Metronic DL2 Operating Manual

DL2
MULTICHANNEL ELECTRONIC
DATA LOGGER
OPERATING MANUAL
This operating manual is also available on CD-ROM.
DL2
Before installation, carefully read all the instructions, especially those concerned with safety.
The recorder has been manufactured according to the requirements of relevant EU directives.
These instructions must be stored in a safe place near the installation of the device at all times.
All functions of the recorder are subject of modifications for the benefit of technical progress.
Information from the Manufacturer
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DL2
TABLE OF CONTENTS
1 SAFETY INFORMATION .......................................................................................... 7
2 DL2 DELIVERY CONTENT, ACCESSORIES AND STORAGE ............................. 10
2.1 Basic components .......................................................................................... 10
2.2 Storage........................................................................................................... 10
2.3 Accessories (optional) .................................................................................... 10
3 GENERAL PRODUCT OVERVIEW ........................................................................ 11
3.1 Purpose .......................................................................................................... 11
3.2 Basic functions ............................................................................................... 11
3.3 Available options ............................................................................................ 12
3.4 Device configuration ....................................................................................... 12
3.5 Galvanic separation in the device .................................................................. 13
4 DL2 AVAILABLE I/O MODULES ........................................................................... 14
4.1 DL2 base set .................................................................................................. 14
4.2 IN6I(24V) – six channel 0/4-20mA input type module .................................... 14
4.3 IN6I – six channel 0/4-20mA input type module ............................................. 14
4.4 IN6RTD (IN3RTD) – six (three) channel RTD / R input type module ............. 14
4.5 IN6TC - six channel mV type input module ................................................... 15
4.6 IN6V – six channel voltage type input module ................................................ 15
4.7 IN3 – three channel universal type input module ........................................... 15
4.8 IN6D – six channel binary inputs module ....................................................... 15
4.9 IN2RS485 (24V) – two RS485 port input module (Modbus RTU client) ......... 16
4.10 IN2RS485 – two RS485 port input module (Modbus RTU client) ................... 16
4.11 OUT6RL – six channel relay outputs module ................................................. 16
4.12 OUT3 – three channel analogue outputs module ........................................... 16
5 MECHANICAL INSTALLATION ............................................................................. 17
6 ELECTRICAL INSTALLATION .............................................................................. 19
6.1 Power supply connection (MODULE M) ......................................................... 19
6.2 I/O modules – wiring diagrams (SLOT A and B) ............................................ 20
6.2.1 IN6I(24V) – six channel 0/4-20mA input type module .............................. 20
6.2.2 IN6I – six channel 0/4-20mA input type module ...................................... 21
6.2.3 IN6RTD – six channel RTD / R input type module ................................... 21
6.2.4 IN3RTD – three channel RTD / R input type module ............................... 22
6.2.5 IN6TC - six channel mV type input module ............................................. 23
6.2.6 IN6V – six channel voltage type input module ......................................... 23
6.2.7 IN3 – three channel universal type input module ..................................... 24
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DL2
6.2.8 IN6D – six channel binary inputs module ................................................. 26
6.2.9 IN2RS485 (24V) – two RS485 port input module (Modbus RTU client) .. 27
6.2.10 IN2RS485 – two RS485 port input module (Modbus RTU client) ............ 28
6.2.11 OUT6RL – six channel relay outputs module .......................................... 28
6.2.12 OUT3 – three channel analogue outputs module .................................... 29
6.3 Wiring diagrams for module M ....................................................................... 30
6.3.1 Wiring diagram for the analog output ....................................................... 30
6.3.2 Wiring diagram for the relay outputs ........................................................ 30
6.3.3 Connection of RS-485 data transmission line .......................................... 31
6.3.4 Ethernet port ............................................................................................ 31
7 FRONT PANEL AND MAIN FUNCTION BUTTONS .............................................. 32
7.1 Front panel ..................................................................................................... 32
7.1.1 Title bar .................................................................................................... 33
7.1.2 Menu bar ................................................................................................. 33
8 FIRST START UP AND KEY ACTIVITIE ................................................................ 34
8.1 Access control, login and change of user password ...................................... 34
8.1.1 Access control ......................................................................................... 34
8.1.2 Login ........................................................................................................ 34
8.1.3 Changing the password ........................................................................... 35
8.2 Change of the language ................................................................................. 35
8.3 Recommended order for configuration of the device ...................................... 35
8.4 Reading and saving files using the USB port ................................................. 37
8.5 Factory settings .............................................................................................. 38
9 TECHNICAL SPECIFICATIONS............................................................................. 39
10 ENTITY LAUNCHING THE PRODUCT ON EUROPEAN UNION MARKET .......... 46
11 USER SCREENS ............................................................................................... 49
11.1 Information about the device .......................................................................... 49
11.2 Results Tables ............................................................................................... 50
11.3 Trends ............................................................................................................ 50
11.4 Single result window ...................................................................................... 51
11.5 Archive ........................................................................................................... 52
11.6 Main Menu ..................................................................................................... 53
11.7 Alarms ............................................................................................................ 54
12 PROGRAMMING SETTINGS ............................................................................. 55
12.1 General settings ............................................................................................. 55
12.1.1 General .................................................................................................... 55
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12.1.2 Display ..................................................................................................... 56
12.1.3 Date & Time ............................................................................................. 56
12.1.4 Service..................................................................................................... 57
12.2 Input and output settings ................................................................................ 57
12.2.1 Module M (MAIN) .................................................................................... 57
12.2.2 Programming options for the individual modules ..................................... 58
12.3 Communication settings ................................................................................. 61
12.3.1 Ethernet port ............................................................................................ 61
12.3.2 RS-485 port ............................................................................................. 61
12.4 Channels settings ........................................................................................... 62
12.4.1 Inputs ....................................................................................................... 62
12.4.2 General .................................................................................................... 63
12.4.3 Alarm ....................................................................................................... 64
12.4.4 Totalizers ................................................................................................. 65
12.5 Screen settings .............................................................................................. 65
12.5.1 Results Tables ......................................................................................... 66
12.5.2 Trends ..................................................................................................... 66
12.6 Archive settings .............................................................................................. 67
13 ARCHIVE ........................................................................................................... 68
13.1 Start, resume and stop archiving .................................................................... 68
13.2 Archive settings .............................................................................................. 68
13.3 Archive files types .......................................................................................... 68
13.4 Way of creating an archive file ....................................................................... 68
13.5 Time interval of archiving data ....................................................................... 68
13.6 Archive files organization ............................................................................... 69
13.6.1 Data archive ............................................................................................ 69
13.6.2 Totalizer archive ...................................................................................... 70
13.6.3 Event archive ........................................................................................... 70
13.7 Copying archive files from the device ............................................................. 71
13.7.1 Copying archive files to USB flash memory ............................................. 71
13.7.2 Copying archive files using device web server ........................................ 71
14 ADDITIONAL FUNCTIONS ................................................................................ 72
14.1 Additional channel functions ........................................................................... 72
14.1.1 Math channels ......................................................................................... 72
14.1.2 User characteristics ................................................................................. 73
14.1.3 Copying channel settings ........................................................................ 74
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DL2
14.2 Print screen .................................................................................................... 74
14.3 Web server ..................................................................................................... 75
14.4 Software for PC .............................................................................................. 76
14.4.1 DL2 Config ............................................................................................... 76
14.4.2 DL2-RP .................................................................................................... 77
15 FAILURE SYMBOLS ......................................................................................... 78
16 MODBUS RTU / MODBUS TCP TRANSMISSION PROTOCOL ....................... 79
16.1 General information ........................................................................................ 79
16.1.1 Data types ............................................................................................... 79
16.2 Registers addresses ...................................................................................... 79
16.2.1 Addresses table of Process values .......................................................... 79
16.2.2 Addresses table of Totalizer 1 ................................................................. 80
16.2.3 Addresses table of Totalizer 2 ................................................................. 80
Sections marked with symbol are available only in the CD-ROM version of this
manual attached to the device.
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DL2
Equipment protected throughout by double insulation or reinforced insulation.
Functional earth (ground) terminal, to enable the product to function correctly. Not used to provide electrical safety.
Caution, risk of electric shock.
Caution, risk of danger, refer to accompanying documentation.
Caution, Electrostatic Discharge (ESD) sensitive circuit. Do not touch or handle without proper electrostatic discharge precautions.
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Important comments and information.
!
Isolate the mains supply before opening the product as hazardous voltages may be exposed.
1 SAFETY INFORMATION
Safe operation of this product can only be guaranteed if it is properly installed, commissioned, used and maintained by qualified personnel in compliance with the operating instructions. General installation and safety instructions for pipeline and plant construction, as well as the proper use of tools and safety equipment must also be complied with.
Symbols
Warning
This product is designed and constructed to withstand the forces encountered during normal use. Use of the product contrary to its intended purpose or incorrect installation of the product, any product modifications or repairs incompatible with the following instructions could:
cause damage to the product / property, cause injury or fatality to personnel, void your warranty, invalidate the marking.
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DL2
Warning
This product complies with the requirements of the following directives and harmonized standards: EMC Directive 2014/30/EC to the following standards and specifications:
For EMC immunity for industrial environments according to EN 61326-1:2013 Table 2. For EMC conductive and radiated emissions according to EN 61326-1:2013
Class A equipment.
The product may be exposed to interference above the limits of EN 61326 if:
The product or its wiring is located near a radio transmitter. Excessive electrical noise occurs on the mains supply. Power line protectors (AC)
should be installed if mains supply noise is likely. Protectors can combine filtering, suppression, surge and spike arresters.
Cellular telephones and mobile radios may cause interference if used within
approximately 1 metre (39") of the product or its wiring. The actual separation distance necessary will vary according to the surroundings of the installation and the power of the transmitter.
Warning
This device is an Class A equipment. In a residential environment, it may cause radio
interference. In such cases, you can request from its users with appropriate measures.
Intended use
Check that the product is suitable for use with the application. Determine the correct installation situation. Prior to installation Metronic AKP products, should take into account any environmental
limitations of devices, specified in the manual.
Access
Ensure safe access and if necessary a safe working platform (suitably guarded) before attempting to work on the product.
Lighting
Ensure adequate lighting, particularly where detailed or intricate work is required.
Hazardous environment around the product
Consider: explosion risk areas, lack of oxygen (e.g. tanks, pits), dangerous gases, extremes of temperature, hot surfaces, fire hazard (e.g. during welding), excessive noise, moving machinery.
The system
Consider the effect on the complete system of the work proposed: will any proposed action put any other part of the system or any personnel at risk?
Dangers might include isolation of vents or protective devices or the rendering ineffective of controls or alarms.
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DL2
Tools and consumables
Before starting work ensure that you have suitable tools and / or consumables available.
Protective clothing
Consider whether you and / or others in the vicinity require any protective clothing to protect against the hazards of, for example, chemicals, high / low temperature, radiation, noise, falling objects, and dangers to eyes and face.
Permits to work
All work must be carried out or be supervised by a suitably competent person. Installation and operating personnel should be trained in the correct use of the product according to the Installation and Maintenance Instructions. Where a formal 'permit to work' system is in force it must be complied with. Where there is no such system, it is recommended that a responsible person should know what work is going on and, where necessary, arrange to have an assistant whose primary responsibility is safety.
Post 'warning notices' if necessary.
Cleaning and maintenance
Metronic AKP products require no maintenance beyond periodic battery replacement. Expected battery life is 10 years after the expiry of which must be returned to the manufacturer for a replacement.
From time to time you should clean the casing with a dry, soft cloth. When cleaning, do not use solvents or abrasives. They may cause discoloration or scratch the surfaces of device.
Disposal
The DL2 contains a battery. On disposal of the unit or component, appropriate precautions should be taken in accordance with Local / National regulations.
Unless otherwise stated in the Installation and Maintenance Instructions, with the exception of the battery, this product is recyclable and no ecological hazard is anticipated with its disposal providing due care is taken.
Returning products
Customers are reminded that under EC Health, Safety and Environment Law, when returning products to Metronic AKP they must provide information on any hazards and the precautions to be taken due to contamination residues or mechanical damage which may present a health, safety or environmental risk. This information must be provided in writing including Health and Safety data sheets relating to any substances identified as hazardous or potentially hazardous.
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DL2
2 DL2 DELIVERY CONTENT, ACCESSORIES AND STORAGE
Prior to dispatch, each Metronic AKP device is inspected and calibrated to ensure efficient operation.
CAUTION
Upon receipt, each package should be inspected for any potential damage.
The content of the package should also be checked and the actual number of elements should be compared against the manufacturer's list of items presented in the consecutive sub-section. In the case of damage or lack of elements, a report should be drawn up in the presence of the carrier specifying the date of receipt and signature of the person delivering the package.
2.1 Basic components
The DL2 Data Logger configured to individual customer's order 1 pc. A set of plug-in type four-pole screw connection 1 set Fixing clamp 2 pc. Seal (assembled between case and panel) 1 pc. A CD with the user instructions and configuration software 1 pc. Quick start guide - printed 1 pc. Warranty Card 1 pc. Certificate of Calibration 1 pc.
2.2 Storage
If the device is to be stored if not used for a period of time and prior to the assembly, the required storage conditions should be observed. The device should be kept in ambient temperature range from -30 °C to 70 °C at the relative humidity at 5% to 95% (non­condensing).
Prior the installation and connecting the device to the power supply make sure that there is no condensation water inside the device.
2.3 Accessories (optional)
CONV485E CONV485USB-I CONV485USB Power supply unit USB flash drive
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DL2
3 GENERAL PRODUCT OVERVIEW
3.1 Purpose
DL2 is a multi-channel microprocessor-based measuring device with electronically recorded measurement results. The device is intended to measure process signals in industrial applications and may be used to measure temperature and other physical values processed into a standard current loop signal 0/4-20mA, e.g. humidity, pressure, flow, level and chemical composition, etc. The device is perfectly suited for slow rate variable runs with changes at a few seconds intervals. Process values recording and flexible I/O configuration, makes the DL2 data logger suitable for monitoring parameters in warehouse settings or in process lines, where multipoint measurements are required, especially in: the glass making industry, food processing, refineries, as well as chemical and pharmaceutical industries. The device has math channels that enable selected mathematical operations on the measured values, according to the formulas entered by the user. The user configurable display and browse functions makes the device suitable for use as a paper­less electronic logger. The device may be connected to a PC or plant control system via Ethernet or RS-485 communication ports.
Each device is provided with a basic module and can be extended with additional I/O
modules. Details are provided in section DL2 AVAILABLE I/O MODULES.
The device is supplied with 24 VDC source. Detailed information concerning the power
supply is given in consecutive parts of the document, in section Power connection.
3.2 Basic functions
Measurement of the process values
Depending on the needs, the device may be provided with 3 to 12 measurement inputs/outputs. The product enables setting up to 30 freely programmable channels. For each of them the current, the maximum and the minimum values of the measurements are displayed.
Flow measurement
Each measurement input (incl. binary inputs) and each calculated value have two independent totalizers assigned. Totalizers can measure slow variable flows, etc. Totalizers for pulse inputs can provide precise pulses count.
Alarms and control
Two alarm thresholds may be set for every channel. Binary outputs can be assigned to alarm thresholds. Two modes are available for alarms: latched and non-latched. 4 alarm relays are available as a standard. Next 6 relays may be installed as an I/O module.
Analog output
One 4-20 mA output is available as a standard. Next 3 outputs may be installed as an I/O module.
Math channels
Within the math channels, selected mathematical operations are available: addition, subtraction, division, multiplication, raising to the power of 2 and 3, and square root. The formula entered in the math channel can contain up to 200 characters.
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DL2
Results recording
Process values, math channels and totalizers can be recorded into internal flash memory with the capacity of 2 GB. Data are saved as text files and protected with encoded checksum. Apart from the measured values, the recorder also saves events (power loss, resetting, exceeded threshold values, etc.) and authorised operations.
Displaying the results
Measured and calculated results can be displayed on the 4” colour LCD screen. Depending on the configuration, results are displayed as digits or graphs. The results can be also displayed collectively as tables or trend charts. Measurement screens can be browsed sequentially or set to a selected channel.
Communication with a computer system
The recorder can be connected to a master computer system by means of:
a built-in RS-485 serial port; Modbus RTU protocol, Ethernet port; available Modbus TCP protocol.
Software for PC
DL2 - dedicated software (DL2_config.exe) enables device configuration through the use of the computer. The software enables intuitive use and has an interface which is very similar to the interface of the device. The software can be installed on the computers with the MS Win operating system.
The REPORT software (DL2-RP.exe) for archived data enables visualization and analysis, using the computer. The DL2-RPplus.exe program enables online transfer of archived data.
3.3 Available options
DL2 is a data recorder created with a view to enabling the best possible adaptation of the device to the individual needs of the customer. Each device is composed of the base module to which depending on the metrological needs additional, carefully selected, input and output modules can be attached. Depending on the needs, the device may have installed up to two additional modules. Each of them is optionally provided with 3 or 6 measurement channels.
3.4 Device configuration
A factory configuration code:
In the place of letter X, a suitable module number should be provided as per the
instruction described in the table below. For example:
device with 6 TC temperature inputs and 6 relay outputs has code:
DL2-31-81
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Module code
Module type
11
IN6I(24V)
12
IN6I
21
IN6RTD
22
IN3RTD
31
IN6TC
41
IN6V
51
IN3
61
IN6D
71
IN2RS485(24V)
72
IN2RS485
81
OUT6RL
91
OUT3
device with 6 voltage inputs has code:
DL2-41-0
Number 0 in this code mean, that in the device is only one module (it is installed on SLOT A).
Table containing module codes with marking:
DL2
Hardware configuration data may also be verified from the device level in the window
Information about the device.
The device is configured by the manufacturer to customer's order. A list of individual modules and their detailed descriptions are given in chapter DL2 AVAILABLE I/O
MODULES.
3.5 Galvanic separation in the device
Fig. 3.1 Galvanic separation in DL2 (functional separation 500VAC @ 1min).
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4 DL2 AVAILABLE I/O MODULES
Individual electrical connection diagrams are given in section ELECTRICAL
INSTALLATION.
4.1 DL2 base set
Each DL2 device is composed of:
housing, front panel with touchscreen colour LCD and USB port (type - A), the basic M module, which is made up of:
4 solid state relays, one 4-20 mA analog output, Ethernet port, RS-485 communication interface connector, Power supply from 24 VDC.
Depending on the client needs, in the device can be installed up to two input/output modules.
DL2
4.2 IN6I(24V) – six channel 0/4-20mA input type module
standard current loop inputs 0-20mA or 4-20mA for passive or active transducers
(internal 24 VDC voltage source for loop power supply),
linear current measurement within the range or sub-range of -20 .. +20 mA, galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate four-pole plug-in terminal block, two colour LED diode informing about the module's operating status.
4.3 IN6I – six channel 0/4-20mA input type module
standard current loop inputs 0-20mA or 4-20mA for active transducers (no internal
24 VDC voltage source for loop power supply),
linear current measurement within the range or sub-range of -20 .. +20 mA, galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate four-pole plug-in terminal block, two colour LED diode informing about the module's operating status.
4.4 IN6RTD (IN3RTD) – six (three) channel RTD / R input type module
inputs dedicated for temperature measurements using the Pt, Ni, Cu, KTY type sensors
(see technical data for complete list of sensor types),
linear measurement of the resistance within the range or sub-range 0 .. 4000 Ω, galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate four-pole plug-in terminal block, two colour LED diode informing about the module's operating status.
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DL2
4.5 IN6TC - six channel mV type input module
inputs dedicated for temperature measurements with thermocouples (see technical data
for complete list of sensor types),
compensation of cold junction with a fixed value or a measurement using another
channel,
linear measurement of the voltage within the range or sub-range -140 .. +140 mV, galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate four-pole plug-in terminal block, two colour LED diode informing about the module's operating status.
4.6 IN6V – six channel voltage type input module
standard voltage type inputs: 0-10V, 2-10V, 0-5V, and 1-5V, linear measurement of the voltage within the range or sub-range -10 .. +10 V, galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate four-pole plug-in terminal block, two colour LED diode informing about the module's operating status.
4.7 IN3 – three channel universal type input module
software configurable input type:
current loop 0/4-20mA (active transducers), temperature measurements using the Pt, Ni, Cu, KTY type sensors, temperature measurements using thermocouples,
voltage type inputs 0 .. 10 V, -10 .. +10 V, linear current measurement within the range or sub-range of -20 .. +20 mA, linear measurement of the resistance within the range or sub-range 0 .. 4000 Ω, linear measurement of the voltage within the range or sub-range -140 .. +140 mV,
-10 .. +10 V,
galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate four-pole plug-in terminal block, two colour LED diode informing about the module's operating status.
4.8 IN6D – six channel binary inputs module
dedicated to measure frequency, pulse counting or state tracking, frequency range of 0.1 .. 1000 Hz (pulse counting in range 0 .. 100 Hz), 0 .. 4 VDC / 5.5 .. 34 VDC (3.6 mA) according to EN61131-2 characteristics), other switching current level at 0.45mA, 1.55mA or 2.44mA can be selected with
jumpers located on the module PCB,
accepts passive pulse transmitter (contact or transistor configuration OC), the source
voltage or current pulses,
galvanic separation from the remaining device circuits, no separation among the input
channels,
each input has a separate three-pole plug-in terminal block, each input has a LED diode to indicate the input state level, two colour LED diode informing about the module's operating status.
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4.9 IN2RS485 (24V) – two RS485 port input module (Modbus RTU client)
developed to read process values from instruments and sensors over the RS-485 bus
according to the Modbus RTU protocol,
up to 25 digital values can be read by one module, available formats: unsigned or
signed 16 bit or 32 bit integer, signed 64 bit integer, 32 bit or 64 bit floating point,
2 independent and galvanically separated RS485 ports, each port has a four-pole plug-in terminal block, extra 24 VDC /max 200 mA voltage source power supply for external transducers, a two-colour LED diode informing about the module's operating status.
4.10 IN2RS485 – two RS485 port input module (Modbus RTU client)
developed to read process values from instruments and sensors over the RS-485 bus
according to the Modbus RTU protocol,
up to 25 digital values can be read by one module, available formats: unsigned or
signed 16 bit or 32 bit integer, signed 64 bit integer, 32 bit or 64 bit floating point,
2 independent and galvanically separated RS485 ports, each port has a four-pole plug-in terminal block, a two-colour LED diode informing about the module's operating status.
4.11 OUT6RL – six channel relay outputs module
galvanically separated from each other 24 VAC or 36 VDC, 0.5 A solid state relays (SSR), each port has a four-pole plug-in terminal block, a two-colour LED diode informing about the module's operating status.
4.12 OUT3 – three channel analogue outputs module
Universal type analogue outputs, each can work as a current source or a voltage source
in the following ranges:
0-20 mA (active current loop source),
4-20 mA (active current loop source),
0-24 mA (active current loop source),
0-5 V (voltage source),
0-10 V (voltage source). 12 bits D/A converter resolution, each channel has two four-pole plug-in terminal blocks, one is for connecting the current
loop receiver, the other one for the voltage receiver (it is not possible to use both current and voltage source at the same time for the channel),
a two-colour LED diode informing about the module's operating status.
CAUTION
If module IN6I(24V) or IN2RS485(24V) installed and operating as a power supply source for external devices, ambient temperature is limited to 0° .. +40° C. In all other configurations the ambient temperature range is 0° .. +50° C.
Detailed technical descriptions of individual modules are given in section
TECHNICAL SPECIFICATIONS.
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Prior to the commencement of any assembly work, please read carefully the information concerning safety described in section SAFETY INFORMATION.
DL2
Mounting cut-out in panel – width
138
(+1)
mm
Mounting cut-out in panel – height
68
(+0,7)
mm
Depth of mounting with connectors
127 mm
5 MECHANICAL INSTALLATION
DL2
DL2 is a panel-mounted device. It can be built into panels at least 1 mm thick. Before installation, a 138 The mounting depth of the device (with connected terminals) is 127 mm. In order to ensure easy installation of electrical connections, it is recommended to leave an extra space of approx. 30 mm behind the device.
When installing the recorder in the panel opening, the seal between the housing frame and the panel have to be fitted. After inserting the recorder into panel opening, the fixing clamps should be latched on both side walls and then tighten the screws. With the removable screw terminal block, one can first install electrical connections and then fit the recorder.
(+1)
mm X 68
(+0,7)
mm rectangular opening must be cut out in the panel.
Fig. 5.1 Housing dimensions and cut-out dimensions of an assembly panel.
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!
The recorder cannot be exposed to direct heat generated by other equipment.
When assembled, the operating device cannot be affected by interference from other components (contacts, power relays, inverters).
DL2
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DL2
!
Prior the commencement of any connection works, please read the safety information given in section SAFETY INFORMATION.
6 ELECTRICAL INSTALLATION
Power supply voltage and all signal wires are connected to plug-in screw terminals, situated at the back plate of the device. Maximum wires cross-section area is 1.5 mm2. Both wire and cord cables can be used. Wires should be stripped 8 mm to 10 mm at the end. If cables with a larger cross-section are used, it is recommended to use an intermediate terminal block in the measurement cabinet between the facility wiring and the recorder.
DL2 is a modular device. Always M module is installed (see: section DL2 base set). Depending on the requirements, up to two I/O modules marked A and B are installed (see detailed information in section DL2 AVAILABLE I/O MODULES).
The drawing below shows a rear plate of the base module M and two modules with six channels. Depending on the device version the rear panel may look different.
Fig. 6.1 Model view of the rear plate of DL2.
6.1 Power supply connection (MODULE M)
Fig. 6.2 Power wiring diagram.
The device requires 24 VDC power supply at minimum 12 W. If supplied from 230/110 VAC, it is recommended to use high efficiency industrial switching power supply at minimum 15 W of delivered power.
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DL2
To ensure safety, the recorder's supply must satisfy the conditions applicable to lower voltage sources SELV (Safety Extra Low­Voltage), supplied with the 24 VDC as per the IEC60950-1.
Terminal No
Description
1 5 9
13
17
21
+24V OUT (22 mA max)
Transducer power supply. Each output is protected by resetable polymer 50 mA fuse.
2 6 10
14
18
22
I+
Current loop signal input (+)
3 7 11
15
19
23
I-
Current loop signal input (-)
4 8 12
16
20
24
GND A
Signal ground
In order to eliminate interference, it is recommended to connect the ground wire to the terminal block (terminal no. 15). It is so called functional ground. This connection is not required due to safety requirements.
Power consumption depends on the quantity and type of input and output modules. It should be taken into account that the maximum permissible ambient temperature depends on device configuration, details are described in section TECHNICAL SPECIFICATION.
6.2 I/O modules – wiring diagrams (SLOT A and B)
Detailed information concerning individual modules is given in section
DL2 AVAILABLE I/O MODULES.
6.2.1 IN6I(24V) – six channel 0/4-20mA input type module
Fig. 6.3 IN6I(24V) module output transducer wiring diagram.
Notes:
If screened cable is used to connect transducer, then GND A terminal may be used to connect the screen. But it is more recommended to connect screen to functional ground or metal cabinet ground (PE).
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Terminal No
Description
1 5 9
13
17
21
Not used
2 6 10
14
18
22
I+
Current loop signal input (+)
3 7 11
15
19
23
I-
Current loop signal input (-)
4 8 12
16
20
24
GND A
Signal ground
6.2.2 IN6I – six channel 0/4-20mA input type module
Fig. 6.4 IN6I module output transducer wiring diagram.
DL2
Notes:
If screened cable is used to connect transducer, then GND A terminal may be used to connect the screen. But it is more recommended to connect screen to functional ground or e.g. metal cabinet ground (PE).
6.2.3 IN6RTD – six channel RTD / R input type module
Fig. 6.5 RTD sensor wiring to IN6RTD module diagram.
21
Terminal No
Description
1 5 9
13
17
21
I+
Current output for 4-w, 3-w, 2-w
2 6 10
14
18
22
U+
Voltage sens input for 4-w, 3-w, 2-w
3 7 11
15
19
23
U- / I+
Voltage sens input for 4-w, 2-w Voltage sens input and current output for 3-w
4 8 12
16
20
24
I- / 2*I-
Current return for 4-w, 2-w Double current return for 3-w
Terminal No
Description
1 5 9 - - - I+
Current output for 4-w, 3-w, 2-w
2 6 10 - - - U+
Voltage sens input for 4-w, 3-w, 2-w
3 7 11 - - - U- / I+
Voltage sens input for 4-w, 2-w Voltage sens input and current output for 3-w
4 8 12 - - - I- / 2*I-
Current return for 4-w, 2-w Double current return for 3-w
Notes:
If screened cable is used to connect temperature sensor, then screen should be connected to functional ground or e.g. metal cabinet ground (PE).
6.2.4 IN3RTD – three channel RTD / R input type module
DL2
Fig. 6.6 RTD sensor wiring to IN3RTD module diagram.
Notes:
If screened cable is used to connect temperature sensor, then screen should be connected to functional ground or metal cabinet ground (PE). In 3-wire mode and 2-wire mode proper terminals have to be shorted externally as shown in wiring diagram above.
22
Terminal No
Description
1 5 9
13
17
21
Not used
2 6 10
14
18
22
mV+
Voltage signal input (+)
3 7 11
15
19
23
mV-
Voltage signal input (-)
4 8 12
16
20
24
GND A
Signal ground
Terminal No
Description
1 5 9
13
17
21
Not used
2 6 10
14
18
22
V+
Voltage signal input (+)
3 7 11
15
19
23
V-
Voltage signal input (-)
4 8 12
16
20
24
GND A
Signal ground
6.2.5 IN6TC - six channel mV type input module
Fig. 6.7 Thermocouple wiring to IN6TC module diagram.
DL2
Notes:
If screened cable is used to connect sensor, then GND A terminal may be used to connect the screen. But it is more recommended to connect screen to functional ground or e.g. metal cabinet ground (PE).
For precision temperature measurements the proper cold junction temperature measurement have to be considered. The device during typical operation heats up about 10 °C, what has influence on the device terminals temperature. It should be considered to move the wiring compensation cables to extra terminals in the cabinet with stable temperature. The cold junction temperature should be measured with external temperature sensor (e.g. Pt100) at the external terminals then.
6.2.6 IN6V – six channel voltage type input module
Fig. 6.8 Wiring diagram of transducers to IN6V module.
23
DL2
Notes:
If screened cable is used to connect sensor, then GND A terminal may be used to connect the screen. But it is more recommended to connect screen to functional ground or e.g. metal cabinet ground (PE).
6.2.7 IN3 – three channel universal type input module
Fig. 6.9 Wiring diagram for IN3 module.
24
DL2
Terminal No
Description
1 9 17
V+
Voltage signal ±10 V input (+)
2
10
18
V-
Voltage signal ±10 V input (-)
3
11
19
I+ Current loop signal input (+)
4
12
20
I-
Current loop signal input (-)
5
13
21
I+
Current output for 4-w, 3-w, 2-w
6
14
22
U+ / mV+
Voltage sens input for 4-w, 3-w, 2-w Voltage signal for TC sensors, input (+)
7
15
23
U- / I+ / mV-
Voltage sens input for 4-w, 2-w Voltage sens input and current output for 3-w Voltage signal for TC sensors, input (-)
8
16
24
I- / 2*I-
Current return for 4-w, 2-w Double current return for 3-w
Notes:
If screened cable is used to connect temperature sensor, then screen should be connected to functional ground or metal cabinet ground (PE).
For precision TC temperature measurements the proper cold junction temperature measurement have to be considered. The device during typical operation heats up about 10° C, what has influence on the device terminals temperature. It should be considered to move the wiring compensation cables to extra terminals in the cabinet with stable temperature. The cold junction temperature should be measured with external temperature sensor (e.g. Pt100) at the external terminals then.
In 3-wire mode and 2-wire mode proper terminals have to be shorted externally as shown in wiring diagram above.
In the case of the universal module IN3, up to one connection of any type can be made to each measuring input. For example, if the measurement requires the use of a thermocouple (IN1), a Pt100 sensor (IN2) and a 4-20mA (IN3) transducer, then the thermocouple should be plugged into pins 6 and 7, Pt100 sensor to pins 13, 14, 15, 16 and the current transducer to 19, 20.
Fig. 6.10 The correct way to wire a variety of sensors to IN3 module.
25
Terminal No
Description
1 5 9
13
17
21
+24V OUT (48 mA max (6x 8 mA))
Transducer power supply. Outputs are protected by common resetable polymer 50 mA fuse.
2 6 10
14
18
22
PULS IN
Pulse signal input. Current limit in table below.
3 7 11
15
19
23
GND A
Signal ground
LED
LED
LED
LED
LED
LED
LED indicator of the input state.
J1
J2
I MAX
0.45mA
1.5mA
2.44mA
3.54mA
Do not connect more than one sensor to one measuring input!
Fig. 6.11 The incorrect way to wire a variety of sensors to IN3 module.
6.2.8 IN6D – six channel binary inputs module
DL2
Fig. 6.12 Wiring diagram for IN6D module.
Notes:
The module IN6D standard current limit for inputs is set at 3.6mA. In special cases, it is possible to change the limit value using the jumpers located on the module board inside the device. Available settings are in the table below. The setting apply to all six channels.
26
DL2
Terminal No
Description
1
T1 9
A+
RS485 terminal A
2
T1
10 B-
RS485 terminal B
3
T2
11 G
Signal ground
4
T2
12 G
Signal ground
13 14
17 18
21 22
+24 VDC OUT (200 mA max)
Auxiliary transducers power supply (+). Terminals 13, 14, 17, 18, 21, 22 internally shorted. Overcurrent protected.
15 16
19 20
23 24
-24 VDC OUT (200 mA max)
Auxiliary transducers power supply (-). Terminals 15, 16, 19, 20, 23, 24 internally shorted.
To change the settings it is necessary to open the rear panel of device, remove and again install the module. This work should only be carried out by properly qualified staff, carefully and with keeping safety rules.
If screened cable is used to connect the pulse transmitter, then screen should be connected to functional ground or metal cabinet ground (PE).
6.2.9 IN2RS485 (24V) – two RS485 port input module (Modbus RTU client)
Fig. 6.13 Wiring diagram for IN2RS485(24V) module.
Notes:
Port 1 and port 2 are galvanically separated.
Auxiliary 24 VDC output is galvanically separated from Port 1 and Port 2.
More details on wiring RS-485 are described below for port RS-485 in module M.
27
Terminal No
Description
1
T1 9
A+
RS485 terminal A
2
T1
10 B-
RS485 terminal B
3
T2
11 G
Signal ground
4
T2
12 G
Signal ground
Terminal No
Description
1 2 5 6 9
10
13 14
17 18
21 22
Relay terminal output (AC/DC)
3 4 7 8 11
12
15 16
19 20
23 24
Relay terminal output (AC/DC)
6.2.10 IN2RS485 – two RS485 port input module (Modbus RTU client)
Fig. 6.14 Wiring diagram for IN2RS485 module.
DL2
Notes:
Port 1 and port 2 are galvanically separated.
More details on wiring RS-485 are described below for port RS-485 in module M.
6.2.11 OUT6RL – six channel relay outputs module
Fig. 6.15 Wiring diagram of receivers to relay outputs of OUT6RL module.
Notes:
Outputs 1 - 6 are galvanically separated.
28
Terminal No
Description
1 2
9
10
17 18
V+
Voltage signal 0 .. +10 V output (+)
3 4
11 12
19 20
V-
Voltage signal 0 .. +10 V output (-)
6
14 22
I+
Current loop signal source 0-24 mA output (+)
5 7 8
13 15 16
21 23 24
I- / GND A
Current loop signal source 0-24 mA output (-) This terminal is also signal ground.
6.2.12 OUT3 – three channel analogue outputs module
DL2
Fig. 6.16 Wiring diagram for OUT3 module.
Notes:
Outputs 1, 2 and 3 are galvanically separated.
Each output may be configured to one mode only, either voltage or current source.
Current output active - it must not be powered from an external voltage source.
Fig. 6.17 The correct way wiring OUT3 module.
29
Fig. 6.18 The incorrect way wiring OUT3 module.
6.3 Wiring diagrams for module M
DL2
Fig.6.19 Model view of the rear plate of DL2 (M module).
6.3.1 Wiring diagram for the analog output
Fig. 6.20 Wiring diagram for the analog output.
Notes:
Current source passive – requires external voltage source.
6.3.2 Wiring diagram for the relay outputs
Fig. 6.21 Wiring diagram for the relay outputs.
30
DL2
6.3.3 Connection of RS-485 data transmission line
Fig. 6.22 Wiring diagram for RS-485.
Notes:
The device RS-485 receiver/driver allows connection of up to 32 devices.
An RS485-MODBUS configuration must have one trunk cable, along which devices are connected, directly (daisy chaining) or by short derivation cables.
The maximum bus length depends on the baud rate, the cable (gauge, capacitance or characteristic impedance), the number of loads on the daisy chain. For a 9600 Baud Rate and 0.125 mm2 (AWG26) or wider gauge, the maximum length is 1200 m. The derivations must be short, never more than 20 m.
To minimize the reflections from the end of the RS-485 cable it is required to place a line termination near each of the 2 ends of the bus. The device has an internal termination system, activated by DIP switch on the left side of the terminal block. The correct operation of the terminator requires setting both switches in the same position.
The “common” wire should be used for all RS-485 ports. For DL2 device as a common signal the power supply “-“ (terminal no. 14) or functional ground (terminal no. 15) have to be used.
6.3.4 Ethernet port
Ethernet (100Base-T) port is located in the rear panel of the device. Outputs connections are compliant with EIA/TIA-568A/B. A wire of 8 twisted conductors may be connected to this port ended with RJ-45 plug.
31
!
Do not use sharp or metal tools to operate the touch screen. Improper use may result in damage on the display.
7 FRONT PANEL AND MAIN FUNCTION BUTTONS
7.1 Front panel
A 4" touch LCD touch screen is built into the front panel of the device which is the
basic tool of communication with the user.
DL2
Fig. 7.1 Face plate of DL2 device.
The display is consists of:
1. Title bar with functional icons; touching the screen at the height of the title bar shows up menu bar with the icons, which are used to switch between screens.
2. Main screen used to present the results of all the measurements, display all function windows and upload data (using the keyboard).
Additionally, the front panel contains:
3. USB port enables connecting an external mass storage device (a USB flash memory) to move data stored in the internal memory from the device to a PC.
4. LED signals processes using colors:
green – informs about archive process, blue – lights when the device is starting; informs that device is
on when screen is dimmed on 0%,; during reading/saving the file (flashing during copying data between internal memory and USB flash memory)
red informs about errors.
32
Manufacturer logo: function icon, clicking makes screenshots (more information in section Print screen).
Information about the login status: function icon, clicking log out the user (more information in section Login).
The title of the currently open window (descriptions of individual windows are presented in section USER SCREENS).
Alarm status - flashing icon indicates an alarm: function icon, clicking toggles to Alarms window (more information in section Alarms).
Archive status: displayed icon informs that the archiving process is enabled (more information in section Archive).
Date and time read from the RTC clock.
Switch back to the previous screen of the single result (or the last active channel)
Open window: Information about the device (more information in section
Information about the device)
Open window: Results Tables (more information in section Results Tables)
Open window: Trends (more information in section Trends)
Open window: Archive (more information in section Archive)
Open window: Main Menu (more information in section Main Menu)
Open window: Alarms (more information in section Alarms)
Switch into the next screen of single result (or the first active channel)
7.1.1 Title bar
Fig. 7.2 Title bar.
The title bar is located in the top part of the screen and has mainly the informative
function, but there are also function icons.
DL2
7.1.2 Menu bar
Touching the screen at the height of the title bar shows up the menu bar. It enables
navigations between windows.
Fig. 7.3 Touching the screen at the height of the title bar shows up menu bar.
33
DL2
Access level
Password
User
0
Administrator
1
8 FIRST START UP AND KEY ACTIVITIE
Having plugged the device to power supply it will automatically switch on after the
elapse of several seconds.
The device has pre-configured hardware and set English language. Before configuring
the device, first login to appropriate level of access.
8.1 Access control, login and change of user password
8.1.1 Access control
In the DL2 data recorded, access control module was applied aimed at limiting the possibility of changing the parameters of work of the device and copying the data from the device by unauthorized users or operator.
It is realised through 5 access control levels: Lack of logged user
Standard operating mode enabling screen viewing. This level does not allow any modification of the parameters and prohibits access to the device using the USB stick. The operator may not open any configuration windows, except for the login window.
User
The first level of the authorised user. It enables viewing of the device settings, archive control (start, stop, new archive file), resetting the values - minimum and maximum, zeroing the totalizers and copying the files through the USB port. In addition, user may take screenshots.
Administrator
The second level of the authorised user. It enables the same functions which has User level. In addition, this level enables viewing and modifications of the device settings and deleting the archive files.
Service
This level is accessible solely for the authorised technicians of Metronic AKP.
Factory
The level is accessible solely for the manufacturer.
8.1.2 Login
To login to the relevant access level press the button on menu bar and then select
icon. It is the only active pictogram in the Menu screen available to the unlogged user. Next, from the drop down list select the suitable access level and enter the password using the screen password keyboard. Press LOGIN button to confirm the operation.
During the first login, default passwords have to be used:
34
DL2
!
The password keyboard allows to use only small and block letters and special characters. It is not possible to use letters specific to a particular language. The option is available in all other keyboards of the device.
After the initial login, the passwords can be changed (more in section Changing the
password).
Logout regardless of the user access level is automatic after the elapse of 5 minutes of
idleness. To log out after a shorter period, press the icon situated on the Title bar.
Previous log out the user to login to another access level is not required.
8.1.3 Changing the password
Password can be changed in the Login window. After logging in, with using the old password, select the level for which the passwords is changed from the drop down list. Next, enter the new password twice and confirm the operation using the CHANGE button.
In addition to the change of the password, the Administrator can also change the User password without the need to know the previous password.
If the Administrator's password is forgotten, please contact the Metronic AKP Service.
8.2 Change of the language
To change the language, in the first step user should login as the Administrator (information in section Login).
To change the language, press the button on menu bar and then select icon. In the next step, select the General tab. From the drop down list Language select one of the six available languages: EN (ENGLISH), DE (DEUTSCH), ES (ESPAÑOL), FR (FRANÇAIS), PL (POLSKI), PT (PORTUGUÊS).
Having selected the language and confirming the selection , click on any icon from the menu bar. There will be a message with the request to confirm the intention to make changes.
8.3 Recommended order for configuration of the device
Individual parameters of the device can be configured in any order; however, some of the settings depend on other parameters. For this reason, it is recommend the following order for the first configuration of the device:
1. Change of the language  General tab  Language 
2. Input/output settings configuration of installed I/O modules
3. Channel settings
 Inputs tab  configuration  General tab  configuration
4. Alarms
Alarm 1 tab configuration Alarm 2 tab configuration
35
5. Totalizers
∑1 tab configuration ∑2 tab configuration
6. Recording measurement results
6.1 Channels
General tab Archiving ( / )
6.2 Alarms
 Alarm 1 / Alarm 2 tab Log event ( / ) Change the
frequency of archiving ( / )
6.3 Totalizers
∑1 / ∑2 tab Archiving ( / )
6.4 Archive
configuration
DL2
7. RS-485 transmission
 RS485 COM tab configuration
8. Ethernet transmission
 Ethernet tab configuration
9. Displaying the results
Result Tables tab configuration Trends tab configuration
10. Display (display brightness / screen saver parameters)
 Display tab configuration
11. Changing administrator password
Change password
After configuring and confirming the selection , click on any icon from the menu bar. There will be a message with the request to confirm the intention to make changes.
Detailed information regarding programming of the individual settings is given in section PROGRAMMING SETTINGS.
Due to the use of the same interface, device configuration using the computer software DL2_config.exe takes place in the same way as configuration from the device level. After completing the configuration using the computer, record the setting file *.par using a USB flash memory, as described in the next section.
36
DL2
!
Removing the USB flash memory before the writing process is complete may result in damaging of the recorded files.
8.4 Reading and saving files using the USB port
To read or write files using the USB flash memory select button from menu bar and then icon. On the left side of the screen, there is a window with a list of archive
files and screenshot. On the right side of the screen, there are function buttons.
Plug in the flash memory. Afterwards, a window with setting files (*.par) located on USB flash memory is displayed. Flash memory must be in FAT format (not in NTSC format). Do not connect hard disk drive.
Using the function buttons it is possible to: copy data from the device to a portable USB flash memory (archives, screenshots, settings), copy files from the USB flash drive (settings files) and delete archive files from the device (except for current archives).
Fig. 8.1 An example view of the ‘USB’ window.
To record the current archive files, select the Save current archives to USB option. As a result three archive files, i.e. data, totalizer and event files will be stored to the pendrvie.
If another file is to be recorded on a USB drive, first select the relevant file from the list. The selected file will be marked in blue. Then, choose the option: Save selected on USB.
The duration of the process is signalled by the blue diode on the face plate. After correct storage of the date, a suitable message is displayed.
To erase a selected archive file, first select the required file from the list and then select the Delete selected option.
There is also a possibility:
saving settings on a USB flash memory (select the option Save on USB) reading settings from a USB flash memory (select relevant file from the list and
then choose the option Read from USB).
37
DL2
!
Before selecting the factory settings option, it is recommended to save the previous settings on the USB flash memory. Otherwise, the settings will be lost.
Files in the archive will not be deleted.
!
The administrator password will not be changed. The user's password will be restored to default.
If new settings file from the flash memory is read, the device will automatically reboot.
8.5 Factory settings
To restore the device to the factory settings, first login as the Administrator.
In the next step, select button from menu bar and then icon. Select the Service tab and then Restore Factory Settings button. The device will automatically reboot with factory settings.
After choosing factory settings option, each device is activated in English by default (to
choose a language select: General tab Language ).
All previous settings will be lost, in particular I/O settings, which results in displaying error messages (Fig. 8.2).
Fig. 8.2 Information about the configuration error, displayed after choosing factory setting option.
Confirm the messages and then configure the settings of the device starting from I/O stetting, in the order described in the section Recommended order for configuration of the
device.
38
FRONT PANEL
Type of display
LCD TFT 4” 800 px X 480 px LED backlight
Display size
86.4 mm X 52.5 mm
Keyboard
resistive touch panel
Additional indication
LED RGB
USB Port (front panel)
Version
USB 2.0 (with limited functionality, for connection of FLASH storage)
Connector type
USB standard ‘A’ type socket
Ethernet Port (rear panel)
Interface
10/100Base-T Ethernet
Transmission protocol
Modbus TCP, WWW server ICMP (ping)
Number of connections opened simultaneously
Max 4
Connector type
RJ-45
RS-485 Serial Port (rear panel)
Signals output on terminal block
A(+), B(-)
Galvanic separation
None
Maximum load
32 receivers / transmitters
Transmission protocol
Modbus RTU
Transmission rate
1.2, 2.4, 4.8, 9.6, 19.2, 38.4, 57.6, 115.2 kbps
Parity control
Even, Odd, None
Frame
1 start bit, 8 data bits, 1 stop bit
Maximum length of line
1200 m
Internal terminating resistor
Vcc-A(+)-B(-)-G: 390 Ω - 220 Ω - 390 Ω (activated by DIP-switches)
Maximum differntial voltage A(+), B(-), G
-7 V ... +12 V
Minimum output signal of transmitter
1.5 V (at RL= 54 )
Minimum sensitivity of receiver
200 mV / RIN= 12 k
Minimum impedance of data transmission line
54
Short-circuit / thermal protection
Yes / Yes
Internal data memory
Memory type
Flash
Capacity
2 GB
Estimated recording time for recording speed every 10 s for 20 measuring channels
ca. 2 years
Supply
Supply voltage
24 VDC (20 .. 30 VDC)
Maximum power consumption
12 W
Security
The internal delay fuse 3.15 A, the exchange only by the service company
Electrical connections (terminal connectors)
Type
screw terminal connectors
Wire cross section
solid and flexible: 0.14 .. 1.5 mm2 flexible with bootlace ferrule 0.25 .. 1.5 mm
2
AWG 30 .. 14
9 TECHNICAL SPECIFICATIONS
DL2
39
DL2
IN6I(24V); IN6I – 0/4-20mA input type module
Number of inputs
6
Measuring range
0–20 mA; 4–20 mA; (the actual range -22 .. 22 mA)
Resolution
0.001 mA
Measurement accuracy (Ta = +25° C)
< ±0,1% measuring range (typically < ±0.05%)
Temperature drift
< ±0.02% /°C measuring range
Input resistance
12 ±10%
Maximum input voltage
± 40 VDC
Input protection
Polymer fuse 50 mA
Transducers powered from device:
module IN6I(24V)  module IN6I
24 VDC ±15% / max 0.25 mA None
Mechanical Dimensions – Housing
Type of housing
panel mount, nonflammable plastic material „Noryl”
Dimensions (h X w X d)
72 mm X 144 mm X 127 mm
Dimensions of panel cut-out
138+1 mm X 68
+0,7
mm
Maximum panel thickness
5 mm
Weight
0.5 kg
Protection class
IP30 on front panel side IP20 on rear panel side
Environmental conditions
Ambient temperature
0° .. +50° C or 0° .. +40° C depends on the device hardware configuration (1)
Relative humidity
5 .. 95% (without steam condensation)
Height
< 2000 m n.p.m.
Storage temperature
-30° .. +70° C
Degree of pollution
PD2
EMC
EMC Directive 2014/30/UE EN 61326-1:2013 Table 2 (immunity) EN 61326-1:2013 Class A (emission)
RoHS
RoHS Directive 2011/65/EU
(1)
If module IN6I(24V) or IN2RS485(24V) installed and operating as a power supply source for external devices, ambient temperature is limited to 0° .. +40° C. In all other configurations the ambient temperature range is 0° .. +50° C.
Analog output 4-20mA
Output signal
4-20 mA (3.6 .. 22 mA)
Current loop supply
no (external supply required)
Maximum voltage between I+ and I-
28 VDC
Minimum supply current loop voltage
9 VDC (RL = 0 Ω)
Loop resistance (RL)
0 .. 500 Ω
Galvanic isolation to supply voltage
250 VAC ; 1500 VAC for 1 minute
Relay outputs
Number of outputs
4
Outputs type
Solid state relays
Maximum voltage
60 V AC/DC
Maximum load current
0.1 A
I/O Modules
40
DL2
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
None
IN6RTD; IN3RTD – RTD / R input type module
Number of inputs:
module IN6RTD  module IN3RTD
6 3
Sensor type
Resistive (refer the table below) Linear resistance
Sensor connection type
2-wire; 3-wire; 4-wire
Sensor current
200 A
Measuring range
0 .. 4000 Ω
Resolution
0.05 Ω
Wire resistance compensation in the 3-wire connection
Automatic
Wire resistance correction in the 2-wire, 3-wire, 4-wire connection
Constant within the range of –99.99 .. +99.99
Maximum resistance of the sensor wires
20
Maximum input voltage
± 40 VDC
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
None
IN6TC - mV type input module
Number of inputs
6
Sensor type
Thermocouple (refer the table below) Linear voltage source
Measuring range
-140 .. +140 mV
Resolution
0.01 mV
Cold junction compensation
Any other temperature measuring channel (in °C/°F) or a constant value, for thermocouple B – no compensation
Maximum input voltage
± 40 VDC
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
None
IN6V – voltage type input module
Number of inputs
6
Sensor type
0-10 V (2-10 V, 0-5 V, 1-5 V) Linear voltage source
Measuring range
-10 .. +10 VDC (or sub-range) (the actual range -11 .. +11 VDC)
Resolution
0.0001 V
Measuring range (Ta = +25° C)
< ±0.1% measuring range (typically < ±0.05%)
Temperature drift
< ±0.02% /°C measuring range
Input resistance
>100 k
Maximum input voltage
± 40 VDC
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
None
IN3 – universal type input module
Number of inputs
3
Sensor type
0–20mA; 420mA (without loop supply module)
41
DL2
±10V / 0-10V (2-10V, 0-5V, 1-5V)  Thermocouple (Table below); ±100 mVResistance (Table below); 0 .. 4000 Ω
Maximum input voltage
± 30 VDC
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
None
Specifications for input type 0-20mA, 4-20mA
Measuring range
0–20 mA; 4–20 mA; (the actual range -22 .. 22 mA)
Resolution
0.001 mA
Measurement accuracy (Ta = +25° C)
< ±0,1% measuring range (typically < ±0,05%)
Temperature drift
< ±0,02% /°C measuring range
Input resistance
12 ±10%
Input protection
Polymer fuse 50 mA
Specifications for input type ±10V / 0-10V
Measuring range
-10 .. +10 VDC (or sub-range) (the actual range -11 .. +11 VDC)
Resolution
0.0001 V
Measuring range (Ta = +25° C)
< ±0.1% measuring range (typically < ±0.05%)
Temperature drift
< ±0.02% /°C measuring range
Input resistance
>100 k
Specifications for input type TC
Measuring range
-140 .. +140 mV
Resolution
0.01 mV
Cold junction compensation
Any other temperature measuring channel (in ° C/° F) or a constant value,
for thermocouple B – no compensation
Specifications for input type RTD
Sensor connection type
2-wire; 3-wire; 4-wire
Sensor current
200 A
Measuring range
0 .. 4000 Ω
Resolution
0.05 Ω
Wire resistance compensation in the 3-wire connection
Automatic
Wire resistance correction in the 2-wire, 3-wire, 4-wire connection
Constant within the range of –99.99 .. +99.99
Maximum resistance of the sensor wires
20
IN6D – binary inputs module
Number of inputs
6
Sensor type:
State tracking Frequency measurement 0.1 .. 1000 Hz Counting pulses (freq. range 0 .. 100 Hz)
Resolution measurement of frequency
0.1 Hz
Measuring range (measurement of frequency)
< ±0.01% measuring range (typically < ±0.005%)
Temperature drift (measurement of frequency)
< ±0.002% /°C measuring range
Input resistance
1.2 kΩ ±10%
Input voltage operation (switching level)
0 .. 4 VDC / 5.5 .. 34 VDC (3.6 mA)
(2)
(according to PN-EN61131-2 characteristic)
Maximum input voltage
-0.3 VDC / +36 VDC
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Contacts debounce filtering
off / 1 ms / 3 ms
Power supply source for external transducers
24 VDC ±15% / max 50 mA Protected by thermal fuse
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
None
(2)
If required, other switching current level at 0.45mA, 1.55mA or 2.44mA can be selected with jumpers
located on the module PCB.
IN2RS485(24V); IN2RS485 – RS485 ports input module
Number of ports
2
Maximum number of process values read
25 (one or both ports in total)
Signals output on terminal block
A(+), B(-), 2x G (G - signal ground)
Maximum bus load
32 receivers / transmitters
Transmission protocol
Modbus RTU (client)
Transmission rate
1.2, 2.4, 4.8, 9.6 ,19.2, 38.4, 57.6, 115.2 kbps
Parity control
Even, Odd, None
Frame
1 start bit, 8 data bits, 1 stop bit
Galvanic separation
250 VAC; 1500 VAC for 1 minute
Maximum length of line
1200 m
Internal terminating resistor
Vcc-A(+)-B(-)-G: 390 Ω - 220 Ω - 390 Ω (activated by DIP-switches)
Maximum differntial voltage A(+), B(-)
-9 V ... +14 V
Minimum output signal of transmitter
1.5 V (at RL= 54 )
Minimum sensitivity of receiver
200 mV / RIN= 12 k
Minimum impedance of data transmission line
54
Short-circuit / thermal protection
Yes / Yes
Additional power supply 24 VDC source
IN2RS485(24V) module
IN2RS485 module
3 four pole terminal block (+ + - -)
24 VDC ±15% / max 200 mA
None
OUT6RL – relay outputs module
Number of outputs
6
Sensor type
Solid-state relays (SSR)
Maximum operating voltage / operating current
24 VAC / 0.5 A or 36 VDC / 0.5 A
The maximum voltage allowed
42 VAC or 60 VDC
Maximum peak current
1.5 A for 1 ms
Galvanic separation from the other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
250 VAC; 1500 VAC for 1 minute
OUT3 - analogue outputs module
Number of outputs (channels)
3
Specifications for current output
Range (program selected)
4 - 20 mA 0 - 20 mA 0 - 24 mA
Output type
Active current source
Possibility of powering the current loop from an external voltage source
None
Resolution
12 bit / 0,006 mA
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Accuracy (R
L
=350 Ω / T
a
=+25° C)
< ±0.15% ( < ±0.036 mA) full range of
measurement (FSR)
Accuracy (R
L
=350 Ω / T
a
=-40°..+50° C)
< ±0.3% ( < ±0.072 mA) full range of measurement
(FSR)
Load resistance RL
0 Ω .. 500 Ω
Maximum output voltage (for RL = ∞ Ω)
21.5 V
Specifications for voltage output
Range (program selected)
0 - 5 VDC 0 - 10 VDC
Output type
DC voltage source
Resolution
12 bit (1.25 mV for 0 - 5 V) (2.5 mV for 0 - 10 V)
Accuracy (R
L
=1 kΩ/C
L
=200 pF/Ta=+25° C)
< ±0.1% full range of measurement (FSR) (Typically < ±0,05% FSR)
Accuracy (R
L
=1 kΩ/C
L
=200 pF/Ta=-40°..+50° C)
< ±0.3% full range of measurement (FSR)
The minimum load resistance RL
1 kΩ
The maximum load capacitance CL
1 μF
Short-circuit protection
Yes
Specifications for current and voltage output
Galvanic separation from other circuits
250 VAC; 1500 VAC for 1 minute
Galvanic separation between channels
250 VAC; 1500 VAC for 1 minute
Table of RTD sensors
Sensor type
Range
Accuracy
Pt100, Pt200, Pt500, Pt1000
(EN 60751+A2:1995)
-200° .. +850° C
-328° .. +1562° F
±0.5° C (typically ±0.3° C)
±0.9° F (typically ±0.5° F)
Ni100, Ni120, Ni1000 (DIN43760 /08-1985)
-60° .. +250° C
-76° .. +482° F
±0.5° C (typically ±0.3° C)
±0.9° F (typically ±0.5° F)
Cu50, Cu53, Cu100
(GOST6651-2009)
-180° .. +200° C
-292° .. +392° F
±0.5° C (typically ±0.3° C)
±0.9° F (typically ±0.5° F)
KTY81
(NXP Rev05-25.04.2008)
-55° .. +150° C
-67° .. +302° F
±0.5° C
±0.9° F
KTY83
(NXP Rev06-4.04.2008)
-55° .. +175° C
-67° .. +347° F
±0.5° C
±0.9° F
KTY84
(NXP Rev06-8.05.2008)
-40° .. +300° C
-40° .. +572° F
±0.8° C
±1.5° F
Linear resistance
0 .. 4700 Ω (or sub-range)
±0.5 Ω (typically ±0.3 Ω)
Table of thermocouples (TC)
Sensor type
Range
Accuracy
J (Fe-CuNi)
(EN60584-1:1995)
-210° C .. +1200° C
(compensation range -100° C .. +300° C)
-346° F ... +2192° F
(compensation range -148° F…+527° F)
±1.0° C (typically ±0.5° C)
±33.8° F (typically ±32.9° F)
(without compensation)
K (NiCr-NiAl)
(EN60584-1:1995)
-270° C .. + 1372° C
(compensation range -100° C .. +300° C)
-454°F .. +2501.6° F
(compensation range -148° F…+527° F)
±1.0° C (typically ±0.5° C)
±33.8° F (typically ±32.9° F)
(without compensation)
N (NiCrSi-NiSi)
(EN60584-1:1995)
-270° C .. +1300° C
(compensation range -100° C .. +300° C)
-270°C .. +2372° F
(compensation range -148° F…+527° F)
±2.0° C (typically ±1.0° C)
±35.6° F (typically ±33.8° F)
(without compensation)
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R (PtRh 13-Pt)
(EN60584-1:1995)
-50° C .. +1768° C
(compensation range -50° C .. +300° C)
-58° F .. +3214.4° F
(compensation range -58° F…+527° F)
±2.0° C (typically ±1.0° C)
±35.6° F (typically ±33.8° F)
(without compensation)
S (PtRh 10-Pt)
(EN60584-1:1995)
-50° C .. +1768° C
(compensation range -50° C .. +300° C)
-58° F .. +3214.4° F
(compensation range -58° F…+527° F)
±2.0° C (typically ±1.0° C)
±35.6° F (typically ±33.8° F)
(without compensation)
T (Cu-CuNi)
(EN60584-1:1995)
-200° C .. +400° C
(compensation range -50° C .. +300° C)
-328° F .. +752° F
(compensation range -58° F…+527° F)
±1.0° C (typically ±0.5° C)
±33.8° F (typically ±32.9° F)
(without compensation)
E (NiCr-CuNi)
(EN60584-1:1995)
-270° C .. +1000° C
(compensation range -50° C .. +300° C)
-454° F .. +1832° F
(compensation range -58° F…+527° F)
±1.0° C (typically ±0.5° C)
±33.8° F (typically ±32.9° F)
(without compensation)
B (PtRh30-PtRh6)
(EN60584-1:1995)
+270° C .. +1820° C
(compensation range -50° C .. +300° C)
-454° F .. +3308° F
(compensation range -58° F…+527° F)
±2.0° C (typically ±1.0° C)
±35.6° F (typically ±33.8° F)
(without compensation)
L (Fe-CuNi) (DIN43710)
-200° C .. +900° C
(compensation range -50° C .. +300° C)
-328° F .. +1652° F
(compensation range -58° F…+527° F)
±1.0° C (typically ±0.5° C)
±33.8° F (typically ±32.9° F)
(without compensation)
U (Cu-CuNi)
(DIN43710)
-50° C .. +600° C
(compensation range -50° C .. +300° C)
-58° F .. +1112° F
(compensation range -58° F…+527° F)
±1.0° C (typically ±0.5° C)
±33.8° F (typically ±32.9° F)
(without compensation)
Line voltage
-140 .. +140 mV (or sub-range)
<0.2% full range
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10 ENTITY LAUNCHING THE PRODUCT ON EUROPEAN UNION
MARKET
Manufacturer: METRONIC AKP s.c.
31-426 Kraków, ul. Żmujdzka 3 Tel.: (+48) 12 312 16 80
www.metronic.pl
Vendor:
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Notes:
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Notes:
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Opens up the screen with the information about the currently installed measurement modules.
Opens up the window with additional information about the device, i.e. manufacturer's address, or contact details to technical support department. Additionally, for the user logged on as an Administrator, it is possible to edit this field and insert additional descriptions or information.
11 USER SCREENS
11.1 Information about the device
To show up information about the device select button on menu bar.
This screen contains all the basic data concerning the device: model, ID, serial number, firmware, IP address, COM (RS485) communication parameters and Modbus address.
Fig. 11.1 An example view of the Device Information window.
Additionally, this screen contains two function buttons:
Fig. 11.2 An example view of the Hardware window - Hardware configuration data window.
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11.2 Results Tables
To display Results Tables window, select button on menu bar.
Depending on the number of defined tables, the window contains from 1 to 6 independent tabs. Each of them contains a table made up from up to 15 fields in the 3x5 layout.
Each fields enables the display of:
description, current value, totalizers values, maximum or minimum, a unit for the selected measurement channel.
Clicking on the relevant table field, toggles the user to the window - Single result
window of a selected channel.
Fig. 11.3 An example view of the Results Tables window.
11.3 Trends
To display Trends window, select button on menu bar.
Depending on the number of defined trends, the window contains from 1 to 6 independent tabs. Each tab contains the trend field, enabling the display of up to 6 lines and the legend field containing information on the displayed values (channel description, current value and unit). To facilitate identification, each of the descriptions has a different colour, corresponding to the line on the graph.
The user can switch the legend on and off by clicking the graph field. During the toggling between the individual tabs the legend display mode is not changed. The trends display last 400 s (with the legend switched off) or 260 s (with the legend switched on).
50
Fig. 11.4 An example view of the Trends window.
Channel descriptions are also function buttons. Clicking on a selected description,
toggles to a suitable Single result window.
DL2
Fig. 11.5 Toggling from the Trends window to a Single Result window.
11.4 Single result window
The window is used for displaying a single result channel.
The window displays all data concerning a selected measurement channel:
channel description, current value, a unit, values of totalizers 1 and 2 (if totalizers are active), units of totalizers 1 and 2 (if totalizers are active), min and max values (based on current value), trend of values from the last 400 s.
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DL2
In the top part of the screen, there is a channel description entered by the user. Below, the current value measured by the channel is displayed together with the unit declared by the user. The bottom part of the screen is additionally sub-divided into two parts. The left part displays the totalizers values with the units and the minimum and maximum values.
Clicking on the totalizers field enables zeroing the totalizers marked as resettable and restting the maximum and minimum values. It is possible to delete auxiliary values for a single channel or for all active channels (Ʃ1,Ʃ2, the max. and min. values). The right part of the screen contains a trend graph from the last 400 s. Clicking the trend area results in maximisation of the graph. To restore the previous view, press again on the graph field.
Fig. 11.6 Clicking on the trend area in the Single result window displays the graph in full screen mode.
Using the arrows from the menu bar, a change of the displayed channels is possible. Keeping the buttons down for a few seconds enables automatic displaying other channels.
11.5 Archive
To display Archive window, select button on menu bar.
Archive window is sub-divided into two parts. Above is the field containing information about the frequency of the archiving data. There is also information about number and type current archives. For the current data archive, two archiving frequencies have been envisaged. The active one is marked in black (inactive is marked in grey). In this field there is an information about the frequency of the archiving totalizers. Additionally, this field contains information concerning the percentage use of the internal memory of the devices.
Below, two tabs corresponding to the archive of current values and totalizers are displayed. In the Process Values tab, one square corresponds to a single channel (current value). In the Totalizers tab, the upper square corresponds to the first totalizer and the bottom one to the other totalizer. The value stored in the archive is marked in green (not archived value is marked in grey).
This window also contains functional buttons for the control of the archiving process (STOP/START and New Archive), available for logged-in user. Details of these operations are given in section ARCHIVE.
52
!
Using the Main Menu screen any changes to the device settings can be done. Having made and accepted the changes, click on any icon from the menu bar. It will be displayed a message requesting you to confirm the changes. Having approved them, in some cases, the device will switch off and reboot with the new settings.
Fig. 11.7 An example view of the Archive window.
11.6 Main Menu
To display Main Menu window, select button on menu bar.
DL2
This screen contains a menu made up from the function icons and their descriptions. Clicking on the pictogram toggles the user to a suitable sub-screen with settings windows: Login, General, I/O, Communication, Screens, Archive, USB. More information in section
PROGRAMMING SETTINGS.
Switching to individual settings windows is possible only for the for logged-in user.
Fig. 11.8 An example view of the Main Menu window.
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11.7 Alarms
To display Alarms window, select button on menu bar or icon on title bar .
This screen contains alarm statuses for all channels. For each of the channels is assigned a single rectangle divided into two parts corresponding to the first and second alarm respectively.
Identification of alarms is possible by to the appropriate colors:
- alarm disabled
- alarm enabled, inactive
- alarm enabled, active
If the alarm color is not declared (selected from the list as disabled), it will be marked in blue when an alarm occurs.
If the displayed color (red, green, yellow, blue) flashes, then the alarm is unacknowledged. Continuous displaying of the color means confirmed alarm.
Fig. 11.9 An example view of the Alarms window.
Confirmation of alarms is done by pressing the button .
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!
To accept any changes to the device setting, first confirm them using the
button in the right bottom part of the screen, and then click any icon on the menu bar. It will be displayed a message requesting you to confirm the changes. After confirmation, in some cases, the device will switch off and reboot with the new settings.
Clicking the button will close a particular window and cancel any changes that were done.
12 PROGRAMMING SETTINGS
Changing the settings starts in the Main Menu window (button on menu bar).
Clicking on the icon toggles the user to a suitable sub-screen with settings windows:
Login,  General settings,  Input and output settings,  Communication settings,  Channels settings,  Screens setting,  Archive settings,  USB.
12.1 General settings
Fig. 12.1 An example view of the General settings window – ‘Display’ tab.
12.1.1 General
Language: EN (ENGLISH) (EN (ENGLISH), DE (DEUTSCH), ES (ESPAÑOL),
FR (FRANÇAIS), PL (POLSKI), PT (PORTUGUÊS))
Device Tag: [text] Device ID: 1
[3]
[2]
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[1]
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!
When using more recorders it is recommended to assign individual ID to each one. It will allow to recognize the archive source by ID in the file name.
!
After the confirmation of changes, the data will be changed immediately without rebooting the device.
Sound for buttons: Disabled (Disabled, Enabled) Sound for new alarms: Disabled (Disabled, Enabled) Changing DST: Disabled (Disabled, Enabled)
[1]: Selection from the drop down list. [2]: Enables to insert any description (name) of the device. [3]: Device ID enables to assign an individual ID number. The ID is also included in
archive files names.
[4]: Turns on/off the button sound. [5]: Turns on/off the sound for new alarms. [6]: Turns on/off the automatic change of time into the summer time and back.
12.1.2 Display
Backlight Brightness Backlight Dimmed Level: 20% (0%, 20%) Background color (white, black) Dimmed after
[4]
[1]
[3]
[2]
[4]
[5]
[6]
[1]: Setting screen brightness level during the operation from 21 to 100% (using slider). [2]: Selection of the screen saver brightness level after the define idle time. User can
choose two screen saver levels: 0% (the screen goes black) and 20%.
[3]: Setting the background color of the screen, two colors to choose from: white and
black.
[4]: Setting the idle time after the elapse of which the screen goes dimmed (using slider).
12.1.3 Date & Time
Time field
Enables the setting of time in the hour/minute/second format. The changes are made using the three sliders. The current parameters are marked in red. After the change of settings, confirm the selected options by clicking on the SET button (below).
Date field
Enables setting the date in the day/month/year format. Setting the date is enabled by using the ‘calendar card. Using the arrows in the top part of the field, set the relevant month and year, and then in the field below, the day of month, which after selecting will be marked with a rectangle filled with blue color. The current date is marked in a blue frame. After the change of settings, confirm the selected options by clicking on the SET button (below).
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12.1.4 Service
The maintenance tab is only available to the Administrator and enables execute
following tasks:
Reset – results in restart of the device.  Restore Factory Settings – using the function will result in deleting all of the earlier
settings, the archive files created so far will not be deleted (more in section Factory
settings).
Serial number and MAC address enables displaying the serial number and MAC
address.
12.2 Input and output settings
The window enables configuration of connected measurement cards. From the drop
down list (in the upper left corner) select the number of the measurement card slot.
Having selected a suitable measurement card slot from the list, it is possible to program the individual inputs and outputs of the module. Selecting a suitable item from the list, the type of installed card will be displayed. User can use six tabs, each of which corresponds to the consecutive input/output. The user can define the operating mode for each input (regardless of the other inputs).
If there is no installed card (module), the "-------" symbol will be displayed.
Fig. 12.2 An example view of the Inputs and Outputs settings window – ‘OUT (I)’ tab.
12.2.1 Module M (MAIN)
RL1-RL4 tabs
Mode: Disabled (Disabled, Normally open, Normally closed, Pulsation)
[1]
[1]: Selection the relay operation modes as: Disabled, Normally open, Normally closed or
Pulsation.
OUT (I) tab
Mode: Disabled (Disabled, 4-20mA)
[1]
[1]: Selection the output mode as switched off or as a retransmission of the selected
channel value in the form of 4-20mA current loop.
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4-20 mA span may be set as a sub-range of retransmitted channel span by entering the process values for 4 mA and 20 mA respectively.
[3]
[1]
[2]
[3]
Source: Channel 1 (Channel 1 – Channel 30) Failure value: Disabled (Disabled, Constant)
[2]: Selection one of the channels (selection of any channel from 1 to 30), which value
will be retransmitted as 4-20mA current loop signal.
[3]: Setting the failure value.
12.2.2 Programming options for the individual modules
IN6I / IN6I(24V) Mode: Disabled (Disabled, 0-20mA, 4-20mA) Adjustment: [value] mA
[2]
[1]: It enables setting the range of the current loop 0-20 mA or 4-20 mA signal. [2]: It enables to add adjustment (offset) to the measured current value.
IN6TC Mode: Disabled (Disabled, Enabled) Adjustment: [value] mV
[2]
[1]
Compensation: Disabled (Disabled, Constant, Channel 1,..,30)
[1]: It allows to switch the measurement input on or off. [2]: It enables adjustment (offset) to the measured millivolt signal value. [3]: The compensation method of thermocouple reference junction (cold junction
compensation). Compensation can be provided by another measurement channel. In particular, a fixed value can be selected for compensation. However, this type of measurement is likely to be incorrect. As a rule, Pt100 sensor connected to the last measurement channel is used as a compensation sensor. During the programming of the compensation settings, attention to use the same temperature units °C or °F for both measured and compensation channels should be paid.
IN6RTD / IN3RTD Mode: Disabled (Disabled, 2-wires, 3-wires, 4-wires) Adjustment: [value]
[2]
[1]
[1]: RTD sensors can be connected in a three-wire or four-wire configuration with
automatic cables resistance compensation or a two-wire configuration without compensation.
[2]: Resistance correction allows the cable resistance values to be entered manually in
the two-wire configuration. If the sensor is connected in a three-wire or four-wire configuration (automatic compensation), the resistance correction can be used to compensate the sensor error by “offsetting” the characteristics by adding the positive or negative resistance value.
58
IN6V Mode: Disabled (Disabled, -10-+10V, 0-10V) Adjustment: [value] V
[2]
[1]
[1]: Working mode depends on the type of the connected transducers. [2]: It enables to add adjustment (offset) to the measured voltage value.
IN3
DL2
Mode: Disabled (Disabled, 0-20mA, 4-20mA, -10-+10V, 0-10V, TC, RTD 2 wires, Adjustment: [value]
[2]
Compensation: Disabled (Disabled, Constant, Channel 1, ,30)
RTD 3 wires, RTD 4 wires)
[1]
[3]
[1]: Working mode depends on the type of the connected measuring sensor. [2]: It enables to add adjustment (offset) to the measured value. [3]: The compensation method of thermocouple reference junction (cold junction
compensation). Compensation can be provided by another measurement channel. In particular, a fixed value can be selected for compensation. However, this type of measurement is likely to be incorrect. As a rule, Pt100 sensor connected to the last measurement channel is used as a compensation sensor. During the programming of
the compensation settings, attention to use the same temperature units °C or °F for
both measured and compensation channels should be paid.
IN6D Mode: Disabled (Disabled, State, Frequency, Impulse) Debounce: Disabled (Disabled, 1 ms, 3 ms)
[2]
[1]
[1]: Depending on the configuration the module, binary inputs can work as a state
detector, a pulses counter or a frequency meter.
[2]: For low frequency signals, in particular for the contact type transmitters, an additional
debounce filter can be activated with a time jumper to approx. 1 ms or 3 ms.
IN2RS485(24V) / IN2RS485
RS485 COM tab
This tab enables making all settings related to the communication of the device after the RS485 digital bus with other devices.
Baud Rate: Disabled (Disabled, 1200, 2400, 4800, 9600, 19200, 38400, 57600,
115200)
Parity: NONE (ODD, EVEN, NONE) Stop Bits: 1b (1b, 2b) Timeout: [value] ms
[3]
[1]
[2]
[1]: Baud Rate should be set to the highest possible value. For high distances or high
interference level, data transmission speed may need to be decreased. Low
transmission speed extends the reading time. [2]: Parity control of each bite. [3]: Timeout between Query and Response.
59
Register tab
[1]
IO Port: Disabled (Disabled, 1, 2) Device: [device address] Address: [value]
[4]
[3]
DL2
[2]
Type: uint(16bit) (uint (16bit), int (16bit), uint (32bit), uint (32bit) sw, int (32bit), int
(32bit) sw, float (32bit), float (32bit) sw, int (64bit), double (64bit))
[5]
[1]: Module’s measurement channel number. Each of the modules provides 25
measuring channels, the numbering of which allows for easily assigning the
appropriate measurement to the display channel. [2]: The number of the module port used. Each module has two active ports. [3]: Slave device address from which the data will be read. [4]: Set the register's number from which data will be read. Available format: 3xxxx /
3xxxxx or 4xxxx / 4xxxxx, where: 3 input registers, 4 holding register and xxxx /
xxxxx four / five digit address. To speed up the communication, set consecutive
registers numbers in increasing order. The value must be given in decimal system
(see section MODBUS RTU / MODBUS TCP TRANSMISSION PROTOCOL). [5]: 10 formats of readings are available in the drop-down list, where: uint – unsigned
integer, int – signed integer, float – single precision floating point, double – double
precision floating point, sw – swapped format (more information in section Data
types). Choose a format that matches the specification of the sensor or device you
are reading.
OUT6RL
Mode: Disabled (Disabled, Normally open, Normally closed, Pulsation)
[1]
[1]: In the Normally open mode the relay circuit is closed when an event is reported (e.g.
exceeded alarm-control threshold). In the Normally closed mode, the relay circuit is
normally closed when idle, and is opened when an event is reported. Pulsation -
when an event is reported, the relay circuit is closed and opened at approx. 1Hz
frequency (e.g. a light indicator blinks - alarm notification). After the acknowledge, the
relay output remains active if the threshold is still exceeded (the indicator is lit). If the
exceeding returns to normal – the relay output will be inactive.
OUT3 Mode: 0-20mA (Disabled, 0-20mA, 4-20mA, 0-24mA, 0-5V, 0-10V) Source: Channel 1 (Channel 1-30) Failure value: Constant (Disabled, Constant)
[2]
[3]
[1]
[1]: Setting the operating mode of a given output to generate standard loop current
signals: 0-20 mA, 4-20 mA, 0-24 mA or standard voltage signals: 0-5 V, 0-10 V, (Disabled sets the output to 0-5 V mode and value 0 V).
[2]: Selection of the channel which value is to be retransmitted. The output span may be
set as a sub-range of retransmitted channel span by entering the process values for minimum and maximum span value respectively.
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DL2
[3]: The failure from the source channel may be retransmitted as the constant “special”
value on the output. If Disabled mode is selected, the value is set to 0, except for to mode 4-20mA when it is set to 3.6 mA.
12.3 Communication settings
The window is divided into two sub-windows: for Ethernet and for RS485
communication settings. Confirm and cancel buttons are common for both sub-windows, clicking on these buttons results in toggles to the Main Menu.
Fig. 12.3 An example view of the ‘Communication settings window – ‘Ethernet’ tab.
12.3.1 Ethernet port
To ensure proper communication between the device and the master system, all
communication parameters need to be configured.
Main Menu Communication Ethernet
[1]
[1]
[2]
IP address: 192.168.0.10 ModbusTCP port: 502 Mask: 255.255.255.0 Gate: 192.168.0.1
[1]
[1]: These parameters should correspond to the network where the recorder is intended
to operate.
[2]: It is recommended to use the 502 port dedicated to Modbus TCP, port 80 is not
allowed (reserved for websites).
12.3.2 RS-485 port
Recorder RS-485 port settings must correspond to the master device settings.
Main Menu Communication RS485 COM Baud Rate 115200 (1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200)
Parity EVEN (NONE, EVEN, ODD) ModbusRTU Address: 1 (1, 2, .., 247)
[2]
[3]
[1]
[1]: Baud Rate should be set to the highest possible value. For high distances or high
interference level, data transmission speed may need to be decreased. Low transmission speed extends the reading time.
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DL2
[2]: Parity control of each bite. [3]: In RS-485 standard, up to 32 transmitters / receivers can be connected to the data
transmission line. Each slave-type device must have a different address assigned.
For more information on Modbus registers addresses and data format refer to section
MODBUS RTU / MODBUS TCP TRANSMISSION PROTOCOL.
12.4 Channels settings
The channel number is selected using the drop-down list, located in the upper left
corner of the screen. The description of the channel can be edited by clicking on the text in Tag field. Then, the screen keyboard will pop up.
For commissioning channels settings there are six settings tabs available: Inputs,
General, Alarm 1, Alarm 2, Σ1, Σ2. It is possible to copy settings between channels (more in section Copying channel settings).
Fig. 12.4 An example view of the ‘Channel’ settings window (math channel).
12.4.1 Inputs
Depending on the channel selection, suitable settings are available:
Channel Type: Disabled (Disabled, Measurement, Computed, Demo(TEST)) Input: A (A, B, M) Input number: 1 (1, 2, 3, 4, 5, 6) Characteristic: Linear (Linear, depending on the module type)
[2]
[3]
[4]
[1]
[1]: The “Channel Type possible configuration: Disabled – the channel is off and not
displayed, Measurement – measured process value from input module should be assigned to the channel, Computed – the mathematical formula used for calculations must be entered – more details are in section math channels, Demo(TEST) – a sin (t) function value is virtually generated, enabling e.g. the communication test without the input signals applied.
[2]: A drop down list allows to select a suitable measurement module slot. After the
selection, on the right side of the list, the module tag is displayed enabling its identification.
[3]: The drop down list allows to select an input / output number of the measurement card
to which a selected channel is to be assigned.
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[4]: The characteristic is typically set to "Linear". Also available are other setting options
(for example User characteristic), depending on the module type. For example, for the RTD module there are characteristics of the individual sensor types available.
12.4.2 General
Fig. 12.5 An example view of the ‘Channel’ settings window – ‘General’ tab.
Unit: [None] (text) Time base: - [ /s, /m, /h] Resolution: 0 (0, 0.0, 0.00, 0.000, 0.0000) Filter: Disabled (Disabled, 2s, 5s, 10s, 20s, 30s, 1min, 2min, 3min, 5min) Archiving: Disabled (Disabled, Enabled) Failure value: Disabled (Disabled, Constant [value])
[1]
[2]
[3]
[4]
[5]
[6]
Trend scale:
Trend min.: [Value] Trend max.: [Value]
[7]
[7]
[1]: The unit is provided for information purposes only. User can put in any text string
which does not affect the calculated or measured results displayed by the device.
[2]: The Time base is crucial only for flow measurements and totalizers calculation. In
spite of Unit set above, it determines calculations for totalizes and flows according to /s (per second), /m (per minute) or /h (per hour) setting.
[3]: The resolution defines the number of decimal places in the displayed result. It is
unreasonable to set too high resolution for the measurement, because accuracy will not be improved (e.g. Pt100 sensor measurement set to three places after the decimal point will not provide for measurement accuracy of up to 0.001°C). However, if a filter is activated with sufficiently high time constant and if the resolution is reasonably increased, the changes can be identified more clearly.
[4]: The filter function “smoothes out” sudden surges in the measured values or
eliminates signal noise. If the filter time constant is too high, the measurement value fluctuations can be falsified by "smoothing out" the ascending and descending slopes, or by eliminating short pulses. The filter time constant should be customized to the maximum speed of changes in the measured process.
[5]: It enables on / off the archiving of the results to a file in internal archive memory.
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DL2
[6]: The failure value is the constant value which is displayed instead of the measurement
result if the input signal fails or calculation result is out of range.
[7]: This option enables set the span of the scale displayed on the trend graph.
12.4.3 Alarm
Mode: Disabled (Disabled, Low, High) Type: Alarm (Control, Alarm) Level: [None] (text)
[3]
Hysteresis: [None] (text)
[2]
[4]
Colour: Disabled (Disabled, Green, Yellow, Red) Output:-- (--, A, B, M)
[6]
Log event: Disabled (Disabled, Enabled) Change the frequency of archiving: Disabled (Disabled, Enabled)
[1]: The threshold can be set to High (active above a specific level) or Low (active below
a specific level) operation mode.
[2]: Setting of the Type: Alarm (or so called latched mode) allows to indicate the alarm
notification with confirmation procedure. Type: Control (or so called non-latched mode) allows to indicate the threshold status or use relays outputs to set a simple on/off control (e.g. heating or cooling).
[3]: The alarm threshold level value is entered in the measured value units assigned. [4]: The hysteresis value is the difference between the threshold value exceedance and
return to normal. The threshold hysteresis value is entered in units of the measured value assigned to a specific measurement channel. For example, for a threshold set to High, 48 °C threshold level and 0.5 °C hysteresis means that the threshold will be exceeded above 48 °C, and will return to normal below 47.5 °C (48-0.5). For a threshold set to Low, -15 °C threshold level and 0.2°C hysteresis means the threshold will be exceeded below -15 °C, and will return to normal above -14.8 °C ( -(15-0.2)).
[5]: Each alarm/control threshold can have a colour assigned. If the threshold is
exceeded, the measurement result is displayed in a different colour: Green, Yellow or Red (assigned to this alarm).
[6]: The drop down list enables selecting a suitable module and output to which the used
output relay is connected.
[7]: Enabling the option switches on the archiving of the thresholds exceeded to the
event file.
[8]: The recording of measurement results can be controlled by alarm/control thresholds.
Two different recording speeds can be set. The exceeded threshold can switch from MAIN ARCHIVE interval I to MAIN ARCHIWE interval II.
[1]
[5]
[7]
[8]
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DL2
!
All the settings of the individual channels may be copied and pasted to another measurement channel. Detailed information is given in section
Copying channel settings.
!
For some modules, the view of individual tabs may be slightly different from those described above.
12.4.4 Totalizers
Mode: Disabled (Disabled, Unresettable, Resettable, Daily, Weekly, Monthly) Unit: [None] (text) Multiplier: 1 (0.001, 1, 1000) Resolution: 0 (0, 0.0, 0.00, 0.000, 0.0000) Archiving: Disabled (Disabled, Enabled)
[1]: Each totaliser may be set in one of the six options: Disabled – values are not
counted, Unresettable – user cannot zero the totaliser, Resettable – user can zero the totaliser at any moment, Daily – the totaliser is erased every 24 hours, Weekly ­the totaliser is erased after the elapse of a week, Monthly - the totaliser is erased after the elapse of a month.
[2]: The unit is provided for reference purposes only. User can enter any unit which does
not affect the results displayed by the device.
[3]: The multiplier allows multiplication of the measurement results by one of the three
values selected from the list. For example, if a flow meter is connected to the device measuring the flow in m3/s and the user wants the result to be displayed in dm3/s, the multiplier should be set to 1000. In a reverse situation, when the measurement would be made in dm3/s and the user would like the values counted by the totaliser to be displayed in m3/s, the value of the multiplier should be set to 0.001.
[2]
,
[3]
,
[4]
,
[5]
[1]
,
CAUTION! It has to be remembered that the multiplier value does not determine the
displayed unit and vice versa.
[4]: The number of decimal places displayed. It has no effect on the calculation accuracy
and can be changed any time without affecting the totalizer status.
[5]: Enables on / off the totalizer archiving. Selecting the check-box is equivalent to
switching on the archiving.
12.5 Screen settings
'Screens' setting window enables setting display parameters in Result Tables window
and in Trends window. Switching between settings windows is possible by using tabs. Switching between individual setting of result tables/trends is possible by using drop down list, located in the upper left corner of the screen. Each tables/trends may have individual tag. Changing tab of table/trend is possible after pressing the current one in the Tag field.
In the case when for a specific trend/table the displayed value is not set, this
trend/table will not be displayed in the Results Table window and in the Trends window.
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DL2
12.5.1 Results Tables
Fig. 12.6 An example view of the 'Screen' setting window (edition of the Result Tables window).
In the upper part of the window there is a drop-down list, from which can be selected the table, which will be modified. On the right side of the list, there is a field where for each item can be given any name, however not exceeding 20 characters.
Below, there is the outline of the table. Unprogrammed cells are marked with an inscription - Disabled. Changing the displayed values is possible after pressing the appropriate table cell. Click on the cell you want to programme and then select a suitable measurement channel from the drop-down list (Channel 1-30). It will display another list enabling selection of the displayed value. User has five options to choose from: PV - Process value, Maximum - Maximum value, Minimum - Minimum value,
1 - Totaliser 1, 2 - Totaliser 2.
12.5.2 Trends
Fig. 12.7 An example view of the ‘Screens settings window (edition of the Trends window).
In the upper part of the window, there is a drop down list from which user can select one of the six available graph for programming. There is a field on the right side of the list where for each item can be given any name, however not exceeding 20 characters.
For each from six graph, it is possible to programme 6 trend lines. Each of them has a different colour assigned. To programme the lines, from the drop-down lists, situated next to the individual colour fields, select a suitable measurement channel. Additionally, it is possible to define the graph scale as a maximum and minimum value.
66
12.6 Archive settings
The window is divided into two parts, the upper part enables commission the archive parameters, using the drop-down lists.
Fig. 12.8 An example view of the Archive settings window.
Archive file: Daily (Daily, Weekly, Monthly)
[1]
DL2
MAIN ARCHIVE interval I: 5s (2s, 5s, 10s, 15s, 30s, 1min, 5min, 10min, 15min, 30min, 1h, 2h, 4h, 12h, 24h) II: 2s (2s, 5s, 10s, 15s, 30s, 1min, 5min, 10min, 15min, 30min, 1h, 2h, 4h, 12h, 24h)
[2]
[3]
TOTALIZERS ARCHIVE interval: 1min (1min, 5min, 10min, 15min, 30min, 1h, 2h, 4h,
12h, 24h)
[4]
[1]: The archiving files are created in the daily, weekly and monthly system. [2]: The basic MAIN ARCHIVE time interval (I). Recording interval should correspond to
the measurement process. If the recording interval is too short, the large data volumes will make it difficult to analyse the results. If the recording interval is too long, rapid changes in the measured values cannot be identified.
[3]: The second MAIN ARCHIVE time interval (II) is used when the recording is controlled
by exceeded alarm/control thresholds (see section Alarm).
[4]: The time interval with which the totalizers data are saved in the archive.
Below, Process Values and Totalizers are displayed, switching between windows is possible by using tabs.
Process Values tab The window displays the current status of the process values recording. Gray rectangle means that the value is not archived, green means archiving.
Totalizers tab The window displays the current status of the totalizers recording. Each rectangle divided into two parts, represents both, Totaliser 1 and Totaliser 2, for every channel. Gray color means not archived, green means archived.
In the Archive window, only the information about the archive status is displayed. Turning archiving on and off for each channel is possible in the Channels settings window (more information in section Channels).
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DL2
!
Turning off the power supply may cause the loss of a few last records (approx. 1 minute).
13 ARCHIVE
13.1 Start, resume and stop archiving
The Archive window is displayed after pressing icon on the menu bar. Using the function buttons, it is possible to start, resume or stop the archiving process.
In the left bottom corner of the screen, there is a button which may start the archiving process or stop it .
To create a new archive, in first step stop the archiving process and then press the button . After creating a new archive file, it is necessary to start the
archivization (press START button).
13.2 Archive settings
The archive settings are available after clicking the icon on the menu bar, and then the archive icon (detail in section Archive settings).
13.3 Archive files types
There are three archive file types:
Data archive (file name organization: YYAXX.csv) Totalizer archive (file name organization: YYTXX.csv) Event archive (file name organization: YYEXX.csv)
XX - successive archive file number, starts from 01 and ends at 99. If this number is
exceeded, the numbering is resumed from 01.
YY - device ID; it is consistent with the user settings, in case of change the ID, a new file
will be created.
Each archive is recorded in the *.csv format (standard spreadsheet text format).
13.4 Way of creating an archive file
The archive file with a new archive number is created in the following cases:
creating a new file by the user, cyclically (daily, weekly, monthly), according to the set parameter, changing parameters, necessitating the creation of a new file.
A new archive file is created in case of the absence of an archive file.
13.5 Time interval of archiving data
Process Values records are saved every 2s, 5s, 10s, 15s, 30s, 1min, 5min, 10min, 15min, 30min, 1h, 2h, 4h, 12h or 24h, according to the settings. (More information in section Archive setting.)
68
DEVICE MODEL
device model, for DL2 it is always DL2
FW WERSION
– the firmware version in which the archive was created, updating
the FW will always result in the creation of a new archive
SERIAL NUMBER
serial number of the device
ID
device ID
NUMBER OF ROW
information about the number of rows in the header
ARCHIVE TYPE
– archive type: DATA (process value archive), EVENT (event archive),
TOT (totalizer archive)
CRC1
CRC control
CHANNEL
the channel number
DESCRIPTION
channel description, depending on the settings in the device
UNIT
unit assigned to the channel
INPUT TYPE
– the type of measurement input assigned to the channel:
ME (measured), CO (computed), DE (Demo(TEST)), -- (disabled).
INPUT NO
– number of the assigned measurement input: XY (X - module
number, Y number of input on the module); for computed, disabled and Demo(TEST) channel type: --.
DATE
date of the record in YY-MM-DD format
TIME
time of the record in HH:MM:SS format
DST
information about summer (1) or winter (0) time enabled
CH X
value (X channel number from 1 to 30)
CRC2
– CRC control
Totalizers records are saved every 1min, 5min, 10min, 15min, 30min, 1h, 2h, 4h, 12h, 24h, according to the settings. (More information in section Archive setting.)
Record in event archive is added when the event occurs (e.g. power on / off, alarm exceeded, device parameters changed, user login).
13.6 Archive files organization
Each archive file contains a header, with the following information:
DEVICE MODEL, FW WERSION, SERIAL NUMBER, ID, NUMBER OF ROW, ARCHIVE
TYPE, CRC1
DL2
The process values archive and totalizers archive also has an additional archive header, which contains information about set parameters (selected channels, description, unit, etc.).
13.6.1 Data archive
Organization of additional header in the data archive file:
CHANNEL, DESCRIPTION, UNIT, INPUT TYPE, INPUT NO
Organization of records in the data archive file:
DATE, TIME, DST, CH 1, CH 12, … , CH 22, CRC
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DL2
CHANNEL
the channel number
DESCRIPTION
channel description, depending on the settings in the device
TOTALIZER 1 TYPE/ TOTALIZER 2 TYPE
totalizer operation mode: ‘ ‘ – disabled; ‘1’ – unresettable;
‘2’ – resettable; ‘3’ – daily; ‘4’ – weekly; ‘5’ – monthly
TOTALIZER 1 UNIT/ TOTALIZER 2 UNIT
unit assigned to the totalizer
DATE
date of the record in YY-MM-DD format
TIME
time of the record in HH:MM:SS format
DST
information about summer (1) or winter (0) time enabled
CHXX:TY
– value of totalizer (XX – channel number from 1 to 30; Y – totalizer
number: 1 or 2)
CRC2
CRC control
DATE
date of the record in YY-MM-DD format
TIME
time of the record in HH:MM:SS format
DST
information about summer (1) or winter (0) time enabled
EVENT CODE
event code (more information below)
CRC2
CRC control
13.6.2 Totalizer archive
Organization of additional header in the totalizers archive file:
CHANNEL, DESCRIPTION, TOTALIZER 1 TYPE, TOTALIZER 1 UNIT, TOTALIZER 2
TYPE, TOTALIZER 2 UNIT
Organization of records in the totalizers archive file:
DATE, TIME, DST, CH1:T1, CH1:T2, CH12:T1, … , CH22:T2, CRC2
13.6.3 Event archive
Organization of records in the events archive file:
DATE, TIME, DST, EVENT CODE, CRC2
The event archive records the following events:
SYS:STOP Power supply switched off SYS:START Power supply switched on ARCH:NEW Created a new archive file ARCH:STOP Stopped archivization ARCH:START Started archivization SYS:NEW SETTINGS New settings saved SYS:TIME CHANGED Changed time SYS:DATE CHANGED Changed date SYS:CHx: AUX VALUES RESET Reset auxiliary values for "x" channel
(min, max, totalizers)
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DL2
SYS: ALL CHANNELS: AUX VALUES RESET Reset auxiliary values on all channels
(min, max, totalizers)
AL:ACK Acknowledged alarms AL:CHx ALy ON Activated the "y" alarm on the "x" channel AL:CHx ALy OFF Deactivated the "y" alarm on the "x"
channel
SYS:BOARD x RESET Restarted the "x" board due to a
communication error
SYS:WATCHDOG RESET Restarted device due to Watchdog timeout SYS:LOGIN: xxxxx Login user xxxxx SYS:LOGOUT Logout the user
13.7 Copying archive files from the device
Copying archive files from the device is possible in two ways: using a USB flash memory (a USB stick) or using an Ethernet connection and the device web server.
13.7.1 Copying archive files to USB flash memory
Connect the USB flash memory to the USB port in the front panel of the device. Click the button from the menu bar, then click the icon .
Process of deleting and copying files to USB is described in the USB section.
13.7.2 Copying archive files using device web server
Archive files can be copied using the device web server. Connect the device using the Ethernet connection and follow the instruction from section Web server.
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DL2
!
The device performs calculations according to the order of operations (operations in brackets, exponentiation / extraction of a root, division / multiplication, addition / subtraction).
14 ADDITIONAL FUNCTIONS
14.1 Additional channel functions
14.1.1 Math channels
In order to set the calculation channel, choose from the menu bar the button and
then the channels icon . In the input tab, set the channel type: Computed and enter the formula which the value will be calculated.
The device allows to perform selected mathematical operations: addition, subtraction, division, multiplication, raising to the power of 2 and 3 and the square root. The entered formula can contain up to 200 characters.
The value of another channel may be used in calculation. In this case, the channel number should be preceded by # sign.
For example:
formula #1+#2 adds the values of the first and second channels.
In calculation of square root, the value is calculated of only first character after the mark. If the square root has to be calculated from the value of several channels, calculated value should be placed in brackets.
For example:
formula 123 calculates the square root of 123, formula #1 calculates the square root of the value of channel 1, formula #1+#2 calculates the square root of channel 1 and to the
result adds the value of channel 2,
formula (#1+#2) calculates the square root of the sum of values
channels 1 and 2.
Similarly, in the case of exponentiation (the possibility of choosing the second and the third power), the value is calculated of only the first character entered before the 2 or 3 mark. If the value from several channels is raised to power 2 or 3, the calculated value should be put in brackets.
For example:
formula 1232 raises the value of 123 to power 2, formula #12 raises the value of channel 1 to the power of 2, formula #1+#22 raises the value of channel 2 to the power of 2 and to
the result adds the value of channel 1,
formula (#1+#2)2 raises to the power of 2 the value from the sum of
values of channels 1 and 2.
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Fig. 14.1 Settings of math channels - entering the formula of the math channel.
Math channels have the same functions that allow analysis as measurement channels: they can be displayed in the Result Tables window, in the Trends window and in a single
result window. It is possible to set alarms (Alarms) and archive their values (Archive).
14.1.2 User characteristics
User characteristics are given in the form of a pair of points: the value of the measured resistance, current, voltage, etc. (x value) and the value displayed in the corresponding units (y value). The user has the ability to add (Add point), delete (Delete point), and edit (Edit value) points of the feature, with a minimum of 2 points and a maximum of 50. User has the ability to add up to 10 characteristics.
To add a new characteristic, in the Channel settings window, the user must select from the drop-down list the characteristics: User, then select one of the ten available positions and select View button. Changing the characteristic tag after clicking the current one in the Tag field.
New points can be added in any order, because they are automatically recognized and sorted relative to the measured value x. To delete a point, select it by clicking and then select Delete point button. You can edit points in the same way, using Edit Point button.
Fig. 14.2 An example view of the ‘Channel’ settings window (edition of user characteristics).
Two identical measurement values x cannot be entered for the same characteristic. The entered data will be treated as erroneous and will be highlighted in red.
After entering the points for the characteristic, confirm the willingness to make changes by pressing the button . To cancel implemented changes, press the button
.
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DL2
14.1.3 Copying channel settings
The device enables copying the settings assigned to a particular measurement channel and pasting them into another channel. It allows to speed up the programming when there are channels to be programmed with using the same settings. After pasting, change the address of the measurement input and the name of the channel.
To copy the settings, from the list in the top part of the Channels setting window select the channel which is to be copied and then select the button. Then, choose the channel to which the settings are to be copied and click the button.
Both function buttons are located in the bottom of the screen.
14.2 Print screen
To use the print screen option click on the manufacturer’s logo . During this operation, the screen will be inactive for a few seconds and the process will be signalled by a blue diode situated on the front panel of the device. When the process is completed, an information will be displayed on the screen. Confirm the information.
The device may store up to 10 print screen numbered from 0 to 9. If this number is exceeded, the numbering is resumed from 0, and the images are overwritten. All files are saved in the *.bmp format.
To copy the image from the device to a USB flash memory, use the button from the menu bar and then click on the icon.
Fig. 14.3 Saving the print screen file.
Among the files situated in the window on the left side of the screen, from the PRTSCR folder select the file to be copied (at the bottom of the list). The selection will be confirmed by marking the name in blue. Then, from the menu on the right side select the Save selected on USB button.
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14.3 Web server
Web server enables viewing the Result Tables and download archive files from a web browser.
In order to start the web server, the IP address of the device (information available in the Information about the device window) should be placed in the browser's address bar. The IP address should be configured in the menu of the device: Communication Ethernet.
Choose language by clicking on the appropriate flag icon. Then, log in with the User’s password.
In case that this password is disabled, the page will automatically load the list of archives.
Fig. 14.4 Login to the web server.
Fig. 14.5 Web server view - Result Tables.
75
Tables with the current values are in Result Tables tab. To refresh data, press the
Refresh button under the table.
List of the archive files is in Archive tab. The files are downloaded to the computer by
clicking on the assigned archive name in the list of archive files.
DL2
Fig. 14.6 Web server view - List of archive files.
14.4 Software for PC
14.4.1 DL2 Config
The program is used to commission the device parameters. The parameters between the device and the program are transferred with using *.par files. Number of possible cards to be installed is 2, the program adds the main card in the slot M by default.
Fig. 14.7 An example view of the DL2 Config program.
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14.4.2 DL2-RP
The program is used for analysis and visualization of measurement results. More
information in instruction manual for the DL2-RP program.
DL2
Fig. 14.8 An example window view in the DL2-RP program, data presented in a graph.
Fig. 14.9 An example window view in the DL2-RP program, data presented in a table.
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DL2
15 FAILURE SYMBOLS
Fault situation related to a particular channel are marked with a relevant symbol on the display:
-------- Channel switched off, the symbol is displayed in the trend and collective tables window, for the switched off channels the single result window is not displayed.
---W--- Wait, value not available - it is displayed when the channel is connected to the input which has not been yet configured. It is usually displayed in the beginning of the device operation.
---||--- Circuit break, concerns only the current modules set to 4-20mA mode.
---E--- Value out of the range (exceeded) for the input card.
--ERR-- Measurement error due to reason other than those referred to above.
78
uint/int
16bit
Reg (Bit 15…0)
HByte
LByte
2.
1.
uint/int/float
32bit
Reg_L (Bit 15…0)
Reg_H (Bit 31…16)
HByte
LByte
HByte
LByte
2.
1.
4.
3.
uint/int/float
32bit sw
Reg_H (Bit 31…16)
Reg_L (Bit 15…0)
HByte
LByte
HByte
LByte
4.
3.
2.
1.
int/double
64bit
Reg_L (Bit 15…0)
Reg_H (Bit 31…16)
Reg_L (Bit 47…32)
Reg_H (Bit 63…48)
HByte
LByte
HByte
LByte
HByte
LByte
HByte
LByte
2.
1.
4.
3.
6.
5.
8.
7.
No. measuring
channel
Register number
Modbus address
Size
(in registers)
1
300000 / 400000
00
2 (32bit float)
2
300002 / 400002
02
2 (32bit float)
29
300056 / 400056
56
2 (32bit float)
30
300058 / 400058
58
2 (32bit float)
16 MODBUS RTU / MODBUS TCP TRANSMISSION PROTOCOL
16.1 General information
Process values and totalizers are available as holding registers and input registers. It
is only possible to read the data.
16.1.1 Data types
DL2
16.2 Registers addresses
Process values are available in the floating-point format as per IEEE-754 for the 32-bit
digit type with the floating point and single precision (32-bit floating point single).
The totalizers are available in the floating-point format as per IEEE-754 for the 64-bit
digit type with the floating point and double precision (64-bit floating point double).
16.2.1 Addresses table of Process values
79
No. measuring
channel
Register number
Modbus address
Size
(in registers)
1
300060 / 400060
60
4 (64bit double)
2
300064 / 400064
64
4 (64bit double)
29
300172 / 400172
172
4 (64bit double)
30
300176 / 400176
176
4 (64bit double)
No. measuring
channel
Register number
Modbus address
Size
(in registers)
1
300180 / 400180
180
4 (64bit double)
2
300184 / 400184
184
4 (64bit double)
29
300292 / 400292
292
4 (64bit double)
30
300296 / 400296
296
4 (64bit double)
16.2.2 Addresses table of Totalizer 1
16.2.3 Addresses table of Totalizer 2
DL2
80
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