Metso Jamesbury 9000 Series, Jamesbury 9150RR Series, Jamesbury 7150RR Series, Jamesbury 7300RR Series, Jamesbury 730SRR Series Installation Maintenance And Operating Instructions

...
Series 7000 and 9000 Railroad Ball Valves with ISO Bonnet
Series 7150RR, 7300RR & 730SRR 1/2" – 2" (DN 15 – 50) Class 150 & 300 Series 9150RR & 9300RR 1/2" – 1-1/2" (DN 15 – 40) Class 150 & 300
Installation, Maintenance and Operating Instructions
IMO-R23EN • 11/2016
Table of Contents
1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Scope of the manual . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Valve Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 TRANSPORTATION AND STORAGE. . . . . . . . . . . . . 4
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Handles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 Installing on Tank Car . . . . . . . . . . . . . . . . . . . . . . . 4
3.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.5 Steam Jacket Connections. . . . . . . . . . . . . . . . . . . 4
4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 Checking Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.5 Pressure Testing the Valve. . . . . . . . . . . . . . . . . . . 6
5 REPAIR KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 SERVICE/SPARE PARTS. . . . . . . . . . . . . . . . . . . . . . . . 6
7 EXPLODED VIEW - VALVE . . . . . . . . . . . . . . . . . . . . . 8
8 HOW TO ORDER 7000/9000 SERIES PLATFORM
RAILROAD VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about safe handling and operation of the valve. If you require additional assistance, please contact the manufacturer or manufacturer's representative. Addresses and phone numbers are printed on the back cover. See also www.metso.com/valves for the latest documentation.
SAVE THESE INSTRUCTIONS!
Subject to change without notice. All trademarks are property of their respective owners.
IMO-R23EN 3
1 GENERAL
1.1 Scope of the Manual
This instruction manual contains important information regarding the installation, maintenance and troubleshooting of Jamesbury® 1/2" – 2" (DN 15 – 50) Standard Bore Series 7000RR and the 1/2" – 1-1/2" (DN 15 – 40) Full Bore Series 9000RR Flanged Ball Valves for railroad service. Please read the instructions carefully and save them for future reference.
1.2 Valve Markings
The valve has an identification plate attached to the pipeline flange (See Figure 1).
Identification plate markings:
1. Ball/Stem material
2. Valve catalog code
3. Seat Material
4. Body Material
5. Maximum operating pressure
6. Maximum/minimum shut-off pressure/temperature
7. Approvals/Special Service marking
8. Model
9. Assembly date
1.3 Safety Precautions
WARNING:
AS THE USE OF THE VALVE IS APPLICATION SPECIFIC, A NUMBER OF FACTORS SHOULD BE TAKEN INTO ACCOUNT WHEN SELECTING A VALVE FOR A GIVEN APPLICATION. THEREFORE, SOME OF THE SITUATIONS IN WHICH THE VALVES ARE USED ARE OUTSIDE THE SCOPE OF THIS MANUAL.
IF YOU HAVE ANY QUESTIONS CONCERNING THE USE, APPLICATION OR COMPATIBILITY OF THE VALVE WITH THE INTENDED SERVICE, CONTACT METSO FOR MORE INFORMATION.
Figure 1 Identification plate
WARNING:
DO NOT EXCEED THE VALVE PERFORMANCE LIMITATIONS!
EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE IDENTIFICATION PLATE MAY CAUSE DAMAGE AND LEAD TO UNCONTROLLED PRESSURE RELEASE. DAMAGE OR PERSONAL INJURY MAY RESULT.
WARNING:
SEAT AND BODY RATINGS!
THE PRACTICAL AND SAFE USE OF THIS PRODUCT IS DETERMINED BY BOTH THE SEAT AND BODY RATINGS. READ THE IDENTIFICATION PLATE AND CHECK BOTH RATINGS. THIS PRODUCT IS AVAILABLE WITH A VARIETY OF SEAT MATERIALS. SOME OF THE SEAT MATERIALS HAVE PRESSURE RATINGS THAT ARE LESS THAN THE BODY RATINGS. ALL OF THE BODY AND SEAT RATINGS ARE DEPENDENT ON VALVE TYPE AND SIZE, SEAT MATERIAL, AND TEMPERATURE. DO NOT EXCEED THESE
RATINGS!
WARNING:
BEWARE OF BALL MOVEMENT!
KEEP HANDS, OTHER PARTS OF THE BODY, TOOLS AND OTHER OBJECTS OUT OF THE OPEN FLOW PORT. LEAVE NO FOREIGN OBJECTS INSIDE THE TANK CAR. WHEN THE VALVE IS ACTUATED, THE BALL FUNCTIONS AS A CUTTING DEVICE. DISCONNECT ANY PNEUMATIC SUPPLY LINES, ANY ELECTRICAL POWER SOURCES AND MAKE SURE SPRINGS IN SPRINGRETURN ACTUATORS ARE IN THE FULL EXTENDED/RELAXED STATE BEFORE PERFORMING ANY VALVE MAINTENANCE. FAILURE TO DO THIS MAY RESULT IN DAMAGE OR PERSONAL INJURY!
WARNING:
WHEN HANDLING THE VALVE OR VALVE/ACTUATOR ASSEMBLY, TAKE ITS WEIGHT INTO ACCOUNT!
NEVER LIFT THE VALVE OR VALVE/ACTUATOR ASSEMBLY BY THE ACTUATOR, POSITIONED, LIMIT SWITCH OR THE PIPING. PLACE THE LIFTING DEVICES SECURELY AROUND THE VALVE BODY. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN DAMAGE OR PERSONAL INJURY FROM FALLING PARTS.
2 TRANSPORTATION AND STORAGE
Check the valve and the accompanying devices for any damage that may have occurred during transport.
Store the valve carefully. Storage indoors in a dry place is recommended.
Do not remove the flow port protectors until installing the valve.
Move the valve to its intended locations just before installation.
The valve is usually delivered in the open position.
If the valve(s) will be stored for a long period, follow the recommendations in IMO-S1 to maintain valve’s integrity.
3 INSTALLATION
3.1 General
Remove the flow port protectors and check that the valve is clean inside. Clean valve if necessary.
Flush the tankcar carefully before installing the valve. Foreign objects, such as sand or pieces of welding electrodes, will damage the ball and seats.
3.2 Handles
If the valve handle (31) has to be removed for any reason, the handle must be remounted in the same orientation.
3.3 Installing on Tank Car
The valve may be installed in any position and offers tightness in both directions. It is recommended, however, that the valve be installed with the insert 2 towards the tank car.
Refer to Section 4, MAINTENANCE, for stem seal adjustment. If there is weepage past the stem seals upon installation, it means the valve may have been subject to wide temperature variations in shipment. Leaktight performance will be restored by a simply stem seal adjustment described in the MAINTENANCE section.
3.4 Commissioning
Ensure that there is no dirt or foreign objects left inside the valve or tank car. Flush the tank car carefully. Make sure that the valve is fully open when flushing.
Ensure that all nuts and fittings are properly fastened.
3.5 Steam Jacket Connections (if applicable)
The steam-jacketed valve should be firmly attached to the tank car prior to fitting and welding of steam jacket connections. See Section 3.3.
The valve does not need to be disassembled prior to fitting or welding of steam jacket connections; however, the valve must be in either the fully open or fully closed position.
Carefully fit the steam lines to the valves steam jacket connections. There should be no side loads on the valves steam jacket connections due to misalignment of the steam line piping.
Welding connections should only be made by ASME, Section IX qualified welders. Additional AAR welder qualifications may apply.
An AAR certified welding inspector should inspect the steam jacket connection prior to pressure testing.
WARNING:
FAILURE TO PROPERLY MOUNT THE HANDLE MAY RESULT IN IMPROPER VALVE OPERATION, DAMAGE OR PERSONAL INJURY.
WARNING:
THE VALVE SHOULD BE TIGHTENED ON FLANGES USING APPROPRIATE GASKETS AND FASTENERS COMPATIBLE WITH THE APPLICATION, AND IN COMPLIANCE WITH APPLICABLE PIPING CODES AND STANDARDS. CENTER THE FLANGE GASKETS CAREFULLY WHEN FITTING THE VALVE BETWEEN FLANGES. DO NOT ATTEMPT TO CORRECT MISALIGNMENT BY MEANS OF FLANGE BOLTING
WARNING:
GOOD PRACTICE DICTATES THAT ONCE INSTALLED, BUT PRIOR TO FIRST USE, THE VALVE IS LEAK TESTED IN PLACE TO ASSURE LEAK TIGHTNESS HAS NOT BEEN COMPROMISED BY THE INSTALLATION PROCESS. INSTALLATION ACTIONS THAT CAN CAUSE LEAKAGE INCLUDE, BUT ARE NOT LIMITED TO; WRENCHING, SOLDERING, WELDING AND/OR HOISTING. SEE SECTION 4.5.
Figure 2 Lifting the valve
CORRECT
WRONG
IMO-R23EN 5
Following approval of the welds, pneumatically test the pressure tightness of the steam jacket connections to the pressure rating of the steam system on the tank car, but do not exceed 250psig (17.2 barg.). Cover the welds with a leak detection fluid and observe for three (3) minutes. Any indication of leakage is cause for rejection.
4 MAINTENANCE
4.1 General
Although Metso’s Jamesbury valves are designed to work under severe conditions, proper preventative maintenance can significantly help to prevent unplanned downtime and in real terms reduce the total cost of ownership. Metso recommends inspecting valves at least every five (5) years. The inspection and maintenance frequency depends on the actual application and process condition. Routine maintenance consists of tightening the hex head cap screws (29) in (Figure 3) periodically to compensate for stem seal wear. Tighten the hex head cap screws (29) to the torque values listed in Tables 1A & 1B.
Overhaul maintenance consists of replacing seats and seals. A standard service kit consisting of these parts may be obtained through your authorized Metso Distributor.
NOTE: Service kits include stem bearings (13), secondary stem seal (7), seats (5), body seal (6) and stem seals (8). Refer to the Service Kit chart (see Table 4A or 4B). Non Fire-tite® valves have 1 stem bearing (24).
4.2 Disassembly
NOTE: If complete disassembly becomes necessary,
replacement of all seats, stem seal and bearings is recommended. (Refer to Service Kits, Table 4A or 4B).
NOTE:
Always use original OEM parts to make sure the
valve functions properly.
1. Follow the steps in all the WARNING Sections before performing any work on the valve.
2. Open and close the valve and leave in the closed position.
3. Remove the handle nut (16), lockwasher (19), and handle (17) from the top of the stem.
4. Remove hex head cap screws (29), disc springs (31) and compression plate (20).
5. Secure the valve body (1).
6. Remove the insert (2) by turning in a counterclockwise direction.
7. Remove the body gasket (6), seat (5). Rotate the stem so that the ball is in the closed position and remove the ball (3). BE CAREFUL NOT TO SCRATCH OR
DAMAGE BALL WHEN REMOVING FROM VALVE BODY. Be careful not to damage the sealing surfaces.
May include support ring (9) used with graphite seal. A piece of wood or other soft material may be used to unseat the parts from the opposite side.
8. Remove the second seat (5) from the body (1). BE
CAREFUL NOT TO SCRATCH THE BODY SEALING SURFACE BEHIND THE SEAT. A piece of wood or
other soft material may be used to unseat the parts from the opposite side.
9. Press the stem (4) from the top into the valve body and remove it through the end of the body. BE CAREFUL
NOT TO SCRATCH ANY SEALING SURFACES ON THE STEM OR IN THE BODY.
10. Carefully remove the old thrust bearing (24) and stem seal (8). BE CAREFUL NOT TO SCRATCH ANY SEALING SURFACES IN THE BODY. NOTE:
Fire-tite
valves have 2 stem bearing (13) and a secondary stem seal (7) as shown in Figure 3.
4.3 Checking Parts
NOTE: For detailed instructions on visual inspection of
critical components, refer to IMO-R26.
1. Clean all disassembled parts.
2. Check the stem (4) and ball (3) for damage. Pay particular attention to the sealing areas.
3. Check all sealing and gasket surfaces of the body (1) and insert (2). Also sealing surfaces should be clean, with no corrosion, old seal material or commodity residue.
4. Inspect threads of insert and body. Dry fit insert into body threads to check fit.
5. Replace any fastener where the threads are damaged or have been heated, stretched or corroded.
WARNING:
FOR YOUR SAFETY IT IS IMPORTANT THE FOLLOWING PRECAUTIONS BE TAKEN PRIOR TO REMOVAL OF THE VALVE FROM THE TANK CAR OR BEFORE ANY DISASSEMBLY:
1.
WEAR ANY PROTECTIVE CLOTHING OR EQUIPMENT
NORMALLY REQUIRED WHEN WORKING WITH THE FLUID INVOLVED.
2
. DEPRESSURIZE THE TANK CAR AND CYCLE THE VALVE AS
FOLLOWS:
A. UPON VERIFYING THE TANK CAR IS EMPTY, PLACE THE
VALVE IN OPEN POSITION.
B
. CYCLE THE VALVE TO RELIEVE RESIDUAL PRESSURE IN THE
BODY CAVITY BEFORE REMOVAL FROM THE TANK CAR.
C. AFTER REMOVAL AND BEFORE ANY DISASSEMBLY, CYCLE
THE VALVE AGAIN SEVERAL TIMES.
3
. THESE VALVES ARE SUITABLE FOR A WIDE VARIETY OF FLUIDS
AND GASES. BE CERTAIN THAT THE VALVE MATERIALS SELECTED ARE SUITABLE FOR THE APPLICATION.
6. Replace any damaged parts.
7. Replace any parts that have cracks, gouges or pits that will affect sealing.
NOTE:
When ordering spare parts, always include the
following information:
a. Valve catalog code from identification plate
b. If the valve is serialized, the serial number (stamped on
the valve body)
c. From Figure 3, the ballooned part number, part name
and quantity required.
4.4 Assembly
It is advisable to replace seats and seals if complete disassembly and reassembly becomes necessary. Refer to the Repair Kit chart (see Table 4A or 4B). A good lubricant compatible with the tank car commodity MUST be applied to the insert threads to prevent galling during assembly.
1. Clean all valve components if not done previously.
2. Re-inspect all components for damage before reassembling the valve. Look for damage to the seating areas, stem, body and body cap; and look for wear in the bearing areas. Replace any damaged parts.
3. Carefully clean and polish the ball (3) sealing surface. It should be free of all scratches and grooves.
4. If the ball is slightly damaged, it may be possible to smooth the sealing surface with crocus cloth or equivalent. If deep scratches are present, replace the ball.
5. Secure the body (1) with the insert end opening facing up.
6. Slide one valve seat (5) sideways into the body (1) to below the stem bore, and tilt it into place so that the proper surface (see Figure 3a) will be adjacent to the ball (3), being careful not to cut or scratch the seat.
7. Place the stem bearings (24) on the stem (4). NOTE: Fire- tite valves have 2 stem bearing (13) and a secondary stem seal (7) as shown in Figure 3. See How to Order Section to determine proper valve construction. Proper use of stem bearings (Fire-tite vs non fire-tite) is critical to the function of the valve.
8. Insert the stem (4) with the bearings, through the insert end of the body, being careful not to scratch the stem sealing surface; and press it gently up into the stem bore until resistance is felt from the thrust bearing. Install compression plate (20) over stem (4).
9. Holding the stem in place from the bottom, insert the stem seal (8) over the stem (4).
10. Place the disc springs (31) on the hex head cap screws (29). Disc spring orientation is shown in Figure 3.
Install the hex head cap screws through the compression plate and bring them down to hand tight.
11. While pressing the stem (4) outward from inside the body, tighten the hex head cap screws to the torque provided in Table 1A or 1B. Apply torque evenly, alternating between the two cap screws so that the compression plate will be parallel with the bonnet.
12. Align the stem to the ball slot. Insert the ball (3) so that the internal stem blade fits into the ball slot.
13. Place the second seat (5) into the body, on the ball with the proper surface adjacent to the ball.
14. Gently place the body seal (6) into the machined recess of the body (1). NOTE: Some sizes of graphite body seals contain an additional support ring (9). Install support ring (9) prior to inserting the body seal (6).
15. Apply a lubricant compatible with the tank car commodity to the insert threads and screw the insert (2) into the body. Tighten to the torque listed in Table 2A or 2B.
16. With the ball (3) in the open position, install the handle (17) over the non-insert flange, lockwasher (19) and handle nut (16) and tighten to torque listed in Table 3A or 3B. Handle MUST be in this orientation as shown in Figure 3.
17. Cycle the valve slowly a few times to ensure smooth operation and to set the seats.
4.5 Pressure Testing the Valve
If the valve is to be tested prior to returning to service, make sure the test pressures are in accordance with an applicable standard.
When testing the valve for external tightness, keep the ball in the half open position.
If testing the valve seat tightness, please contact Metso for advice.
5 REPAIR KITS
Standard repair kits are listed in (Tables 4A or 4B). When ordering repair kits for your valve refer to Section 1.2,
Valve Markings and check area “3” on your valve’s
WARNING:
WHEN PRESSURE TESTING, EXERCISE CAUTION AND MAKE SURE ALL EQUIPMENT USED IS IN GOOD WORKING CONDITION AND APPROPRIATE FOR THE INTENDED PRESSURE.
WARNING:
WHEN PERFORMING ANY TESTS, NEVER EXCEED THE MAXIMUM OPERATING PRESSURE OR MAXIMUM SHUTOFF PRESSURE LISTED ON THE IDENTIFICATION PLATE..
IMO-R23EN 7
identification plate to determine the correct seat material for your valve.
6 SERVICE/SPARE PART
For further information on spare parts and service or assistance visit our web-site at www.metso.com/valves.
NOTE: When ordering spare parts, always include the following information:
a. Valve catalog code from identification plate
b. If the valve is serialized, the serial number (stamped on
the valve body)
c. From Figure 3, the ballooned part number, part name
and quantity required.
TABLE 1A
Hex Head Cap Screw Torque Standard Bore Series 7000
Valve Size Torque IN•LBS Torque N•m
1/2" & 3/4" (DN 15 & 20) 15 1.7
1" (DN 25) 20 2.3
1-1/2" & 2" (DN 40 & 50) 32 3.6
TABLE 1B
Hex Head Cap Screw Torque Full Bore Series 9000
Valve Size Torque IN•LBS Torque N•m
1/2" (DN 15) 15 1.7
3/4" & 1" (DN 20 & 25) 20 2.3
1-1/2" (DN 40) 32 3.6
TABLE 2A
Insert Torques Standard Bore Series 7000
Valve Size
Torque – FT•LBS (N•m)
Inches (DN)
1/2 – 3/4 (15 – 20) 100 (136)
1 (25) 150 (203)
1-1/2 (40) 250 (339)
2 (50) 350 (476)
TABLE 4A
Repair Kits Standard Bore Series 7000
Service Kits Valve Size
Valve Size
1/2" (DN 15)
3/4" (DN 20) 1" (DN 25) 1-1/2" (DN 40) 2" (DN 50)
Xtreme® Seats RKN-354XT RKN-355XT RKN-356XT RKN-358XT RKN-359XT
PTFE Seats RKN-354TT RKN-355TT RKN-356TT RKN-358TT RKN-359TT
DELRIN® Seats RKN-354RT RKN-355RT RKN-356RT RKN-358RT RKN-359RT
UHMW Seats RKN-354UU RKN-355UU RKN-356UU RKN-358UU RKN-359UU
PEEK Seats RKN-354LG RKN-355LG RKN-356LG RKN-358LG RKN-359LG
TABLE 4B
Repair Kits Full Bore Series 9000
Service Kits Valve Size
Valve Size 1/2" (DN 15) 3/4" (DN 20) 1" (DN 25) 1-1/2" (DN 40)
Xtreme Seats RKN-354XT RKN-356XT RKN-357XT RKN-359XT
PTFE Seats RKN-354TT RKN-356TT RKN-357TT RKN-359TT
DELRIN Seats RKN-354RT RKN-356RT RKN-357RT RKN-359RT
UHMW Seats RKN-354UU RKN-356UU RKN-357UU RKN-359UU
PEEK Seats RKN-354LG RKN-356LG RKN-357LG RKN-359LG
TABLE 3A
Handle Nut Torque Standard Bore Series 7000
Valve Size
Torque – FT•LBS (N•m)
Inches (DN)
1/2 – 3/4 (15 – 20) 9 (12)
1 (25) 23 (31)
1-1/2 (40 – 50) 33 (45)
TABLE 2B
Insert Torques Full Bore Series 9000
Valve Size
Torque – FT•LBS (N•m)
Inches (DN)
1/2 (15) 100 (136)
3/4 (20) 150 (203)
1 (25) 200 (271)
1-1/2 (40) 350 (476)
TABLE 3B
Handle Nut Torque Full Bore Series 9000
Valve Size
Torque – FT•LBS (N•m)
Inches (DN)
1/2 (15) 9 (12)
3/4 – 1 (20 – 25) 23 (31)
1-1/2 (40) 33 (45)
IMO-R23EN 9
Seats should be in this
position at assembly
Figure 3a
7 EXPLODED VIEW AND PARTS
Proper Disc Spring Orientation
PARTS LIST
ITEM PART NAME QTY
1 Body 1 2 Insert 1 3 Ball 1 4 Stem 1 5 Seat 2 6 Body Seal 1
7* Secondary Stem Seal 1
8 Stem Seal 1
9*** Support Ring 1 10**** Upper Stem Bearing 1 13* Stem Bearing 2 16 Handle Nut 1 17 Handle 1 19 Shakeproof Washer 1 20 Compression Plate 1 22 Identification Tag 1 24** Stem Bearing Non Fire-tite 1 25 Socket Head Cap Screw 1 26 Spacer 1 29 Hex Head Cap Screw 2 31 Disc Spring 4 55**** Anti Extrusion Ring 1 70 Upper Grounding Spring 1 71 Lower Grounding Spring 1 72 Retaining Ring 1
*
Fire-tite
valves only
** Non
Fire-tite
valves only *** Use Item 9 for 1" and 1-1/2" (DN 25 and 40) 9000, 1-1/2" and 2" (DN 40 and 50) 7000 graphite seals only ****Used for upper graphite stem seals only
Figure 3
Handle (17) MUST be in this orientation over non­insert flange when valve is in the open position.
Stop screw (25) with bushing (26)
MUST
be in this location.
1
16
19
26
25
17
4
24
13
13
70
29
31
20 8
10****
8**** 55****
72
22
2
9***
6
3
71
7
5
5
2. sign Valve Series & Style
Size Range
7150 Standard Bore Class 150
1/2"-2" (DN 15 - 50)
7300 Standard Bore Class 300
1/2"-2" (DN 15 - 50)
730S Standard Bore Class 300
1/2"-2" (DN 15 - 50)
9150 Full Bore Class 150 1/2"-1-1/2" (DN 15 - 40)
9300 Full Bore Class 300 1/2"-1-1/2" (DN 15 - 40)
1. sign Valve Size (Inch / mm)
INCHES 1/2", 3/4", 1", 1-1/2", 2"
DN 15, 20, 25, 40, 50
HOW TO ORDER JAMESBURY 7000/9000 SERIES PLATFORM RAILROAD VALVES
1/2 7150 RR - 31 - 22 36
XTZ 1 A
123 6745 89
3. sign Special Construction
RR Railroad
4. sign End Connection Construction
Size Range
31 Fire Safe Design
All
11 Non Fire Safe Design All
5. sign Body Material
Size Range
22 Carbon Steel (WCB)
All
35 Alloy 20 (CN7M)
Optional in all sizes
36 Stainless Steel (CF8M) All
71 Monel® Optional in all Sizes
Monel is a registered trademark of Special Materials Corp. Hastelloy is a registered trademark of Haynes International, Inc.
6. sign Ball & Stem Material
Size Range
00** Same as body
All (Carbon steel not available)
36 Stainless Steel (CF8M)
All
71 Monel Optional in all sizes
73 Hastelloy® Optional in all Sizes
7. sign Seat & Seal Material
Size Range
XTZ Xreme
All
TTT PTFE
All
** Use code 00 when trim matches the body material
8. sign Bolts
Nuts Application
1 ASTM A193 Gr B7
ASTM A194 Gr 2H
Carbon Steel
Monel
2
ASTM A193 Gr B8, B8C,
B8M or B8T (Class 2)
ASTM A194 Gr 8B,
8CB, 8MB or 8TB, or
8FB
316 St. Stl.
Alloy 20
4
Monel
Monel All NACE
All Cl2
5 ASTM A193 Gr B7M ASTM A194 Gr 2HM All NACE
9. sign Model
A Model A
IMO-R23EN 11
Metso Flow Control Inc.
Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151
North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA, 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172
South America, Av. Independência, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748/49
Asia Pacific, Haw Par Centre #06-01, 180 Clemenceau Avenue, Singapore 239922. Tel. +65 6511 1011. Fax +65 6250 0830
China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583
Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836
www.metso.com/valves
Subject to change without prior notice.
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