ICE CRUSH MAKER, FLOOR MODEL
Air-condensed
Water-condensed
TYPE: GB 902A, GB 1555A
Installation and Operation Manual
S/N: Rev.: 2.3
11.4.2005 Rev. 2.3
Dear Customer,
Congratulations on deciding to choose a Metos appliance for your kitchen activities. You
made an excellent choice. We will do our best to make you a satisfied Metos customer
like thousands of customers we have around the world.
Please read this manual carefully. You will learn correct, safe and efficient working methods in order to get the best possible benefit from the appliance. The instructions and hints
in this manual will give you a quick and easy start, and yo u w ill so on note how nice it is
to use the Metos equipment.
All rights are reserved for technical changes.
You will find the main technical data on the rating plate fixed to the equipment. When you
need service or technical help, please let us know the serial number shown on the rating
plate. This will make it easier to provide you with correct service.
For your convenience, space is provided below for you to record your local Metos service
contact information.
METOS TEAM
Metos service phone number:................................. ...................... .......................... ..............
Contact person:........................... ................................................................... ......................
1
11.4.2005 Rev. 2.3
2
11.4.2005 Rev.
1. General .......................................................................................................... 1
1.1 Symbols used in the manual .......................................................................................... 1
1.2 Symbols used on the appliance ...................................................................................... 1
1.3 Checking the relation of the appliance and the manual ................................................. 1
2. Safety instructions ........................................................................................ 2
2.1 Safe use .......................................................................................................................... 2
2.1.1 Modifications ......................................................................................................... 2
2.2 Safety instructions in case of malfunction ..................................................................... 2
2.3 Disposal of appliance .................................................................................................... 2
3. Functional description .................................................................................. 3
3.1 General .......................................................................................................................... 3
3.2 Designed use of appliance ............................................................................................. 3
3.2.1 Other than instructed use ....................................................................................... 3
3.3 Structure ........................................................................................................................ 3
3.4 Functioning principle ..................................................................................................... 5
3.4.1 Switches and signal lights ...................................................................................... 5
4. Use instructions ............................................................................................. 6
4.1 Before use ...................................................................................................................... 6
4.1.1 Preparations ........................................................................................................... 6
4.2 Use ................................................................................................................................. 6
4.3 After use ........................................................................................................................ 7
4.3.1 Cleaning ................................................................................................................. 7
4.3.2 Scheduled maintenance .......................................................................................... 7
4.3.3 Layup ..................................................................................................................... 7
5. Installation ..................................................................................................... 8
5.1 General .......................................................................................................................... 8
5.1.1 Using conditions .................................................................................................... 8
5.2 Possible disturbances from environment (to environment) ........................................... 8
5.3 Storage ........................................................................................................................... 8
5.4 Preparing installation ..................................................................................................... 8
5.5 Unpacking ...................................................................................................................... 9
5.6 Disposal of packaging ................................................................................................... 9
5.7 Installation ..................................................................................................................... 9
5.8 Placing of appliance .................................................................................................... 10
1
11.4.2005 Rev.
5.9 Connection to power supply mains ............................................................................. 10
5.10 Connection to water mains ........................................................................................ 11
5.10.1 Connection to cold water ................................................................................... 11
5.10.2 Connection to water drain pipe .......................................................................... 12
5.11 Distance of other fixtures .......................................................................................... 13
6. Main causes of operating failure ............................................................... 14
8. Technical specifications ..............................................................................
41
2
General
1. General
11.4.2005 Rev. 2.3
Carefully read the instructions in this manual as they contain important information regarding proper, efficient and safe installation, use and maintenance of the appliance.
Keep this manual in a safe place for eventual use by other operators of the appliance.
The installation of this appliance must be carried out in accordance with the manufacturer’s instructions and following local regulations. The connection of the appliance to the
electric and water supply must be carried out by qualified persons only.
Persons using this appliance should be specifically trained in its operation.
Switch off the appliance in the case of failure or malfunction. The periodical function
checks requested in the manual must be carried out according to the instructions. Have the
appliance serviced by a technically qualified person authorized by the manufacturer and
using original spare parts.
Not complying with the above may put the safety of the appliance in danger.
1.1 Symbols used in the manual
This symbol informs about a situation where a safety risk might be at hand. Given instructions are mandatory in order to prevent injury.
This symbol informs about the right way to perform in order to prevent bad results, appliance damages or hazardous situations.
This symbol informs about recommendations and hints that help to get the best performance out of the appliance.
1.2 Symbols used on the appliance
This symbol on a part informs about electrical terminals behind the part. The removal of
the part must be carried out by qualified persons only.
1.3 Checking the relation of the appliance and the manual
The rating plate of the appliance indicates the serial number of the appliance. If the manuals are missing, it is possible to order new ones from the manufacturer or the local representative. When ordering new manuals it is essential to quote the serial numb er shown
on the rating plate.
1
Safety instructions
2. Safety instructions
2.1 Safe use
To guarantee the efficiency of the automatic ice crush maker and to ensure its proper operation, it is essential to adhere to the directions provided by the manufacturer and to make
sure that any maintenance work is carried out exclusively by professionally qualified
staff. The appliance is designed to be used by adult persons. Consequently, prevent any
children from gaining access to it, for example with the intention of playing with it.
11.4.2005 Rev. 2.3
2.1.1 Modifications
Modifying or attempting to modify this appliance, in additio n to rendering any form of
warranty null and void, is extremely dangerous.
2.2 Safety instructions in case of malfunction
Under no circumstances, attempt to repair the appliance yourself, since any intervention
on the part of persons who are not competent, in addition to being dangerous, may cause
serious damage to it. In the event of a failure, contact the dealer who sold you the appliance; he will be able to give you the address of your nearest Authorized Technical Service
Centre. We recommend that you insist on having always and exclusively original spares.
2.3 Disposal of appliance
Should you decide to scrap your automatic ice crush maker, fi rst disconnect the power
supply cable from the mains, and then cut the cable off. In addition, proceed as follows:
• Break and remove the door in order to prevent the possible danger of a child getting trapped inside.
• Make sure not to disperse the coolant gas and oil contained in the compressor into
the environment.
• Dispose of or recover the various materials according to the requirements of current regulations valid in your country.
This appliance does not contain coolant that damages the ozone layer.
2
Functional description
3. Functional description
3.1 General
In making ice crush use only cold, pure drinking water. Because ice crush is mainly used
for cooling of beverages for internal use, shall the quality of water in making ice crush be
considered as important as the pureness and good storage of any other food products.
3.2 Designed use of appliance
11.4.2005 Rev. 2.3
The ice crush maker is designed solely for the production of ice crushs.
3.2.1 Other than instructed use
Do not use the ice crush container to cool or preserve food or drinks, insofar as these operations could cause the drainage system to get clogged, so leading th e container filling
up and water leaking out. Any use of the ice crush maker other than for the production of
ice crushs, from cold drinking water, is to be considered as improper use.
3.3 Structure
The supporting structure of the ice crush maker is of steel and the outer panels are of stainless steel.
3
Functional description
11.4.2005 Rev. 2.3
9
8
7
6
5
4
3
10
11
12
13
14
2
1
1. Adjustable foot
2. Cooling system
3. Insulated storage bin
4. Ice crush basin
5. Copper tube
6. Evaporator
7. Water basin
8. Icebreaker
9. Steel cabinet
10. Door
11. Vertical auger
12. Bin level bulb
13. Bearings
14. Water outlet
15. Water inlet
16. Gearmotor
17. Air/Water condenser
17
15
16
4
Functional description
3.4 Functioning principle
The coolant in the cooling system freezes the evaporator to a temperature of -15°C. A water pump sprays an even jet of water into the cylinder shaped evaporator. When the ice is
formed into the walls, the auger crushes the ice, looser from the walls of the evaporator
and pushes the ice crushs down to the basin. When the ice crushs reach the level of a
probe in the basin, the ice forming terminates. When the level of ice crush falls under the
level of the probe, then ice forming restarts automatically.
11.4.2005 Rev. 2.3
3.4.1 Switches and signal lights
A switch on the front panel switches ON and OFF the appliance.
5
Use instructions
4. Use instructions
4.1 Before use
4.1.1 Preparations
The ice crush maker has been already cleaned in the factory.
It’s recommended to wash the ice crush tank again before using the appliance first time.
The internal parts cleaning can be carried out only by the Authorized Technical Service
Centre.
11.4.2005 Rev. 2.3
4.2 Use
After the appliance has been correctly connected to the electric supply mains, to the water
supply mains and to the water drainage system, you can start the appliance. Turn on the
water supply tap and switch on the power supply by means of the relative switch fitted
during the installation.
Start by pressing the switch on the front panel.
6
Use instructions
4.3 After use
4.3.1 Cleaning
11.4.2005 Rev. 2.3
In making ice crush use only cold, clean drinking water. Because ice crush are mainly
used for cooling of beverages for internal use, shall the quality of water in making ice
crush be considered as important as the pureness and good storage of any other food products.
Never use the ice container for cooling or storing of food products or beverages, because
this may cause an obstruction in the drain for the melt water, which would cause an overflow of water in the container.
Unplug the power cable from the socket, before you start cleaning operations.
For exterior cleaning operations use an ordinary detergent for washing dishes or a solution
of water and 10% of vinegar. You are recommended not to use abrasive detergents or
powders, since these might damage the finishings.
Internal parts cleaning and disinfecting can be carried out only by the authorized technical
service centers.
4.3.2 Scheduled maintenance
We recommend that you ask your dealer to draw up a schedu led maintenance contract
which will cover the following:
• cleaning of the condenser every two months
• cleaning of the filter located on the water inlet solenoid valve every two months
• cleaning of the ice container 2 x year
• check on state of charge of the coolant gas 2 x year
• check of operating cycle 2 x year
• disinfection of the ice crush maker 2 x year.
4.3.3 Layup
If you do not intend using the ice crush maker for a certain period of time, proceed as follows:
• Unplug the power cable from the socket.
• Shut off the water supply by turning off the tap provided during installation.
• Carry out all the operations envisaged for scheduled maintenance of the appliance.
7
Installation
5. Installation
5.1 General
The ice crush maker is delivered attached to a special wooden pallet and protected with
cardboard packaging.
Installation must be carried out exclusively by qualified and authorized staff, in compliance with current national standards and following manufacturer’s instructions.
11.4.2005 Rev. 2.3
5.1.1 Using conditions
The best performance of the ice crush maker is achieved at a room temperature of between
10ºC and 35ºC and a water supply temperature of between 3ºC and 25ºC. Avoid installing
the appliance where it may be exposed to direct sunlight or near to heat sources, such as
radiators, stoves, dish-washers, etc.
This appliance:
• must not be used outside
• must not installed in damp places or where it is liable to be sprayed with water
• the distance of the appliance from the side walls should be at least 5 cm.
5.2 Possible disturbances from environment (to environment)
If installation is carried out incorrectly, damage and/or injury may ensue to t he environment, persons, animals or things. The manufacturer declines all responsibility for any
such damage or injury.
5.3 Storage
The net weight and the weight including packaging of the i ce crush maker are given on
the cover of the packaging. In order to prevent the oil contained in the compressor from
flowing into the coolant circuit, make sure to transport, store, and handle the ice crush
maker always keeping it standing upright. Follow the instructions given on the packaging.
The special wooden pallet, built so that it can be lifted with a fork-lift truck, enables the
appliance to be moved around using ordinary means of handling and lifting.
5.4 Preparing installation
8
Installation
5.5 Unpacking
11.4.2005 Rev. 2.3
Make sure, that the ice crush maker will be installed on an even surface. Avoid installing
the appliance near heat sources. A floor drain should be found near of the place of installation. The maximum distance being 5 m. Make su re that the melt w ater pipe presents a
slope of at least 5% throughout its entire length.
Remove the cardboard packaging according to the instructions on the box.
Once you have removed the packaging, make sure that the ice crush maker is in perfectly
good conditions. If you are in any doubt, don’t use it and cont act imm ediat ely t he dealer
who sold it to you.
Rest the wooden pallet on the floor and loosen and remove the bolts that fix the appliance
to the pallet.
5.6 Disposal of packaging
All the packaging items (plastic bags, cardboard, polystyrene foam, nails, etc.) must not
be left within reach of children, in that they are potential sources of danger.
5.7 Installation
Once you have completed the above operations, lift the ice crush maker using equipment
fit to bear its weight. Separate the appliance from the wooden pallet.
Screw the supplied feet in the housing on the base plate provided for the purpose.
9
Installation
11.4.2005 Rev. 2.3
5.8 Placing of appliance
1. Plug
2. Socket with switch
3. Water tap
4. Water supply pipe
5. Water drain pipe
2
1
3
4
5
5.9 Connection to power supply mains
The electrical wiring system scheme is attached inside of the front panel of the ice crush
maker.
10
Installation
Electric safety of the ice crush maker is achieved solely when the appliance is properly
connected to an efficient earthing system made in compliance with current national safety
standards. Make sure that this fundamental safety requirement is respected and, if you are
in any doubt, ask for a thorough check of the electric system by professionally qualified
and authorized staff. The manufacturer declines all responsibility for damage and/or injury that might ensue from any failure to earth the system properly. It is essential that the
electrical wiring system where the appliance is to be installed should have adequate current carrying capacity for the maximum power of the appliance, as shown on the data
plate. To achieve a proper and safe installation of the ice crush maker, it is necessary to
provide an appropriate earthed socket, with a contact-opening gap of no less than 3 mm,
in accordance with current national safety standards. This switch must moreover be
equipped with fuses.
Make sure to unroll the power supply cable to its entire length and check that it is not
squeezed in any way.
5.10 Connection to water mains
5.10.1 Connection to cold water
11.4.2005 Rev. 2.3
The ice crush maker is designed solely for producing ice and must be fed exclusively with
cold water for human consumption (drinking water).
The running pressure must be between 1 and 6 Bar.
Connection to the water mains must be made following the manufacturer’s instructions
by professionally qualified staff.
Between the water mains and the charge pipe of the ice crush maker, a tap must be installed so that the water supply may be shut off if need be.
Never turn the water supply tap off when the appliance is working.
Where the feed water is particularly hard, you are advised to install a softener. Any solid
particles (e.g., sand) may be eliminated by installing a mechanical filter, which must be
periodically inspected and cleaned. These filters must be in compliance with the relevant
national standards in force.
Insert the special seals provided in the two threaded ring nuts of the water supply pipe supplied with the appliance.
11
Installation
11.4.2005 Rev. 2.3
Without exerting excessive force in order not to risk cracking the unions, firmly tighten a
threaded ring nut inlet of the solenoid valve in the back of the appliance.
The other threaded ring nut must be screwed to the water tap, this must be threaded too.
5.10.2 Connection to water drain pipe
Fix the water drain pipe in the housing provided on the back of the appliance.
12
Installation
Make sure that:
• The internal diameter of the pipe is 22 mm.
• The water drain pipe is not throttled in any point throughout its length.
• The drain pipe presents a slope of at least 5% on its entire length and there are no
air pockets in the pipe.
• Lead the discharge pipe into an open drain trap, head of the pipe must stay over the
drain trap.
5.11 Distance of other fixtures
Do not obstruct the ventilation and heat-dissipation grills, since poor aeration, in addition
to reducing efficiency and causing poor operation, may also cause serious damage to the
appliance.
Leave distance at least 50 mm from the sides and 100 mm from the back of the ice crush
maker, to make sure that air conditioning is sufficient.
11.4.2005 Rev. 2.3
13
Main causes of operating failure
6. Main causes of operating failure
Should the appliance fail to produce ice, before calling on the Authorized Technical Service Centre, first check carefully that:
• The water supply tap provided in the istallation phase is open.
• The electric power is reaching the appliance, the plug is properly inserted, and the
corresponding switch is in the “on” position.
• In the event of excessive noise, check that the appliance does not come into contact
with furniture or sheet metal that may cause noise or vibrations.
• Should any traces of water appear, check that the discharge hole of the container
is not obstructed, that the water feed and discharge pipes are correctly connected
up and do not present any throttling or damage.
11.4.2005 Rev. 2.3
Once the above checks have been made, if the appliance were still to present malfunctioning, switch off the power supply via the switch provided during the installation phase, pull
out the plug from its socket, close the tap connecting the appliance up to the water supply,
and call the nearest Authorized Technical Service Centre.
In order to obtain a faster and more efficient intervention, when you call the Centre, indicate the model of the appliance precisely, and its serial number. These can be read on the
matriculation lable stuck on the rear of the appliance or on the cover of this manual.
Table 1:
MALFUNCTION Possible cause Operation
Ice crush maker does not function Appliance does not function Check power supply
Thermostat in the container does not func. Change the thermostat
Safety thermostat of the condenser does not
function.
Contactor does not function/burned down Change contactor
Lack of water in the water basin Check the solenoid valve
Start up relay is malfunctioning Chance the relay
Safety thermostat for the evaporator does
not function
Overcurrent protection for the gearmotor
does not switch on
Appliance functions, but does not
make proper ice
Water basin receives no water Solenoid valve does not open or is blocked Change the valve, clean the filter
There is no coolant gas Find leakage, fix it, vacuumize and fill up
Compressor does not pump Change the compressor
Air condensed models: Check the fan, change if needed
Condenser fan does not function Check the function. of the pressure switch
Change the thermostat
Check the microswitch of the water basin
Change the evaporator thermostat
Change the overcurrent protection
14
Main causes of operating failure
11.4.2005 Rev. 2.3
Table 1:
Appliance does not stop when the container is filled
Safety thermostat stops the appliance Water supply valve does not open Check the pressure switch
Lack of water Water supply or drain pipe is not connected Check the connections
Compressor is noisy or functions irregularly
Ice crush production reduces The condenser or the air filter is blocked Clean the condenser or the filter
Safety thermostat of the evaporator
functions unevenly
Gearmotor functions unevenly or
leaks oil
Thermostat of the ice container Check the probe, adjust/change the ther-
mostat
Check the valve, change if needed
Bad pipe connections Check the pipe connections
Malfunctions in the electrical system Check the electrical system
Start condenser is malfunctioning Change the condense
Start relay is malfunctioning Change the relay
Uneven start Change the compressor
Shakes at start up Change the compressor
Extremely noisy functioning Change the compressor
Not enough liquid Find leakage, fix it, vacuumize and fill up
The suction valves of the compressor leak Renew the compressor
Evaporator does not receive enough water Check the water supply
Gearmotor does not function Check the motor and the fuses
Gearmotor is stuck Change the motor or the gears
Gearmotor does not start Renew the run condenser of the motor
Unclean evaporator Clean or change the evaporator
Defective O-ring Change the oil in the gearbox and the oi
15
Main causes of operating failure
11.4.2005 Rev. 2.3
16
Technical specifications
Electric diagram GB 902A, GB1555A
Installation drawing GB 902A
Installation drawing GB 1555A
Marine foot
11.4.2005 Rev. 2.3
8. Technical specifications
41
Electric diagram GB 902A, GB1555A
GB 902
m
m
0
9
6
3
2
1
m
m
0
6
6
m
m
0
1
1
500 mm
F
D
B
A
E
1. Water OUT, diam. 24mm
2. Water IN, diam. 3/4”
3. Power cable
1
C
3
2
48 mm
A
B
151 mm
99 mm
C
D
158 mm
E
87 mm
230 mm
F
Installation drawing GB 902A
3
2
1
110 mm
GB 1555
5
5
5
1
B
G
x
m
m
0
2
0
1
0
4
5
1
B
G
x
m
m
0
2
9
F
D
B
1. Water OUT, diam. 24mm
2. Water IN, diam. 3/4”
3. Power cable
A
E
1
C
3
738 mm
2
A
B
C
D
E
F
53 mm
240 mm
104 mm
247 mm
92 mm
319 mm
Installation drawing GB 1555A
New marine foot
50
M10
96
103
TUBO IN ACC INOX
170,5
7
40
100
1,5
+0,2
-0,2
8,5
675
TUBO IN ACC INOX
Installation of marine foot:
25
Marine foot
Technical specifications
Item Model Type Specification
Production in 24h, till 902 90 kg
Production in 24h, till 1555 150 kg
Storage capacity 902 20 kg
Storage capacity 1555 55 kg
Cooling system 902 A,W
Cooling system 1555 A,W
Fluid refrigerant 902 R404A
Fluid refrigerant 1555 R404A
Standard voltage 902 220-240/1/50
Standard voltage 1555 220-240/1/50
Input power 902 550W
Input power 1555 700W
Water consumption A 902 1 l/kg
Water consumption A 1555 1 l/kg
Water consumption W 902 6,3 l/kg
Water consumption W 1555 6,4 l/kg
Feet 902 110 mm
Feet 1555 110 mm
Size (WxDxH) 902 500x660x690 mm
Size (WxDxH) 1555 738x690x1020 mm
Size (with packing) (WxDxH) 902 540x700x790 mm
Size (with packing) (WxDxH) 1555 780x730x1125 mm
Weight net 902 59 kg
Weight net 1555 94 kg
Weight gross 902 67 kg
Weight gross 1555 105 kg
Rerfrigerant R404A A 902 210g
Rerfrigerant R404A W 902 190g
Rerfrigerant R404A A 1555 240g
Rerfrigerant R404A W 1555 200g
11.4.2005 Rev. 2.3
A=Air-cooled , W=Water-cooled
902=GB 902A, 1555=GB 1555A
B=∼250V 16A 50Hz
47
Loading...