User Manual
20.10.2015
AUTOMATIC SLICING MACHINE
METOS
TGN 300 TN, TGI 300 K
TGI 350 LN
MG4080260, 4080262, 4080264
Table of Contents
1. INFORMATION ON THE MACHINE ...........................................................................................................3
1.1. GENERAL PRECAUTIONS ..........................................................................................................................3
1.2. SAFETY DEVICES INSTALLED ON THE MACHINE ..................................................................................... 4
1.2.1. MECHANICAL SAFETY DEVICES ...............................................................................................................4
1.2.2. ELECTRICAL SAFETY DEVICES ..................................................................................................................4
1.3. DESCRIPTION OF THE MACHINE ..............................................................................................................4
1.3.1. GENERAL DESCRIPTION ............................................................................................................................4
1.3.2. CONSTRUCTION CHARACTERISTICS ........................................................................................................5
1.3.3. COMPOSITION OF THE MACHINE ............................................................................................................. 5
2. TECHNICAL DATADIMENSIONS, WEIGHT, SPECIFICATIONS.................................................................7
3. RECEIVING THE MACHINE ........................................................................................................................ 9
3.1. SHIPPING THE MACHINE ..........................................................................................................................9
3.2. CHECKING THE PACKAGING UPON RECEIPT ..........................................................................................10
3.3. DISPOSING OF THE PACKAGING .............................................................................................................10
4. INSTALLATION ........................................................................................................................................ 11
4.1. POSITIONING THE MACHINE ................................................................................................................... 11
4.2. ELECTRICAL CONNECTION ..................................................................................................................... 11
4.2.1. SLICING MACHINE WITH SINGLE PHASE MOTOR ................................................................................. 11
4.2.2. SLICING MACHINE WITH THREE PHASE MOTOR ................................................................................... 11
4.3. WIRING DIAGRAMS .................................................................................................................................12
4.3.1. WIRING DIAGRAM OF THE THREE PHASE SYSTEM 400V ...................................................................... 12
4.3.2. WIRING DIAGRAM OF THE SINGLE PHASE SYSTEM 230V .................................................................... 13
4.4. GENERAL OPERATION CONTROL ........................................................................................................... 13
5. USING THE MACHINE .............................................................................................................................14
5.1. CONTROLS ............................................................................................................................................... 14
5.2. OPERATION .............................................................................................................................................. 14
5.2.1. MANUAL OPERATION ............................................................................................................................. 14
5.2.2. COMPLETE AUTOMATIC OPERATION ..................................................................................................... 14
5.2.3. SEMIAUTOMATIC OPERATION ................................................................................................................15
5.3. LOADING AND CUTTING THE PRODUCT NORMAL TRAY ....................................................................... 15
5.3.1. TRAY WITH CONTROL RODS ................................................................................................................... 16
5.3.2. TRAY WITH SPECIAL ARM .......................................................................................................................17
5.4. SHARPENING THE BLADE ....................................................................................................................... 18
6. ROUTINE CLEANING ...............................................................................................................................19
6.1. GENERAL INFORMATION ........................................................................................................................ 19
6.2. HOW TO CLEAN THE SLICING MACHINE ................................................................................................19
6.2.1. CLEANING THE PRODUCT HOLDER TRAY ...............................................................................................19
6.2.2. CLEANING THE BLADE, THE BLADE GUARD AND THE RING ............................................................... 20
6.2.3. CLEANING THE SHARPENER ...................................................................................................................21
6.2.4. CLEANING THE SLICE DEFLECTOR ........................................................................................................21
7. MAINTENANCE ......................................................................................................................................21
7.1. GENERAL INFORMATION ........................................................................................................................21
7.2. MAINTENANCE BELT ...............................................................................................................................21
7.2.1. FEET ..........................................................................................................................................................21
7.2.2. POWER CABLE ......................................................................................................................................... 21
7.2.3. BLADE .......................................................................................................................................................21
7.2.4. WHEELS ....................................................................................................................................................21
7.2.5. WHEELS ....................................................................................................................................................22
7.2.6. LUBRICATING THE SLIDING GUIDES ....................................................................................................... 22
8. Laitteen hävittäminen ............................................................................................................................. 22
9. Vianetsintä ...............................................................................................................................................23
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1. INFORMATION ON THE MACHINE
1.1. GENERAL PRECAUTIONS
• The slicing machine must only be used by trained personnel who must be fully aware of the safety
standards contained in this manual.
• In the event of staff turnover, ensure that training is provided.
• Although safety devices are installed on the machine at hazardous spots, do not place hands near
the blade or the moving parts.
• Before performing any cleaning or maintenance, unplug the machine from the mains.
• When performing maintenance or cleaning on the slicing machine (and when the protection devices
are therefore removed), carefully evaluate the residual risks.
• During maintenance or cleaning, stay focused on the operations in progress.
• Do not use corrosive or flammable substances to clean the slicing machine. Use mild disinfectants
specific for food equipment.
• For cleaning, follow the instructions given in Chapter 6 “Routine cleaning” carefully.
• Do not wash the slicing machine with jets of high pressure water or submerge it in water or other
liquids.
• Regularly monitor the condition of the power cable. A cable that is worn or not intact in any way
represents a serious electrical hazard.
• Do not pull the slicing machine cable or the slicing machine itself in any way in order to unplug it!
• Do not use the slicing machine when, after repeated sharpening, the external diameter of the blade
has been reduced by 10 mm.
• If you believe or note that the slicing machine is malfunctioning, do not use it, do not attempt to
repair it directly and contact the “Service Centre”.
• Do not use the slicing machine for frozen products, meat and fish with bones and non-food products.
• Do not leave the slicing machine exposed to adverse weather conditions: sun, rain, spray, ice, humid
-
ity.
• If the slicing machine is not used, unplug it from the mains.
• If the machine remains unused for long periods, before using it again, have it checked by a “Service
Centre”.
Never cut the product near the end without the aid of the product pusher arm and do not assume posi
-
tions where body parts could come into direct contact with the blade.
STOP
STOP
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1.2. SAFETY DEVICES INSTALLED ON THE MACHINE
1.2.1. MECHANICAL SAFETY DEVICES
As regards safety devices of a mechanical nature, the slicing machine described in this manual complies
with the Machinery Directive 2006/42/EC and the EN 1974 standard (Slicing machines, safety and hygiene requirements), which envisages the following (see 1.3.3):
- removable blade guard
- irremovable fixed blade guard ring around the blade to protect the area not used during cutting
- product pusher that cannot be completely overturned
- product pusher knob
- hand guard made of transparent plastic secured to the product holder tray
- carriage that can only be removed when the slice thickness control dial and the ribbed thickness
gauge tray is set to “0” and when the carriage is positioned at the start of the run at the operator side.
In these conditions, the mechanical lock intervenes and it is possible to remove the product holder tray.
N.B: In accordance with paragraph 1.7.2 “Warning of residual risks” of Annex
1 of the Machinery Directive 2006/42/EC, it should be noted that the blade
guard ring, in the sharpening area, does not totally eliminate the risk of being cut. While reducing the extent of the risk, the ring is made in compliance
with European Standard EN 1974.
1.2.2. ELECTRICAL SAFETY DEVICES
Safety devices to protect against electrical hazards have been added in accordance with:
- EN 60335-1 standards
- EN 60335-2-64 standards
- the Low Voltage Directive 2006/95/EC
- the Electromagnetic Compatibility Directive 2004/108/EC
A relay is inserted in the control circuit and, in the event of an accidental power cut, requires the slicing
machine to be restarted (reset) intentionally.
1.3. DESCRIPTION OF THE MACHINE
1.3.1. GENERAL DESCRIPTION
The range of CE automatic professional slicing machines has been designed and created by our company, with the specific aim of ensuring:
- maximum safety during use, cleaning and maintenance;
- maximum hygiene, obtained through a meticulous selection of materials that come into contact
with food, and the removal of corners in the part of the slicing machine that comes into contact with the
product, sin order to ensure easy and thorough cleaning as well as easy disassembly;
- maximum cutting precision thanks to the cam mechanism;
- maximum cutting capacity from 0 to 14 mm;
- sturdiness and stability of all components;
- quietest possible operation thanks to the belt drive;
- reduction of noise emissions below 70 dB;
- easy handling.
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1.3.2. CONSTRUCTION CHARACTERISTICS
The professional slicing machines in the range listed above are made of an aluminium alloy which guarantees contact with food (hygiene) and ensures that it is not attacked by acids and salts as well as giving
a high level of resistance to oxidation.
The blade, made of hardened steel, ensures precise, clean cutting of the product.
Most other components are made of:
- ABS
- Lexan
- AISI 430 or 304 steel
1.3.3. COMPOSITION OF THE MACHINE
Normal tray
Tray with adjustable rods
Normal tray
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Tray with special arm
Tray with special arm
1. Data plate – serial number 17. Blade guard
5. Control panel 18. Product pusher arm
6. Manual/automatic selector 19. Product holder tray
7. Graduated dial 20. Product pusher knob
8. Blade 22. Tray lock knob
9. Removable slice deflector 23. Carriage movement grip
10. Irremovable fixed blade guard ring 24. Control rods
11. Blade sharpening device 25. Rod lock knobs
12. Sharpener lock knob 26. Product pusher lock knob / Sliding tray
13. Blade guard rod lock knob
14. Power cable 27. Adjustable edge
15. Thickness gauge tray(ribbed) 28. Sliding tray
16. Hand guard 29. On/off switch
Fig. 1
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2. TECHNICAL DATADIMENSIONS, WEIGHT, SPECIFICATIONS
CHAPTER 2 TECHNICAL DATADIMENSIONS, WEIGHT, SPECIFICATIONS
Fig. 2
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MACHINE MODEL
TN LP K LN
300 330 350 300 350 350
TGN TGN TG TGI TGSPI TGI
Length mm A 705 705 850 690 690 850
Width mm B 565 565 630 540 540 630
Hight mm C 600 6 15 660 600 620 690
Distance between
legs mm
D 456 456 555 480 480 558
E 296 296 3 74 330 330 400
Carriage run mm 315 315 370 310 310 370
Weight kg 41 43 70 50 57 70
Blade rpm rpm 275 275 230 270 270 230
Single fase motor HP 0,25 0,25 0,50 0,35 0,38 0,55
Three face motor HP 0,25 0,25 0,50 0,37 0,37 0,55
Cutting thickness mm 0...14 0...14 0...14 0...14 0...14 0...14
Round cutting
capacity
mm 225 235 240 215 240 240
Cutting capacity
H x L
mm 190x260 195x260 200x280 190x250 205x250 200x280
CAUTION: The electrical specifications for which this machine has been
designed are shown on a plate affixed to the back. Before connection, see
4.2 - electrical connection.
OVERALL DIMENSIONS AND TECHNICAL SPECIFICATIONS (Fig. 2)
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3. RECEIVING THE MACHINE
3.1. SHIPPING THE MACHINE
The slicing machine leaves the warehouses carefully packed. The packaging consists of:
a) sturdy cardboard outer box;
b) the machine;
c) two cardboard inserts to keep the machine very stable;
d) blade extraction jig (supplied on request);
e) this manual;
f) small bottle of oil;
g) two shock guards
Fig. 3
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In addition to the conventional symbols, the following are shown on the packaging:
- Machine model
- Machine serial number
- Volts
- Gross weight
3.2. CHECKING THE PACKAGING UPON RECEIPT
Upon receipt of the package, if it has no external damage, open it to check that all the material is inside
(Fig. 3). If, on the other hand, upon delivery, the package shows signs of having been mishandled,
knocked or dropped, it is necessary to point out the damage to the carrier, and send a detailed report
concerning the damage sustained by the machine within 3 days of the delivery date indicated on the
documents.
Do not overturn the packaging!! When handling the machine, ensure that it is held firmly in the 4 corners
(keep it parallel to the floor).
3.3. DISPOSING OF THE PACKAGING
The packing materials (cardboard, any wooden pallets, protective nylon and shockproof guards) must be
disposed of separately according to current regulations in the country of installation.
In addition to the conventional symbols, the following are shown on the packaging:
- Machine model
- Machine serial number
- Volts
- Gross weight
Fig. 4
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4. INSTALLATION
4.1. POSITIONING THE MACHINE
The surface on which the slicing machine must be installed must take into account the support dimensions shown in the technical tables (depending on the model), and therefore be sufficiently large, should
be well levelled, dry, smooth, robust and stable and at a height of 80 cm from the ground.
4.2. ELECTRICAL CONNECTION
4.2.1. SLICING MACHINE WITH SINGLE PHASE MOTOR
The slicing machine is equipped with a power cable with a cross section of 3x1 mm2, length of 1.5 m
and a “SCHUKO” plug (or specific plug for the country of destination) to be connected to an outlet in line
with EEC standards. Connect the 230 Volt 50 Hz slicing machine, interposing a 10A, In = 0.03 A RCD/
circuit breaker.
At this point, ensure that the earthing system is in perfect working order. Also check that the type of
current indicated on the identification plate (Fig. 5) is consistent with the voltage (V) and frequency (Hz)
of the power line.
4.2.2. SLICING MACHINE WITH THREE PHASE MOTOR
The slicing machine is equipped with a power cable with a cross section of 5 x 1 mm2 and length of 1.5
m.
Connect the slicing machines to the 400 Volt 50 Hz three phase mains using a CEI plug (red), interposing
a 10A, In = 0.03 A RCD/circuit breaker. At this point, ensure that the earthing system is in perfect working order. Also check that the type of current indicated on the identification plate (Fig. 5) is consistent
with the voltage (V) and frequency (Hz) of the power line. Before connecting the machine permanently
to the three phase supply line, check the direction of rotation of the blade by briefly pressing the start
blade button then pressing the stop blade button (Fig. 8).
The direction of rotation of the blade must be anti-clockwise looking at the slicing machine from the
blade guard side. If the direction of rotation is incorrect, reverse two wires of the three phases of power
in the plug (N.B. do not move the BLUE wire = neutral). It is advisable have this operation carried out by
trained personnel.
The three-phase motors on professional CE slicing machines can operate with both 230V three-phase
voltage and with 400 V voltage.
Unless otherwise specified, connections are made for 400 V power. In order to adapt to 230 V three
phase power, request the intervention of the “SERVICE CENTRE”.
CHAPTER 4 INSTALLATION POSITIONING THE MACHINE
The surface on which the slicing machine must be installed must take into
account the support dimensions shown in the technical tables (depending
on the model), and therefore be sufficiently large, should be well levelled,
dry, smooth, robust and stable and at a height of 80 cm from the ground.
4.2 ELECTRICAL CONNECTION
4.2.1 SLICING MACHINE WITH SINGLE PHASE MOTOR
The slicing machine is equipped with a power cable with a cross section of
3x1 mm2, length of 1.5 m and a “SCHUKO” plug (or specific plug for the
country of destination) to be connected to an outlet in line with EEC
standards. Connect the 230 Volt 50 Hz slicing machine, interposing a 10A,
In = 0.03 A RCD/circuit breaker.
At this point, ensure that the earthing system is in perfect working order.
Also check that the type of current indicated on the identification plate
(Fig. 5) is consistent with the voltage (V) and frequency (Hz) of the
power line.
Fig. 5
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4.3. WIRING DIAGRAMS
4.3.1. WIRING DIAGRAM OF THE THREE PHASE SYSTEM 400V
the slicing machine from the blade guard side. If the direction of rotation
is incorrect, reverse two wires of the three phases of power in the plug
(N.B. do not move the BLUE wire = neutral). It is advisable have this
operation carried out by trained personnel.
The three-phase motors on professional CE slicing machines can operate
with both 230V three-phase voltage and with 400 V voltage.
Unless otherwise specified, connections are made for 400 V power. In
order to adapt to 230 V three phase power, request the intervention of
the “SERVICE CENTRE”.
4.3 WIRING DIAGRAMS
4.3.1 WIRING DIAGRAM OF THE THREE PHASE SYSTEM
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4.3.2. WIRING DIAGRAM OF THE SINGLE PHASE SYSTEM 230V
4.4. GENERAL OPERATION CONTROL
Before testing, make sure that the tray is fully locked, then try operation, proceeding as follows:
1. turn the ON/OFF switch to “ON” (Fig. 1)
2. press the start blade button (Fig. 8) and check that the blade is moving. Press the stop blade button
and check that the blade comes to a halt;
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5. USING THE MACHINE
5.1. CONTROLS
1 Carriage run selector
2 Manual/auto slice counter selector
3 Slice counter display
4 Start blade
5 Start carriage
6/a Stop blade
5.2. OPERATION
5.2.1. MANUAL OPERATION
1. Release the carriage by turning the selector (8) to the manual position (A).
2. Press the start blade button (4) and check that the carriage slides manually. At the end of the machine
operation, press the stop blade button (6/a) (Fig. 8).
5.2.2. COMPLETE AUTOMATIC OPERATION
First of all, with the machine off, turn the carriage lock selector (8) to the automatic position (B).
1. Press the automatic button (A) on the slice counter selector (2).
2. The display (7/a) will come one, which will make it possible to use the keys (7/b - from right: units,
tens, hundreds) to set the number of slices that the machine has to slice.
3. Press the start blade (4) and start carriage (5) buttons.
4. During automatic slicing machine operation, the display (3) will show the number of slices cut in real
time and the carriage will stop as soon as the set quantity has been reached.
5. At this point, press the stop button blade (6/a).
6. In order to vary the length of the carriage run, use the +/- keys, thereby optimising cutting times.
Fig. 8
6/b Stop carriage
7/a Slice setting display
7/b Slice no. setting keys
8 Selector: A manual
B automatic
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5.2.3. SEMIAUTOMATIC OPERATION
First of all, with the machine off, turn the carriage lock selector (8) to the automatic position (B).
1. Press the manual key (M) on the slice counter selector (2)
2. Press the start blade (4) and start carriage (5) buttons. At this point, the slicing machine will continue
to slice until the stop carriage key (6 / b) is pressed, stopping the run completely.
3. Press the stop blade button (6/a) to stop slicing machine operation completely.
4. In order to vary the length of the carriage run, use the +/- keys, thereby optimising cutting times.
5.3. LOADING AND CUTTING THE PRODUCT NORMAL TRAY
N.B. The product to cut must only be loaded onto the tray when the graduated dial is set to “0” and when the motor is off
1. Raise the product pusher (18) to the rest position.
2. Load the product onto the tray so that it rests on the ribbed thickness gauge tray (15.)
3. Block the product from above using the special arm fitted with teeth (18).
4. Use the graduated dial to adjust the cutting thickness as desired.
5. Operate the slicing machine referring to the different types of cut described in chapter “5.2 - Operation”.
6. The product will easily fit in the blade and the slice, guided by the slice deflector, will fall onto the
collection tray.
7. Do not operate the slicing machine if empty.
8. Sharpen the blade as soon as the product which has been cut has a disjointed or rough surface when
the cutting stress increases.
9. At the end of cutting, set the graduated dial to “0” and stop the machine using the stop blade button
(6/a).
15 Thickness gauge tray (ribbed)
16 Hand guard
17 Blade guard
18 Product pusher arm
19 Product holder tray
20 Product pusher knob
22 Tray lock knob
23 Manual carriage movement grip
1. Raise the product pusher (18) to the rest position.
2. Load the product onto the tray so that it rests on the ribbed thickness
gauge tray (15.)
3. Block the product from above using the special arm fitted with teeth (18).
4. Use the graduated dial to adjust the cutting thickness as desired.
5. Operate the slicing machine referring to the different types of cut
described in chapter “5.2 - Operation”.
6. The product will easily fit in the blade and the slice, guided by the slice
deflector, will fall onto the collection tray.
7. Do not operate the slicing machine if empty.
8. Sharpen the blade as soon as the product which has been cut has a
disjointed or rough surface when the cutting stress increases.
9. At the end of cutting, set the graduated dial to “0” and stop the machine
using the stop blade button (6/a).
15
Thickness gauge tray (ribbed)
16
Hand guard
17
Blade guard
18
Product pusher arm
19
Product holder tray
20
Product pusher knob
22
Tray lock knob
23
Manual carriage movement grip
Fig. 9
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5.3.1. TRAY WITH CONTROL RODS
N.B.: The product to cut is only loaded onto the tray when the graduated
dial is set to “0” and with the motor off (Fig. 10).
1. Move the product pusher (18) as far backwards as possible and lock it with the product pusher lock
knob (26).
2. Move the control rods (24) towards the outer edge of the tray, releasing the lock knobs (25).
3. Load the product onto the tray so that it rests on the ribbed thickness gauge tray (15.)
4. Unlock the product pusher lock knob (26), thereby releasing the product pusher (18) which, due to
gravity, will push the product to be cut towards the ribbed thickness gauge tray (15).
5. Loosen the rod lock knobs (25) and push them towards the inside of the tray in order to hold the
product against the tray edge (19).
6. Then use lock the rod lock knobs (25) to lock the control rods (24). Use the graduated dial to adjust
the thickness of cut desired.
7. Operate the slicing machine referring to the different types of cut described in chapter “5.2 - Operation”.
8. Do not operate the slicing machine if empty.
9. Sharpen the blade as soon as the product which has been cut has a disjointed or rough surface when
the cutting stress increases.
10. At the end of cutting, set the graduated dial to “0” and stop the machine using the stop blade button
(6/a).
15 Thickness gauge tray (ribbed)
16 Hand guard
17 Blade guard
18 Product pusher
19 Product holder tray
20 Product pusher knob
22 Tray lock knob
23 Manual carriage movement grip
24 Control rods
25 Rod lock knobs
26 Product pusher lock knob
5.3.2TRAY WITH CONTROL RODS
N.B.: The product to cut is only loaded onto the tray when the graduated dial is set
to “0” and with the motor off (Fig. 10).
The procedure is as follows:
1. Move the product pusher (18) as far backwards as possible and lock it with
the product pusher lock knob (26).
2. Move the control rods (24) towards the outer edge of the tray, releasing
the lock knobs (25).
3. Load the product onto the tray so that it rests on the ribbed thickness
gauge tray (15.)
4. Unlock the product pusher lock knob (26), thereby releasing the product
pusher (18) which, due to gravity, will push the product to be cut towards
the ribbed thickness gauge tray (15).
5. Loosen the rod lock knobs (25) and push them towards the inside of the
tray in order to hold the product against the tray edge (19).
6. Then use lock the rod lock knobs (25) to lock the control rods (24). Use the
graduated dial to adjust the thickness of cut desired.
7. Operate the slicing machine referring to the different types of cut
described in chapter “5.2 - Operation”.
8. Do not operate the slicing machine if empty.
9. Sharpen the blade as soon as the product which has been cut has a
disjointed or rough surface when the cutting stress increases.
10. At the end of cutting, set the graduated dial to “0” and stop the machine
using the stop blade button (6/a).
15 Thickness gauge tray (ribbed)
16
Hand guard
17 Blade guard
18 Product pusher
19 Product holder tray
20 Product pusher knob
22 Tray lock knob
23 Manual carriage movement grip
24 Control rods
Fig. 10
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5.3.2. TRAY WITH SPECIAL ARM
N.B.: The product to cut is only loaded onto the tray when the graduated
dial is set to “0” and with the motor off (Fig. 11).
1. Move the sliding tray (28) back as far away as possible from the thickness gauge tray (15).
2. At this point, using the sliding lock knob (26), it is possible to secure the position of the tray.
3. Place the product on the sliding tray (28) after first raising the product pusher arm (18).
4. Using the grip (20), lower the product pusher arm (18) which will secure the product to the tray (28)
with the steel teeth fixed on the bracket. Release the sliding lock knob (26)
5. The weight of the product will push the sliding tray (28) towards the thickness gauge tray (15).
6. Use the dial to adjust the cutting thickness as desired.
7. Operate the slicing machine referring to the different types of cut described in chapter “5.2 - Operation”.
8. Do not operate the slicing machine if empty.
9. Sharpen the blade as soon as the product which has been cut has a disjointed or rough surface when
the cutting stress increases.
10. At the end of cutting, set the graduated dial to “0” and stop the machine using the stop blade button
(6/a).
15 Thickness gauge tray (ribbed)
17 Blade guard
18 Product pusher arm
19 Product holder tray
20 Product pusher knob
22 Tray lock knob
23 Manual carriage movement grip
26 Sliding lock knob
27 Adjustable edge
28 Sliding tray
5.3.3TRAY WITH SPECIAL ARM
N.B.: The product to cut is only loaded onto the tray when the graduated dial is
set to “0” and with the motor off (Fig. 11).
The procedure is as follows:
1. Move the sliding tray (28) back as far away as possible from the thickness
gauge tray (15).
2. At this point, using the sliding lock knob (26), it is possible to secure the
position of the tray.
3. Place the product on the sliding tray (28) after first raising the product
pusher arm (18).
4. Using the grip (20), lower the product pusher arm (18) which will secure
the product to the tray (28) with the steel teeth fixed on the bracket.
Release the sliding lock knob (26)
5. The weight of the product will push the sliding tray (28) towards the thickness
gauge tray (15).
6. Use the dial to adjust the cutting thickness as desired.
7. Operate the slicing machine referring to the different types of cut
described in chapter “5.2 - Operation”.
8. Do not operate the slicing machine if empty.
9. Sharpen the blade as soon as the product which has been cut has a
disjointed or rough surface when the cutting stress increases.
10. At the end of cutting, set the graduated dial to “0” and stop the machine
using the stop blade button (6/a).
15
Thickness gauge tray
(ribbed)
17 Blade guard
18 Product pusher arm
19 Product holder tray
20 Product pusher knob
22 Tray lock knob
23
Manual carriage
movement grip
26
Sliding lock knob
Fig. 11
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5.4. SHARPENING THE BLADE
Sharpen the blade regularly as soon as a decrease in
cutting is felt. Proceed as follows:
1. ensure the machine is turned off by pressing the
stop blade button;
2. (Fig. 12), loosen the knob (1), raise (a) the sharpening device (2) and rotate by 180° (b). Then let it reach
the end of the run (c) so that the blade is between the
two wheels. Lock the knob
3. start the machine, pressing the start blade button;
4. (Fig. 13) press the button (3), allow the blade to
turn in contact with the wheel for about 30/40 seconds so that a slight burr forms on the edge of the
blade;
5. (Fig. 13) press both buttons (3 and 4) at the same
time for 3/4 seconds, then release them both at the
same time;
6. (Fig. 14) once sharpening has been completed,
switch the machine off and put the sharpening device
back in its original position, following the procedure in
reverse order.
7. after sharpening, it is advisable to clean the
wheels (see paragraph 6.2.3);
N.B.: Do not perform deburring for more
that 3/4 seconds to prevent the edge of the
blade from being twisted and becoming
damaged.
see Mechanical Safety Devices paragraph 1.2.1
Figure 12 - Blade sharpening -
initial operation
Figure 12 - Blade sharpening -
initial operation
Figure 13 - Sharpening
operation
Fig. 12
Fig. 13
Fig.14
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6. ROUTINE CLEANING
Before starting the chapter, it is important to make a clarification: the CE automatic gravity range of professional slicing machines complies with regulatory measures for electrical and mechanical protection
devices both during operation and during cleaning and maintenance. There do, however, exist RESIDUAL
RISKS (Machinery Directive 2006/42/EC) which cannot be eliminated completely, and which are mentioned in this manual marked by the word CAUTION!. These concern the danger of cutting resulting from
handling the blade during cleaning and maintenance.
6.1. GENERAL INFORMATION
- The machine must be cleaned at least once a day or, if necessary, more frequently.
- All parts of the slicing machine that come into direct or indirect contact with the food to be cut must
be thoroughly cleaned.
- The slicing machine must be cleaned with pressure washers, high pressure water jets, and tools,
brushes or anything else that could damage the surface of the machine must not be used.
Before performing any cleaning, it is necessary to:
1. disconnect the plug from the mains to completely isolate the
machine from the rest of the system;
2. set the graduated dial that adjusts the ribbing to “0”;
3. remove the carriage.
6.2. HOW TO CLEAN THE SLICING MACHINE
CAUTION!: use only mild detergent (pH 7) with water for cleaning.
6.2.1. CLEANING THE PRODUCT HOLDER TRAY
The unit (tray + arm + shank) is easy to remove:
1. set the graduated dial (1) to “0”;
2. unscrew the knob (3);
3. attach the tray by sliding the unit until the end
of the run in the direction of the arrow (A);
4. raise the unit upwards following the direction
of the arrow (B);
5. by removing the unit in this way, it is possible
to clean it thoroughly.
STOP
Fig. 15
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6.2.2. CLEANING THE BLADE, THE BLADE GUARD AND THE RING
Loosen the blade guard rod knob (1) so as to
allow extraction of the blade guard (2)
Pass a damp cloth in the space between the
blade and the blade guard ring. Rotate it for one
turn together with the blade
CAUTION!: This operation must be performed with the utmost attention and concentration, as there is a risk of being cut. To this
end, it is advisable to use appropriate protective gloves.
In order to clean the surface opposite
the blade and the ring, it is necessary
to remove the slicing machine blade.
Caution! This procedure is only recommended if in possession of the plexiglass blade extractor. The procedure
for extracting the blade is as follows
(see Fig. 18):
1. Remove the product holder tray (see paragraph 6.2.1)
2. remove the blade guard (Fig. 16)
3. remove the sharpening device (a) and, using the graduated dial, set the ribbed thickness gauge tray
(g) to “0”;
4. rest the extractor (b) on the blade, so that the discharge (h) coincides with the position of the ring (c);
5. tighten the two dials (e) without overtightening them;
6. unscrew the screws (f) securing the blade, using protective gloves and remove the blade securely by
gripping the two knobs;
7. after cleaning, replace the blade by performing the steps in reverse
guard
Fig. 18
Fig. 17
Fig. 16
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6.2.3. CLEANING THE SHARPENER
The sharpener body must be cleaned using a cloth, while the wheels must be cleaned using a dry
toothbrush.
6.2.4. CLEANING THE SLICE DEFLECTOR
To remove the slice deflector, simply unscrew the two screws
(a) that keep it locked in place. Now clean the slice deflector
with water and mild detergent.
7. MAINTENANCE
7. 1 . GENERAL INFORMATION
Before performing any maintenance, it is necessary to:
a. disconnect the plug from the mains to completely isolate the machine from the rest of the system.
b. Set the graduated knob that adjusts the ribbing to “0”
7.2. MAINTENANCE BELT
The belt does not need any adjustment. It must usually be replaced after 3/4 years. For replacement, call
the “SERVICE CENTRE”.
7.2.1. FEET
Over time, the feet may deteriorate and lose their elasticity, decreasing the stability of the machine. It
then becomes necessary to replace them.
7.2.2. POWER CABLE
Check the condition of the cable regularly and call the “SERVICE CENTRE” if it becomes necessary to
replace it.
7.2.3. BLADE
Check that the diameter of the blade, after considerable sharpening, is not reduced by more that 10 mm
compared to the original diameter. To replace it, call the “SERVICE CENTRE”.
7.2.4. WHEELS
Check that the wheels continue to have their abrasive capacity during sharpening. If this is not the case,
they must be replaced to avoid damage to the blade, therefore it is necessary to call the “SERVICE
CENTRE”
Figure 18 - Positioning the blade
extraction jig
Fig. 19
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7.2.5. WHEELS
Check that the wheels continue to have their abrasive capacity during sharpening. If this is not the case,
they must be replaced to avoid damage to the blade, therefore it is necessary to call the “SERVICE
CENTRE”
7.2.6. LUBRICATING THE SLIDING GUIDES
The sliding guides on the carriage must be lubricated regularly using the oil supplied. To do
this, put a few drops of oil into the hole located
next to the graduated dial and identified by the
OIL plate.
Occasionally, lift the machine up (Fig. 20) and
lubricate the points indicated by arrows 1 and 2.
8. Laitteen hävittäminen
INFORMATION FOR USERS
In accordance with Article 13 of Italian Legislative Decree of 25 July 2005 no.
151 “Implementation of Directives 2002/95/EC, 2002/96/EC and 2003/108/
EC, regarding reducing the use of hazardous substances in electrical and
electronic equipment, in addition to waste disposal”.
The crossed-out rubbish bin symbol shown on the slicing machine indicates that, at the end of its useful
life, the product must be collected separately from other waste.
The user must, therefore, take the slicing machine which has reached the end of its life cycle to a suitable
collection centre for electronic and electrotechnical waste or return it to the dealer when purchasing a
new, equivalent slicing machine on a one-for-one basis.
Appropriate separate waste collection for subsequent sending of the disused slicing machine for recycling, treatment and compatible environmental disposal contributes to preventing possible negative
effects on the environment and favours recycling of the materials of which the slicing machine is composed.
The abusive disposal of the product by the user leads to the application of the penalties envisaged by
current regulations regarding the matter.
Jäteastia, jonka päälle on merkitty rasti, tarkoittaa, että Euroopan unionin alueel-
la tuote on toimitettava erilliseen keräyspisteeseen, kun tuote on käytetty lop-
puun.
Tämä koskee sekä laitetta että tällä symbolilla merkittyjä lisälaitteita. Näitä tuot-
teita ei saa heittää lajittelemattoman yhdyskuntajätteen joukkoon.
Fig. 20
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9. Vianetsintä
The most common problems that could occur while using the slicing machine are listed below, along
with the most probable causes and solutions for dealing with them. If the problem continues, contact
the authorised service provider.
Control panel - display 3 (Fig. 8) - the following message appears:
ERR 1: Emergency microswitch contact open.
ERR 2: Error reading the carriage forward magnetic microswitch.
ERR 3: Error reading the carriage back magnetic microswitch.
For the errors described above, contact your authorised service provider.
PROBLEM PROBABLE CAUSE SOLUTION
The motor does not start when the start
blade button is pressed.
No power to the machine. Check that the machine plug is inserted
correctly.
No power to the mains. Check that power reaches the electrical
system outlet.
Faulty electrical circuit. Contact the authorised service provider.
Under stress, the blade slows down or
stops.
Cutting of products which are not allowed
(frozen products or products with bones).
Thaw the product or take the bone out of
the product to be cut
Machine set for 400 V. three phase voltage but connected to 230 V three phase
power.
Unplug the machine from the mains and
contact the authorised service provider.
The motor starts up but the machine
is very noisy or the motor overheats or
there is a bad smell.
Transmission or motor problems.
Unplug the machine from the mains and
contact the authorised service provider
Excessive resistance to product cutting. Blade not sharp enough. Sharpen the blade.
Disjointed slices.
Blade not sharp enough. Sharpen the blade.
Damaged blade. Contact the authorised service provider
to replace the blade.
Blade not sufficiently sharpened.
Dirty wheels Clean the wheels.
Worn wheels. Contact the authorised service provider
to replace the wheels.
Blade worn more than permitted (-10 mm
from the original diameter).
Contact the authorised service provider
to replace the blade.
Irregular sliding of the product holder tray
or the additional sliding tray.
Insufficient lubrication on the sliding
guides.
Lubricate.
Damaged self-lubricating rollers, bearings
and bushings.
Contact the authorised service provider
to replace them.
Difficult to detach the product holder tray
at the end of the run from the operator
side with the thickness gauge control
dial in the zero position, or to detach it
outside this position.
Mechanical safety interlock system component worn.
Contact the authorised service provider.
The cold meat pusher arm does not lock. Kinematic motion elements worn. Contact the authorised service provider.
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