Metro 9992DBRPHDWE-BTEND User Manual

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Item # ______________________________________________
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Item # ______________________________________________
Job ________________________________________________
Job ________________________________________________
qwikTRAK™ HIGH-DENSITY STORAGE SYSTEM for Super Erecta®, Super Adjustable 2™ Super Erecta,
qwikTRAK
for Super Erecta
and the MetroMax iQ™ Storage System
• Maximizes Storage Capacity: High-Density qwikTRAK can increase the storage capacity of a given area by 50%. Mobile units are positioned between stationary units and an active aisle can be opened between any two units as needed. This efficient utilization of space addresses the storage needs of growing operations and may eliminate the need for facility expansion or renovation.
• Ideal for Rough or Choppy Floors: Floor tracks compensate for rough or choppy floors and provide a smooth, level surface to guide the mobile units in a straight line.
• Accessible and Ergonomic: The low profile and sloped sides of the guiding track, combined with the easy-to-move mobile units, provide safe and easy access to all stored products. Mobile units roll easily along the track, even when moving heavy loads.
• Easy to Lay Out and Assemble: Select end, intermediate, or mobile kits and just add shelves! Units are quick and easy to assemble. The guiding track is easily positioned. The end stationary units anchor the system and the guiding track to the floor.
• Strong and Durable: Standard Metro qwikTRAK Super Erecta,
Super Adjustable 2, and MetroMax Q mobile units can hold up to 2,000 Ibs. (907kg) per unit. MetroMax i mobile units can hold up to 1,200 Ibs. (544kg) per unit. All stationary end and intermediate units can hold up to 2,000 Ibs. (544kg) per unit.
• Versatile: Metro shelving systems are offered in a variety of widths and lengths to fit into any size area. There are styles and finishes for every environment and application. Dry environment: Super Erecta and Super Adjustable 2 wire shelving in Super Erecta Brite or chrome-plated finishes; galvanized solid shelving. Wet or corrosive environments: Wire shelving with Metroseal 3 epoxy featuring Microban built-in antimicrobial product protection; Type 304 stainless steel wire or solid shelving; Polymer shelving systems — MetroMax Q shelves and posts have a 15-year warranty against corrosion; all polymer and stainless MetroMax i shelves and posts are totally corrosion-proof with a lifetime warranty against rust and corrosion. MetroMax Q and MetroMax i shelves feature corrosion-proof, removable, polymer shelf mats with built-in Microban antimicrobial product protection. Storage of sterile products: MetroMax Q and MetroMax i systems have smooth polymer shelf surfaces to protect stored items from ripping or tearing.
, Super Adjustable 2
Super Erecta, and MetroMax iQ
Storage System
®
11.15
9.01
High-Density Storage System — Standard and Double Deep
*MICROBAN® and the MICROBAN® symbol are registered trademarks of the Microban Products Company, Huntersville, NC.
InterMetro Industries Corporation
North Washington Street Wilkes-Barre, PA 18705 www.metro.com
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qwikTRAK™ HIGH-DENSITY STORAGE SYSTEM
for Super Erecta®, Super Adjustable 2™ Super Erecta,
MetroMax i™ qwikTRAK System with optional accessories
For areas where corrosion is an issue, choose one of the following options:
Polymer shelving options — MetroMax iQ Storage System
• MetroMax i™: corrosion proof shelving. All-polymer shelves with Type 304 stainless steel corners; polymer posts. Lifetime warranty against rust and corrosion.
• MetroMax Q: corrosion resistant, quick adjust shelving. Epoxy coated wire shelf frame with removable polymer shelf mats; epoxy coated steel posts. 15 year warranty against rust and corrosion.
• Interchangeable shelves and posts: Mix and match MetroMax i™ and Q shelves and posts based on the application. Corrosion proof MetroMax i™ offers a solid shelf option and better chemical resistance. Corrosion resistant MetroMax Q steel posts can improve the overall rigidity of the qwikTRAK system in higher weight bearing applications.
Wire shelving options — Super Erecta or Super Adjustable 2
• Metroseal 3 epoxy finish with a 12 year warranty against rust and corrosion.
• Type 304 stainless steel wire or solid shelves.
Specifications
• Track and joining channel: Aluminum extrusion 6063
with 1/2" (13mm) square stainless steel tubing. Joining channel is stainless steel.
• End plate and mounting plates (connect post with foot
plate to track): Aluminum.
• Casters and Caster Horns: 31/4" (83mm) acetyl wheel.
Chrome-plated kits include casters with plated horns. All other systems include casters with stainless steel horns.
• Shelving: see spec sheets for Super Erecta (10.01),
Super Adjustable 2 (10.01A), MetroMax i (9.20), and MetroMax Q (9.21).
• Footplates and Hardware: Chrome-plated kits include
plated footplates and hardware. All other systems include stainless steel footplates and hardware.
and MetroMax iQ™ Storage System
qwikTRAK caster
SYSTEM COMPONENTS A = Stationary End Units B = Mobile Units C = Floor Track D = Stationary Intermediate Unit E = Active Aisle
Super Erecta/ Replacement Parts Super Adjustable 2 MetroMax i and Q for Standard qwikTRAK Model No. Model No.
Caster with Plated Horn RPC02-317A — Caster with Stainless Horn RPC02-317B RPC02-317B Bumper 9992DB M9992DBX End Plates and Hardware RPHDWE-BTEND RPHDWE-BTEND
for End Unit Footplates 9993Z (zinc-plated) 9993S (stainless) 9993S (stainless) Joining Channel (2 per set) BTJKN BTJKN
Super Erecta/ Replacement Parts Super Adjustable 2 MetroMax i and Q for Double-Deep qwikTRAK Model No. Model No.
Center Caster Channel RPLBTM-C18 RPLBTM-C18 RPLBTM-C21 RPLBTM-C21 RPLBTM-C24 RPLBTM-C24 Top Joining Plate RPLBTM-ST18 RPLBTM-MT18 RPLBTM-ST21 RPLBTM-MT21 RPLBTM-ST24 RPLBTM-MT24 Top Joining Plate Hardware 9986S POLYMER POST: RPMX3-STMRECT RPDDQTMBOLT STEEL POST: RPMQ3-STMRECT RPDDQTMBOLT End Plates and Hardware RPHDWE-LBTEND RPHDWE-LBTEND for Double-Deep End Unit Joining Channel (3 per set) LBTJKN LBTJKN
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®
qwikTRAK™ HIGH-DENSITY STORAGE SYSTEM for Super Erecta®, Super Adjustable 2™ Super Erecta, and MetroMax iQ™ Storage System
Dimensions
Key Measurements Single Deep /Double Deep Installations
F Usable aisle space between two Track Length
end units or an end unit and an an intermediate unit
G Actual width of mobile units Nominal shelf width + 21/2" (64mm) H Calculating the aisle space F - (G x number of mobile units) I Actual height of mobile Actual post height + 41/2" (114mm)
units (From the floor to top of the post)
J Actual length of the entire system Track length + Nominal width of Each End Unit + 3" (76mm)
Stationary End Units
Includes hardware to connect stationary end units to track and anchor track to floor. (8) 74" (1880mm) high posts are included in kit.
ONE KIT IS REQUIRED PER SINGLE DEEP SYSTEM. SHELVES SOLD SEPARATELY.
Super Erecta and Super Adjustable 2™ Super Erecta MetroMax Q MetroMax i
Approx. Approx. Approx. Pkd. Wt. Chrome-Plated Metroseal 3 with Microban Stainless Steel Pkd. Wt. Pkd. Wt. (lbs. ) (kg) Model No. Model No. Model No. (lbs.) (kg) Model No. (lbs.) (kg) Model No.
39.6 18.0 BTEC BTEK3 BTES 42.0 19.1 BTEQ3 25.0 11.4 BTEX3
Stationary Intermediate Units
Includes hardware to connect stationary intermediate units to track and anchor track to floor. (4) 74" (1880mm) high posts are included in kit.
SHELVES SOLD SEPARATELY.
Super Erecta and Super Adjustable 2™ Super Erecta MetroMax Q MetroMax i
Approx. Approx. Approx. Pkd. Wt. Chrome-Plated Metroseal 3 with Microban Stainless Steel Pkd. Wt. Pkd. Wt. (lbs. ) (kg) Model No. Model No. Model No. (lbs.) (kg) Model No. (lbs.) (kg) Model No.
22.6 10.3 BTAC BTAK3 BTAS 24.2 11.0 BTAQ3 15.7 7.1 BTAX3
Mobile Units
Includes 74" (1880mm) high posts, casters, doughnut bumpers, and other hardware to assemble a mobile unit.
SHELVES SOLD SEPARATELY. ONE KIT IS REQUIRED PER MOBILE UNIT.
Super Erecta and Super Adjustable 2™ Super Erecta MetroMax Q MetroMax i
Approx. Approx. Approx. Pkd. Wt. Chrome-Plated Metroseal 3 with Microban Stainless Steel Pkd. Wt. Pkd. Wt. (lbs. ) (kg) Model No. Model No. Model No. (lbs.) (kg) Model No. (lbs.) (kg) Model No.
25.0 11.4 BTMC BTMK3 BTMS 27.0 12.3 BTMQ3 18.5 8.4 BTMX3
Track Sets
Includes necessary sections of track for assembling track runs of 6'–21' (1830mm–6405mm).
Track Approx. Track Approx. Length Pkd. Wt. Length Pkd. Wt. (ft.) (mm) (lbs.) (kg) Model No. (ft.) (mm) (lbs.) (kg) Model No.
2.5 763 4 1.8 BTS2.5NA 14.0 4270 19 8.6 BTS14NA
6.0 1830 9 4. BTS6NA 15.0 4575 21 9.5 BTS15NA
7.0 2135 10 4. BTS7NA 16.0 4880 22 10.0 BTS16NA
8.0 2440 11 5.0 BTS8NA 17.0 5185 23 10.5 BTS17NA
9.0 2745 13 5. BTS9NA 18.0 5490 25 11.4 BTS18NA
10.0 3050 14 6.4 BTS10NA 19.0 5795 26 11.8 BTS19NA
11.0 3355 15 6.8 BTS11NA 20.0 6100 27 12.3 BTS20NA
12.0 3660 17 7.7 BTS12NA 21.0 6405 29 13.2 BTS21NA
13.0 3965 18 8.2 BTS13NA
Note: BTS2.5NA includes a joining kit to connect the tracks to other track sets.
Notes:
1. All end, intermediate, and mobile units must be 18" (457mm) or wider.
2. Each stationary end and intermediate unit must have a minimum of four shelves. Super
Adjustable 2™ shelves may be used for all tiers.
3. qwikTRAK is available with 74" posts (1880mm) as standard. Requests for TALLER posts must be reviewed by Metro Engineering. For applications requiring posts SHORTER than 74" (1880mm), contact your Metro representative.
4. Existing Metro Super Erecta, Super Adjustable 2™, MetroMax Q, and MetroMax i shelving units can be retrofitted as part of a qwikTRAK installation.
5. Under normal conditions, aisle width of 30"-36" (760-914mm) is recommended. The storage of very large objects within the system, however, may require an aisle width larger than 36" (914mm).
6. A stationary intermediate unit is required when the track length exceeds 21 feet (6405mm). A stationary intermediate unit may be used at the discretion of the user when the track lengths are less than 21 ft. (6405mm).
7. It is recommended that the tracks are installed a minimum of 13/4" (45mm) from the wall.
8. Weight capacities: Mobile Units — Super Erecta, Super Adjustable 2™, and MetroMax Q can hold up to 2,000 lbs. (907kg) evenly distributed. MetroMax i mobile units can hold up to 1,200 lbs. (544kg). All stationary units can hold up to 2,000 lbs. (907kg).
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11.15
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Job ________________________________________________
Job ________________________________________________
DOUBLE DEEP qwikTRAK™ HIGH-DENSITY STORAGE SYSTEM for Super Erecta®, Super Adjustable 2™ Super Erecta, and the MetroMax iQ™ Storage System
OVERHEAD VIEW
FRONT VIEW
SYSTEM COMPONENTS A = Stationary End Units B = Mobile Units C = Floor Track
Storage System
D = Stationary Intermediate Unit E = Active Aisle
Stationary End Units
Includes hardware to connect stationary end units to track and anchor track to floor. (16) 74" (1880mm) high posts.
ONE KIT IS REQUIRED PER DOUBLE DEEP SYSTEM. SHELVES SOLD SEPARATELY.
Super Erecta and Super Adjustable 2™ Super Erecta MetroMax Q MetroMax i
Approx. Metroseal 3 Approx. Approx. Pkd. Wt. Chrome-Plated with Microban Stainless Steel Pkd. Wt. Pkd. Wt. (lbs. ) (kg) Model No. Model No. Model No. (lbs.) (kg) Model No. (lbs.) (kg) Model No.
73.6 33.5 LBTEC LBTEK3 LBTES 76.3 34.7 LBTEQ3 42.3 19.2 LBTEX3
Stationary Intermediate Units
Includes hardware to connect stationary units to track and anchor track to floor. (8) 74" (1880mm) high posts.
ONE KIT IS REQUIRED PER DOUBLE DEEP INTERMEDIATE UNIT. SHELVES SOLD SEPARATELY.
Super Erecta and Super Adjustable 2™ Super Erecta MetroMax Q MetroMax i
Approx. Metroseal 3 Approx. Approx. Pkd. Wt. Chrome-Plated with Microban Stainless Steel Pkd. Wt. Pkd. Wt. (lbs. ) (kg) Model No. Model No. Model No. (lbs.) (kg) Model No. (lbs.) (kg) Model No.
39.6 18.0 LBTAC LBTAK3 LBTAS 41.3 18.8 LBTAQ3 36.8 16.7 LBTAX3
Mobile Units
Includes (8) 74" (1880mm) high posts, (4) V-groove casters, (1) center channel caster assembly, doughnut bumpers, Tie Bar Brackets, and other hardware to assemble a double deep mobile unit.
Super Erecta, and MetroMax iQ
SHELVES SOLD SEPARATELY. ONE KIT REQUIRED PER DOUBLE DEEP MOBILE UNIT.
Super Erecta and Super Adjustable 2™ Super Erecta MetroMax Q MetroMax i
Approx. Metroseal 3 Approx. Approx. Shelf Width Pkd. Wt. Chrome-Plated with Microban Stainless Steel Pkd. Wt. Pkd. Wt. (in.) (mm) (lbs. ) (kg) Model No. Model No. Model No. (lbs.) (kg) Model No. (lbs.) (kg) Model No.
18 457 51.0 23.2 LBTM18C LBTM18K3 LBTM18S 57.1 26.0 LBTM18Q3 35.5 16.1 LBTM18X3 21 530 52 23.6 LBTM21C LBTM21K3 LBTM21S 58.1 26.4 LBTM21Q3 — 24 610 53 24.1 LBTM24C LBTM24K3 LBTM24S 59.1 26.9 LBTM24Q3 37.5 17.0 LBTM24X3
Notes:
1. All end, intermediate, and mobile units must be 18" (457mm) or wider.
2. Each stationary end and intermediate unit must have a minimum of four shelves.
3. For applications with Super Adjustable 2™wire shelves, the top and bottom shelf of every
double deep mobile unit MUST be standard Super Erecta wire shelves.
4. qwikTRAK is available with 74" posts (1880mm) as standard. Requests for TALLER posts must be reviewed by Metro Engineering. For applications requiring posts SHORTER than 74" (1880mm), contact your Metro representative.
5. Under normal conditions, aisle width of 30"-36" (760-914mm) is recommended. The storage of very large objects within the system, however, may require an aisle width larger than 36" (914mm).
6. Two stationary intermediate units connected end to end are required when the track length exceeds 21 feet (6405mm). Stationary intermediate units may be used at the discretion of the user when the track lengths are less than 21 ft. (6405mm).
7. It is recommended that the tracks are installed a minimum of 13/4" (45mm) from the wall.
8. Maximum allowable shelf length for use with a double deep system is 60" (1524mm).
9. The maximum width of a double deep configuration is 10'31/2" (3137mm) (i.e. two systems each having 60" (1524mm) long shelves, plus 31/2" (89mm) for qwikTRAK components.
10. Actual width of a double deep configuration is the Nominal Shelf Length + 31/2" (89mm).
11. Weight capacities: Double deep Mobile Units — Super Erecta, Super Adjustable 2™ Super Erecta/MetroMax Q: 3,000 lbs. (1364kg) evenly distributed. MetroMax i: 1,800 lbs. (818kg) evenly distributed. Stationary End and Intermediate Units — Each end and intermediate double deep unit consists of two independent stationary shelving units positioned side by side. Each shelving unit has a maximum weight capacity of 2,000 lbs. (900kg).
Track Sets
Includes necessary sections of track for assembling track runs of 6'–21' (1830mm–6405mm).
Track Approx. Track Approx. Length Pkd. Wt. Length Pkd. Wt. (ft.) (mm) (lbs.) (kg) Model No. (ft.) (mm) (lbs.) (kg) Model No.
2.5 763 6.0 2.7 LBTS2.5NA 14.0 4270 28.5 13.0 LBTS14NA
, Super Adjustable 2
®
High-Density Storage System — Standard and Double Deep
6.0 1830 13.5 6.1 LBTS6NA 15.0 4575 31.5 14.3 LBTS15NA
7.0 2135 15.0 6.8 LBTS7NA 16.0 4880 33.0 15.0 LBTS16NA
8.0 2440 16.5 7.5 LBTS8NA 17.0 5185 34.5 15.7 LBTS17NA
9.0 2745 19.5 8.9 LBTS9NA 18.0 5490 37.5 17.0 LBTS18NA
10.0 3050 21.0 9.5 LBTS10NA 19.0 5795 39.0 17.7 LBTS19NA
11.0 3355 22.5 10.2 LBTS11NA 20.0 6100 40.5 18.4 LBTS20NA
12.0 3660 25.5 11.6 LBTS12NA 21.0 6405 43.5 19.8 LBTS21NA
13.0 3965 27.0 12.3 LBTS13NA
Note: LBTS2.5NA includes a joining kit to connect the tracks to other track sets.
All Metro Catalog Sheets are available on our Web Site: www.metro.com
qwikTRAK
for Super Erecta
InterMetro Industries Corporation
North Washington Street, Wilkes-Barre, PA 18705 Phone: 570-825-2741 Fax: 570-825-2852
For Product Information: U.S. and Canada: 1.800.433.2232
Latin America: 1.561.333.3824 Europe: +31.76.587.7550
Asia/Pacific: +65.6567.8003 Middle East/Africa: +971.4.811.8286
Information and specifications are subject to change
without notice. Please confirm at time of order.
Copyright © 2009 InterMetro Industries Corp.
Printed in U.S.A. Rev. 7/09
L03-249C
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