METREL BetaPAT MI 2141, OmegaPAT MI 2140 User Manual

Portable Appliance Testers
OmegaPAT MI 2140
BetaPAT MI 2141
User Manual
Ver. 1.2. Code No. 20 750 684
2
Distributor:
Producer:
METREL d.d. Ljubljanska 77 SI-1354 Horjul
E-mail: metrel@metrel.si http://www.metrel.si
Mark on your equipment certifies that this equipment meets the requirements of the EU (European Union) concerning safety and interference causing equipment regulations
© 2002…2007 Metrel
No part of this publication may be reproduced or utilized in any form or by any means without permission in writing from METREL.
MI 2140 MI 2140 Omega &BetaPAT Table of contents
3
1. 1. General presentation------------------------------------------------------------------------------5
1.1. Safety in use -----------------------------------------------------------------------------------------5
1.2. Features ----------------------------------------------------------------------------------------------- 6
1.3. Connection-------------------------------------------------------------------------------------------- 7
1.4. Applied standards-----------------------------------------------------------------------------------7
2. 2. Instrument description----------------------------------------------------------------------------8
2.1 Front panel description -----------------------------------------------------------------------------8
2.2. Instrument messages ----------------------------------------------------------------------------- 9
3. 3. Technical specification ------------------------------------------------------------------------- 11
3.1 Earth bond test ------------------------------------------------------------------------------------- 11
3.2 Insulation test --------------------------------------------------------------------------------------- 11
3.2 Substitute leakage test --------------------------------------------------------------------------- 12
3.3 Flash test (MI2140 only)-------------------------------------------------------------------------- 12
3.4 Leakage current and Power test --------------------------------------------------------------- 12
3.5 Touch leakage current---------------------------------------------------------------------------- 13
3.6.Polarity test ------------------------------------------------------------------------------------------ 13
4. Measurements ---------------------------------------------------------------------------------------- 14
4.1. Presentation of results --------------------------------------------------------------------------- 14
4.1.1. PASS / PASS * / FAIL result -------------------------------------------------------------- 14
4.2. Manipulation---------------------------------------------------------------------------------------- 14
4.2.1. Help option ------------------------------------------------------------------------------------ 14
4.3. Single mode ---------------------------------------------------------------------------------------- 15
4.3.1. Earth bond test ------------------------------------------------------------------------------- 16
4.3.2. Insulation test --------------------------------------------------------------------------------- 18
4.3.3. Substitute leakage test --------------------------------------------------------------------- 21
4.3.4. Flash test (MI2140 only) ------------------------------------------------------------------- 23
4.3.5. Leakage current and Power test --------------------------------------------------------- 26
4.3.6. Touch leakage current---------------------------------------------------------------------- 28
4.3.7. Polarity test------------------------------------------------------------------------------------ 30
4.4. Autotest---------------------------------------------------------------------------------------------- 31
4.5. Autotest - shortcut -------------------------------------------------------------------------------- 31
4.6. Autotest – custom--------------------------------------------------------------------------------- 34
4.7. Performing of autotests-------------------------------------------------------------------------- 36
4.8. Storing autotest results -------------------------------------------------------------------------- 43
5. Instrument operation ------------------------------------------------------------------------------- 45
5.1. Setup ------------------------------------------------------------------------------------------------- 45
5.1.1. Set date and time ---------------------------------------------------------------------------- 45
5.1.2. Set language---------------------------------------------------------------------------------- 45
5.1.3. Set print header ------------------------------------------------------------------------------ 46
5.1.4. Instrument data------------------------------------------------------------------------------- 46
5.1.5. Set Contrast----------------------------------------------------------------------------------- 46
5.1.6. Original settings ------------------------------------------------------------------------------ 47
5.1.7. Password -------------------------------------------------------------------------------------- 48
5.2. Autotests controlled by test code (use of barcode reader)------------------------------ 49
5.3. Edit users ------------------------------------------------------------------------------------------- 49
5.4. Recall / Delete / Send memory ---------------------------------------------------------------- 50
6. Maintenance ------------------------------------------------------------------------------------------- 55
MI 2140 MI 2140 Omega &BetaPAT General presentation
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6.1. Inspection ------------------------------------------------------------------------------------------- 55
6.2. After sales service -------------------------------------------------------------------------------- 55
6.3. Replacing the fuses------------------------------------------------------------------------------- 55
6.4. Cleaning --------------------------------------------------------------------------------------------- 55
7. General information--------------------------------------------------------------------------------- 56
8. Sets and Accessories ------------------------------------------------------------------------------ 57
9. Appendix 1 --------------------------------------------------------------------------------------------- 58
MI 2140 MI 2140 Omega &BetaPAT General presentation
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1. 1. General presentation
1.1. Safety in use
If the test equipment is used in manner not specified in this user manual the protection provided by the equipment may be impaired!
Read this instruction manual carefully, or use of the instrument may be dangerous for the operator, for the instrument or for the equipment under test!
Use only earthed mains outlets to supply the instrument!
Do not use any damaged instrument, mains outlet, measurement leads or
damaged mains connection cable!
A competent authorized person must carry out service, adjustment, or calibration procedure!
Only a competent person, familiar with hazardous voltage operations, should use OmegaPAT and BetaPAT testers!
During the measurements the appliance under test or the test leads should NOT be touched – possible hazardous voltage.
In case of abnormal behavior disconnect the instrument and return it to manufacturer / distributor for service.
Always handle the instrument as if the test sockets and leads have hazardous
voltages present.
In some countries the leakage and touch leakage current measurements shall be executed for normal connection of tested equipment and also for the connection with changed L and N. It is advised to prepare appropriate test set-up for the test
with the changed lines. Consider local regulations.
Meaning of , signs on front panel:
Input section ............................................ Sw itch off the instrument and disconnect all
test cables and mains cord before replacing the fuses or opening the instrument
Flash terminal (MI2140 only)................... Dangerous voltage may be present.
Always handle as if the test leads are
energized.
FLASH
T16A/250V
T16A/250V
F1
F2
230V
50/60 Hz
16A
115V~/ ~
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Other terminals........................................Disconnect all equipment from the
instrument during the test except for the equipment under test.
IEC cord connector is for test purposes only;
do not connect it to mains supply!
Dangerous voltage is present on the test
sockets during the measurement. Measurements should only be carried out on de-energized appliances.
Test sockets are intended only for
connection of tested appliance!
Maximum output current of any of two test
sockets (230 V / 115 V) is 16 A.
1.2. Features
Portable appliance testers MI2140 and MI2141 are instruments intended for testing the safety of portable electrical equipment.
General functions of MI2140 and MI2141:
- Visual test.
- Earth bond test.
- Insulation test.
- Substitute leakage test.
- Flash test (MI2140 only).
- Leakage test.
- Touch leakage test.
- Functional (power) test.
- IEC cord test.
Benefits of MI2140 and MI2141:
- Fast and reliable performance of all tests necessary for testing the safety
of portable appliances.
- Large graphic LCD display with resolution of 240 x 128 dots, with back-
light.
- Over 4000 memory locations in data flash memory.
- Two RS232C communication ports for communication with PC, bar code
reader or printer.
- Soft touch keyboard with cursor keys.
- Built in real time clock.
The instrument is supplied with all necessary accessories for carrying out the tests.
EARTH BONDIEC CORD
MI 2140 MI 2140 Omega &BetaPAT General presentation
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1.3. Connection
The tester may be powered with 115 V or 230 V supply voltage, and will test appliances for both voltages (depending on supply voltage). LED indicator adjacent to the test socket denotes which test socket is active. The supply must include an earth connection.
1.4. Applied standards
Instrument operation:
- British standards BS 89,
- German standards VDE 0701 and VDE 0702.
Safety and electromagnetic compatibility (EMC):
- EN 61010 -1,
- IEC 61326.
MI 2140 MI 2140 Omega &BetaPAT Instrument description
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2. 2. Instrument description
2.1 Front panel description
T16A/250V
T16A/250V
F1
F2
230V
50/60 Hz
16A
115V~/ ~
RS232C
BARCODE / PRINTER
EARTH BONDIEC CORD
FLASH
1
2
3
4
5
6 7
8
9
10
11
12
13
17 16
14
15
Fig. 2.1 Front panel layout
Legend:
1. Power ON/OFF switch with indication lamp.
2. T 16A 250V fuses protect instrument power supply.
3. Mains supply.
4. Graphic LCD, 240 x 128 dots, with backlight.
5. Flash test terminal (MI2140 only).
6. IEC lead connector.
7. EARTH BOND connector, also used as touch leakage input for some Class II tests.
8. 115 V socket
9. 230 V socket
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10. Cursor keys:
UP / DOWN key, to increase / decrease edited value,
LEFT / RIGHT key, to move between edited values,
ENTER key, to confirm selection in menu.
11. Keyboard.
12. STOP key.
13. START key.
14. ESC key, to return to previous page in menu.
15. Function keys, to set various parameters in each function. The purpose of a
specific key in each function is marked on display.
16. RS 232 connector for communication with a PC.
17. Barcode reader / printer connector.
2.2. Instrument messages
Description of displayed messages:
L and N are CROSSED. Press Start to continue
Check the wiring of supply.
Mains voltage is not correct or PE not connected. Check Mains voltage and PE connection!
Check for incorrect wiring of supply – there is no earth connection or mains voltage is incorrect.
L-N RESISTANCE TOO HIGH (>30 kΩ) CHECK SWITCH OR FUSE Do you wish to PROCEED (Y/N)?
Resistance between L and N of appliance under test is higher than 30 kΩ – check the appliance power switch or fuse.
L-N SHORTED (< 3.0 Ω)
Do you wish to PROCEED (Y/N)?
Resistance between L and N of appliance under test is lower than 3 Ω - possible short-circuit or high inrush current – check the appliance.
L-N RESISTANCE TOO LOW
( 8.0 Ω) Do you wish to PROCEED (Y/N)?
Resistance between L and N of appliance under test is lower than 20 Ω - current may be higher than 16 A – check the appliance.
LEAKAGE TOO HIGH ( >20.0mA) Do you wish to PROCEED (Y/N)?
Leakage current in pre-test is too high – potential danger to operator and damage to appliance if test is continued.
NAME OF TEST
Test was skipped for SAFETY
Potential hazardous tests were skipped because one or more results were out of limit in measurements of earth bond, insulation or substitute leakage.
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VOLTAGE ON
SOCKET FROM APPLIANCE Measurement is ABORTED
An external voltage is present on test socket – check measurement circuit.
OVERHEATED Measurement is ABORTED
The instrument was overheated during the measurement of earth bond – allow the instrument to cool down before proceeding with the measurements. High DC voltage between L-N and PE on test socket (during insulation test).
(MI2140 only)
Presence of dangerous HV voltage during Flash test. 1500V between L-N and PE on test socket 3000V between Flash terminal and L-N on test socket.
Dangerous mains voltage on test socket (during Leakage/Power and Touch Leakage tests).
Device under test must be switched on during test
EB
CLIP
Use Earth Bond clip in this test.
Ensure that the Earth Bond clip is not connected to any part of the appliance that may heat up or rotate when switched on.
IEC
PLUG
Connect the lead to be tested to the IEC plug.
Note:
The ‘L-N resistance too high’ message is shown if the L-N circuit pretest fails.
In this case it is recommended to check whether the power switch is switched on and/or the mains fuse is not broken.
This pretest is performed:
- Before the first Insulation, SubLeakage, Leakage, Touch Leakage test in the SINGLE TEST menu.
- Before the one test of Insulation, SubLeakage, Leakage, Touch Leakage (whichever is selected first) in AUTOTEST – SHORTCUT and AUTOTEST – CUSTOM menus. This pretest is skipped for Polarity test.
MI 2140 MI 2140 Omega &BetaPAT Instrument description
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3. 3. Technical specification
3.1 Earth bond test
Earth bond resistance (4 A, 10 A, 25 A)
Range R Resolution Accuracy (after calibration)
0.00 –1.99 Ω 0.01 Ω ±(5 % of reading + 3 digit)
2.00 –19.99 Ω 0.01 Ω ±10 % of reading
Earth bond resistance (100 mA)
Range R Resolution Accuracy (after calibration)
0.00 –1.99 Ω 0.01 Ω ±(5 % of reading + 3 digit) Indication range: 2.00 –19.9 Ω
Test currents: 100 mA, 4 A, 10 A, 25 A into 100 mΩ at mains voltage of 240 VAC Open circuit voltage: <6 VAC, (2.2 VAC at 100 mA) at U
mains
= 240 VAC Limits: 0.01 - 0.09 Ω, 0.10 - 0.90 Ω, 1.00 - 9.00 Ω Timer: 2 s, 3 s, 5 s, 10 s, 30 s Output: EARTH BOND clip, 115 V or 230 V socket
3.2 Insulation test
Insulation resistance readout
Range Resolution Accuracy
0.000 – 0.500 MΩ 0.001 MΩ ±(10 % of reading + 5 digit)
0.500 –1.999 MΩ 0.001 MΩ
2.00 –19.99 MΩ 0.01 MΩ ±(5 % of reading + 3 digit)
20.0 – 199.9 MΩ 0.1 MΩ
Nominal voltage: 250 VDC, 500 VDC (-0 % / +10 %) Nominal current: 1 mA @ 250 kΩ (250 V)
1 mA @ 500 kΩ (500 V) Short circuit current: 2 mA max. Limits: 0.50 MΩ, 1.00 MΩ, 2.00 MΩ, 4.00 MΩ, 7.00 MΩ, 10.0 MΩ, 50.0 MΩ Auto discharging after test Timer: 2 s, 3 s, 5 s, 10 s, 30 s Output: 115 V or 230 V socket
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3.2 Substitute leakage test
Substitute leakage current readout
Range Resolution Accuracy
0.00 – 19.99 mA 0.01 mA
±(10 % of reading + 5 digit)
Short circuit current: < 30 mA Open circuit voltage: 40 V AC Displayed substitute current is calculated to 115 V, 230 V, depending on mains voltage Limits: 0.25 mA, 0.50 mA, 0.75 mA, 2.50 mA, 3.50 mA, 7.00 mA, 9.90 mA, 15.00 mA Timer: 2 s, 3 s, 5 s, 10 s, 30 s Output: 115 V or 230 V socket
3.3 Flash test (MI2140 only)
Flash current readout
Range Resolution Accuracy
0.00 - 2.50 mA 0.01 mA
±(5 % of reading + 5 digit)
Test voltage: 1500 VAC, 3000 VAC Output resistance: 480 kΩ@1500 V, 960 kΩ@3000 V Limits: 1 mA, 1.5 mA, 2.0 mA, 2.25 mA Timer: 2 s, 3 s, 5 s, 10 s, 30 s Output: For Class I appliance 115 V or 230 V sockets
For Class II appliance 115 V or 230 V sockets and Flash terminal
3.4 Leakage current and Power test
Differential leakage current readout
Range Resolution Accuracy
0.00 – 10.00 mA 0.01 mA
±(5 % of reading + 5 digit)
Threshold limits: 0.25 mA, 0.50 mA, 0.75 mA, 1.00 mA, 1.50 mA, 2.25 mA, 2.50 mA,
3.00 mA, 3.50 mA, 9.90 mA Timer: 2 s, 3 s, 5 s, 10 s, 30 s, 60 s, 120 s, 180 s Output: 115 V or 230 V socket
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Power readout
Range Resolution Accuracy
0.00 – 4.00 kVA 0.01 kVA
±(5 % of reading + 3 digit)
Timer: 2 s, 3 s, 5 s, 10 s, 30 s, 60 s, 120 s, 180 s Output: 115 V or 230 V socket
3.5 Touch leakage current
Touch leakage current readout
Range Resolution Accuracy
0.00 – 1.99 mA 0.01 mA
±(10 % of reading + 5 digit)
Threshold values: 0.25 mA, 0.50 mA, 1.00 mA Timer: 2 s, 3 s, 5 s, 10 s, 30 s, 60 s, 120 s, 180 s Output: 115 V or 230 V socket R
A-meter
: 2 kΩ
3.6.Polarity test
Test voltage: < 50 V Output: 230 V / 115 V socket and IEC cord Results: PASS, L-PE short, N-PE short, L-N short, L open, N open, PE open, N -PE crossed, L-PE crossed, L-N crossed, MULTIPLE FAULT
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4. Measurements
4.1. Presentation of results
4.1.1. PASS / PASS * / FAIL result
Depending on the limit set in the selected test, the result is marked either with a PASS or FAIL message. Limits are shown in the upper right corner of the display. The message is always displayed as well as the actual measured result (except in visual test).
A conditional PASS (PASS*) message is shown if one or more tests in the set Autotest routine are skipped or aborted. In this case all performed tests must PASS. Otherwise, FAIL is shown.
4.2. Manipulation
After start–up of the instrument, the MAIN MENU is displayed:
Fig. 4.1 Main menu
To select an option from the menu, use UP and DOWN keys. The selected option will be highlighted. The selection is confirmed with the ENTER key. To return into MAIN MENU from any sub-menu, press the ESC key.
4.2.1. Help option
In all measurements a help menu is available with connection diagram and instructions on how to perform the test. Where there are two options (Class I or Class II appliance), descriptions for both are available. The last page (or two) of the help menu provides guidance on why a test may fail (e.g. connection problems). An example help menu for earth bond measurement is presented in the following figures.
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Fig. 4.2 Earth bond display example
Press key F2 (HELP)
Fig. 4.3 Help example for earth
bond test connection
Press
PgUp
Fig. 4.4 Help for reasons of failed
earth bond test
4.3. Single mode
In single mode individual tests can be performed. This is suitable in cases when the appliance fails in one or more tests. After repairing the appliance it is wise to retest that particular function. In this mode it is not possible to save the result, because it is only intended to check the effectiveness of the repair. After the successful repair the complete appliance test has to be performed. In single mode the SINGLE MODE menu is displayed:
Fig. 4.5 Single mode menu
To select an option from the menu, use the UP and DOWN keys. The selected option will be highlighted. The selection is confirmed with the ENTER key. To return to the previous menu, press the ESC key. In every test it is possible to set measurement parameters. If the limits are saved, they will be used for all future measurements in the single mode function. If they are not saved and the measurement is started with the START key, the settings are used until exit from the single mode function, then they are returned to the previous settings.
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4.3.1. Earth bond test
The purpose of this test is to ensure that the resistance of connections between the earth wire in the mains supply plug and the grounded metal parts of an appliance is below allowed limits. The resistance limit, duration of measurement, output current and the number of measurements are selectable according to the requirements. Before testing, check that the test will not cause any damage to the appliance. Test with a maximum current of 100 mA is applied when higher current can cause damage. This is often necessary when computers or other information technology appliances are checked.
Earth bond test of Class I appliances
For Class I appliances the test voltage is applied between PE terminal (L and N line are of no importance) and Earth Bond clip.
OR
A
PPLIANCE
UNDER
TEST
Fig. 4.6 Connection for Class I appliance
Earth Bond test of IEC leads
When testing IEC leads, the lead end should be connected to the IEC CORD terminal. This is convenient when performing a complete IEC CORD test (no need for reconnection during test, no need for adapters).
IEC CORD UNDER TEST
Fig. 4.7 Earth bond test of IEC cord
MI 2140 MI 2140 Omega &BetaPAT Instrument description
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How to carry out single Earth Bond resistance measurement: STEP 1. In the MAIN MENU window select SINGLE TEST and confirm with the
ENTER key.
STEP 2. In the SINGLE TEST window select EARTH BOND and confirm with the
ENTER key.
Fig. 4.8 Earth bond test initial display
STEP 3. The parameters of the measurement are detailed in the upper right corner of
the display. To change these parameters, first press the F1 (EDIT) key and then use cursor keys to set relevant parameters. The selected limit is changed with the UP and DOWN keys, movement between parameters is possible with the LEFT and RIGHT keys. To save new limits press the F1 (SAVE) key. The test can now be performed.
Fig. 4.9 Selection of test current
STEP 4. Press START key to perform the test. STEP 5. PASS/FAIL result is shown on the display. Repeat the test with the START
key or return to SINGLE MODE main screen with the ESC key.
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Fig. 4.10 Good result example
Fig. 4.11 Bad result example
The test can be aborted with the STOP key at any time, but in such case there is no PASS / FAIL decision.
Fig. 4.12 Indication of aborted measurement
Note:
Consider any warning on the display (see Chapter 2.2) before starting measurement.
4.3.2. Insulation test
The purpose of this test is to ensure that the insulation resistance between the live conductors and the earth or metal parts of an appliance is within allowed limits. The test voltage, resistance limit, duration of measurement and number of measurements are selectable according to requirements. Check to ensure that the appliance under test does not contain any over voltage protection device, otherwise incorrect results could be obtained.
Insulation test of Class I appliances
For Class I appliances the test voltage is applied between the live pins (L and N are shorted together in the tester) and the earth pin in an appliance mains plug.
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OR
CLASS
A
PPLIANCE UNDER TEST
I
Fig. 4.13 Connection of Class I appliance
Insulation test of Class II appliances
For Class II appliances (and non-earthed parts of Class I appliances), the test voltage is applied between the live pins (L and N lines are shorted together in the tester) and the earth bond test clip that is attached to the metal parts of the appliance. Before testing, check that the test will not cause any damage to the appliance.
OR
CLASS
A
PPLIANCE UNDER TEST
II
Fig. 4.14 Connection of Class II appliance
Insulation test of IEC leads
When testing IEC leads, the lead’s end can be connected to the IEC CORD terminal. This is recommended when performing a complete IEC CORD test (no need for reconnection during test).
IEC CORD UNDER TEST
Fig. 4.15 Insulation test of IEC cord
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How to carry out single Insulation resistance measurement:
STEP 1. In MAIN MENU window select SINGLE TEST and confirm with the ENTER
key.
STEP 2. In the SINGLE TEST window select INSULATION and confirm with the
ENTER key.
STEP 3. The parameters of the measurement are detailed in the upper right corner of
the display. To change these parameters first press the F1 (EDIT) key and then use cursor keys to set required parameters. The highlighted limit is changed with the UP and DOWN keys, movement between parameters is possible with the LEFT and RIGHT keys. To save new limits press the F1 (SAVE) key. The test can now be performed.
Fig. 4.16 Insulation test initial display
STEP 4. Press the START key to perform test. STEP 5. PASS/FAIL result is shown on the display. Repeat the test with the START
key or return to SINGLE MODE main screen with the ESC key.
Fig. 4.17 Good result of insulation test
Fig. 4.18 Bad result of insulation test
The test can be aborted with the STOP key at any time, but in such case there is no PASS / FAIL decision.
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Fig. 4.19 Indication of aborted measurement
Notes:
The appliance under test should be de-energized before the test.
Consider any warning on the display (see Chapter 2.2) before starting
measurement.
Do not touch the equipment under test during the test or before it is fully discharged. The message “Discharging” is on display whilst the voltage on equipment under test is higher than 30 V.
Do not disconnect the equipment under test from the instrument during the measurement or before it is automatically discharged.
4.3.3. Substitute leakage test
The purpose of this test is to predict the leakage current at nominal mains voltage and to avoid danger for both the operator and the appliance under test where there is a faulty insulation or a connection between PE and mains. Substitute leakage current is measured at a nominal voltage of 40 VAC and is scaled to a nominal mains voltage (115 VAC or 230 VAC). In some cases, when large suppression capacitors are connected between L and PE line, substitute leakage current can differ from conventional leakage current.
Substitute leakage current test of Class I appliances
For Class I appliances, test voltage is applied between mains lines (L and N lines are shorted together in the tester) and ground line.
OR
CLASS
A
PPLIANCE UNDER TEST
I
Fig. 4.20 Substitute leakage current test connection for Class I appliance
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Substitute leakage current test of Class II appliances
For Class II appliances earth bond test clip is used as a substitute for PE. Ensure that the connected metal part is not in contact with external ground connection (see picture).
OR
CLASS
A
PPLIANCE UNDER TEST
II
Fig. 4.21 Substitute leakage current test connection for Class II appliance
How to carry out single Substitute leakage current measurement:
STEP 1. In the MAIN MENU window select SINGLE TEST and confirm with the
ENTER key.
STEP 2. In the SINGLE TEST window select SUB LEAKAGE and confirm with the
ENTER key.
STEP 3. The parameters of the measurement are detailed in the upper right corner of
the display. To change these parameters first press the F1 (EDIT) key and then use cursor keys to select the required parameter. The highlighted limit is changed with the UP and DOWN keys, movement between parameters is possible with the LEFT and RIGHT keys. To save new limits press the F1 (SAVE) key. The test can now be performed.
Fig. 4.22 Substitute leakage current initial diaplay
STEP 4. Press the START key to perform test. STEP 5. PASS / FAIL result is shown on the display. Repeat the test with the START
key or return to SINGLE MODE main screen with the ESC key.
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Fig. 4.23 Good result of substitute leakage
current test
Fig. 4.24 Bed result of substitute leakage
current test
The test can be aborted with the STOP key at any time, but in such case there is no PASS / FAIL decision.
Fig. 4.25 Display of aborted substitute leakage current test
Note:
Consider any warning on the display (see Chapter 2.2) before starting measurement.
4.3.4. Flash test (MI2140 only)
The purpose of this test is to ensure that the insulation strength is high enough to prevent breakdown. Insulation strength becomes significant when high transient voltages are present on the mains supply. Before applying the test, check that the components in the appliance can withstand test voltage. IT appliances are especially sensitive. Before testing, check that the test will not cause any damage to the appliance.
Flash test of Class I appliances
For Class I appliances the test voltage (1.5 kV
AC
) is applied between the live pins (L and
N are shorted together in the tester) and the PE pin in an appliance mains plug.
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OR
CLASS
A
PPLIANCE UNDER TEST
I
Fig. 4.26 Flash test connection for Class I appliance
Flash test of Class II appliances
For Class II appliances the test voltage (3 kVAC) is applied between mains pins (L and N are shorted together in the tester) and the flash probe tip.
OR
CLASS
A
PPLIANCE UNDER TEST
II
Fig. 4.27 Flash test connection for Class II appliance
How to carry out single Flash measurement:
STEP 1. In the MAIN MENU window select SINGLE TEST and confirm with the
ENTER key.
STEP 2. In the SINGLE TEST window select FLASH and confirm with the ENTER
key.
STEP 3. The parameters of the measurement are detailed in the upper right corner of
the display. To change these parameters first press the F1 (EDIT) key and then use cursor keys to select the required parameter. The highlighted limit is changed with the UP and DOWN keys, movement between parameters is possible with the LEFT and RIGHT keys. To save new limits press the F1 (SAVE) key. The test can now be performed.
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Fig. 4.28 Flash test initial display
STEP 4. Press the START key to perform test. A trip out occurs if the current exceeds
the set limit, followed by a 3 seconds buzzer warning.
STEP 5. PASS / FAIL decision is shown on the display. Repeat the test with the
START key or return to SINGLE MODE main screen with the ESC key.
Fig. 4.29 Flash test good result example
Fig. 4.30 Flash test bad result example
The test can be aborted with the STOP key at any time, but there is no PASS / FAIL decision.
Fig. 4.31 Display of aborted flash test
Notes:
Consider any warning on the display (see Chapter 2.2) before starting measurement.
Do not touch the equipment under test or the test leads during the test – dangerous voltage is present.
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4.3.5. Leakage current and Power test
The purpose of this test is to determine the loss of L to N current into PE. Leakage current is the difference between the current in L and N mains lines. Regardless of whether the current leaks into the earth lead or an extra ground point, the leakage test will show the true leakage current. Also the Power consumption of the appliance is shown.
Leakage current and Power test of Class I appliances
OR
CLASS
A
PPLIANCE UNDER TEST
I
Fig. 4.32 Connection of Class I appliance for leakage current and power test
Leakage current and Power test of Class II appliances
OR
Fig. 4.33 Connection of Class II appliance for leakage current and power test
How to carry out single Leakage current and Power measurements:
STEP 1. In the MAIN MENU window select SINGLE TEST and confirm with the
ENTER key.
STEP 2. In the SINGLE TEST window select LEAKAGE and confirm with the ENTER
key.
STEP 3. The parameters of the measurement are detailed in the upper right corner of
the display. To change these parameters first press the F1 (EDIT) key and then use cursor keys to set the required parameter. The highlighted limit is changed with the UP and DOWN keys, movement between parameters is possible with the LEFT and RIGHT keys. To save new limits press the F1 (SAVE) key. The test can now be performed.
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Fig. 4.34 Leakage current and power test initial display
STEP 4. Press the START key to perform test. STEP 5. PASS/FAIL result is shown on the display. Repeat the test with the START
key or return to SINGLE MODE main screen with the ESC key.
Fig. 4.35 Good result example for leakage
current and power test
Fig. 4.36 Bad result example for leakage
current and power test
The test can be aborted with the STOP key at any time, but in such case there is no PASS / FAIL decision.
Fig. 4.37 Display of aborted leakage current and power test
Notes:
The appliance is connected to mains – hazardous voltage. Make sure that if the tested appliance has any moving parts it is safely mounted or protected to prevent possible danger to operator or damage to the appliance.
Consider any warning on the display (see Chapter 2.2) before starting measurement.
Before performing the full test a pre-test is carried out using a low voltage to ensure that the appliance can be safely powered up. These tests check for any possible leakage current and resistance between L and N. If the potential current (into PE or between L and N) is too high, a warning sign as shown in chapter 2.2. is displayed.
EDIT
for new test
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4.3.6. Touch leakage current
The purpose of this test is to check what level of current would flow to ground if a person touches a metal part of an appliance. The human body is simulated with a 2 kΩ resistor. The Earth Bond clip is used as the test probe.
Touch leakage current test of Class I appliances
OR
CLASS
A
PPLIANCE UNDER TEST
I
Fig. 4.38 Connection for touch leakage test of Class I appliance
Touch leakage current test of Class II appliances
OR
CLASS
A
PPLIANCE UNDER TEST
II
Fig. 4.39 Connection for touch leakage test of Class II appliance
How to carry out single Touch leakage current measurements:
STEP 1. In the MAIN MENU window select SINGLE TEST and confirm with the
ENTER key.
STEP 2. In the SINGLE TEST window select TOUCH LEAKAGE and confirm with the
ENTER key.
STEP 3. The parameters of the measurement are detailed in the upper right corner of
the display. To change these parameters first press the F1 (EDIT) key and then use cursor keys to select the required parameter. The highlighted limit is changed with UP and DOWN keys, movement between parameters is possible with LEFT and RIGHT keys. To save the new limits press the F1 (SAVE) key. The test can now be performed.
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Fig. 4.40 Touch leakage test initial display
STEP 4. Press the START key to perform test. STEP 5. PASS / FAIL result is shown on the display. Repeat the test with the START
key or return to SINGLE MODE main screen with the ESC key.
Fig. 4.41 Good result example of touch
leakage test
Fig. 4.42 Bad result example of touch
leakage test
The test can be aborted with STOP key at any time, but in such case there is no PASS / FAIL decision.
Fig. 4.43 Display of aborted touch leakage current test
Notes:
The appliance is connected to mains – hazardous voltage. Make sure that if the tested appliance has any moving parts it is safely mounted or protected to prevent possible danger to operator or damage to the appliance.
Consider any warning on the display (see Chapter 2.2) before starting measurement.
Before performing the full test a pre-test is carried out using a low voltage to ensure that the appliance can be safely powered up. These tests check for any possible leakage current and resistance between L and N. If the potential current (into PE or between L and N) is too high, a warning sign as shown in chapter 2.2. is displayed.
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4.3.7. Polarity test
The purpose of this test is to check the continuity and polarity of the mains supply cable. Following faults are detected: L-PE shorted, N-PE shorted, L-N shorted, L open, N open, PE open, N-PE crossed, L-PE crossed, L-N crossed, multiple fault.
IEC CORD UNDER TEST
Fig. 4.44 Connection of IEC cord for polarity test
How to carry out Polarity test:
STEP 1. In the MAIN MENU window select SINGLE TEST and confirm with the
ENTER key.
STEP 2. In the SINGLE TEST window select POLARITY and confirm with the ENTER
key.
Fig. 4.45 Polarity test initial display
STEP 3. Press the START key to perform test. STEP 4. PASS / FAIL result is shown on the display. In case of a FAIL result
explanation is displayed under the decision. Repeat the test with the START key or return to SINGLE MODE main screen with the ESC key.
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Fig. 4.46 Good result of polarity test
Fig. 4.47 Bad result of polarity test
Note:
Consider any warning on the display (see Chapter 2.2) before starting measurement.
4.4. Autotest
Autotest is the fastest and easiest way to test and certify appliances. A pre-programmed sequence leads the user through the tests needed for verifying the appliance. Different pre-programmed test procedures can be selected in each of the two autotest menus.
4.5. Autotest - shortcut
In this menu the user can choose between over 120 types of preselected test procedures. The preprogrammed sequences covers practically all in-service tests, regardless of appliance type, class, supply cord length, fuse size, etc. All limits and tests are in accordance with currently valid standards and regulations. In case of any changes new firmware (with new standards and limits) is available on-line at your distributor or from Metrel directly.
Fig. 4.48 Example for Autotest of
appliance
Fig. 4.49 Example for Autotest of
extension cord
The AUTOTEST SHORTCUT can be easily selected:
- by setting the few displayed parameters,
- by entering the three number autotest code,
- by using the barcode reader, and then started with the START key.
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Two autotest shortcut examples are shown in the pictures above. The complete list of measurements and codes can be found in Appendix 1 at the end of this manual. For operation of a barcode reader see chapter 5.2.
APPLIANCE TYPE Portable or Handheld Appliances IT (Information Technology) equipment (EN60950) Heating and Cooking Appliances Other appliances Extension leads
Most electrical appliances belong to one of these types. The tests and limits differ slightly depending on the specific regulation. In general the following tests have to be performed during an in service test:
Class I equipment: VISUAL CHECK, EARTH BOND TEST, INSULATION TEST,
FUNCTIONAL TEST.
Class II equipment: VISUAL CHECK, INSULATION TEST, FUNCTIONAL TEST.
Notes:
For portable and handheld appliances the Leakage (or Touch Leakage) limits are stricter than for other types.
For IT equipment the Earth Bond test is performed with low current (100 mA) in order to avoid any damage to earth connections for EMC (screening) purposes.
For cooking and heating appliances the Leakage limit is set higher because some of leakage typically occurs in the heating elements. Therefore the substitute leakage test is performed instead of insulation test.
Only three conductor extension leads are considered and they are tested as a Class I appliance. When testing them the Functional test and the Polarity test are performed.
The IT equipment must conform to the EN60950 regulation. Otherwise the equipment may be damaged during the insulation test!
APPLIANCE CLASS Class I Class II
SUPPLY CORD Short Middle (or low c.s.a) Long
Notes:
The Earth Bond limit depends significantly on the supply cord length and its PE wire cross-section.
SHORT should be set for appliances with a cord not longer than 5 m.
MEDIUM can be used when the appliance's supply cord is longer than 5 m or the
cord's wire has a small cross-section.
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LONG can be used if the appliance has a very long supply cord (for instance, for vacuum cleaners the cord is longer than 15 m).
APPLIANCE FUSE 3 A (750 VA), 6 A (1.5 kVA), 10 A (2.5 kVA), 13 A (3.2 kVA)
Notes:
The Earth Bond test current depends on the set fuse rating of appliance. The current is always at least 1.5 times higher than the fuse ratting.
The power (in brackets) means the maximum power that can be delivered in combination with the set fuse. Some users are more familiar with the nominal power than the fuse size.
Substitute Leakage and Leakage current limits (in Heating and cooking) are set according to the set power.
FUNCTIONAL TEST / PROTECTIVE EARTH TEST YES, NO
Notes:
A functional test should be performed at the end of the test sequence to assure that the appliance works properly. This test can also be performed without the measuring instrument.
However it is a good practice to perform this test with the OmegaPAT or BetaPAT, because it makes more tests simultaneously: the functional check, the Protective Earth test and Load test.
Extension leads test only:
LENGTH <5 m, 7.5 m, 10 m, 12 m, 15 m, 20 m, 30 m, 40 m, 50 m
CROSS-SECTION AREA (c.s.a.)
0.5 mm
2
, 0.75 mm2, 1.0 mm2, 1.25 mm2, 1.5 mm2, unknown
MAXIMUM CURRENT CAPABILITY, POWER (Imax / Power)
3 A / 750 VA, 6 A / 1.5 kVA, 10 A / 2.5 kVA, 3 A / 3.2 kVA, 15 A / 3.75 kVA, unknown
Notes:
If the cross-section area is unknown the most conservative (as for 1.5mm2) limit is set.
The Imax / Power is only informative. It provides the maximal current capability and power depending on the lead’s c.s.a.
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CODE Each of the possible test combinations has its own three-number code. By entering the three-digit code the appropriate test will be set.
The parameters of the selected autotest (enabled tests, limits, and duration) can be viewed by pressing the F1 (VIEW) key.
Fig. 4.50 Autotest parameter verification
By pressing the UP and DOWN keys the settings (function enabled/disabled, duration, limit) for individual functions can be seen in a frame in the right part of the display.
Unlike in the AUTOTEST CUSTOM menu the settings cannot be saved or altered.
Refer to chapter 4.6 for more information. When pressing the F3 (SAVE AS) key it is possible to copy the settings (parameters) in the AUTOTEST CUSTOM menu where the test data can be changed and renamed (refer to chapter 4.6 for further information). When pressing the F1 key (BACK) the instrument returns to the main AUTOTEST SHORTCUT menu. The autotest can be started directly from both described menus.
Note:
It could happen that none of the offered autotests in this menu corresponds (for instance when testing against stricter limits in end of production line testing or after repair testing, if performing flash tests etc). In this case it is recommended to use the AUTOTEST – CUSTOM menu. From this menu, any autotest combination can be set (see chapter 4.6).
4.6. Autotest – custom
In the autotest – custom the user can set his own test procedures, store and name them in a list. When setting this option the AUTOTEST – CUSTOM main menu will be displayed. If more than one procedure is stored they can be selected with the UP and DOWN keys. The selected procedure will be shown in a frame. The selection is confirmed with the ENTER key.
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Fig. 4.51 Example of preparing custom test
The parameters of the selected procedure (enabled tests, limits, and duration) can be viewed by pressing the F1 (VIEW) key.
By pressing the UP and DOWN keys individual measurement settings (function enabled/disabled, duration, limit) can be seen in the right of the display.
Viewing / changing of custom test procedures:
Pressing the F4 (EDIT) key enables changing of parameters:
MODE Disabled, Single, Continuous
In Disabled is set the function will be skipped in autotest. In Single (Enabled in Visual Test) the test will be performed once in the autotest. If Continuous is set more than one of the selected tests can be performed. During the autotest the user will be asked whether to make a new test (of the same measurement) or proceed to the next function.
OUTPUT
Test voltages and currents can be set here, depending on the selected measurement.
LIMIT
Test limits can be set here, depending on the selected measurement.
TIME
Test durations can be set here, depending on the selected measurement.
New settings can be confirmed with the F1 (CONFIRM) key. If not saved the changes will stay only for one (next) autotest. Setup can be exited without any change by using the ESC key.
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Fig. 4.52 Parameter modification example
of selected autotest
Fig. 4.53 Confirmed parameters
Adding a new custom test procedure to the list
By pressing the F3 (SAVE AS) key it is possible to save the selected settings (parameters) and adding them to the end of the list in autotest – custom main menu. The instrument will ask for the name. The entered name is confirmed with the F1 (SAVE) key. The old name can be recalled with the F2 (UNDO) key.
Changing / renaming of existing custom test procedures
When pressing the F2 (SAVE) key it is possible to save the selected settings (parameters). The instrument will ask for the name. The existing name can be left or changed. The entered name is confirmed with the F1 (SAVE) key. The old name can be recalled with the F2 (UNDO) key.
Deleting of existing custom test procedures
When pressing the F3 (DELETE) key in the main autotest – custom menu the selected test procedure will be deleted. The instrument will ask for confirmation.
Notes:
The test in the first line of the list cannot be deleted.
The autotest can be started directly from both described menus (Main and
Parameters-View).
4.7. Performing of autotests
The following actions can be taken during any measurement:
F5 (END) key: end appliance test F4 (SKIP) key: skip (do not perform) the selected test START key: entering the autotest or proceed with next function* or
perform a new test F3 (REPEAT) key: repeat the measurement (except in visual check) STOP key: abort the measurement ENTER key: proceed with next function**
*) if single mode is selected **) if continuous mode is selected
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If the measurement is skipped (before the measurement, after aborting it or after completion) it will be internally treated as a FAIL result (to assure safety for the user). If a FAIL result is given (due to a FAIL or skipped Earth Bond/Insulation/Substitute Leakage test) the Flash/Leakage/Touch leakage measurements will be skipped to ensure safety. The Polarity test will be performed in any case.
Visual check
The purpose of a visual check is to identify any visual damage to the case or cable of an appliance. The external casing of the appliance must be carefully checked. Check also that the mains fuse is the correct rating for the appliance.
APPLIANCE
UNDER
TEST
Fig. 4.54 Appliance inspection
Fig. 4.55 Items of appliance inspection
Check the required points and confirm correct result with function keys F1 to F5. If everything is in good order the user can confirm all items with F2 (PASSall) key.
Earth bond measurement
Check the connections and consider the warnings on the display (EB CLIP, appliance switched on). If testing an IEC lead connect the lead end to the IEC terminal.
Fig. 4.56 Earth bond test waiting for right connection
After performing the measurement one of the following displays will be shown indicating the result.
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Fig. 4.57 Good result
Fig. 4.58 Bad result
Fig. 4.59 Aborted test
If the test passes, the instrument automatically proceeds with the Insulation test or Substitute Leakage test (if applied and if in single mode).
Pressing the START key will move to the next function (single mode) or a new earth bond test (continuous mode). Pressing the F2 (HELP) key will display the HELP menu. Pressing the F3 (REPEAT) key will repeat the test Pressing the F4 (SKIP) key will skip the test and move to the next test. Pressing the F5 (END) key will end (abort) the test.
Insulation measurement
Consider any displayed warnings (output voltage, appliance switched on). If testing a Class II appliance use the earth bond clip as the second measurement probe. If testing an IEC lead, connect the lead end to the IEC lead terminal.
Fig. 4.60 Insulation test waiting for right connection
After performing the measurement one of the following displays will be shown indicating the result.
Fig. 4.61 Good result
Fig. 4.62 Bad result
Fig. 4.63 Aborted test
If the test passes, the instrument automatically proceeds with Substitute Leakage test (if applied and if in single mode).
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Pressing the START key will move to the next function (single mode) or a new insulation test (continuous mode). Pressing the F2 key will display the HELP menu. Pressing the F3 key will repeat the test. Pressing the F4 key will skip the test and move to the next test. Pressing the F5 key will end (abort) the test.
Substitute leakage test
Consider any displayed warnings (switch appliance on). If testing a Class II appliance use the earth bond clip for the second measurement probe.
Fig. 4.64 Substitute leakage current test waiting for right connection
After performing the measurement one of the following displays will be shown indicating the result.
Fig. 4.65 Good result Fig. 4.66 Bad result Fig. 4.67 Aborted test
Pressing the START key will move to the next function (single mode) or a new subleakage test (continuous mode). Pressing the F2 key will display the HELP menu. Pressing the F3 key will repeat the test. Pressing the F4 key will skip the test and move to the next test. Pressing the F5 key will end (abort) the test.
Flash test (MI2140 only)
This test is only allowed if the previous measurements (Insulation / Earth Bond / Substitute Leakage) have passed. If any one of them has failed or been skipped the measurement is skipped. Consider any displayed warnings (Dangerous - HIGH output voltage, switch appliance on). If testing a Class II appliance use the Flash probe as the second measurement probe.
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Fig. 4.68 Flash test waiting for right connection
After performing the measurement one of the following displays will be shown indicating the result.
Fig. 4.69 Good result Fig. 4.70 Bad result Fig. 4.71 Aborted test
The test can only proceed if the Flash test has passed. If not the appliance test is finished.
Pressing the START key will move to the next function (single mode) or a new flash test (continuous mode). Pressing the F2 key will display the HELP menu. Pressing the F3 key will repeat the test. Pressing the F4 key will skip the test and move to the next test. Pressing the F5 key will end (abort) the test.
Leakage current and power test
This test is only allowed if previous measurements (Insulation / Earth Bond / Substitute Leakage/Flash) have passed. If any one of them has failed or been skipped the measurement is skipped. Consider any displayed warnings (mains output voltage, switch appliance on, remove EB CLIP’).
Fig. 4.72 Leakage current test waiting for right connection
After performing the measurement one of the following displays will be shown indicating the result.
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Fig. 4.73 Good result Fig. 4.74 Bad result Fig. 4.75 Aborted test
The test can only proceed if the Leakage/Power test has passed. If not the appliance test is ended.
Pressing the START key will move to the next function (single mode) or a new leakage test (continuous mode). Pressing the F2 key will display the HELP menu. Pressing the F3 key will repeat the test. Pressing the F4 key will skip the test and move to the next test. Pressing the F5 key will end (abort) the test.
Touch leakage current
The test can only proceed if the previous measurements (Insulation / Earth Bond / Substitute Leakage/Flash/Leakage) have passed. If at least one of them has failed or been skipped the measurement is skipped. Consider any displayed warnings (mains output voltage, appliance switched on, use EB CLIP).
Fig. 4.76 Touch leakage current test waiting for right connection
After performing the measurement one of the following displays will be shown indicating the result.
Fig. 4.77 Good result Fig. 4.78 Bad result Fig. 4.79 Aborted test
Pressing the START key will move to the next function (single mode) or a new touch leakage test (continuous mode). Pressing the F2 key will display the HELP menu.
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Pressing the F3 key will repeat the test. Pressing the F4 key will skip the test and move to the next test. Pressing the F5 key will end (abort) the test. Continuation is allowed only if the Touch Leakage test has passed. If not the appliance test is ended.
Polarity
Fig. 4.80 Waiting for cord connection
After performing the measurement one of the following displays will be shown indicating the result.
Fig. 4.81 Good result
Fig. 4.82 Bad result
Pressing the START key will end the test. Pressing the F2 key will display the HELP menu. Pressing the F3 key will repeat the test. Pressing the F5 key will end (abort) the test.
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4.8. Storing autotest results
After completing the appliance test the SAVE RESULT display will appear.
Fig. 4.83 Save result menu
By using the keyboard the user can enter all relevant details, such as number and name of appliance, building, room, repair code and desired comments (the user is predefined in the EDIT USERS menu – see chapter 5.3). To select the required line, use the UP and DOWN keys. Pressing the F2 (UNDO) key will return the previous content in the selected data line. By pressing the F5 (LIST) key the user can choose a name from predefined name lists.
APPLIANCE NUMBER Appliance number: any alphanumeric character can be used in this field. Appliance
number can be read directly with a Bar Code Reader. This data is obligatory for storing
any appliance test.
BUILDING Any alphanumeric character can be used in this field. It is possible to choose building data from a pre-set list of buildings – SELECT BUILDING menu. Up to 60 predefined names can be pre-set in this menu.
ROOM Any alphanumeric character can be used in this field. It is possible to choose data from a pre-set list of rooms – SELECT ROOM menu. Up to 60 predefined names can be pre-set in this menu. USER The user is predefined in EDIT USERS menu – (see chapter 5.3).
APPLIANCE NAME Any alphanumeric character can be set in this line. It is possible to choose the appliance data from a pre-set list of names – SELECT APPLIANCE menu. Up to 60 predefined names can be prepared in this menu.
RETEST PERIOD In retest period a predefined period for retesting of appliances can be entered.
REPAIRING CODE Repair code is a short, predefined code used in connection with some PC SW packages.
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COMMENT Any desired comments can be added in this field.
Pressing the F1 (SAVE) will save the measurements into memory. After saving the results the instrument returns to the PERFORM APPLIANCE TEST display. Pressing the F3 (SEND): the instrument goes into SEND RESULTS menu. From this menu, the appliance test results can be printed out or downloaded to PC. Refer to chapter Recall/Delete/Send memory for more information. Pressing the F4 (VIEW) key will display all results and data in the same format, as they will be stored.
Pressing the ESC key will return to the PERFORM APPLIANCE TEST display without
saving the results.
How to choose a name from the pre-set building/room/appliance list:
An example of how to use pre-set appliance names is shown below. The procedure is identical for both buildings and rooms.
Press the F5 (LIST) key and select the name. Press the F1 (EDIT) key to change the set name. The new name is confirmed with the SAVE or cancelled with the UNDO key.
Fig. 4.84 Predefined appliance names
Fig. 4.85 Custom appliance name
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5. Instrument operation
5.1. Setup
It is advisable to create some settings before starting to use the instrument. This is done in the SETUP function.
Fig. 5.1 Set-up menu
From the MAIN MENU window select SETUP and confirm with the ENTER key.
5.1.1. Set date and time
Date and time are attached to the results in the memory. Select DATE/TIME with the ENTER key. Date is highlighted and can be changed with the UP and DOWN keys, moving between the parameters is possible using the LEFT and RIGHT keys. To save the new limits, press the F1 (SAVE) key, with the F2 (UNDO) key it is possible to reset the previous value (in the case of a wrong entry) and using the ESC key leaves these settings unchanged.
Fig. 5.2 Date / time setting
5.1.2. Set language
Select LANGUAGE with the ENTER key and select the desired language with the UP and DOWN keys. To save the new language press the ENTER key, to leave these setting without any changes press the ESC key.
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Fig. 5.3 Language selection
5.1.3. Set print header
Select PRINT HEADER with the ENTER key and change it by pressing the F1 (EDIT) key. Use the alphanumeric keyboard to enter all the desired data. Pressing the F1 (SAVE) key will save the data, by pressing the F2 (UNDO) key it is possible to reset the previous values and using the ESC key leaves these settings unchanged.
Fig. 5.4 Set-up of printing header
Fig. 5.5 Editing of printing header
5.1.4. Instrument data
In this menu the instrument data is shown. No changes are possible.
Fig. 5.6 Information of the instrument
5.1.5. Set Contrast
Select CONTRAST using the ENTER key. Percentage number is highlighted and by using the UP and DOWN keys the optimal contrast on the display can be set. To save new value press the F1 (SAVE) key. By pressing the F2 (UNDO) key it is possible to reset the previous value and using the ESC key leaves these settings without any changes.
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Fig. 5.7 Contrast modification
5.1.6. Original settings
In this menu the configuration can be reset to the values set when the tester was first purchased. Select ORIGINAL SETTINGS with the ENTER key. By pressing the Y key the reset is confirmed, by pressing the N or ESC key the reset is cancelled.
Fig. 5.8 Restoring original settings
Instrument settings and measurement parameters and limits are set to their initial values as follows:
Menu
Sub-menu
Default setting(s)
SINGLE TEST
Earth bond…………………………………………
Output: 25 A
AC
Limit: 0.30 Ω Time: 5 s
Insulation…………………………………………... Output: 250 VDC
Limit: 10.00 MΩ Time: 5 s
Sub
leakage…………………………….………….
Limit: 0.25 mA Time: 5 s
Flash……………………………………………….. Limit: 1.00 mA
Time: 5 s
Leakage……………………………………………. Limit: 0.25 mA
Time: 5 s
Touch
leakage………………………….………….
Limit: 0.50 mA Time: 10 s
AUTOTEST CUSTOM
TEST1-TEST8, all measurements disabled
EDIT USERS
USER1-USER15
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5.1.7. Password
In password protected actions it is necessary to insert the password before deleting or editing the protected data. The instrument requires a password and it will not allow changes unless the correct password is entered. Select PASSWORD with the ENTER key. The typed password is entered with the ENTER key and pressing the ESC key will leave these setting unchanged.
Please take a note of this password and keep it in a safe place.
Fig. 5.9 Entering a new password
Fig. 5.10 Confirmation of the new
password
If there is no password protection the instrument will request that you enter a new password twice, once for confirmation. If the instrument is already password protected, then the instrument will request the old password before entering the new one twice, once for confirmation.
Fig. 5.11 Disabling existing password
To disable the password protection, instead of entering a new password just press the ENTER key when asked for a new password and confirmation and the password will be disabled. If you forget the password, contact your dealer.
Password protected actions:
- Entering EDIT USER menu
- Entering EDIT MEASUREMENTS menu
- Deleting stored results
- Entering ORIGINAL SETTINGS menu
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5.2. Autotests controlled by test code (use of barcode reader)
In the Autotest – Shortcut menu it is possible to set the testing procedure by test code. By using the keyboard or a barcode reader it is possible to set the three number test sequence for an appliance test. To select a desired code select CODE and use the LEFT and RIGHT keys. When pressing the ENTER key the code number can be entered directly with the keyboard. In both cases the settings are displayed on-line. No confirmation is needed to adopt the setting.
It is also possible to enter the code with an approved barcode reader (connected to BARCODE / PRINTER connector).
BARCODE READER
Fig. 5.12 Bar code reader connection
If the test code is accepted the instrument confirms the editing by changing the test code and emitting two short ‘beeps’. If the test code is not correct the instrument does not change the test code and warns the user with a long ‘beep’. Start the measurement with the START key. See the meaning of test code numbers in appendix 1.
5.3. Edit users
If more than one user uses the instrument, you can pre-set each users name to distinguish the saved records by the each users name.
Fig. 5.13 User name selection
In the menu SET USERS it is possible to set 15 different users. By pressing the F1 (EDIT) key each user name can be set. The typed user name is confirmed by pressing the F1 (SAVE) key.
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Fig. 5.14 User name modification
By pressing the F2 (UNDO) key it is possible to reset the previous values and using the ESC key leaves these settings unchanged. After saving the name(s) of the user(s), select the temporary user by highlighting the appropriate name and confirming it by the ENTER key.
5.4. Recall / Delete / Send memory
Searching and recalling memory
After entering RECALL/DELETE/SEND MEMORY menu, the SEARCH MEMORY menu will be displayed.
Fig. 5.15 Memory search menu
It is possible to search all saved results, some of them or just one by means of five special filters. Each of them can be set to search results according to appliance, building, room, date and user. Individual filters can be enabled or disabled.
Operation of filters
All filters of the same type are combined together.
Example 1:
Fig. 5.16 Date filters
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All results obtained in year 2001 and 2003 will be found.
All filters of different type will narrow search results.
Example 2:
Fig. 5.17 Adding user filter
All results of User 1, obtained in year 2001 and 2003 will be found. Other users won’t be considered.
Setting of filter type
After pressing the F3 (TYPE) key the filter type will be highlighted. It can be set or switched off with the LEFT and RIGHT keys. With the UP and DOWN keys other filters can be selected.
Filter types are: APPLIANCE, BUILDING, ROOM, DATE, USER The ‘----‘ sign means that the filter is disabled.
Fig. 5.18 Example of main filters
Setting of filter content
By pressing the F5 (LIST) key the user can choose a name from the predefined name lists (see chapter 4.8 for more information). For inserting appropriate data, use keyboard. To find all results just enter “*” instead of names. Start searching by pressing the F1 (FIND) key.
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Fig. 5.19 Additional content filter
After completion of the search the RECALL MEMORY menu is shown, where it is possible to see the overall result for each measurement. To see test results for the selected appliance press the ENTER key and return back with the ESC key. For listing other results, press the UP / DOWN keys or the F1, F2 (PgUp, PgDown) keys
Fig. 5.20 Find result codes for predefined filters
After pressing the ENTER key the selected result is shown in full detail. Use the F1 (PgUp), F2 (PgDown), F5 (MORE) or F5 (RESULT) keys to see complete result data.
Fig. 5.21 Stored result of
particular appliance code
F5
Fig. 5.22 Appliance Information
with particular code
Note: ‘S’ means STATUS, ’P’ means PASS, ‘F’ means FAIL
MI 2140 MI 2140 Omega &BetaPAT Instrument operation
53
Deleting memory
By pressing the F5 (DELETE) key in the RECALL MEMORY menu it is possible to delete a selected measurement, all selected measurements, or all saved measurements. By using the DOWN key select the desired option and press the F5 (DELETE) key again. The instrument now asks for confirmation of deleting (see picture) and a final decision can be made with the Y or N key.
Fig. 5.23 Delete menu
If there is no result found in the instrument the display will show “No records found” and returns to the MAIN MENU.
Downloading of results
Two options are available when downloading test results:
By pressing the F3 (SEND) key the instrument goes into SEND RESULTS menu. From this menu, the selected appliance test result can be printed out or downloaded to PC. By pressing the F4 (SENDall) key the instrument goes into SEND RESULTS menu. From this menu, all found appliance test results could be printed out or downloaded to PC.
Fig. 5.24 Selection of destination for filtered results
When PC is selected the current baud rate is displayed. When pressing the F1 (BAUD) key the baud rate can be changed. When working with a printer the baud rate is set by default to 9600. By pressing the F5 (FORMAT) key the PC downloading format can be changed.
MI 2140 MI 2140 Omega &BetaPAT Instrument operation
54
Fig. 5.25 Serial interface speed selection
Fig. 5.26 Output format selection
Fig. 5.27 Sending results information
Take care to use the correct RS232 port!
RS232C
Fig. 5.28 Connection of interface cable between the instrument and PC
If the instrument fails to connect with the external device, a communication error warning is displayed.
Fig. 5.29 No detected communication destination
Note:
Take care to use the correct RS232 port!
MI 2140 MI 2140 Omega &BetaPAT Maintenance
55
6. Maintenance
6.1. Inspection
It is essential that all measuring instruments be regularly calibrated. For occasional daily use, we recommend to carry out annual calibration. When the instrument is used continuously every day, we recommend the calibration for every 6 months.
6.2. After sales service
Repairs under or out of guarantee: please return the products to your distributor.
6.3. Replacing the fuses
The instrument contains two user replaceable fuses (F1 and F2) in input section. They should be replaced with only the same type as defined:
F1, F2 fuse: 16 A T / 250 V; size: 6.3 mm x 32 mm
....... Disconnect all test cables and mains lead before changing the fuses.
If there is any instrument malfunction, send the instrument to an appropriate service center for all fuses to be checked.
....... Disconnect all test cables and mains lead before opening the instrument.
....... Hazardous voltage may be present inside the instrument.
Only properly trained and competent personnel should carry out operation.
6.4. Cleaning
Use a soft cloth slightly moistened with soapy water to clean the surface and leave the instrument to dry totally after cleaning. Do not use liquids based on alcohol, petrol or hydrocarbons! Do not spill cleaning fluid over the instrument!
MI 2140 MI 2140 Omega &BetaPAT General information
56
7. General information
Mains voltage – 230 V system:....... 230 V (± 10 %) / 50 or 60 Hz
Mains voltage – 115 V system:....... 115 V (± 10 %) / 50 or 60 Hz
Max. power consumption................ 150 VA (without load on TEST SOCKETS)
Display............................................ Graphic, 240 X 128 dots
RS232 interfaces ........................... 1 start bit, 8 data bits, 1 stop bit,
Baud rate 115200
Memories........................................ 4000 memory locations
Measurement protection:
F1 T 16 A / 250 V, 6.3 × 32 mm (test socket protection)
F2 T 16 A / 250 V, 6.3 × 32 mm (test socket protection)
Case ............................................... shock proof plastic / portable
Dimensions (mm) (w × h × d).......... 335 x 160 x 335
Mass (with standard accessories):..
OmegaPAT MI 2140.................. 9.5 kg
BetaPAT MI 2141 ...................... 8.4 kg
Pollution degree.............................. 2
Degree of protection ...................... IP 50 (closed and locked cover)
Overvoltage category...................... Cat II / 300 V
Protection classification .................. I
Working temp. range ...................... - 10 ÷ + 50 °C
Ref. temp. range............................. 5 ÷ 35 °C
Ref. humidity range......................... 35 ÷ 65 % RH
Storage temp. range ....................... -10 ÷ + 60 °C
Max. working humidity .................... 85 % RH (0 ÷ 40 °C), non-condensing
Max. storage humidity..................... 90 % RH (-10 ÷ 40 °C)
80 % RH (40 ÷ 60 °C)
Protection tests against (before test):
External AC or DC voltage on test sockets between L and N: yes External AC or DC voltage between test sockets L and PE: yes External AC or DC voltage between PE and Earth Bond clip: yes Excessive Leakage between L and PE before applying
mains voltage to test socket: yes
Short circuit or too low resistance between L and N before
applying mains voltage to test socket: yes
Connectivity (fuse) pre-test:
Appliance not switched on or too high resistance between L and N before
performing Insulation, Subleakage, Flash, Leakage,Touch Leakage tests
(limit is ca 30 kΩ). yes
MI 2140 MI 2140 Omega &BetaPAT Sets and Accessories
57
8. Sets and Accessories
Standard set
Instrument OmegaPAT Tester MI 2140 or BetaPAT Tester MI 2141 Additional bag for accessories inside carrying case Earth Bond / Touch Leakage Clip HV Flash Test Cable (MI 2140 only) Users Manual PC SW package PATLink with RS 232 cable Production Verification Data List of conformity
Options Order No.
- Printer A 1103
- 110 V / 220 V adapter A 1104
- Barcode Reader A 1105
- Bar code Labels, 200 pcs A 1106
- PAT Link A 1117
- PC SW package Simply PATs A 1118
MI 2140 MI 2140 Omega &BetaPAT Appendix 1
58
9. Appendix 1
Test Codes List
Appliance type:
Other Portable or Handheld Heating and Cooking IT equipment (EN 60950) Extension Leads
Class: I, II Fuse: 3 A (750 VA), 6 A (1.5 kVA), 10 A (2.5 kVA), 13 A (3.2 kVA), unknown Supply cord: short, middle (or low c.s.a.), long Functional / Protective conductor Test: yes, no Length: 5 m, 7.5 m, 10 m, 12 m, 15 m, 20 m, 30 m, 40 m, 50 m Conductor Crosssection: 0.5 mm
2
, 0.75 mm2, 1.0 mm2, 1.25 mm2, 1.5 mm2, unknown
Max. current capacity: 3 A (<750 VA), 6A (1.5 kVA), 10 A (2.5 kVA), 13 A (3.2 kVA),
15 A (3.75 kVA)
Type
Class Fuse Cord Earth Bond
Limit Out
Insulation Limit Out
S. Leakage Limit
Leakage Limit
T. Leakage Limit
Code
Portable or Handheld
I 3 A short 0.10 10 A 1.00 M 500 V - 0.75 mA - 001 I 6 A short 0.10 Ω 10 A 1.00 MΩ 500 V - 0.75 mA - 002 I 10 A short 0.10 Ω 25 A 1.00 MΩ 500 V - 0.75 mA - 003 I 13 A short 0.10 Ω 25 A 1.00 MΩ 500 V - 0.75 mA - 004
I 3 A short 0.10 10 A 1.00 M 500 V - - - 005 I 6 A short 0.10 Ω 10 A 1.00 MΩ 500 V - - - 006 I 10 A short 0.10 Ω 25 A 1.00 MΩ 500 V - - - 007 I 13 A short 0.10 Ω 25 A 1.00 MΩ 500 V - - - 008
I 3 A midd 0.30 10 A 1.00 M 500 V - 0.75 mA - 009 I 6 A midd 0.30 Ω 10 A 1.00 MΩ 500 V - 0.75 mA - 010 I 10 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - 0.75 mA - 011 I 13 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - 0.75 mA - 012
I 3 A midd 0.30 10 A 1.00 M 500 V - - - 013 I 6 A midd 0.30 Ω 10 A 1.00 MΩ 500 V - - - 014 I 10 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - - - 015 I 13 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - - - 016
I 3 A long 0.50 10 A 1.00 M 500 V - 0.75 mA - 017 I 6 A long 0.50 Ω 10 A 1.00 MΩ 500 V - 0.75 mA - 018 I 10 A long 0.50 Ω 25 A 1.00 MΩ 500 V - 0.75 mA - 019 I 13A long 0.50 Ω 25 A 1.00 MΩ 500 V - 0.75 mA - 020
I 3 A long 0.50 10 A 1.00 M 500 V - - - 021 I 6 A long 0.50 Ω 10 A 1.00 MΩ 500 V - - - 022 I 10 A long 0.50 Ω 25 A 1.00 MΩ 500 V - - - 023 I 13 A long 0.50 Ω 25 A 1.00 MΩ 500 V - - - 024
II - - - - 2.00 M 500 V - 0.25 mA - 025 II - - - - 2.00 M 500 V - - - 026
MI 2140 MI 2140 Omega &BetaPAT Appendix 1
59
Type
Class Fuse Cord Earth Bond
Limit Out
Insulation Limit Out
S. Leakage Limit
Leakage Limit
T. Leakage Limit
Code
Heating and Cooking
I 3 A short 0.10 10 A - - - 0.75 mA - 027 I 6 A short 0.10 Ω 10 A - - - 0.75 mA - 028 I 10 A short 0.10 Ω 25 A - - - 1.00 mA - 029 I 13 A short 0.10 Ω 25 A - - - 1.50 mA - 030
I 3 short 0.10 Ω 10 A - - 0.75 mA - - 031 I 6 A short 0.10 Ω 10 A - - 0.75 mA - - 032 I 10 A short 0.10 Ω 25 A - - 1.00 mA - - 033 I 13 A short 0.10 Ω 25 A - - 1.5 mA - - 034
II - - - - 2.00 M500 V - 0.25 mA - 035 II - - - - 2.00 M500 V - - - 036
IT equipment EN 60950
I - short 0.10 Ω 100
mA
1.00 M500 V 3.5 mA - - 037
I - midd 0.30 Ω 100
mA
1.00 M500 V 3.5 mA - - 038
I - long 0.50 Ω 100
mA
1.00 M500 V 3.5 mA - - 039
IT equipment EN 60950 – 250V
I - long 0.50 Ω 100
mA
1.00 M250 V 3.5 mA - - 040
OTHER
I 3 A short 0.10 10 A 1.00 M500 V - 3.50 mA - 041 I 6 A short 0.10 Ω 10 A 1.00 MΩ 500 V - 3.50 mA - 042 I 10 A short 0.10 Ω 25A 1.00 MΩ 500 V - 3.50 mA - 043 I 13 A short 0.10 Ω 25 A 1.00 MΩ 500 V - 3.50 mA - 044
- I 3 A short 0.10 10 A 1.00 M500 V - - 045 I 6 A short 0.10 Ω 10 A 1.00 MΩ 500 V - - - 046 I 10 A short 0.10 Ω 25 A 1.00 MΩ 500 V - - - 047 I 13 A short 0.10 Ω 25 A 1.00 MΩ 500 V - - - 048
I 3 A midd 0.30 10 A 1.00 M500 V - 3.50 mA - 049 I 6 A midd 0.30 Ω 10 A 1.00 MΩ 500 V - 3.50 mA - 050 I 10 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - 3.50 mA - 051 I 13 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - 3.50 mA - 052
I 3 A midd 0.30 10 A 1.00 M500 V - - - 053 I 6 A midd 0.30 Ω 10 A 1.00 MΩ 500 V - - - 054 I 10 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - - - 055 I 13 A midd 0.30 Ω 25 A 1.00 MΩ 500 V - - - 056
I 3 A long 0.50 10 A 1.00 M500 V - 3.50 mA - 057 I 6 A long 0.50 Ω 10 A 1.00 MΩ 500 V - 3.50 mA - 058 I 10 A long 0.50 Ω 25 A 1.00 MΩ 500 V - 3.50 mA - 059 I 13 A long 0.50 Ω 25 A 1.00 MΩ 500 V - 3.50 mA - 060
I 3 A long 0.50 10 A 1.00 M500 V - - - 061 I 6 A long 0.50 Ω 10 A 1.00 MΩ 500 V - - - 062 I 10 A long 0.50 Ω 25 A 1.00 MΩ 500 V - - - 063 I 13 A long 0.50 Ω 25 A 1.00 MΩ 500 V - - - 064
II - - - - 2.00 M 500 V - 0.25 mA - 065 II - - - - 2.00 M 500 V - - 066
MI 2140 MI 2140 Omega &BetaPAT Appendix 1
60
Length Earth Bond
Limit Out
Insulation
Limit Out
Polarity Code
IEC leads
0.5mm2 / 3A
<=5 m 0.30 10 A 1.00 MΩ 500 V
9
067
7.5 m 0.40 10 A 1.00 MΩ 500 V
9
068
10 m 0.50 10 A 1.00 MΩ 500 V
9
069
12 m 0.60 10 A 1.00 MΩ 500 V
9
070
15 m 0.70 10 A 1.00 MΩ 500 V
9
071
20 m 0.80 10 A 1.00 MΩ 500 V
9
072
30 m 1.00 10 A 1.00 MΩ 500 V
9
073
40 m 2.00 10 A 1.00 MΩ 500 V
9
074
50 m 2.00 10 A 1.00 MΩ 500 V
9
075
0.75mm2 / 6 A
<=5 m 0.20 10 A 1.00 MΩ 500 V
9
076
7.5 m 0.30 10 A 1.00 MΩ 500 V
9
077
10 m 0.40 10 A 1.00 MΩ 500 V
9
078
12 m 0.40 10 A 1.00 MΩ 500 V
9
079
15 m 0.50 10 A 1.00 MΩ 500 V
9
080
20 m 0.60 10 A 1.00 MΩ 500 V
9
081
30 m 0.90 10 A 1.00 MΩ 500 V
9
082
40 m 1.00 10 A 1.00 MΩ 500 V
9
083
50 m 1.00 10 A 1.00 MΩ 500 V
9
084
1 mm2/ 10 A
<=5 m 0.20 25 A 1.00 MΩ 500 V
9
085
7.5 m 0.20 25 A 1.00 MΩ 500 V
9
086
10 m 0.30 25 A 1.00 MΩ 500 V
9
087
12 m 0.30 25 A 1.00 MΩ 500 V
9
088
15 m 0.40 25 A 1.00 MΩ 500 V
9
089
20 m 0.50 25 A 1.00 MΩ 500 V
9
090
30 m 0.70 25 A 1.00 MΩ 500 V
9
091
40 m 0.90 25 A 1.00 MΩ 500 V
9
092
50 m 4.00 25 A 1.00 MΩ 500 V
9
093
1.25mm2/ 13A
<=5 m 0.20 25 A 1.00 MΩ 500 V
9
094
7.5 m 0.20 25 A 1.00 MΩ 500 V
9
095
10 m 0.30 25 A 1.00 MΩ 500 V
9
096
12 m 0.30 25 A 1.00 MΩ 500 V
9
097
15 m 0.30 25 A 1.00 MΩ 500 V
9
098
20 m 0.40 25 A 1.00 MΩ 500 V
9
099
30 m 0.60 25 A 1.00 MΩ 500 V
9
100
40 m 0.80 25 A 1.00 MΩ 500 V
9
101
50 m 0.90 25 A 1.00 MΩ 500 V
9
102
1.5mm2/ 15 A
<=5 m 0.20 25 A 1.00 MΩ 500 V
9
103
7.5 m 0.20 25 A 1.00 MΩ 500 V
9
104
10 m 0.20 25 A 1.00 MΩ 500 V
9
105
12 m 0.30 25 A 1.00 MΩ 500 V
9
106
15 m 0.30 25 A 1.00 MΩ 500 V
9
107
20 m 0.40 25 A 1.00 MΩ 500 V
9
108
30 m 0.50 25 A 1.00 MΩ 500 V
9
109
40 m 0.60 25 A 1.00 MΩ 500 V
9
110
50 m 0.80 25 A 1.00 MΩ 500 V
9
111
UNKNOWN
<=5 m 0.20 25 A 1.00 MΩ 500 V
9
112
7.5 m 0.20 25 A 1.00 MΩ 500 V
9
113
10 m 0.20 25 A 1.00 MΩ 500 V
9
114
12 m 0.30 25 A 1.00 MΩ 500 V
9
115
15 m 0.30 25 A 1.00 MΩ 500 V
9
116
20 m 0.40 25 A 1.00 MΩ 500 V
9
117
30 m 0.50 25 A 1.00 MΩ 500 V
9
118
40 m 0.60 25 A 1.00 MΩ 500 V
9
119
50 m 0.80 25 A 1.00 MΩ 500 V
9
120
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