metrofires ECO Tiny Ped, Classic Rad, R1, ECO Tiny Rad, Wee Rad Operation Manual

...
• ECO Tiny Ped
• ECO Tiny Rad
• R1
• R2
• Classic Rad
• Wee Rad
• Wee Rad Base
• Wee Ped
• Xtreme Rad Base
• Xtreme Ped
• ECO Euro Rad
• ECO Euro Ped
• Mega Rad
Installation important information ..........2
Assembling your Metro.........................2-3
Direct vent option ....................................4
Floor protector installation ......................5
Clearances and specications...............6
Wetback and ue installation .................7
Operation important information ...........8
Where to install a Metro in your home ....9
Optional wetbacks ..................................9
Getting to know your Metro ..................10
Operating your Metro ............................10
Cleaning and maintenance ................11
Troubleshooting .....................................12
Metro warranty.......................................13
Pioneer wood re accessories ..............14
Clean Air Freestanding Models
Wood Fire Installation & Owner’s Operation Manual
PO Box 11, Inglewood 4347, New Zealand
Ph (06) 756 6520 • Fax (06) 756 6540
info@metrores.co.nz • www.metrores.co.nz
M1120 04/15 © PIONEER MANUFACTURING LTD
2
Assembling your Metro wood re
This Metro wood re has been tested to and complies with AS/NZS2918:2001 when installed in accordance with this manual. Please ensure you are fully conversant with this relevant standard and the contents of this manual. Correct installation is critical to the safe operation and performance of this wood re.
Please take particular note of the following:
• It is recommended that Metro’s be installed with a Metro ECO ue system which has been developed to enhance the performance of Metro wood res. Any alternative ue system must have a minimum ue pipe length of 4.2 metres of 150mm diameter ue pipe & have been tested to AS/NZS2918:2001.
• The 150mm active ue pipe must be fully encased from the ceiling to the underside of the ashing cone at the top of the ue system, (i.e. there must not be any 150mm ue pipe exposed).
• All ue pipe joints must be sealed and riveted. The bottom of the ue pipe in particular MUST be fully sealed into the ue outlet of the Metro wood re.
• In New Zealand, the Metro must be bolted through the oor protector into the oor to comply with the seismic restraint provisions of AS/NZS2918:2001
• All Metro’s are extremely heavy, varying in weight from 85kgs up to 150kgs. During the installation process do not lift the appliance by yourself, and take care not to damage the panel coating.
• Please take care when lifting the Metro into place onto the hearth or oor protector as point loading may break tiles and/or scratch surfaces.
All Metro wood res are packed in a single heavy-duty carton, and tek screwed to a wooden pallet. Having removed the packaging and located this manual, familiarise yourself with the illustrations on pages 2 & 3, and proceed as detailed below.
Please note: you should only assemble this wood fire if you are suitably
experienced in wood fire assembly and installation.
Note: The Metro carton shows the model Metro you are about to install, enabling you to select the appropriate model’s assembly instructions.
Metro Radiant Fires
These Metro’s are supplied virtually fully assembled. Packed inside the rebox you will nd bricks in a cardboard wrapper, a wire door handle and the air control wire handle.
• Remove the two tek screws located at the base of each rear leg which secure the Metro to the wooden pallet, and carefully “walk” the Metro off the pallet.
• Open the door fully and t the side bricks to each side of the rebox. Location lugs are tted to the base and rear of the rebox to retain the side bricks in position. Refer to Diagram 2.
• Attach the door handle to the door latch assembly by screwing it on clockwise.
• Attach the air control wire handle by screwing it on clockwise.
Air control
wire handle
Door
handle
Radiant Fires
• WE HIGHLY RECOMMEND YOU READ THIS ENTIRE MANUAL AS INCORRECT OPERATION, MISUSE AND/OR LACK OF MAINTENANCE WILL VOID THE WARRANTY
• The appliance and ue-system shall be installed in accordance with AS/NZS2918 and the appropriate requirements of the relevant building code or codes
• Any modication of the appliance that has not been approved in writing by the testing authority is considered to be in breach of the approval granted for compliance with AS/NZS4013 and will void the warranty
The appliance must be installed correctly. We recommend a competent and suitably qualied NZHHA installer
WARNING! Important Information
• Mixing of appliance or ue-system components from different sources or modifying the dimensional specication or components may result in hazardous conditions. Where such action is considered, the manufacturer should be consulted in the rst instance
• Do not install a Metro re if there is any sign of visible damage to the product
• This appliance must be regularly maintained.
• Use authorised Metro replacement parts only. The use of unauthorised parts may void the warranty
• This manual must be left with the home owner
CAUTION! Important Information
3
Metro Pedestal Fires
To minimise freight damage, the pedestal base has been packaged inside the rebox. Please note: you should only assemble this wood re if you are suitably experienced in wood re assembly and installation.
To safely assemble your Metro, please proceed as follows: -
- Safely remove straps by cutting straps with scissors.
- Lift off carton, turn upside down (use to hold all discarded packaging).
- Lift off the top grill and place somewhere safe. Be careful not to chip the enamel coating.
- Open the door 90 degrees and lift the door off the hinge and place somewhere safe. Be careful not to chip the enamel coating.
- Remove the pedestal packed in a cardboard wrap
- Remove the pedestal mount plate
- Remove pedestal heat shield
Note: For some models this may be taped to rear heat shield and the ECO Tiny Ped is already assembled.
- Remove the side bricks, door handle and the bolt bag
- Remove the 2 tek screws at the base of the inside of the rebox that x the wood re to the pallet.
- It is recommended that 2 people work together with this step. Grab the underneath top of the rebox door opening with one hand, holding the ue spigot with the other, slowly lift the front of the wood re all the way back and rest the wood re on its rear heat shield on the oor. Remove the packaging pallet.
- Fit the pedestal heat shield over the 4 bolts as shown in Diagram 1, with the open edge facing the front of the Metro (up)
- Position the pedestal with its front facing over the 4 bolts and t the washers and nuts supplied, check to ensure the pedestal is correctly aligned and securely tighten the nuts
- It is recommended that 2 people work together with this step. Grab the ue spigot with one hand and the other hand underneath the top of the rebox door opening, lift upwards standing the wood re onto its pedestal.
- Re-t the door and top grill
- Open the door fully and t the side bricks to each side of the re box. Location lugs are tted to the base and rear of the rebox to retain the side bricks in position. Refer to Diagram 2.
Note: The ECO Tiny Ped model utilises a slightly different pedestal to that detailed in Diagram 1. The rear panel on the pedestal must be turned around with the return fold facing back the opposite way. This creates the mounting plate.
All Metro Models
Check to ensure the top bafe is in its correct position in the
top chamber of the rebox. It should be resting on four support
lugs (two on each side of the rebox). The bafe must be
hard back against the rear of the rebox with the “promet
extension” (white board) or return front steel edge of the bafe
facing for ward as illustrated in Diagram 2.
Assembling your Metro wood re
Cook top grill
Door
Handle
Pedestal
Pedestal
heat shield
Pedestal
mounting plate
(not available
on tiny ped)
Diagram 1
(For Ped &
Base models)
Top baffle
Diagram 2
Side brick
4
The ECO Euro Ped and ECO Euro Rad models have the option
to be installed as “Direct Vent” appliances, thereby drawing
all primary and secondary combustion air from outside the
home. Once connected, this direct venting option ensures the
air that is heated within the home, stays in the home improving
efciency and reducing fuel usage.
Note: Connection of the Metro’s direct vent inlet to outside the home is optional. If not connected these Direct Vent models still offer greatly improved performance and lower emissions due to the unique pre­heated air path for all primary and secondary combustion air that these models consume.
Direct Vent Options
Three “Direct Vent kits” are available to connect the ECO DV
Metro to an air supply from outside the living environment of
the home. The kits available include;
• DV WALL KIT – For installations when the Metro is installed against an outside wall.
• DV FLOOR KIT– For installations onto a oor which has a free air supply below it.
• DV CEILING KIT– For installations when the Metro is installed against an internal wall and on a concrete oor
(DV Ceiling kit goes into the wall cavity, up inside the wall into the ceiling cavity, where the air supply is drawn from)
Installing the Direct Vent Option
Remove the rear heatshield from the Metro wood re by unscrewing the four self-tapping screws illustrated in Diagram 3 and proceed as follows;
1. Remove the section of panel illustrated with a “hatch”, from the mid/bottom section of the rear heatshield. This section to be removed has been pre-punched and only requires a few small tabs to be cut.
2. Take the “inlet spigot” supplied in the “Direct Vent kit” and slide it fully down into position into the brackets provided on the rear of the rebox.
3. Replace the Metro’s rear heatshield with the four screws previously removed.
The Metro wood re is now ready for installation once you have pre-tted the Direct Vent kit into the wall or oor. Full instructions for this procedure are supplied with the Direct Vent kits.
Inlet spigot
Rear
heat shield
Diagram 3
Direct vent option
5
Pioneer manufacture an extensive range of what Pioneer term “Ash Floor Protectors” which comply with the minimum oor protector requirement of AS/NZS2918:20 01, and can be installed with any freestanding Metro wood re.
Metro freestanding wood res do not require an insulated oor protector as they comply with the minimum oor protector requirements of AS/NZS2918:2001. These minimum oor protector requirements are;
• They must be of adequate size to give appropriate wall, rear and front clearances/projections as detailed below and in the chart illustrated on page 6.
Note;
- The oor protector must extend 200mm horizontally to the rear and each side directly below the door opening, and 300mm forward of the door opening.
- The upper surface of the oor protector must be made of non-combustible material.
• A suitable oor protector for a Metro freestanding wood re is therefore any non-combustible material which could include;
- Ceramic tiles with grouted joints xed directly to timber ooring.
- A sheet of toughened glass, panel steel etc. laid directly onto a wooden or other combustible oor.
Note: If being installed onto a concrete or non-combustible floor a floor protector is not required.
Metro Radiant Fires
Lift the Metro onto the oor protector and using a tape measure ensure that the minimum wall clearances and front oor protector projections as detailed in the chart on page 6 are met or exceeded. Once the Metro’s location on the oor protector is established and if the installation is in New Zealand, seismic restraint is required.
Using masonry anchors if the oor protector is on a concrete oor or coach bolts if a wooden oor, secure through the holes provided at the base, behind both rear legs.
Note: The anchors must pass through the floor protector and securely anchor the Metro to the floor.
Metro Pedestal Fires
These models (excluding the ECO Tiny Ped) are supplied with a “pedestal mounting plate”. Refer to Diagram 1 on page 3. Place the mounting plate on the oor protector with the two slots at the rear. A ue centre hole is marked on this plate and the chart on page 6 enables you to locate the position of the Metro without placing the Metro onto the oor protector. Once the location of this mounting plate is established, secure it through the oor protector into the oor using both of the two holes provided.
Use masonry anchors if the oor protector is on a concrete oor or coach bolts if a wooden oor.
Note: The anchors must pass through the floor protector and securely
anchor the Metro to the floor.
Alternative Metro Mount Plate Installation
For installations when it is desirable to position the assembled Metro prior to bolting down, it is possible to “invert” the mounting plate and use it as a means of bolting the Metro directly to the oor, through the oor protector. Refer to Diagram 4 and note;
1. Rotate the mount plate 180 degrees.
2. Remove the two “slide nuts” from the rear face of the mount plate.
3. Secure the mount plate to the pedestal with 6mm bolts through holes provided as illustrated.
You can then bolt down the Metro through the two rectangular slots in the rear edge of the mount plate. These slots are more accessible than bolting direct through the pedestal, and it also eliminates the need for spacers.
Diagram 4
Floor protector size, construction and tting
6
Minimum clearances
All Metro wood res comply with AS/NZS2918:2001. Minimum clearances shown below are detailed in millimetres, with a Pioneer double ue shield tted to the appliance
. Measurements are taken from the following reference points as illustrated:
- From the nearest combustible wall or surface
(A, B, D, E, G, H)
- From the Metro’s ue centre (A, B, C, D)
- From the Metro’s cabinet/heatshield outermost point
(E, F, G, H)
- To the edge of the ash oor protectors non-combustible
surface (C, F, I, J, K, L, M)
AS/NZS2918:2001 allows for a reduction in minimum clearances as detailed in Section 3, tables 3.1 and 3.2 of the standard.
Some Metro models have undergone additional testing which allows for reduced clearances. Please see the footnotes below the tables for applicable models.
Specications were correct at the time of printing, but may alter and those detailed within should be used only as a guide. If in doubt, please consult your Metro retailer.
Wetback connections
Connections below are taken facing the Metro/wall.
• Tiny Series models are 92mm left of the ue centre.
• Wee Series models are 226mm left of the ue centre.
• The Classic Rad is 183mm left of the ue centre.
• Xtreme Series models are 275mm left of the ue centre.
• All other models are 140mm left of the ue centre.
Clearance chart
N
O
Metro clearances and specications (Minimum clearances shown are in mm, with a Pio neer do uble u e shield tte d)
Minimum installation clearances with a Pioneer double flueshield fitted (mm) Wetback Dimensions
Clean Air Models A B C D E F G H I J K L M N O
Width Depth Height
ECO Tiny Ped 210 430 580 290 25 200 185 60 790 650 990 875 250 280 470 490 530 665
ECO Tiny Rad
225 552 580 420 150 200 300 75 805 650 1165 925 250 280 470 505 530 665
R1 243 774 586 554 280 244 530 100 829 825 1370 1118 425 N/A N/A 488 485 668
R2
246 858 626 582 275 235 570 100 872 905 1449 1203 505 N/A N/A 575 537 690
Wee Rad
1
251 568 577 455 150 230 260 100 828 825 1224 1015 425 295 485 615 498 688
Wee Rad Base
271 678 577 489 180 230 370 120 848 825 1270 1049 425 295 485 615 498 691
Wee Ped
2
263 651 580 490 170 230 350 110 843 825 1274 1050 425 295 485 602 503 665
Classic Rad
3
257 695 780 500 220 229 430 100 1037 728 1487 1168 328 393 583 530 707 680
Xtreme Ped 251 624 630 441 110 227 280 100 881 907 1254 1065 507 349 539 688 554 721
Xtreme Rad
251 650 630 458 100 227 280 100 881 907 1277 1077 507 349 539 740 554 743
Xtreme Rad Base 251 650 630 458 100 227 280 100 881 907 1277 1077 507 349 539 740 554 743
ECO Euro Rad DV
250 625 625 435 80 200 250 100 875 905 1240 1065 505 338 528 750 575 745
ECO Euro Ped DV
4
230 585 625 495 170 200 250 80 855 905 1325 1120 505 325 515 670 575 715
Mega Rad
285 720 728 497 100 224 300 130 1013 1006 1431 1227 606 300 490 840 657 749
1
Wee Rad corner clearance (E) can be reduced to 120mm with the Wee Rad corner wing shields fitted. This in turn also reduces clearances (D) to
425mm, (K) to 1180mm and (L) to 985mm. When fitting the corner wing shields the Wee Rad itself must be installed to a corner clearance (E) of 120mm. The corner wing shields are then fitted which gives a wall to shield corner clearance of 100mm.
2
Wee Ped corner clearance (E) can be reduced to 115mm if installed with a Pioneer double flue shield with the side extensions fitted. This in turn also
reduces clearances (D) to 436mm, (K) to 1197mm and (L) to 996mm.
3
Classic Rad corner clearance (E) can be reduced to 180mm if installed with a Pioneer double flue shield with the side extensions fitted. This in turn also
reduces clearances (D) to 460mm, (K) to 1430mm and (L) to 1127mm.
4
ECO Euro Ped corner clearance (E) can be reduced to 110mm if installed with a Pioneer double flue shield with the side extensions fitted. This in turn also
reduces clearances (D) to 435mm, (K) to 1240mm and (L) to 106 0m m.
7
Flue installation
If the home is in a classied “clean air zone”, and dependent on requirements/restrictions which may be imposed by your local council, you may or may not be able to install a water heating device. If in doubt consult your local Metro retailer. Only Pioneer’s cast jacket wetback system should be tted to a Metro; alternative wetbacks will void the Metro’s emission approvals and may seriously affect the performance of the appliance and void the owner’s warranty.
Note; Wetback systems are not suitable for use in locations where the water supply has lime content, lime build up inside the coil will eventually block the coil causing the wetback to fail.
The wetback is tted to the inside rear of the rebox, unless as
detailed in the points below. The connection pipe heights are
illustrated and detailed on the previous page 6. Please note:
• Wetback connections are as follows:
• Tiny Series models are 92mm left of the ue centre.
• Wee Series models are 226mm left of the ue centre.
• The Classic Rad is 183mm left of the ue centre.
• Xtreme Series models are 275mm left of the ue centre.
• All other models are 140mm left of the ue centre.
• The Wee models, Classic Rad and Xtreme models wetback position is to the outside left hand rebox wall. See specic instruction in the ‘Side Wetback’ box for these appliances.
• It is recommended the return pipe has a minimum rise of 1 in 12; performance will reduce as the distance to the storage cylinder increases.
To t the wetback proceed as follows: (For Wee Series, Xtreme Series and Classic Rad models, please follow instructions included in the side wetback box)
1. Remove the rear panel of the Metro by removing the four pozi drive screws. Remove the two pre -punched knockouts from this panel.
2. Two further knockouts will be visible on the inner rear heatshield; remove these also. Once these are removed 6mm nuts will be visible through the knockout holes.
3. Open the Metro’s door and locate two bolts securing the pressed washers which are visible on the left hand side of the rebox for both inlet and outlet connection points.
4. A further three bolt heads will also be visible on the inside rear wall of the rebox; these are threaded into the 6mm thick rebox. Remove all three.
5. Using the tube of sealant supplied with the wetback, apply a liberal bead of sealant around both the two connection pipes and also the outer circumference of the wetback which will face and press against the inside rear wall of the rebox. This will completely seal the wetback to the inside rear wall of the re on installation.
6. Fit the wetback into the rebox and carefully pass the connection pipes through the holes in the rear of the rebox. Securely attach the wetback using the three bolts previously removed from the rear face of the rebox, tting them through the slots provided in the wetback’s jacket.
7. The wetback is now ready for connection to the storage cylinder by a registered plumber.
WARNING! Important Information
• Do not connect to an unvented hot water system.
• Install in accordance with AS 3500.4.1 or NZS 4603 and the appropriate requirements of the relevant building code or codes.
It is recommended that all Metro freestanding wood res be installed with the energy efcient Metro ECO ue system which comes complete with a detailed installation manual. This installation manual must be presented with your application to gain consent with your local council.
A copy of the installation manual can be downloaded from www.metrores.co.nz, or a copy can be obtained from your Metro retailer. Any alternative ue system must comply with and be installed as detailed in AS/NZS2918:2001, and a copy of the installation manual must also be presented with your application to gain consent with your local council.
All Metro’s require a 150mm diameter ue. Please note:
• All joints in the ue pipe must be sealed with Pioneer re cement (or similar) and riveted.
• The base of the ue pipe must be sealed into the outlet of the Metro’s ue outlet. This is critical for optimum operation.
• Refer “Important Information” on page 2.
• The ue systems 150mm diameter ue pipe must terminate a minimum of 4.6 metres above the top surface of the oor protector.
Pioneer Double Flue Shield
All Metro’s have been tested with a Pioneer double ue mounted shield. For the Metro to be installed with minimal clearances as the clearance chart states, only the Pioneer double mounted ue shield can be used. All other ue shields will invalidate the installation.
The Metro can be installed without a ue shield, if this is the case it needs to be installed as AS/NZS2918:2001 stipulates.
ECO Flue System Installation Manual
ECO Flue Systems
Freestanding Flue Systems
ECO Flue System Installation Options ............2
ECO Base Flue System & ECO Option Kits ....3
ECO Base Flue System Kit Installation ........4-5
ECO Option Kit Installation.............................5
Insert Flue Systems
ECO Insert Flue System Kit Installation .......6-7
ECO Flue System Minimum Heights ..............8
Wetbacks
8
This low-emission, slow combustion appliance is designed to give you many years of warmth and service, subject to the following key factors. These key factors, if not adhered to are the major causes of unsafe installation, poor performance and ue blockages and potential product failure.
1. Your Metro wood re must be installed correctly. Metro recommend a competent and suitably qualied NZHHA installer.
2. The only fuel to be used in this appliance shall be wood that meets the following criteria.
– Less than 25% moisture content – Has not been treated with preservatives or
impregnated with chemicals or glue, – Is not chipboard, particle board, or laminated board, – Is not painted, stained or oiled – Is not driftwood or other salt impregnated wood
3. The appliance shall be operated at all times in accordance with the “Installation and Operating Instructions” supplied with each appliance.
4. It is preferable that
Metro wood res should be installed with
a Metro ECO Flue System.
5. Coal must not be used as a fuel.
Please also note the following important points:
• In New Zealand a building consent is required from your local building authority. The homeowner is responsible for obtaining this consent.
As correct installation is critical to the performance and safe operation of your Metro, it is recommended your Metro be installed by a NZHHA registered installer or a person suitably qualied in the installation of wood res. Your Metro retailer will be able to arrange professional installation for you.
• During the very rst re your Metro will give off an odour and fumes as the rebox paint cures. Do not be alarmed ; open all windows and externally opening doors in that room and close any internally opening doors. This curing
process will last for approximately one hour and is likely to happen this one time.
• Properly seasoned (dry) timber is necessary for the Metro to operate efciently; rewood that contains a high moisture content will result in ue pipe blockages, reduce heat output and create other issues.
Note: Once split, Softwood usually takes 12 months to season - Hardwood can take up to 24 months to season - Wood must be stored in a location that enables air circulation. Unseasoned wood stored in a closed woodshed without air circulation will still be unseasoned 12 months later.
• It is critical that the re not be operated with over worn, faulty or missing door seals. Door seals will harden over time and become over-worn (3-4 year’s) this will cause air to leak into the re, causing the appliance to ‘over re’.
• It is critical that the re not be operated with over worn, faulty or missing bricks, bafe plate, bafe extension (white board on the bafe plate)
• It is critical that the re not be operated with cracked, or broken door glass.
Please note, the above 3 points require regular inspection/ maintenance (every time the ash bed is cleaned out, generally 3-5 times a season) and if not maintained will void the rebox warranty. A glowing rebox or lower uepipe is just one sign you are over ring your appliance. Please ensure you keep your proof of purchase/receipt on any parts you purchase.
• For optimum performance fuel must be loaded so the logs lay “front to rear” in preference to laying across the width of the rebox. Spaces should be left between the logs to enable oxygen to get to as much of the surface of the fuel as possible.
• A small hot re loaded frequently is more efcient than a large re burning on a low setting.
• Your Metro is covered by a full unconditional 12 month warranty on replacement parts, and a 10 year rebox warranty.
• WE HIGHLY RECOMMEND YOU READ THIS ENTIRE MANUAL AS INCORRECT OPERATION, MISUSE AND/OR LACK OF MAINTENANCE WILL VOID THE WARRANTY
Any modication of the appliance that has not been approved in writing by the testing authority is considered as breaching AS/NZS 4013 and will void the warranty
• Do not use ammable liquids or aerosols in the vicinity
of this appliance when it is operating
• Never operate your Metro with the top grill removed
• Do not dry clothes on or near this appliance
• Do not use ammable liquids or aerosols to start or rekindle the re OR store fuel within the Metro’s specied
installation clearances
• Never operate your Metro with the door ajar, except on
initial start up
• Open the air control fully before opening the Metro’s door
WARNING! Important Information
• This appliance should be maintained & operated at all times in accordance with this instruction manual
• This appliance should not be operated with cracked door glass, over worn, faulty or missing door seals
• Do not use driftwood, treated or unseasoned (wet) fuel, the use of most types of preservative treated wood as fuel can be hazardous and will damage your appliance
• Burning unseasoned (wet) fuel or incorrect operation on extended low burn cycles will cause excessive creosote to form. Creosote is very corrosive and excessive buildups will result in the ue pipe, ue spigot and upper burn chamber failing. Failure of the applicance and/ or ue system due to creosote damage is not covered under warranty. The formation of such is not an appliance
issue it is a fuel and operational issue
This appliance must be regularly maintained and replacement parts must be authorised Metro parts only
• Do not empty ash into a combustible container
Congratulations on the purchase of your Metro wood re
CAUTION! Important Information
9
Wood res are usually installed in the main living area, which is the section of the home that is usually kept the warmest, being the area in the home most frequently occupied. However, before deciding on the best location for your Metro wood re you may wish to consider:
• Water heating. If you are intending to have a wetback it is important that the wood re is as close as practically possible to the water storage cylinder.
• Split level homes are best heated when the wood re is installed on the lower level, as the heated air will rise to the higher levels.
• Building construction is another consideration. Specied clearances from walls, curtains etc must be maintained and you need to ensure no structural beams or internal
gutters etc are directly above your preferred site. If you have a two storey dwelling you need to consider the second storey to ensure you don’t have the ue directly outside a second storey window.
Generally, you can install your Metro in your home anywhere that suits you; Pioneer of fer various fan systems to transfer heat to other sections of the home that are not heated sufciently. It is necessary if using a fan system that the Metro you have purchased has sufcient output to heat the total area you wish to heat. Your Metro retailer or installer will be able to advise if you are uncertain.
If your home is in a classied “clean air zone”, and dependent on requirements/restrictions which may be imposed by your local territorial authority (council) you may or may not be able to install a water heating device. If in doubt consult your local Metro retailer.
Water heating is another key feature of your Metro wood re, and on offer are a number of options depending on the model you have purchased. Metro offer a 2kW wetback suitable for the ECO Tiny Rad and ECO Tiny Ped. The Ambie One cannot be tted with a wetback in a clean air zone, but can be tted with a wetback if installed on a 2HA+ rural propert y. All other ‘ECO’ Metro’s can be tted with the ECO wetback.
The Side wetback is suitable for the Wee Series models, Classic Rad and Xtreme Series models. Both R1 and R2 models cannot be tted with a wetback at all.
Note: Wetbacks are not suitable for use in locations where the water
supply has lime content. Lime build up inside the coil will eventually block the coil causing the wetback to fail.
Other considerations are:
• Distance from your Metro to the storage cylinder will affect the amount of hot water produced.
• Your climate & the manner in which you will ‘re’ your Metro will determine the amount of hot water produced.
Cost Savings
Wetbacks can enable substantial power savings, dependent on the climate in the area in which you live. If you live in a cold climate you are likely to use your Metro for many months of the year, in which case a Pioneer wetback will reduce or even eliminate your water heating costs over those months. If however you live in a warmer climate and use your Metro for only a few hours a day over the colder months, electricity savings will be considerably less.
Water Pressure
A common misconception is that you must have a low-pressure system to have a wetback; this is not true. You must have a “vented” system and high-pressure cylinders are usually not vented. However you can install an “indirect” cylinder which contains a secondary coil inside the storage cylinder, enabling you to have a wetback while retaining a high- pressure system.
Where to install a Metro wood re in your home
Optional wetbacks
10
Operating your Metro wood re is simple and you will quickly learn how to get the best from it. First take a minute to familiarise yourself with your new Metro.
Raise the door handle anti-clockwise until the latch releases, and then slowly pull the door open. You will note that if you let the door go before it is at 90° to the appliance, it will fall closed. This is a safety feature that ensures the door cannot fall open if it is not latched securely. For the door to remain open, you must open it fully.
• There is a single air control making your Metro easy to adjust. This control moves from left to right, which is “low to high”.
The Metro Radiant res have a wire air control handle located at the upper right hand side of the appliance. Simply pull out to increase burn rate or push in to reduce burn rate.
All other model Metro’s have an air control knob located on the upper front of the appliance.
Slide this control knob gently from right to left until you reach a stop. This is a pre-set “low” position. Your Metro must not be operated at a lower burn rate than this pre-set low allows.
If your Metro has only been installed within the past few days, the re cement seal at the base of the ue will not be fully cured. To ensure the cement sets without blistering it is recommended you burn 2-3 sheets of loosely crumpled newspaper at a time, approximately once every hour over a 6- 8 hour period.
During the very rst re your Metro will give off an odour and fumes as the rebox paint cures. Do not be alarmed. Open all windows and externally opening doors in that room and close any internally opening doors. This curing process will last for approximately one hour and is likely to happen this one time.
Start up
Place a quantity of loosely crumpled newspaper on the base of the rebox until it is approximately 50% full of paper, or place relighters on the base of the rebox. Add dry kindling and move the air control knob fully to the right, being the “full open” position.
Light the paper at two or three locations across the front of the door opening and leave the door slightly ajar resting on the latch pin if necessary for a few minutes while the re establishes. Once the kindling is burning well, open the door and add 2-3 small logs at a time until you have a well­established re. Usually this will take approximately 30 minutes, during which time the air control should be set on “high” and the door should be closed, except for the initial few minutes and when fuel is being added.
Normal operation
Once the re is well established, regulate the air control to achieve the desired burn rate and heat output. As you move the air control to the right, burn rate, rebox temperature and heat output will increase, if you move the control to the left they will decrease.
Please note:
• Always open the air control fully prior to opening the door, then open the door slowly.
• When loading logs, place them end-on, “front to back”; air spaces should be left between the logs to enable oxygen to get to as much of the surface of the fuel as possible.
• Every time you refuel, leave the air control on “high” for a minimum of 20-25 minutes.
• Never use the door to force wood into the rebox, as this is likely to break the glass.
Cooking
All Metro’s are designed to enable cooking of soups, stews and casseroles etc, and your Metro will easily boil a at bottom stainless steel kettle. The Radiant Series have a dedicated cooking top enabling large pots to be placed on the cook top, while all other models have a lift-off grill.
Note: Metro’s supplied with a lift-off top grill have this feature to enable the grill to be removed for cleaning if you have a spill. The lift-off top grill must be left on when cooking, because if removed the wall temperatures next to the appliance may become excessive and the top of the firebox is generally too hot to cook on directly. Please note: Although very durable, Metro’s in a satin stainless look are not recommended to be used to cook on.
Radiant fires air control All other fires air control
Getting to know your Metro wood re
Operating your Metro wood re
11
The Metro radiant res are painted wood res and coated with “Pioneer Metallic Black” high temperature paint and will require periodic repainting to keep them looking their best.
All other Metro’s are coated with either vitreous enamel or a high temperature silver coating;
• Vitreous enamel is extremely durable and designed to last the life of the appliance. As vitreous enamel is glass, a solid or heavy object dropped or banged against a panel could chip the enamel surface.
• Silver coated Metro’s are offered in a stainless steel look. Although very durable it is not recommended that Metro’s with this nish be used to cook on.
All model Metro’s can be cleaned with a cloth when the appliance is not operating.
• This appliance must be regularly maintained and replacement parts must be authorised Metro parts only.
Door glass
Providing your fuel is properly seasoned, under normal operating conditions the air-wash design of the Metro’s rebox will keep the door glass clear. If the glass requires cleaning you may use either a razor blade scraper or an oven cleaner.
If your door glass breaks it must be replaced with 5mm thick ceramic glass which is available from your local Metro retailer.
Door seals
Over time, usually 3 -4 years, the door and glass seals will become hard and cause air to leak into the rebox, causing the appliance to ‘over re’. Your Metro retailer stocks replacement woven breglass door and glass seals, which need replacing when they become hard and over worn.
The door of your Metro is easily removed. Hold it in both hands and lift the hinge end of the door up and over the top hinge pin, then lower the door from the bottom hinge pin.
Side bricks
Hair-line cracks are not uncommon and are a result of the intense heat within the Metro’s rebox, coupled with mechanical damage caused by accidental impact when fuel is being loaded. However if the side bricks become cracked to the extent that they start to break up, they must be replaced.
Door adjustment
Provision is available on both sides of the door for adjustment.
To adjust the hinge end of the door, open the door fully, loosen the top hinge nut and slightly lift the latch end of the door; you will see the hinge assembly move back 1-2mm which will usually be sufcient. Retighten, then repeat by loosening the lower hinge nut, this time applying a slight downwards pressure onto the door to move the lower hinge assembly back a similar distance, then retighten.
The door latch is also adjustable, as the latch pin on the right side of the rebox is tted through a slot which enables the latch pin to be loosened, moved back and re-tightened.
Ash removal
Over a period of time ash will build up in the base of the Metro’s rebox and require removal. The time this build-up takes depends on the density and cleanliness of your fuel.
To remove the excess ash your Metro should not be operating.
• Open the door, and using a hearth shovel or similar, empt y the excess ash directly into a steel or non-combustible container.
• If the ash is not disposed of immediately, be careful where you store it, as the ash can retain heat for many days and become a re hazard.
• You must leave a bed of ash in the base of the rebox approximately 10mm deep; this insulates the base of the rebox and improves combustion.
Top bafe
This is a ‘sacricial’ wear part of the rebox and should be checked monthly. Usually only the “Promet” (white board) front/underneath section needs to be replaced when it starts to disintegrate.
Note: Cracks in the promet are not uncommon and have no adverse effect on the operation of your Metro. These cracks are the result of intense heat coupled with expansion and contraction. Burning wood which is not properly seasoned, i.e. 25% moisture content or more, will over time cause the promet to disintegrate and require replacement.
Flue systems
Should be checked annually, particularly the bottom end of the lower ue section at its rear lock formed joint. If deterioration is noticed contact your Metro retailer or installer.
The ue pipe should also be swept a minimum of once a year, or as required during the winter season. If smoke enters the room when you open the Metro’s door this usually indicates the ue pipe is becoming restricted and needs cleaning. The frequency of ue pipe cleans depends on many factors, with the main variables being:
• The seasoning of the wood. If not properly seasoned you will require frequent ue pipe cleans.
• The density of the wood. Softwoods generally result in more deposits building up in the ue pipe.
To clean the ue pipe of your Metro, proceed as follows:-
• Open the Metro’s door fully, reach inside with the palm of your hand face- up and extended, lift the top bafe approximately 20mm, then lift it forward out through the door opening, placing it on a sheet of newspaper you have placed on the front of the oor protector.
Note: Some appliances have a two piece top baffle.
• Close the door and slide the air control to the left.
• Once on the roof, remove the cowl from the top of ue system and sweep the ue pipe using a 150mm-diameter ue pipe brush as detailed in the instructions provided with the uebrush.
• Once the ue pipe is clear, clean and ret the cowl. Remove the excess soot which has fallen into the rebox, leaving a layer of ash 10mm deep on the base of the rebox, then ret the top bafe.
Note: The baffle must be fitted so its rear is touching the back of the firebox; if uncertain refer to page 3 in the installation section at the front of this manual, which shows illustrations of the baffle location.
Cleaning and maintenance for your Metro wood re
12
If your Metro is installed correctly, your fuel is dry and you operate your re correctly, you will nd it to be a pleasure to use. Metro’s many years of experience within the wood heating industry has shown that dissatisfaction is mainly due to:
• unseasoned fuel
• faulty installation
• operational error
• or a combination of the above 3 points.
The following may be of assistance if you are experiencing any of these problems.
SMOKE ENTERS THE ROOM WHEN THE METRO’S DOOR IS AJAR (Possible reasons and solutions)
Check ue pipe joins:
If the ue pipe joins are not sealed correctly, the ue pipe will not draw as well as it should. The ue pipe join connecting into the ue spigot on top of the Metro is most critical, if this is not sealed correctly, smoke will enter the room when the door is ajar. To check this join is sealed correctly, run a match or lighter ame around the join. If the ame is sucked into the spigot then it is not sealed correctly. This check needs to be done when the re is not going. Ensure you check the rear of the ue pipe/spigot join, as due to the seam in the ue pipe, this is the most common area for not being sealed correctly.
Ensure the fuel you are using is correctly seasoned:
If you are burning unseasoned fuel (wet), the re will cause nothing but problems. The Metro won’t deliver much heat, it will be lazy, smoke will enter the room when the door is ajar, and the door glass will run black. Unseasoned fuel is the main contributor to excessive creosote deposits which can be corrosive to your appliance and ue system.
Flue pipe length is too short:
Add more ue pipe as the longer the ue system, the bet ter the draw of the ue pipe. Please note, if you did not purchase the Metro ECO Flue System, you will not have the ECO Cowl which increases draw. We highly recommend the Metro ECO Cowl is tted as this will increase the draw. If you already have an ECO Cowl and smoke is still entering the room, please add another 600mm length of ue pipe.
Downdraft:
If you have checked all of the above and the re is still smoking into the room, it’s possible there may be a down draft issue. Down draft is environmental and can be caused by many variables, and it is purely trial and error to ascer tain the cause. Solutions may be:
• ‘H’ Cowl, designed purely for downdraft issues, but if you have an ECO Cowl tted as standard, you will also need to add another 600mm of ue pipe to compensate as the H Cowl is shorter in length.
• Directional Cowl, designed for high wind areas.
Air control setting:
Ensure the air control setting is on high before opening the door to reload, as this increases the draw up the ue pipe. Open the door slowly.
If your Metro did not smoke, but its starting too and
is getting worse:
The ue pipe is in need of a clean. It is recommended that the ue pipe be cleaned every season, however if you are burning the re on low a lot, or are using unseasoned fuel, ue pipe cleans will be required more frequently.
Correct operation:
Modern day wood res need to be operated hard and fast, more so than low and lazy to ensure the rebox and ue pipe runs hot and efciently. If the re and ue pipe is up to temperature it will perform extremely well, the smoke will draw up the ue pipe with ease, and the re will produce good amounts of heat.
If the re is operated on low a lot of the time, the door glass will run black, the ue pipe will tend to block up more frequently and the re will end up smoking into the room when reloading. It’s better to have a small re running hard and fast, rather than a big re running low and lazy.
OTHER ISSUES YOU MAY EXPERIENCE
I can smell smoke in the room after a low burn cycle:
The smell is creosote that will be seeping through the ue pipe join or out of the ue spigot onto an external surface, thus creating the smell in your room. The cause will be either unseasoned fuel, fuel mass too large, incorrect operation on low burn cycles or a combination. Creosote is very corrosive and excessive buildups will result in the ue pipe and potentially the ue spigot and upper burn chamber failing. The formation of excessive creosote is not an appliance issue, it is a fuel and operational issue. Failure of ue pipe or rebox due to creosote build up is not covered under warranty as excessive creosote build up is only possible from either unseasoned fuel or incorrect operation.
The Metro is noisy as it heats up and cools down:
There will always be some expansion and contraction noise as the Metro heats and cools. This can usually be reduced by loosening three nuts at the rear of the appliance. To remedy, locate the 25mm deep cavity at the rear of your Metro between the ‘rear panel’ and the ‘inner rear heat shield’. You will see a 6mm nut and two 6mm bolt heads in this cavity. Using a 10mm ring or open ended spanner, loosen all three so they are nger tight only.
On all non -DV model Metro’s the air channel that allows the combustion air to enter the re is tted to the top underneath of the door opening. It is tted with two M6 bolts. Slightly loosen both of these bolts. Note: This does not apply to the ECO DV models.
The Metro won’t turn down as much as it did
The door itself may need readjusting, the hinge and latch is slotted and allows for movement. Loosening the hinge and moving it back a few mm will make the door seal tighter and stop air leaking into the re. The door and glass seals may be in need of replacing, which is generally required every 3 -4 years.
Familiarise yourself with the instructions on page 11 before proceeding with this maintenance.
Troubleshooting your Metro wood re
13
Metro wood  res are manufactured in New Zealand, using the highest quality of materials, workmanship and the latest manufacturing techniques, which is why we offer a full 10 year  rebox warranty and 1 year parts warranty for peace of mind.
METRO WARRANTY (NZ Consumer laws apply to this warranty)
Pioneer Manufacturing Limited (Pioneer) warrants the steel  rebox against defective materials and workmanship which would render it un t for normal domestic use, from the date of purchase by the original consumer, for a period of 10 years.
Components including panel coating, door retainers, door seals, glass, trim, baf e & bricks are warranted for a period of 1 year from the date of original purchase for normal domestic use against defective materials and workmanship.
All associated accessories including, but not limited to, fans,  ue systems,  ue shields, wetbacks, tool sets, ash pots etc, are covered by a 1 year warranty against defective materials and workmanship.
It is recommended, but not a condition of this warranty, that a full service/inspection of the Metro wood  re be carried out at the end of each winter season.
Warranty Conditions:
• The Metro wood  re must be installed, operated and maintained strictly in accordance with the building code and this installation and operation manual.
• The Metro wood  re must be installed and used in a domestic application.
• This warranty covers appliance like for like replacement or repair at the manufacturer’s discretion but excludes freight, travel, installation, labour and/or any other associated costs.
• Pioneer or their agents are not liable for any loss or expense direct or indirect arising from the failure of any part or operation of the appliance.
• Operation of this appliance in violation of the warnings in this operation and installation manual will void this warranty.
• Your Metro wood  re must be regularly maintained and we recommended it is also serviced annually. Proof of servicing may be required. If a wood  re is not regularly maintained and serviced, the life span will be reduced. If your Metro wood  re has been neglected, by not being regularly maintained and serviced, warrant y may be declined.
• It is critical that the  re not be operated with over worn, faulty or missing door seals. Door seals will harden over time and become over-worn (3-4 year’s) this will cause air to leak into the  re, causing the appliance to ‘over  re’.
• It is critical that the  re not be operated with over worn, faulty or missing bricks, baf e plate or baf e extension (white board on or under the baf e plate)
• It is critical that the  re not be operated with cracked, or broken door glass.
A claim under this warranty should be directed to the retailer who supplied the Metro wood  re. If this is not possible write directly to the manufacturer stating details of fault, model and serial number of your Metro, date and proof of purchase and name of retailer where the Metro was purchased.
Warranty Exclusions: This manufacturer’s warranty does not cover:
• Service calls which are not related to any defect in the product (i.e. operational, installation or fuel issues). The cost of a service call will be charged if the problem is not found to be a product fault.
• Defects caused by factors other than normal domestic use or use in accordance with the product’s operation manual.
• Defects caused through the product being operated in an “over- red” manner resulting in sections of the  rebox operating excessively hot to the point that sections glow red. (Note – This will result in distortion of the  rebox)
• Defects to the product caused by accident, neglect, misuse or act of God.
• The cost of repairs carried out by non-authorised repairers or the cost of correcting such unauthorised repairs.
• Required maintenance as set out in this manual.
Service under this manufacturer’s warranty must be provided by a repairer authorised by Pioneer Manufacturing Ltd. Such service shall be provided during normal business hours.
Purchase Date
Serial Number
Model
Colour
Retailer
WARNING! Complete and retain these details at time of purchase:
Warranty details for your Metro wood  re
Note: The above 3 points require regular inspection/ maintenance (every time the ash bed is cleaned out, generally 3-5 times a season) and if not maintained will void the  rebox warranty. Please ensure you keep your proof of purchase/receipt on any parts you buy.
IMPORTANT INFORMATION
14
Metro Accessories
Metro offer a range of heating accessories designed to compliment your Metro wood  re. See below for some of the products within our heating accessory range.
This range of accessories includes  oor protectors, heat transfer systems, child guards, baf es, bricks and more. For further details ask your Metro retailer for a copy of the Metro heating accessories brochure, or visit ww w.metro res.co.nz
ECO Flue Systems
Child Guards
Corner and Wall Floor Protectors
Flashrites and Versatiles
Heat Transfer Systems
Glass Tape
Wetbacks
Universal Door Seal Kits
Door Seal Rope
High Temperature Paint
Fire Cement And Silicone
Chubb Smoke Detectors
Metro - Visit us online today www.metro res.co.nz
Metro Wood Fire Speci cations
Metro have a Speci cations Brochure available which details relevant compliance data for every model. This brochure is updated annually and details the minimum clearances and speci cations for all models, which is generally required when applying for a building consent. See your Metro retailer to obtain a copy, or visit www.metro res.co.nz
metro res.co.nz
Visit the Metro website: www.metro res.co.nz to view Metro’s ‘video demos’ showing the latest in wood  re technology energy saving options. You can view the entire Metro product range,  nd out where your nearest Metro retailer is located or simply check out the latest speci cations, installation requirements and emission and ef ciency data for the Metro of your choice.
Pioneer heating accessories
15
Parts guide for your Metro – Baf e, promet and wetback
Listed below are the parts and product codes for your Metro wood  re. The promet/baf e should be regularly checked and must always be in place during the operation of your  re.
Note: Cracks in the promet are not uncommon and have no adverse effect on the operation of your Metro. These cracks are the result of intense heat coupled with expansion and contraction and is normal wear & tear.
Your Metro wood  re must be regularly maintained and we recommended it is also serviced annually. If a wood  re is not regularly maintained and serviced, the life span will be reduced. If your Metro wood  re has been neglected, by not being regularly maintained and serviced, with authorised Metro parts replaced as required, your warranty may be declined.
Clean air models
Type of promet required / Type of steel baf e(s) required Water heating options
• ECO Tiny Ped
• ECO Tiny Rad
ECO Tiny 500-1550 ECO Tiny Complete 500-2050 ECO 2kW Booster 450-0050
• R1
Wee/R1 Set 500-2005 Wee/R1 Complete 500-2505
No wetback can be fi tted
• R2
Xtreme/R2 Set 500-2010 Xtreme/R2 Front 500-2510 Xtreme/R2 Rear 500-2515
No wetback can be fi tted
• Wee Rad [LEGS]
• Wee Rad [BASE]
• Wee Ped
Wee/R1 Set 500-2005 Wee/R1 Complete 500-2505 Side Wetback 450-0275
• Classic Rad
Classic Rad Set 500-2015 Classic Rad Front 500-2520 Classic Rad Rear 500-2525 Side Wetback 450-0275
• Xtreme Rad [LEGS]
• Xtreme Rad [BASE]
• Xtreme Ped
Xtreme/R2 Set 500-2010 Xtreme/R2 Front 500-2510 Xtreme/R2 Rear 500-2515 Side Wetback 450-0275
• ECO Euro Rad DV
ECO DV 500-1750 ECO DV Complete 500-2200 No wetback if this fi re is
installed in a clean air zone.
The LTD wetback can be
fi tted in a non-clean air zone.
LTD 3kW Wetback 450-0100 or
LTD 4kW Wetback 450-0150
• ECO Euro Ped DV
ECO DV 500-1750 ECO DV Complete 500-2200 ECO Wetback 450-0450
• Mega Rad
Mega Rad Promet Set
500-2020
Mega Rad Front 500-2530 Mega Rad Rear 500-2535 LTD 3kW Wetback 450-0100
320mm
125mm
320mm
246mm
420mm
250mm
420mm
50
70
100
500mm
50
70
85
500mm
195mm
500mm
130mm
420mm
250mm
420mm
50
70
100
500mm
50
70
85
500mm
195mm
500mm
130mm
395mm
395mm
125mm
395mm
260mm
395mm
125mm
260mm
323mm
256mm
323mm
233mm
260mm
320mm
50
180
147
600mm
50
65
65
115
597mm
185mm
600mm
223mm
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