metrofires Ambience Operation Manual

Page 1
• Ambie One
• Ambie Plus
Installation important information ..........2
Assembling your Metro............................3
Clearances and specications...............4
Wetback and ue installation .................5
Operation important information ...........6
Where to install a Metro in your home ....7
Optional wetbacks ..................................7
Getting to know your Metro ....................7
Operating your Metro ..............................8
Cleaning and maintenance ...............8-9
Troubleshooting .....................................10
Metro warranty.......................................11
Pioneer wood re accessories ..............12
Ambience Series
Wood Fire Installation & Owner’s Operation Manual
PO Box 11, Inglewood 4347, New Zealand
info@metrores.co.nz • www.metrores.co.nz
M1120 10/14 © PIONEER MANUFACTURING LTD
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This Metro wood re has been tested to and complies with AS/NZS2918:2001 when installed in accordance with this manual. Please ensure you are fully conversant with this relevant standard and the contents of this manual. Correct installation is critical to the safe operation and performance of this wood re.
Please take particular note of the following:
• It is recommended that Metro’s be installed with a Metro ECO ue system which has been developed to enhance the performance of Metro wood res. Any alternative ue system must have a minimum ue pipe length of 4.2 metres of 150mm diameter ue pipe & have been tested to AS/NZS2918:2001.
• The 150mm active ue pipe must be fully encased from the ceiling to the underside of the ashing cone at the top of the ue system, (i.e. there must not be any 150mm ue pipe exposed).
• All ue pipe joints must be sealed and riveted. The bot tom of the ue pipe in particular MUST be fully sealed into the ue outlet of the Metro wood re.
• In New Zealand, the Metro must be bolted through the oor protector into the oor to comply with the seismic restraint provisions of AS/NZS2918:2001
• All Metro’s are extremely heavy, varying in weight from 85kgs up to 150kgs. During the installation process do not lift the appliance by yourself, and take care not to damage the panel coating.
• Please take care when lifting the Metro into place onto the hearth or oor protector as point loading may break tiles and/or scratch surfaces.
• WE HIGHLY RECOMMEND YOU READ THIS ENTIRE MANUAL AS INCORRECT OPERATION, MISUSE AND/OR LACK OF MAINTENANCE WILL VOID THE WARRANTY
• The appliance and ue-system shall be installed in accordance with AS/NZS2918 and the appropriate requirements of the relevant building code or codes
• Any modication of the appliance that has not been approved in writing by the testing authority is considered to be in breach of the approval granted for compliance with AS/NZS4013 and will void the warranty
The appliance must be installed correctly. We recommend a competent and suitably qualied NZHHA installer
WARNING! Important Information
• Mixing of appliance or ue-system components from different sources or modifying the dimensional specication or components may result in hazardous conditions. Where such action is considered, the manufacturer should be consulted in the rst instance
• Do not install a Metro re if there is any sign of visible damage to the product
• This appliance must be regularly maintained.
• Use authorised Metro replacement parts only. The use of unauthorised parts may void the warranty
• This manual must be left with the home owner
CAUTION! Important Information
Parts guide for your Metro – Bafe, promet and wetback
Listed below are the parts and product codes for your Metro wood re. The promet/bafe should be regularly checked and must always be in place during the operation of your re.
Note: Cracks in the promet are not uncommon and have no adverse effect on the operation of your Metro. These cracks are the result of intense heat coupled with expansion and contraction and is normal wear & tear.
Your Metro wood re must be regularly maintained and we recommended it is also serviced annually. If a wood re is not regularly maintained and serviced, the life span will be reduced. If your Metro wood re has been neglected, by not being regularly maintained and serviced, with authorised Metro parts replaced as required, your warranty may be declined.
Clean air models
Type of promet required / Type of steel bafe(s) required Water heating options
• Ambie One
Ambie One Set 500-1540 Ambie One Complete 500-2030
No wetback if this fire is
installed in a clean air zone.
The LTD wetback can be fitted on properties 2Ha+
LTD 3kW Wetback 450-0100 or
LTD 4kW Wetback 450-0150
• Ambie Plus
Ambie Plus Set 500-1545 Ambie Plus Front 500-2035 ECO Mega Smart/Ambie Plus Rear
500-2500
ECO Wetback 450-0450
500mm
50
95
70
85
500mm
245mm
420mm
50
120
100
420mm
285mm
500mm
130mm
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Metro Ambience Series
To minimise freight damage, the pedestal base has been packaged inside the rebox and the pedestal mount plate has been packaged up against the door glass for added door glass protection during transit.
Please note: you should only assemble this wood re if you are suitably experienced in wood re assembly and installation.
To safely assemble your Metro, please proceed as follows: -
- Safely remove straps by cutting straps with scissors.
- Lift off carton, turn upside down (use to hold all discarded packaging).
- Remove the pedestal mount plate from the front of the wood re.
- Lift off the top grill and place somewhere safe. Be careful not to chip the enamel coating.
- Open the door 90 degrees and lift the door off the hinge and place somewhere safe. Be careful not to chip the enamel coating.
- Remove pedestal base (use bafe lifters with Ambie Plus, instructions taped to front of inside rebox door opening)
- Remove the bolt bag and side brick pack, and bafe lifters if assembling the Ambie Plus.
- Fit the pedestal base to the pedestal mount using 4x M6 x 10mm socket screws with 4x M6 at washers. Prior to doing this you can pre-mark the oor protector with the 2 xing points, by placing the pedestal mount plate on the oor protector, using the (X) as detailed on diagram 1 as the ue centre point.
- Once the pedestal base is screwed to the pedestal mount plate, remove the 2 tek screws at the base of the inside of the rebox that are xing the wood re to the pallet.
- It is recommended that 2 people work together with this step. Grab the underneath top of the rebox door opening with one hand, holding the ue spigot with the other, slowly lift the front of the wood re all the way back and rest the wood re on it ’s rear heat shield on the oor. Remove the packaging pallet.
- Fit the pedestal to the wood re as detailed in diagram 1, by using the 4x M6 set screws and M6 at washers, secure the pedestal to the wood re.
- It is recommended that 2 people work together with this step. Grab the ue spigot with one hand and the other hand underneath the top of the rebox door opening, lift upwards standing the wood re onto it ’s pedestal.
- Re-t the door and top grill.
- Open the door fully and t the side bricks to each side of the re box. Location lugs are tted to the base and rear of the rebox to retain the side bricks in position. Refer to Diagram 2.
Top baffle
Side brick
Front baffle
‘X’
Assembling your Metro wood re
Diagram 1
Diagram 2
• Ambie One = 1 Piece Top Bafe
• Ambie Plus = 2 Piece Top Bafe
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Measurements listed below are the minimum required, stated in millimetres. Measurements are taken from the following reference points as illustrated:
- From the nearest combustible wall or surface (A, B, D, E, G, H)
- From the Metro’s ue centre (A, B, C, D)
- From the outermost point of the Metro’s cabinet construction (E, F, G, H)
- To the edge of the ash oor protectors non-combustible surface (C, F, I, J, K, L, M)
Specications were correct at the time of printing, but may alter and those detailed within should be used only as a guide. If in doubt, please consult your Metro retailer.
Note: Both wetback connections are 140mm
left of the flue centre, facing the Metro/wall.
Clearance chart
Metro clearances and specications ( Minim um clea rances s hown are i n mm, with a Pionee r doubl e ue shi eld tted)
Minimum installation clearances with a Pioneer double flueshi eld fi tted (mm) Wetback Dimensions
Clean Air Models A B C D E F G H I J K L M N O
Width Depth Height
Ambie One 250 538 589 391 100 275 250 100 839 825 1142 960 427 350 540 577 464 717
Ambie Plus 267 685 658 462 125 275 350 100 925 905 1317 1110 506 360 550 671 550 761
150mm (One)
167mm (Plus)
Pioneer manufacture an extensive range of what Pioneer term “Ash Floor Protectors” which comply with the minimum oor protector requirement of AS/NZS2918:2001, and can be installed with any freestanding Metro wood re.
Metro freestanding wood res do not require an insulated oor protector as they comply with the minimum oor protector requirements of AS/NZS2918:2001. These minimum oor protector requirements are;
• They must be of adequate size to give appropriate wall, rear and front clearances/projections as detailed in the clearance chart illustrated below. Note;
- The oor protector must extend 100mm horizontally to the rear and 200mm horizontally to each side directly below the door opening, and 300mm forward of the door opening.
- The upper surface of the oor protector must be made of non combustible material.
• A suitable oor protector for a Metro freestanding wood re is therefore any non-combustible material which could include;
- Ceramic tiles with grouted joints xed directly to timber ooring.
- A sheet of toughened glass, panel steel etc. laid directly onto a wooden or other combustible oor.
Note: If being installed onto a concrete or non-combustible floor a floor protector is not required.
Floor protector size, construction and tting
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Flue installation
If the home is in a classied “clean air zone”, and dependent on requirements/restrictions which may be imposed by your local council, you may or may not be able to install a water heating device. If in doubt consult your local Metro retailer. Only Pioneer’s cast jacket wetback system should be tted to a Metro; alternative wetbacks will void the Metro’s emission approvals and may seriously af fect the performance of the appliance and void the owner’s warranty.
Note; Wetback systems are not suitable for use in locations where the water supply has lime content, lime build up inside the coil will eventually block the coil causing the wetback to fail.
The wetback is tted to the inside rear of the rebox, unless as
detailed in the points below. The connection pipe heights are
illustrated and detailed on the previous page 4. Please note:
• Wetback connections for the Ambience models are 140mm left of the ue centre, facing the Metro/wall; the return pipe connection is directly above the inlet connection.
• Reduced height pedestals are available for certain models to reduce wetback connection heights.
• It is recommended the return pipe has a minimum rise of 1 in 12; performance will reduce as the distance to the storage cylinder increases.
To t the wetback proceed as follows:
1. Remove the rear panel of the Metro by removing the four pozi drive screws. Remove the two pre-punched knockouts from this panel.
2. Two further knockouts will be visible on the inner rear heatshield; remove these also. Once these are removed 6mm nuts will be visible through the knockout holes.
3. Open the Metro’s door and locate two bolts securing the pressed washers which are visible on the left hand side of the rebox for both inlet and outlet connection points.
4. A further three bolt heads will also be visible on the inside rear wall of the rebox; these are threaded into the 6mm thick rebox. Remove all three.
5. Using the tube of sealant supplied with the wetback, apply a liberal bead of sealant around both the two connection pipes and also the outer circumference of the wetback which will face and press against the inside rear wall of the rebox. This will completely seal the wetback to the inside rear wall of the re on installation.
6. Fit the wetback into the rebox and carefully pass the connection pipes through the holes in the rear of the rebox. Securely at tach the wetback using the three bolts previously removed from the rear face of the rebox, tting them through the slots provided in the wetback’s jacket.
7. The wetback is now ready for connection to the storage cylinder by a registered plumber.
WARNING! Important Information
• Do not connect to an unvented hot water system.
• Install in accordance with AS 3500.4.1 or NZS 4603 and the appropriate requirements of the relevant building code or codes.
It is recommended that all Metro freestanding wood res be installed with the energy efcient Metro ECO ue system which comes complete with a detailed installation manual. This installation manual must be presented with your application to gain consent with your local council.
A copy of the installation manual can be downloaded from www.metrores.co.nz, or a copy can be obtained from your Metro retailer. Any alternative ue system must comply with and be installed as detailed in AS/NZS2918:2001, and a copy of the installation manual must also be presented with your application to gain consent with your local council.
All Metro’s require a 150mm diameter ue. Please note:
• All joints in the ue pipe must be sealed with Pioneer re cement (or similar) and riveted.
• The base of the ue pipe must be sealed into the outlet of the Metro’s ue outlet. This is critical for optimum operation.
• Refer “Important Information” on page 2.
• The ue systems 150mm diameter ue pipe must terminate a minimum of 4.6 metres above the top surface of the oor protector.
Pioneer Double Flue Shield
All Metro’s have been tested with a Pioneer double ue mounted shield. For the Metro to be installed with minimal clearances as the clearance chart states, only the Pioneer double mounted ue shield can be used. All other ue shields will invalidate the installation.
The Metro can be installed without a ue shield, if this is the case it needs to be installed as AS/NZS2918:2001 stipulates.
ECO Flue System Installation Manual
ECO Flue Systems
Freestanding Flue Systems
ECO Flue System Installation Options ............2
ECO Base Flue System & ECO Option Kits ....3
ECO Base Flue System Kit Installation ........4-5
ECO Option Kit Installation.............................5
Insert Flue Systems
ECO Insert Flue System Kit Installation .......6-7
ECO Flue System Minimum Heights ..............8
Wetbacks
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This low-emission, slow combustion appliance is designed to give you many years of warmth and service, subject to the following key factors. These key factors, if not adhered to are the major causes of unsafe installation, poor performance and ue blockages and potential product failure.
1. Your Metro wood re must be installed correctly. Metro recommend a competent and suitably qualied NZHHA installer.
2. The only fuel to be used in this appliance shall be wood that meets the following criteria.
– Less than 25% moisture content – Has not been treated with preservatives or
impregnated with chemicals or glue, – Is not chipboard, particle board, or laminated board, – Is not painted, stained or oiled – Is not driftwood or other salt impregnated wood
3. The appliance shall be operated at all times in accordance with the “Installation and Operating Instructions” supplied with each appliance.
4. It is preferable that
Metro wood res should be installed with
a Metro ECO Flue System.
5. Coal must not be used as a fuel.
Please also note the following important points:
• In New Zealand a building consent is required from your local building authority. The homeowner is responsible for obtaining this consent.
As correct installation is critical to the performance and safe operation of your Metro, it is recommended your Metro be installed by a NZHHA registered installer or a person suitably qualied in the installation of wood res. Your Metro retailer will be able to arrange professional installation for you.
• During the very rst re your Metro will give off an odour and fumes as the rebox paint cures. Do not be alarmed; open all windows and externally opening doors in that room and close any internally opening doors. This curing
process will last for approximately one hour and is likely to happen this one time.
• Properly seasoned (dry) timber is necessary for the Metro to operate efciently; rewood that contains a high moisture content will result in ue pipe blockages, reduce heat output and create other issues.
Note: Once split, Softwood usually takes 12 months to season - Hardwood can take up to 24 months to season - Wood must be stored in a location
that enables air circulation. Unseasoned wood stored in a closed
woodshed without air circulation will still be unseasoned 12 months later.
• It is critical that the re not be operated with over worn, faulty or missing door seals. Door seals will harden over time and become over-worn (3-4 year’s) this will cause air to leak into the re, causing the appliance to ‘over re’.
• It is critical that the re not be operated with over worn, faulty or missing bricks, bafe plate, bafe extension (white board on the bafe plate)
• It is critical that the re not be operated with cracked, or broken door glass.
Please note, the above 3 points require regular inspection/ maintenance (every time the ash bed is cleaned out, generally 3-5 times a season) and if not maintained will void the rebox warranty. A glowing rebox or lower uepipe is just one sign you are over ring your appliance. Please ensure you keep your proof of purchase/receipt on any parts you purchase.
• For optimum performance fuel must be loaded so the logs lay “front to rear” in preference to laying across the width of the rebox. Spaces should be left between the logs to enable oxygen to get to as much of the surface of the fuel as possible.
• A small hot re loaded frequently is more efcient than a large re burning on a low setting.
• Your Metro is covered by a full unconditional 12 month warranty on replacement parts, and a 10 year rebox warranty.
• WE HIGHLY RECOMMEND YOU READ THIS ENTIRE MANUAL AS INCORRECT OPERATION, MISUSE AND/OR LACK OF MAINTENANCE WILL VOID THE WARRANTY
Any modication of the appliance that has not been approved in writing by the testing authority is considered as breaching AS/NZS 4013 and will void the warranty
• Do not use ammable liquids or aerosols in the vicinity
of this appliance when it is operating
• Never operate your Metro with the top grill removed
• Do not dry clothes on or near this appliance
• Do not use ammable liquids or aerosols to start or rekindle the re OR store fuel within the Metro’s specied
installation clearances
• Never operate your Metro with the door ajar, except on
initial start up
• Open the air control fully before opening the Metro’s door
WARNING! Important Information
• This appliance should be maintained & operated at all times in accordance with this instruction manual
• This appliance should not be operated with cracked door glass, over worn, faulty or missing door seals
• Do not use driftwood, treated or unseasoned (wet) fuel, the use of most types of preservative treated wood as fuel can be hazardous and will damage your appliance
• Burning unseasoned (wet) fuel or incorrect operation on extended low burn cycles will cause excessive creosote to form. Creosote is very corrosive and excessive buildups will result in the ue pipe, ue spigot and upper burn chamber failing. Failure of the applicance and/ or ue system due to creosote damage is not covered under warranty. The formation of such is not an appliance issue it is a fuel and operational issue
This appliance must be regularly maintained and replacement parts must be authorised Metro parts only
• Do not empty ash into a combustible container
Congratulations on the purchase of your Metro wood re
CAUTION! Important Information
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Wood res are usually installed in the main living area, which is the section of the home that is usually kept the warmest, being the area in the home most frequently occupied. However, before deciding on the best location for your Metro wood re you may wish to consider:
• Water heating. If you are intending to have a wetback it is important that the wood re is as close as practically possible to the water storage cylinder.
• Split level homes are best heated when the wood re is installed on the lower level, as the heated air will rise to the higher levels.
• Building construction is another consideration. Specied clearances from walls, curtains etc must be maintained and you need to ensure no structural beams or internal
gutters etc are directly above your preferred site. If you have a two storey dwelling you need to consider the second storey to ensure you don’t have the ue directly outside a second storey window.
Generally, you can install your Metro in your home anywhere that suits you; Pioneer offer various fan systems to transfer heat to other sections of the home that are not heated sufciently. It is necessary if using a fan system that the Metro you have purchased has suf cient output to heat the total area you wish to heat. Your Metro retailer or installer will be able to advise if you are uncertain.
Where to install a Metro wood re in your home
If your home is in a classied “clean air zone”, and dependent on requirements/restrictions which may be imposed by your local territorial authority (council) you may or may not be able to install a water heating device. If in doubt consult your local Metro retailer.
Water heating is another key feature of your Metro wood re, and on offer are a number of options depending on the model you have purchased. The Ambie One cannot be tted with a wetback in a clean air zone, but can be tted with a wetback if installed on a 2HA+ rural property. The Ambie Plus can be tted with the ECO wetback in a clean air zone, or either the 3kW or 4kW LTD wetback if installed on a 2HA+ rural property.
Note: Wetbacks are not suitable for use in locations where the water
supply has lime content. Lime build up inside the coil will eventually block the coil causing the wetback to fail.
Other considerations are:
• Distance from your Metro to the storage cylinder will affect the amount of hot water produced.
• Your climate & the manner in which you will ‘re’ your Metro will determine the amount of hot water produced.
Cost Savings
Wetbacks can enable substantial power savings, dependent on the climate in the area in which you live. If you live in a cold climate you are likely to use your Metro for many months of the year, in which case a Pioneer wetback will reduce or even eliminate your water heating costs over those months. If however you live in a warmer climate and use your Metro for only a few hours a day over the colder months, electricity savings will be considerably less.
Water Pressure
A common misconception is that you must have a low-pressure system to have a wetback; this is not true. You must have a “vented” system and high-pressure cylinders are usually not vented. However you can install an “indirect” cylinder which contains a secondary coil inside the storage cylinder, enabling you to have a wetback while retaining a high-pressure system.
Optional wetbacks
Operating your Metro wood re is simple and you will quickly learn how to get the best from it. First take a minute to familiarise yourself with your new Metro.
• Lift the door handle towards you until the latch releases, then slowly pull the door open.
There is a single air control making your Metro easy to adjust. This control moves from left to right, which is “low to high”.
Simply pull out to increase burn rate or push in to reduce burn rate. This is a pre-set “low” position. Your Metro must not be operated at a lower burn rate than this pre-set low allows.
Ambience Series air control
Getting to know your Metro wood re
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If your Metro has only been installed within the past few days, the re cement seal at the base of the ue will not be fully cured. To ensure the cement sets without blistering it is recommended you burn 2-3 sheets of loosely crumpled newspaper at a time, approximately once every hour over a 6- 8 hour period.
During the very rst re your Metro will give off an odour and fumes as the rebox paint cures. Do not be alarmed. Open all windows and externally opening doors in that room and close any internally opening doors. This curing process will last for approximately one hour and is likely to happen this one time.
Start up
Place a quantity of loosely crumpled newspaper on the base of the rebox until it is approximately 50% full of paper, or place relighters on the base of the rebox. Add dry kindling and move the air control knob fully to the right, being the “full open” position.
Light the paper at two or three locations across the front of the door opening and leave the door slightly ajar resting on the latch pin if necessary for a few minutes while the re establishes. Once the kindling is burning well, open the door and add 2-3 small logs at a time until you have a well-established re. Usually this will take approximately 30 minutes, during which time the air control should be set on “high” and the door should be closed, except for the initial few minutes and when fuel is being added.
Normal operation
Once the re is well established, regulate the air control to achieve the desired burn rate and heat output. As you move
the air control to the right, burn rate, rebox temperature and heat output will increase, if you move the control to the left they will decrease.
Please note:
• Always open the air control fully prior to opening the door, then open the door slowly.
• When loading logs, place them end-on, “ front to back”; air spaces should be left between the logs to enable oxygen to get to as much of the surface of the fuel as possible.
• Every time you refuel, leave the air control on “high” for a minimum of 20-25 minutes.
• Never use the door to force wood into the rebox, as this is likely to break the glass.
Cooking
All Metro’s are designed to enable cooking of soups, stews and casseroles etc, and your Metro will easily boil a at bottom stainless steel kettle. The Radiant Series have a dedicated cooking top enabling large pots to be placed on the cook top, while all other models have a lift-off grill.
Note: Metro’s supplied with a lift-off top grill have this feature to enable the grill to be removed for cleaning if you have a spill. The lift-off top
grill must be left on when cooking, because if removed the wall temperatures next to the appliance may become excessive and
the top of the rebox is generally too hot to cook on directly. Please note: Although very durable, Metro’s in a satin stainless look are not
recommended to be used to cook on.
Operating your Metro wood re
Cleaning and maintenance for your Metro wood re
The Ambience Series wood res outer panels are coated with vitreous enamel.
• Vitreous enamel is extremely durable and designed to last the life of the appliance. As vitreous enamel is glass, a solid or heavy object dropped or banged against a panel could chip the enamel surface.
All model Metro’s can be cleaned with a cloth when the appliance is not operating.
• This appliance must be regularly maintained and replacement parts must be authorised Metro parts only.
Door glass and glass replacement
Providing your fuel is properly seasoned, under normal operating conditions the air-wash design of the Metro’s rebox will keep the door glass clear. If the glass requires cleaning you may use either a razor blade scraper or an oven cleaner.
If your door glass breaks it must be replaced with 5mm thick ceramic glass which is available from your local Metro retailer.
Refer specic glass replacement instruction below.
1. Take the door off your Metro.
2. Remove the 4 cap screws protruding through the back of the door frame.
3. Release the 6 [8 for Ambie Plus] tensioning screws by turning clockwise, these are accessible through holes in the back of the door frame. Take care not to screw these in any further than necessary which is ush with the cast hinge boss as you run the risk of the screw busting out the back and breaking the glass.
4. Unbolt and remove the bottom section of the door frame.
5. Remove the 6mm nut securing the latch to the spindle, gently tap the latch plate until it comes loose on the spindle, remove the plate and extract the door handle spindle from the frame.
6. You can now extract the cast backing plate from the door frame, take care not to drop the casting as it may break.
7. The glass can now be removed out the same opening.
8. Replacement is the reverse of the above procedure with the following notes.
9. Fully tighten the 4 removable section securing screws before attempting to tension the glass in the frame.
10. Fit the 4 long locating screws leaving them protruding by approx 4mm, this correctly locates the casting inside the frame.
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11. Now start tensioning the frame to the glass by gently turning
the adjusting screws counterclockwise working
your way diagonally around the 6 screws [8 for Ambie Plus]. Do not over tighten.
12. You will need to go around 2 or 3 times as the glass tape compresses, take care not to over tighten as you will bend the frame edges. An approximate force of 5 to 10Kg on the end of the Allen key is enough.
13. Now retighten the 4 external locating screws and ret the latch assembly.
Door seals
Over time, usually 3-4 years, the door and glass seals will become hard and cause air to leak into the rebox, causing the appliance to ‘over re’. Your Metro retailer stocks replacement woven breglass door and glass seals, which need replacing when they become hard and over worn.
The door of your Metro is easily removed. Hold it in both hands and lift the hinge end of the door up and over the top hinge pin, then lower the door from the bottom hinge pin.
Side bricks
Hair-line cracks are not uncommon and are a result of the intense heat within the Metro’s rebox, coupled with mechanical damage caused by accidental impact when fuel is being loaded. However if the side bricks become cracked to the extent that they start to break up, they must be replaced.
Door adjustment
From time to time as the door rope and glass tapes compress it becomes necessary to adjust the door. There are 2 areas that can be adjusted.
1. Door latch pin, using a 6mm hex key hold the cap screw and loosen the nut inside the rebox, gently tap the latch pin assembly to the rear of the re a couple of millimeters, retighten and try the door, repeat if required, make sure the roller is still free to rotate. Be sure not to set the pin too far back as this latch design requires very little force from the user to obtain a good seal, it should be just rm at the nal latching movement.
2. Door hinge, as you close the door you should feel the door rope should start to contact the rebox lip when the door latch is about 30mm away from the latch pin, if it doesn’t or you can see a gap looking down between the rope and the rebox at the hinge end when the door is closed, open the door and loosen the top hinge bolt and screw the top jacking screw clockwise 1 full turn, nip the bolt up then loosen the bot tom retaining bolt and unscrew counterclockwise the bottom jacking screw 1 full turn while pushing down on the opened door this will force the hinge to rotate around the top bolt until the bottom jack screw bears against the jacking plate, retighten both bolts and close the door, repeat if required.
Ash removal
Over a period of time ash will build up in the base of the Metro’s rebox and require removal. The time this build-up takes depends on the density and cleanliness of your fuel.
To remove the excess ash your Metro should not be operating.
• Open the door, and using a hearth shovel or similar, empty the excess ash directly into a steel or non- combustible container.
• If the ash is not disposed of immediately, be careful where you store it, as the ash can retain heat for many days and become a re hazard.
• You must leave a bed of ash in the base of the rebox approximately 10mm deep; this insulates the base of the rebox and improves combustion.
Top bafe
This is a ‘sacricial’ wear part of the rebox and should be checked monthly. Usually only the “Promet” (white board) front/underneath section needs to be replaced when it starts to disintegrate.
Note: Cracks in the promet are not uncommon and have no adverse effect on the operation of your Metro. These cracks are the result of
intense heat coupled with expansion and contraction. Burning wood which is not properly seasoned, i.e. 25% moisture content or more, will
over time cause the promet to disintegrate and require replacement.
Flue systems
Should be checked annually, particularly the bottom end of the lower ue section at its rear lock formed joint. If deterioration is noticed contact your Metro retailer or installer.
The ue pipe should also be swept a minimum of once a year, or as required during the winter season. If smoke enters the room when you open the Metro’s door this usually indicates the ue pipe is becoming restricted and needs cleaning. The frequency of ue pipe cleans depends on many factors, with the main variables being:
• The seasoning of the wood. If not properly seasoned you will require frequent ue pipe cleans.
• The density of the wood. Softwoods generally result in more deposits building up in the ue pipe.
To clean the ue pipe of your Metro, proceed as follows:-
• Open the Metro’s door fully, reach inside with the palm of your hand face- up and extended, lift the top bafe approximately 20mm, then lift it forward out through the door opening, placing it on a sheet of newspaper you have placed on the front of the oor protector.
Note: Some appliances have a two piece top baffle.
• Close the door and slide the air control to the left.
• Once on the roof, remove the cowl from the top of ue system and sweep the ue pipe using a 150mm-diameter ue pipe brush as detailed in the instructions provided with the uebrush.
• Once the ue pipe is clear, clean and ret the cowl. Remove the excess soot which has fallen into the rebox, leaving a layer of ash 10mm deep on the base of the rebox, then ret the top bafe.
Note: The baffle must be fitted so its rear is touching the back of the
rebox; if uncertain refer to page 3 in the installation section at the front
of this manual, which shows illustrations of the baffle location.
Cleaning and maintenance for your Metro wood re
Page 10
10
If your Metro is installed correctly, your fuel is dry and you operate your re correctly, you will nd it to be a pleasure to use. Metro’s many years of experience within the wood heating industry has shown that dissatisfaction is mainly due to:
• unseasoned fuel
• faulty installation
• operational error
• or a combination of the above 3 points.
The following may be of assistance if you are experiencing any of these problems.
SMOKE ENTERS THE ROOM WHEN THE METRO’S DOOR IS AJAR (Possible reasons and solutions)
Check ue pipe joins:
If the ue pipe joins are not sealed correctly, the ue pipe will not draw as well as it should. The ue pipe join connecting into the ue spigot on top of the Metro is most critical, if this is not sealed correctly, smoke will enter the room when the door is ajar. To check this join is sealed correctly, run a match or lighter ame around the join. If the ame is sucked into the spigot then it is not sealed correctly. This check needs to be done when the re is not going. Ensure you check the rear of the ue pipe/ spigot join, as due to the seam in the ue pipe, this is the most common area for not being sealed correctly.
Ensure the fuel you are using is correctly seasoned:
If you are burning unseasoned fuel (wet), the re will cause nothing but problems. The Metro won’t deliver much heat, it will be lazy, smoke will enter the room when the door is ajar, and the door glass will run black. Unseasoned fuel is the main contributor to excessive creosote deposits which can be corrosive to your appliance and ue system.
Flue pipe length is too short:
Add more ue pipe as the longer the ue system, the better the draw of the ue pipe. Please note, if you did not purchase the Metro ECO Flue System, you will not have the ECO Cowl which increases draw. We highly recommend the Metro ECO Cowl is tted as this will increase the draw. If you already have an ECO Cowl and smoke is still entering the room, please add another 600mm length of ue pipe.
Downdraft:
If you have checked all of the above and the re is still smoking into the room, it’s possible there may be a down draft issue. Down draft is environmental and can be caused by many variables, and it is purely trial and error to ascertain the cause. Solutions may be:
• ‘H’ Cowl, designed purely for downdraft issues, but if you have an ECO Cowl tted as standard, you will also need to add another 600mm of ue pipe to compensate as the H Cowl is shorter in length.
• Directional Cowl, designed for high wind areas.
Air control setting:
Ensure the air control setting is on high before opening the door to reload, as this increases the draw up the ue pipe. Open the door slowly.
If your Metro did not smoke, but its starting too and
is getting worse:
The ue pipe is in need of a clean. It is recommended that the ue pipe be cleaned every season, however if you are burning the re on low a lot, or are using unseasoned fuel, ue pipe cleans will be required more frequently.
Correct operation:
Modern day wood res need to be operated hard and fast, more so than low and lazy to ensure the rebox and ue pipe runs hot and efciently. If the re and ue pipe is up to temperature it will perform extremely well, the smoke will draw up the ue pipe with ease, and the re will produce good amounts of heat.
If the re is operated on low a lot of the time, the door glass will run black, the ue pipe will tend to block up more frequently and the re will end up smoking into the room when reloading. It’s better to have a small re running hard and fast, rather than a big re running low and lazy.
OTHER ISSUES YOU MAY EXPERIENCE
I can smell smoke in the room after a low burn cycle:
The smell is creosote that will be seeping through the ue pipe join or out of the ue spigot onto an external surface, thus creating the smell in your room. The cause will be either unseasoned fuel, fuel mass too large, incorrect operation on low burn cycles or a combination. Creosote is very corrosive and excessive buildups will result in the ue pipe and potentially the ue spigot and upper burn chamber failing. The formation of excessive creosote is not an appliance issue, it is a fuel and operational issue. Failure of ue pipe or rebox due to creosote build up is not covered under warranty as excessive creosote build up is only possible from either unseasoned fuel or incorrect operation.
The Metro is noisy as it heats up and cools down:
There will always be some expansion and contraction noise as the Metro heats and cools. This can usually be reduced by loosening three nuts at the rear of the appliance. To remedy, locate the 25mm deep cavity at the rear of your Metro between the ‘rear panel’ and the ‘inner rear heat shield’. You will see a 6mm nut and two 6mm bolt heads in this cavity. Using a 10mm ring or open ended spanner, loosen all three so they are nger tight only.
On all non -DV model Metro’s the air channel that allows the combustion air to enter the re is tted to the top underneath of the door opening. It is tted with two M6 bolts. Slightly loosen both of these bolts. Note: This does not apply to the ECO DV models.
The Metro won’t turn down as much as it did
The door itself may need readjusting, the hinge and latch is slotted and allows for movement. Loosening the hinge and moving it back a few mm will make the door seal tighter and stop air leaking into the re. The door and glass seals may be in need of replacing, which is generally required every 3-4 years.
Familiarise yourself with the instructions on page 9 before proceeding with this maintenance.
Troubleshooting your Metro wood re
Page 11
11
Metro wood res are manufactured in New Zealand, using the highest quality of materials, workmanship and the latest manufacturing techniques, which is why we offer a full 10 year rebox warranty and 1 year parts warranty for peace of mind.
METRO WARRANTY (NZ Consumer laws apply to this warranty)
Pioneer Manufacturing Limited (Pioneer) warrants the steel rebox against defective materials and workmanship which would render it unt for normal domestic use, from the date of purchase by the original consumer, for a period of 10 years.
Components including panel coating, door retainers, door seals, glass, trim, bafe & bricks are warranted for a period of 1 year from the date of original purchase for normal domestic use against defective materials and workmanship.
All associated accessories including, but not limited to, fans, ue systems, ue shields, wetbacks, tool sets, ash pots etc, are covered by a 1 year warranty against defective materials and workmanship.
It is recommended, but not a condition of this warranty, that a full service/inspection of the Metro wood re be carried out at the end of each winter season.
Warranty Conditions:
• The Metro wood re must be installed, operated and maintained strictly in accordance with the building code and this installation and operation manual.
• The Metro wood re must be installed and used in a domestic application.
• This warranty covers appliance like for like replacement or repair at the manufacturer’s discretion but excludes freight, travel, installation, labour and/or any other associated costs.
• Pioneer or their agents are not liable for any loss or expense direct or indirect arising from the failure of any par t or operation of the appliance.
• Operation of this appliance in violation of the warnings in this operation and installation manual will void this warranty.
• Your Metro wood re must be regularly maintained and we recommended it is also serviced annually. Proof of servicing may be required. If a wood re is not regularly maintained and serviced, the life span will be reduced. If your Metro wood re has been neglected, by not being regularly maintained and serviced, warranty may be declined.
• It is critical that the re not be operated with over worn, faulty or missing door seals. Door seals will harden over time and become over-worn (3-4 year’s) this will cause air to leak into the re, causing the appliance to ‘over re’.
• It is critical that the re not be operated with over worn, faulty or missing bricks, bafe plate or bafe extension (white board on or under the bafe plate)
• It is critical that the re not be operated with cracked, or broken door glass.
A claim under this warranty should be directed to the retailer who supplied the Metro wood re. If this is not possible write directly to the manufacturer stating details of fault, model and serial number of your Metro, date and proof of purchase and name of retailer where the Metro was purchased.
Warranty Exclusions: This manufacturer’s warranty does not cover:
• Service calls which are not related to any defect in the product (i.e. operational, installation or fuel issues). The cost of a service call will be charged if the problem is not found to be a product fault.
• Defects caused by factors other than normal domestic use or use in accordance with the product’s operation manual.
• Defects caused through the product being operated in an “over-red” manner resulting in sections of the rebox operating excessively hot to the point that sections glow red. (Note – This will result in distortion of the rebox)
• Defects to the product caused by accident, neglect, misuse or act of God.
• The cost of repairs carried out by non- authorised repairers or the cost of correcting such unauthorised repairs.
• Required maintenance as set out in this manual.
Service under this manufacturer’s warranty must be provided by a repairer authorised by Pioneer Manufacturing Ltd. Such service shall be provided during normal business hours.
Purchase Date
Serial Number
Model
Colour
Retailer
WARNING! Complete and retain these details at time of purchase:
Warranty details for your Metro wood re
Note: The above 3 points require regular inspection/ maintenance (every time the ash bed is cleaned out, generally 3-5 times a season) and if not maintained will void the rebox warranty. Please ensure you keep your proof of purchase/receipt on any parts you buy.
IMPORTANT INFORMATION
Page 12
Metro Accessories
Metro offer a range of heating accessories designed to compliment your Metro wood re. See below for some of the products within our heating accessory range.
This range of accessories includes oor protectors, heat transfer systems, child guards, bafes, bricks and more. For further details ask your Metro retailer for a copy of the Metro heating accessories brochure, or visit www.metrores.co.nz
ECO Flue Systems
Child Guards
Corner and Wall Floor Protectors
Flashrites and Versatiles
Heat Transfer Systems
Glass Tape
Wetbacks
Universal Door Seal Kits
Door Seal Rope
High Temperature Paint
Fire Cement And Silicone
Chubb Smoke Detectors
Metro - Visit us online today www.metrores.co.nz
Metro Wood Fire Specications
Metro have a Specications Brochure available which details relevant compliance data for every model. This brochure is updated annually and details the minimum clearances and specications for all models, which is generally required when applying for a building consent. See your Metro retailer to obtain a copy, or visit www.metrores.co.nz
metrores.co.nz
Visit the Metro website: ww w.metrores.co.nz to view Metro’s ‘video demos’ showing the latest in wood re technology energy saving options. You can view the entire Metro product range, nd out where your nearest Metro retailer is located or simply check out the latest specications, installation requirements and emission and efciency data for the Metro of your choice.
Pioneer heating accessories
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