User manual
Meat mincer
Metos LM-32/P, LM-98/P
2021555, 4221328
10.03.2011
1
MEAT GRINDER USER MANUAL
Warning!
KT-meat grinders are especially designed to grind meat, although they may be used for grinding
various other products as well. These machines are capable of inflicting damage to the user,
unless the right safety precautions are observed. Therefore, it is important that utmost care is
taken when using this machine.
* DO NOT use this machine unless you have read and completely understood this
manual. Your attention is drawn in particular to the part which concerns
safety.
* DO NOT push your fingers into the holes of the hole plate.
* DO NOT use the machine unless all the guards are fixed firmly into place.
* DISCONNECT the power source before changing or cleaning the blades, before adjusting
anything or before you leave the machine unsupervised.
* REPORT all faults immediately.
2
CONTENTS
1. Introduction ................................................. 3
1.1 Technical specifications ........................ 3
2. General description ..................................... 3
3. Unpacking .................................................... 4
4. Installation ................................................... 4
4.1 Location .................................................. 4
4.2 Electrical connection ............................. 5
Please note ................................................ 5
4.2.1 Direction of rotation ....................... 5
4.2.2 Switch diagram ............................... 5
5. Operation ..................................................... 6
5.1 Safety ...................................................... 6
5.1.1 Safety measures .............................. 6
5.1.2 Before use ........................................ 6
5.1.3 During use ....................................... 7
5.1.4 After use .......................................... 7
5.2 Starting up ............................................. 7
5.3 Stopping.................................................. 7
5.4 Grinding ................................................. 7
6. Cleaning and maintenance ......................... 7
6.1 Recommended detergents ..................... 8
6.2 Dismantling the blade assembly ........... 8
6.3 Reassembling of the blade assembly .... 9
7. Maintenance ................................................. 10
8. Noise emission values .................................. 10
9. Fault finding................................................. 10
APPENDIX 1. Switch diagram ...................... 11
3
1. Introduction
KT-meat grinders are designed especially for the grinding of fresh meat. Read this instruction
manual BEFORE using the machine and ensure also that all other users, service mechanics and
cleaners have also read and thoroughly understood this manual, and also that they have
familiarized themselves with the following:
• Dismantling, cleaning and re-assembly of the machine.
• The parts of this manual, which deal with the safety.
All users must be given the correct training in the safe use of meat grinders, and they must be
thoroughly knowledgeable in the correct safety procedures.
1.1 Technical specifications
LM-32/P
LM-98/P
Voltage
400/50/3
400/50/3
Grinding motor
3,0 kW
3,0 kW
Depth
620 mm
700 mm
Height
620 mm
620 mm
Width
690 mm
690 mm
Grinding power
600–800 kg/h
600–800 kg/h
Hole plate diameter
100 mm
98 mm
Capacity of meat tray
35 l
35 l
Weight
101 kg
103 kg
2. General description
This manual refers to the following models:
LM-32/P, LM-98/P
Meat grinders are designed to grind fresh meat quickly, producing a good quality grinding result
and they have been constructed following the KT product development methods. The operation
of the grinders is quiet. They are easy to dismantle for cleaning purposes.
Models LM-32/P and LM-98/P start/stop buttons, as well as emergency stop switch are located
in the front of the grinder (Picture 1: No. 1a, 1b, 1c). The starting switch also incorporates an
undervoltage circuit breaker to prevent unintentional restarting after the power to the machine
has been cut off.
4
Picture 1
3. Unpacking
The meat grinder may be stored in the cold store. All models must be thoroughly cleaned before
usage. See chapter 6.1 for the recommended cleaning agents.
The meat grinder is delivered with feeding equipment dismantled. The installation of the feeding
equipment is dealt in chapter 6.3. If the saw or its package has been damaged during the
transportation, contact your retailer or the manufacturer.
The meat grinder can be lifted from the pallet or from its packaging by hand. The weight of the
grinders are mentioned in chapter 1.1. Utmost care must be taken when lifting the grinder.
4. Installation
4.1 Location
The meat grinder must be installed on a steady table, which must be large enough so the grinder
fits completely on the table.
A base for the table is provided as an optional equipment. The base is equipped with wheels. The
front two wheels may be locked, while the two back wheels are fixed. The wheels make the
moving of the machine easier. When using the optional base, the grinder must be attached to the
base with a bolt which is included in the base.
The location of the grinder must be away from corridors and doors. The location must have
adequate light. For the safety of the user, the surface of the floor must be non-slippery.
5
4.2 Electrical connection
Please note
1. Ensure that the voltage corresponds with the voltage marked on the rating label.
2. The machine must be CORRECTLY EARTHED.
3. Only an authorized el ectrician may conne ct t he el e ct rical su pp ly to the machine and ca rry
out the servicing work.
4. Ensure that the electri cal suppl y has been disconnected b efore any electr ical connectio ns
are made, or maintenance or adjusting work is carried out.
4.2.1 Direction of rotation
Before using the machine, check the direction of rotation with the feeding equipment
dismantled. After start-up, the machine's blade should rotate counter-clockwise when observing
it from the front (Picture 2). If the direction of rotation is incorrect, ask an authorized electrician
to change the direction of rotation.
Picture 2
4.2.2 Switch diagram
The switch diagram for the grinder is to be found in the appendices to this manual.
6
5. Operation
5.1 Safety
5.1.1 Safety measures
The importance of following safety procedures in the operation of industrial meat grinders
cannot be over-stressed. Meat grinders are capable of inflicting bodily damage to operators.
However by using com mon sense and being car eful, as well as foll owing all safety meas ures in
the operation of meat grinders, the operator will get the best possible performance out of this
versatile machine, and minimize the of accidents.
Your personal safety is more important than the quick operation of the machine.
It is recommended that only authorized persons who have received the correct training in the
operation of industrial band saws may operate them. They must also be aware of the danger
factors and safety measures.
PLEASE NOTE
All safety instructions in this manual are the manufacturer's recommended practices. Local safety
regulations and measures must always be observed.
Do not use this machine to anything else, than the purposes mentioned in this manual. The
diameter of the holes in the last plate towards the outlet shall be less than 8 mm. It is
forbidden to use hole plates with larger holes. The last plate towards the outlet is not
allowed to be ground thinner than 5 mm thickness.
5.1.2 Before use
Before starting up the meat grinder, the operator must:
1. DISMANTLE the blades and feeding screw (Instructions for cleaning: chapter 6)
2. CHECK the direction of rotation of feed screw (counter-clockwise).
3. CHECK that the meat tray is empty.
4. CHECK that the blade and hole plate to be mounted in the machine are used in pairs.
5. CHECK that the blade and hole plate are correctly mounted in the grinder housing.
6. CHECK that the edge of the hole plate remains 2-4 mm outside the housing (LM-32/P),
or the edge of the distance ring remains 2-4 mm outside the housing (LM-98/P).
7. CHECK that the blades in the assembly are always mounted in the same order (LM-98/P)
8. CHECK that the entry nut is not too tight, in order to prolong the lifespan of the blade
assembly.
9. ENSURE that the diameter of the holes in the last plate towards the outlet shall be less
than 8 mm.
7
5.1.3 During use
Keep a check on the quality of the product. If the product does not flow out properly or if it has a
porridge-like consistency, check the blade and the hole plate. Worn components should be
replaced. See chapters 6.2 and 6.3, dismantling and reassembly of the blade assembly.
5.1.4 After use
1. STOP the machine by pressing the black stop button (Picture 1, No. 1b).
2. DISCONNECT the power supply.
5.2 Starting up
Provided that all the conditions in chapters 5.1.2 are fulfilled, the grinder may be started by
pressing the white start button (Picture 1, No. 1a).
5.3 Stopping
The meat grinder may be stopped by pressing the black stop button (Picture 1, No. 1b) or I N A N
EMERGENCY by pressing the EMERGENCY STOP BUTTON (Picture 1, No. 1c). The
machine is equipped with an undervoltage circuit breaker, so that it will not start up
unintentionally when the power supply is restored following a power cut or disconnection of the
machine from the power supply.
5.4 Grinding
• Feed the meat to the grinding house by using the feeding hammer provided with the machine.
• Do not push your fingers to the feed intake.
• Let the grinded product fall freely to the tray.
• Don not try to push your fingers into the holes of the hole plate.
• Do not drop foreign objects into the grinding house.
6. Cleaning and maintenance
Clean the grinder thoroughly after usage. At first, remove the plug from the wall socket. Remove
the hole plate, blade and feeding screw from the grinding house (see chapter 6.2. Dismantling the
blade assembly).
The parts removed from the grinder should be washed using warm water, a suitable cleaning
agent and a cleaning brush provided with the machine The parts should also be disinfected. The
feed housing is dried after washing and wiped over using a suitable alimentary oil. The outside
of the grinder should be wiped using a suitable cleaning agent and then dried. DO NOT USE
PRESSURIZED WATER.
8
6.1 Recommended dete rgents
For example the following detergent may be used when washing the machine:
Kärcher RM 81
Recommended disinfectants:
Kärcher RM 32, RM 35
Regardless of detergent or method used, ensure that you observe the manufacturer's instructions.
Observe the recommended concentrations and soaking times to avoid damaging your meat
grinder. If detergent, rinsing water or disinfectant remains in the grinder, it must be dried in an
appropriate manner.
6.2 Dismantling the blade assembly
Loosen the nuts (Picture 3, No. 3) of the grinding house (No. 2) with a wrench (counterclockwise). Remove the entry nut (No. 4) by hand, by turning it counter-clockwise (see picture).
Remove the nuts (No. 3) of the grinding house, and then remove the grinding house. Push the
feed screw (No. 5) by hand from the backside of the grinding house, so that the feed screw and
blade assembly comes out from the grinding house. Remove the distance ring (LM-98/P, No.
15). Remove the blade (No. 6) and the hole plate (No. 7) from the stud.
Picture 3
LM-32/P
LM-98/P
Weight of the entry nut
2,8 kg
2,8 kg
Weight of the feed screw
and blade assembly
2,2 kg
3,1 kg
9
6.3 Reassembling of the blade asse mbly
1. Mount the grinding house onto the grinder. When installing the grinding house, ensure
that the housing is properly inserted into the flange (Picture 4, No. 16) of the grinder.
2. Tighten the nuts (No. 3) with a wrench (clockwise).
3. Insert the feed screw into the grinding house.
LM-32/P:
4. Insert the blade (No. 6) onto the stud (No. 8).
5. Insert the hole plate (No. 7)onto the stud.
6. Insert the entry nut (No. 4) to its place (clockwise). Do not overtighten the entry nut.
LM-98/P:
4. Insert the first holeplate (precutter, No. 9) onto the stud (No. 10).
5. Insert the blade (No. 11), second hole plate (No. 12), blade (No. 13), third hole plate (No.
14) and distance ring (No. 15).
6. Insert the entry nut (No. 4) to its place (clockwise). Do not overtighten the entry nut.
Kuva 4
10
7. Maintenance
In addition to daily cleaning the meat grinder does not require much maintenance. Worn
components must be replaced when needed (stud, blades, hole plates, protective rubbers of the
push buttons).
The hole plate must be over 5 mm thick. If needed, the hole plate must be replaced.
8. Noise emission values
Declaration of nois e emission values for grinders LM-32/P and LM-98/P are presented in the
table below. The measurement has been done in a distance of 0,5 m behind the discharge in the
axis of discharge opening in a height of 1,60 m above the ground.
LM-32/P
71 dB(A)
LM-98/P
75 dB(A)
9. Fault finding
FAULT
REASON
REMEDY
Poor quality
grinding
• Worn blade couple (LM-32/P)
•
Worn blade assembly (LM-98/P)
Sharpen the blade(s) and hole
plate(s).
•
Hole plate inserts too deep in the grinding
house.
LM-32/P:
Change the position of the
feed screw. Fit shim plate
behind the feed screw.
LM-98/P:
Change the thickness of the
distance ring.
•
Entry nut will not screw in fully.
Clean the thread.
• The thread of the entry nut is damaged.
Replace the entry nut.
The machine will
not start.
• The power cord is not plugged in.
• The cord is cut.
•
The contactor is broken.
Contact an authorized
electrician or the
manufacturer.
11
APPENDIX 1. Switch diagram
KONETEOLLISUUS OY
EC DECLARATION OF CONFORMITY
We hereby declare that thc
fbllowing machinery
complies
with the essential health and safety
requirements of the
Machinery
Directive
20061421EC.
MEAT MINCERS:
LM-S/P, LM-10/P, LN{-221P, LM-82/P, LNI-321P,
LM-98/P, LM-42, LM-130
MIXER
GRINDERS:
LN|-22A, LM-82A, LM-32A,
LM-98A, LM-42A, LM-130A, LM-130/280A
KT-MSI. KT-MS2. KT-MS3 CLIPPER MACHINE
KT-PK MEAT
TENDERIZER
KT-S FISH SCALER
KT-ALP MEAT PRESSER
Fl95 MEAT SLICER
HB-4, HB-3 SEALER
HB-IO BAG SEALER
KT-KB2 KEBAB GRILL
KT-KB3 KEBAB GRILL
-l'his
machinery has
been designed
and manuf'actured in accordance
with
the
following harmonised
European
Standards:
EN 12100-l:2003+AI:2009,
12100-l:2003+AI:2009 Safety ofmachinery
-
Basic
concepts,
general principlesfor design
8N60204-
I:2006+AI:2009Safetyof Machinery Electricalequipmentof machines
Specificationforgeneral
requiremenls
EN 1088:1995+A2:2008 Safety of
Machinery Interlocking devices associatedwith
guards.
Principles
for
design
and
selection
EN ISO 13857:2008 Safety of Machinery - Safety distances lo
preyent
ha:ard:ones
being
reached
by
upper and
lower limbs
EN 953:1997+A1:2009 Safety oJ'machinery Guards.
General requirements.for the design
and construction
offixed and
movable
guards.
EN ISO I4l2l-l:2007 Safety of machinery
Risk
assessment.
Part :. Principles.
Irurthermore,
this
machinery has been designed and manuf'actured
in
accordance
with the fbllowing standards
and directives:
SFS 5107, Slaughterhouse and meat dressing machines.
Machines and equipmentfor cutting.
Occupational
safety.
E. M.
C. El ec tr o- magne t ic c om
pat
i bi I ity direc t ive
2 001/ I 08/EC
Furthcrmore meat & mixer
grinders
have
been designed and
manufactured in accordance
with the following transposed
harmonised European
Standard:
EN 12331:2003+A2:2010 f'ood
processing
machinety. Mincing machines. Safety
and hygiene
requirements.
Manufactured by
KONETEOLLISUUS OY
Address below
Machine
Description
and type:
Signed
Name
Technical File Held
At KT
Address below
Serial
No 139000-150000
Date 2011-01-01
Position: Management
[Y:**f*ilt''
Jlirvihaantie 5, 01800
Klaukkala
P.O.Box 49, IrlN-01 801 Klaukkala
FINI,ANI)
I'el.
+358
(0)
9 878 9220
Fax.
-358
(0)
I
878
92213
www.koneteol
I isuus.f i
Y-Tunnus 01
10175-l
v.A.T.
Fr 01 10175-l
The crossed-out wheeled bin means that within the European Union the product
must be taken to separate collection at the product end-of life.
This applies to your device but also to any enhancements marked with this symbol. Do not dispose of these products as unsorted municipal waste.
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