply
(via isolator if required)

1.5 Technical specifications

VG9000H compatibility

Compatible with VG9_H_L2_ versions.
See the VG9000H type coding for further details of
different VG9000H versions.

Temperature range

-20° to +65 °C

Electronics

Electrical connection:

max. 2.5 mm
2 pcs. of cable glands, possible cable
dimensions 6–11 mm

Power consumption:

400 mW

Power supply:11–24 V DC, 50 mA

Output is short circuit protected

2

4 7 LCP9H 70 en

Maximum distance for power supply:

1200 m

Ex ia IIC T4/T5/T6 Gb:

Ui ≤ 9.8 V
Ii ≤ 47 mA
Pi ≤ 120 mW
Ci ≤ 3.3 nF
Li ≤ 15 µH

Ex ic IIC T4/T5/T6, Ex nL IIC T4/T5/T6 Gc:

Ui ≤ 25.2 V
Ii ≤ 150 mA
Pi ≤ 650 mW
Ci ≤ 25 nF
Li ≤ 201 µH

Ex ic IIC T4/T5/T6 and Ex nL IIC T4/T5/T6 Gc:

Uo ≤ 8.8 V
Io ≤ 42 mA
Po ≤ 93 mW
Co ≤ 45 nF
Lo ≤ 45 µH

Communication cable

The communication cable between the LCP9H_ and the
VG9000H must be a shielded, twisted pair, 4-wire
cable. The shield must be connected to housings in
both ends. The maximum distance between the
VG9000H and the LCP9H_ is 60 m.

Cable requirements:

- Signals and corresponding ground wires twisted

- Wire thickness min. 0.8 mm

- Shield coverage > 85 %

- Test voltage > 1500 V (Ex requirement)

- Resistance < 50 Ω/km

- Capacitance < 50 pF/m

Compatible isolators

MTL 5021

P&F KFD0-SD2-Ex1.1045

STAHL 9176/.0-14-0

ABB V17132-520

Dimensions

Without buttons and cable glands:

250 mm x 200 mm x 114 mm (h x w x d)

With buttons and cable glands (approx.):

270 mm x 200 mm x 137 mm (h x w x d)

Material

316L stainless steel

Weight

2.8 kg

Approvals

ATEX II 2G Ex ia T4/T5/T6 Gb
ATEX II 3G Ex ic T4/T5/T6 Gc
ATEX II 3G Ex nL T4/T5/T6 Gc

EMC

Acc. to EN61000-4-2 ... 4-6, 4-8

1.6 Recycling and disposal

Most local control panel parts can be recycled if sorted
according to material. Most parts have material mark­ing. In addition, separate recycling and disposal
instructions are available from the manufacturer.

The Local Control Panel may also be returned to the
manufacturer for recycling and disposal. There will be a
charge for this.

1.7 Safety precautions

CAUTION:
Do not exceed the permitted values!
Exceeding the permitted values may cause dam­age to the local control panel and to equipment
attached to the panel.
Damage to the equipment and personal injury may
result.

CAUTION:
During maintenance or commissioning when the
device cover is open, ensure that water does not
go inside the enclosure.

CAUTION:
Do not operate the device with the cover open or
removed!
Electromagnetic immunity is reduced.

NOTE:

Avoid earthing a welding machine in close proximity
to the LCP9H_.
Damage to the equipment may result.

2 TRANSPORTATION, RECEPTION

AND STORAGE

The Local Control Panel is a sophisticated instrument,
handle it with care.

❑ Check the Local Control Panel for any damage

that may have occurred during transportation.

❑ Store the Local Control Panel preferably indoors

and keep it away from rain and dust.

3 MOUNTING

3.1 General

4 pcs. 10 mm holes on the back side. Mounting parts
are provided, including M8 bolts. The diameter of the
holes is 194 mm (vertical) and 230 mm (horizontal). See
Section 10 DIMENSIONS for details.

The open / close button face is user selectable (open/
close). Both face plates are included in the delivery.

7 LCP9H 70 en 5

NOTE:

The enclosure of the LCP9H_ meets the IP66
protection class according to EN 60529 in any
position when the cable entries are plugged
according to IP66.

Based on good mounting practice, the recommended
mounting position is with electrical connections
placed downwards. If these requirements are not met,
and the cable glands are leaking and the leakage is
damaging the LCP9H_ electronics, our warranty is not
valid.

3.2 Electrical connections

There are two terminal blocks located in the circuit
board inside the LCP9H_ (see Fig. 3). One (LOOP) is for
connection to the VG9000H and the other one (PWR) is
for the 24 V DC power supply.

VG900HLCP9H

Fig. 4 LCP9H front panel

LOOP_CHGND

LOOP_B-

LOOP_B+

LOOP_A-

LOOP_A+

PWR_IN_CHGND

PWR_IN-

PWR_IN+

ground

ground

24 V DC
supply

Fig. 3 LCP9H_ electrical connections

See the VG9000H manual 7VG92H70en for detailed
electrical connections in the VG9000H.

NOTE:

When installing the LCP9H_, standard IEC 60079-14/

12.2.4 should be considered. The circuits of the appa­ratus are assumed to be earthed.

4 LCP9H_ LAYOUT AND

FUNCTIONALITY

The LCP9H_ front panel layouts with push buttons and
LEDs can be seen in Fig. 4 and 5.
The push buttons (described in the section 4.1) are as
follows:

❑ Open / Close
❑ Reset
❑ Te st

The LEDs (described in the section 4.1) are as follows:

❑ Reset (amber)
❑ Open (green)
❑ Close (red)
❑ Test (amber)
❑ Alarm (red)

Fig. 5 LCP9HW front panel

4.1 Functionality

The functionality of the LCP9H_ push buttons and pur­pose of the LEDs are described below in 4.1.1-7.

Functionality of the LCP9H_ is lost in the following
cases:

❑ If the 24 V DC supply power is disconnected
❑ If there is no communication between the

LCP9H_ and the VG9000H, e.g. the cable is bro­ken or disconnected

❑ If the polarity of wires is incorrect
❑ If the Loop A (7, 8) and Loop B (9, 10) wires are

mixed in the VG9000H
These above-mentioned cases do not affect the valve
position, but the Alarm LED is blinking.

The buttons need to be pushed (0.2–10 seconds) and
released to perform the desired function.

4.1.1 Open / Close button

❑ This functionality is only available in LCP9H.

LCP9HW does not have the valve close/open

functionality.
❑ The purpose of the Open / Close button is to

manually close or open the valve depending on

the assembly and configuration of the valve;

6 7 LCP9H 70 en

closing for emergency shut down valve and
opening for the emergency blowdown (venting)
valve.

❑ The button face is user selectable (open/close).

There are two faceplates in the delivery of the
LCP9H box.

NOTE:

When the button is pushed and released, the valve will
be driven to the safety position; i.e. it will close the
valve if it is the emergency shutdown valve and it will
open the valve when it is the emergency blowdown
(venting) valve.

4.1.2 Reset button

❑ The purpose of the Reset push button is to return

the valve to the normal operating position after
the emergency trip.

❑ The Reset button is operational only when the

mA signal from the safety system (or RCI9H) to
VG9000H is in the normal state, i.e. above

16.0 mA.

❑ The Ready to Reset LED is lit when mA signal

from the safety system (or RCI9H) to VG9000H is
above 16.0 mA, i.e. in the normal state. The
Reset button is then operational.

❑ Push and release the Reset button to return the

valve to the normal operating position.

NOTE:

Make sure to push the Reset button only when it is safe
to return the valve to the normal operating position.

4.1.3 Test button

❑ The purpose of the Test button is to start the par-

tial stroke test (PST) manually or to cancel the
manual partial stroke test of the emergency isola­tion valve.

❑ The stroke size of the test can be set via DTM or

from the LUI (Local User Interface) of the
VG9000H. See VG9000H manual 7VG970en for
details.

❑ The manual test via LCP9H uses the same stroke

size than manual PST programmed into
VG9000H itself.

❑ To start the PST test, press and release the Test

button and the Test LED will be illuminated.

❑ To stop the ongoing manual PST test, press and

release the Test button and the manual PST test
will be cancelled. The valve will return to its nor­mal operating position.

❑ It is also possible to cancel the manual PST test

even if it is started via HART or LUI.

4.1.4 Reset LED

❑ The Reset LED (also known as ready to reset) is

turned on when mA signal from the safety sys­tem (or RCI9H) to the VG9000H is in the normal
state (above 16.0 mA) and the Reset button has

not yet been pushed. It indicates that the Reset
button can be used.

NOTE:

Make sure to push the Reset button only when it is safe
to return the valve to the normal operating position.

4.1.5 Open and closed LEDs

❑ Open and closed LEDs indicate the valve posi-

tion and whether the emergency isolation valve is
open or closed.

❑ If the valve is in the intermediate state both LEDs

are turned off.

❑ The position information is taken from the posi-

tion information of the VG9000H safety valve con­troller.

4.1.6 Test LED

❑ The function of the Test LED is to indicate when

the Test button is pushed and the PST test with
VG9000H has started. See Section 4.1.3. for the
Test button functionality.

❑ The Test LED will be turned on when the Test but-

ton is pushed and released. It will be on also dur­ing the Test Warning Time. The Test Warning
Time is the VG9000H parameter and can only be
seen and changed in the DTM. See the separate
DTM manual for further details.

❑ The Test LED will also be turned on during other

tests: pneumatics test, automatic or manual PST
and ETT. See the VG9000H or DTM manuals for
other test details.

❑ The LED will blink few times if the test starting

fails.

4.1.7 Alarm LED

❑ The Alarm LED indicates the alarm state in the

VG9000H.

❑ If the Alarm LED is turned on, it means that the

Alarm status is activated in the VG9000H.

❑ The Alarm LED will blink, if the communication

between the LCP9H and the VG9000H is discon­nected or not functional, or if the External
Devices parameter in the VG9000H is not
defined as "LCP". That parameter can only be
changed via HART or LUI.

5 MAINTENANCE

NOTE:

LCP9_ maintenance must only be carried out by Metso
certified service personnel.

Under normal service conditions there is no require­ment for regular maintenance.

Lamp test

Push the Test button for more than 10 seconds. All the
LEDs will then be turned on and off after one another in
the following sequence: open, close, reset, test, alarm.
After the lamp test, the LEDs which were turned on
prior to this testing will be turned on.

7 LCP9H 70 en 7

6 TROUBLE SHOOTING

If the LCP9H does not work, check the following:

❑ Check the LCP parameter in the VG9000H:

The LCP parameter in the VG9000H needs to be
enabled. Go to the parameters menu in the
VG9000H and check that LCP is enabled. For
details see the VG9000H IMO.
This can also be checked in Assembly Related
view in the VG9000H DTM. Check that LCP is
selected in the External Devices parameter. For
details see the VG9000H DTM manual.

❑ Wiring:

Check that the wiring between the LCP9H_ and
the VG9000H is done according to the instruc­tions in this manual and/or in the VG9000H IMO.

❑ Power supply:

Check that the power supply for the LCP9H_ is
connected according to the instructions in this
manual and it is turned on.

❑ VG9000H:

Check that the VG9000H installation and setup is
done according to the instructions in the
VG9000H IMO.

If starting the test fails:

❑ Check that there are no alarms/warnings in the

VG9000H. See the VG9000H and/or DTM manual
for details.

❑ The push of the test button may be too short or

too long. You need to push the test button for

0.2–2 seconds and then release.

If the reset function does not work:

❑ Check that the mA signal to VG9000H is above

16 mA. See the VG9000H and/or DTM manual for
details.

❑ Check that supply pressure to the VG9000H is

turned on and in the correct range.

❑ The push of the test button may be too short or

too long. You need to push the test button for

0.2–2 seconds and then release.

7TOOLS

Use the provided key for opening and locking the cover.
No other special tools are required.

8 TYPE CODING

See the Neles ValvGuard VG9000H typecoding for the
LCP9H_ and the VG9000H safety valve controller
detailed type coding.

9 SPARE PARTS

The following spare parts are available:

❑ printed circuit board
❑ push buttons

Contact the local Metso's Automation business line
office for ordering spare parts.

8 7 LCP9H 70 en

10 DIMENSIONS

Note: This button is only available in LCP9H.

LCP9HW does not have this button.

Metso Automation Inc.

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. [phone]. Fax [phone]

Latin America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. [phone]. Fax [phone]

Asia Pacific, 238A Thomson Road, #25-09 Novena Square Tower A, 307684 Singapore. Tel. [phone]. Fax [phone]

China, 19/F, the Exchange Beijing, No. 118, Jianguo Lu Yi, Chaoyang Dist, 100022 Beijing, China. Tel. [phone]. Fax [phone]

Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. [phone]. Fax [phone]

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates.

Tel. [phone]. Fax [phone]

www.metso.com/automation