Metos AR30, AR40, AR60, AR60P VL1S Operating Manual

Operating manual
30.11.2016
MIXER
Metos BEAR
AR30, AR40, AR60, AR60P VL1S
4143104. 4143106, 4143116, 4143118, 4143124, 4143126, 4143132
112016 ORDER NO.: 00253-VL-1S GB Original instructions
2
InstallatIon of new mIxer:
Installation and securing:
The mixer must be mounted with rubber feet, which neu­tralize both shaking and rusting. Spacers can be inserted
under the mixer’s feet, if the oor is not completely even.
The mixer is placed directly on the oor. Foundation bolts in the oor are only necessary under special conditions,
e.g. on ships.
Connection to power:
Before the mixer is connected to power, it should be checked that the voltage and frequency printed on the machine label is correct in relation to the place of instal­lation. The machine label is placed at the top right side of the mixer.
Checking of the direction of rotation of the planetary
head:
Lift up the bowl arms to normal working position and start the mixer without bowl and tools. Check the direction of rotation of the planetary head: the planetary head must rotate in the direction as stated by the arrow above the planetary head. If the direction of rotation is wrong, 2 of the phase wires of the connecting cable must be inverted.
General:
In case of complaints, please contact your supplier.
The guarantee does not cover faults resulting from faulty operation, overloading and lacking observance of direc­tions of maintenance.
It should be checked that all loose parts are delivered with the mixer such as bowl, tools, grease gun and rub­ber feet
If the mixer has an attachment drive only equipment pro­duced by A/S WODSCHOW & CO. must be connected.
safety:
The constant noise level of the workplace of the operator is lower then 70 dB (A).
The mixer is designed for manufacture of pro­ducts which do not during processing cause reactions or emit substances which may be det­rimental to the user.
Putting your ngers in the bowl while the mixer
is running may cause injuries.
Contents:
OBS:
The mixer is to be connected to power via a plug. The plug must be dimensioned for min. 16 A, 230/400V~, IP44
When connecting;
1 phase with 0 + earth, use 3 pole plug 2 phases + earth, use 3 pole plug 3 phases + earth, use 4 pole plug 3 phases with 0 + earth, use 5 pole plug
General:
....................................................................................................................................................................................... 2
safety:
....................................................................................................................................................................................... 2
InstallatIon of new mIxer:
.................................................................................................................................................................... 2
ConstruCtIon of the mIxer:
.................................................................................................................................................................. 3
the mIxers Control panel:
................................................................................................................................................................... 3
the maxImum CapaCIty of the mIxer:
...................................................................................................................................................... 4
reCommended maxImum speeds:
............................................................................................................................................................. 4
operatIon of the mIxer:
...................................................................................................................................................................... 5
Bowl lIftInG and speed Control:
.......................................................................................................................................................... 5
tImer funCtIon:
.................................................................................................................................................................................... 6
automatIC lowerInG of the Bowl::
....................................................................................................................................................... 6
pause funCtIon:
................................................................................................................................................................................... 6
the mIxers start speed after stop:
.....................................................................................................................................................6
start-up after stop at hIGh speed:
...................................................................................................................................................... 6
overload:
....................................................................................................................................................................................... 6
software versIon of the Control panel:
.............................................................................................................................................. 6
CorreCt use of tools:
......................................................................................................................................................................... 7
CleanInG:
....................................................................................................................................................................................... 7
maIntenanCe and luBrICatIon:
.............................................................................................................................................................. 7
Grease types:
...................................................................................................................................................................................... 7
lIst of errors and possIBle solutIon:
................................................................................................................................................. 8
adjustment of speCIal v-Belt:
........................................................................................................................................................ 8
adjustment of Bowl fIxInG:
............................................................................................................................................................ 9
adjustment of Bowl CenterInG:
...................................................................................................................................................... 9
measurInG of Bowl heIGht:
............................................................................................................................................................. 9
adjustment of Bowl heIGht:
........................................................................................................................................................... 9
adjustments of speed (low and hIGh speed Cam dIsks):
................................................................................................................. 11
eleCtrICal dIaGrams:
......................................................................................................................................................................... 12
3
Power supply
Motor relay / thermal
overload relay
Fuse
Safety switch for lid (Optional)
Safety switch
for safety guard
ConstruCtIon of the mIxer:
Size of
mixer
Motor
AR30 1,0 kw AR40 1,1 kw
AR40P 1,85 kw
AR60 1,85 kw
AR60P 3,0 kw
Motor
Micro switch for the lower position of the bowl arms
Safety switch (CE)
Micro switch for the up­per position of the bowl arms
Servo motor
Bowl lift motor
speed indicator
the mIxers Control panel:
Bowl down/ Speed down
Timer/Display
Features of the VL-1S control panel:
Timer
Emergency stop
Pause
Start / Stop
Buttons with changing functions:
Bowl up / Speed up
Bowl down / Speed down
The speed is reduced to a minimum when the mixer is stopped.
Automatic lowering of the bowl: When a time is set on the timer and the mixer is running, briey press . The green LED by will ash. The bowl will now be low­ered automatically when the mixer stops. See also “Automatic lowering of the
bowl” on page 6.
Bowl up/ Speed up
Time down
Time up
Start/Stop
Emergency stop Pause
4
30 40
4321
50 60 70 80 90 100%
MINMAX
5
Example: A basic recipe contains 1 kg of solids and 0,6 kg of liquid:
This gives AR =
0,6 kgs x 100
= 60%
1 kg
If for instance it is required to use the maximum capacity of the mixer, the calculated AR = 60% is used
for determining the amount of solids and liquid in the dough:
If a 30 L mixer is used, and a dough with AR = 60% is to be kneaded, the maximum capacity is = 22 kg.
Now the weight of solids in this dough is calculated:
Solids =
Max. capacity x100 = 22 kg x 100
= 13,75 kg
AR + 100 60 + 100
Weight of liquid = 22 kg - 13,75 kg = 8,25 kg
the maxImum CapaCIty of the mIxer:
Local variations in the characteristics of the ingredients can inuence water
absorption, volume and baking characteristics, etc.
* Scraper recommended
** Low speed operation is recommended
Capacities per mix Tool AR30 AR40 AR40P AR60 AR60P
Egg white Whip
3,5 L 6 L
6 L 9 L 9 L
Whipped cream Whip
7,5 L 10 L
10 L 15 L 15 L
Mayonnaise *
Whip
24 L 32 L
32 L 48 L 48 L
Herb butter Beater
17 kg 25 kg
25 kg 45 kg 45 kg
Mashed potatoes * Beater/ Whip
18 kg 23 kg
23 kg 36 kg 36 kg
Bread dough (50%AR) ** Hook
16 kg 22 kg
32 kg 34 kg 46 kg
Bread dough (60%AR) Hook
22 kg 30 kg
34 kg 44 kg 56 kg
Ciabatta dough * (70%AR) Hook
22 kg 30 kg
34 kg 40 kg 50 kg
Mufns * Beater
18 kg 24 kg
24 kg 33 kg 33 kg
Layer cake base Whip
7 kg 10 kg
10 kg 15 kg 15 kg
Meatball mix * Beater
25 kg 30 kg
30 kg 45 kg 45 kg
Icing Beater
20 kg 29 kg
29 kg 40 kg 40 kg
Doughnut (50%AR) Hook
18 kg 25 kg
36 kg 36 kg 54 kg
AR = Absorption Ratio (%AR)
(Liquid in % of solids)
reCommended maxImum speeds:
5
operatIon of the mIxer:
A Place the tool in the bowl. Open the safety guard.
B Note: the bowl arms must be in the lowest position.
Place the bowl in the bowl arms. Check that the bowl is pushed right back into the arms and that the “centre ear” of the bowl arms are turning in towards the mixer (g. 2). Place the mixer tool in the bayonet shaft. The tap of the tool must be turned right into the bayonet hole. Close the safety guard.
C Press to lift the bowl (g. 3). The bowl will auto-
matically stop in the top position.
D
You can set the mixing time on the timer using the
and buttons or you can start the mixer without setting a time. If you do not set a time, the display will function as a clock that counts up. See also “Timer function” on page 6.
E Press to start the mixer (g.3).
F Press and until you have reached the desired
speed. You can read the speed on the indicator on the side of the mixer (g. 2). See also “Recom- mended max. speeds” (g. 1).
G During the mixing process the mixer can be paused
by pressing . You can now lower the bowl or open the safety guard. If you start the mixer again using
all the settings will be unchanged. If you start the mixer using the settings will be reset. See also “Pause function” on page 6.
H When the mixing process is completed the mixer
is stopped by pressing , or by the timer going into stop position. In both cases the tool’s speed is automatically reduced to a minimum and it will then stop completely.
I When the tool has stopped the bowl can be lowered
by pressing .
Bowl lIftInG and speed Control:
The mixer’s control panel has two buttons: and , which both have two functions (g.3):
Bowl up or speed up
Bowl down or speed down
The function of the buttons is determined by whether the mixer is running or not:
If the mixer is not running, the buttons are used for
“bowl up” and “bowl down”.
If the mixer is running, the buttons are used for
“speed up” and “speed down”.
When the mixer stops at the end of a process and
the tool is still, the buttons are used for “bowl up” and “bowl down”.
The bowl seen from above, The “centre ear” of the bowl is facing the mixer.
”Centre
ear” of the
bowl
Speed indicator
Fig. 3 Bowl lifting and speed control.
Bowl up/down
Speed up/down
Fig 2.
Start/Stop
Emergency stop
Bowl / Speed down
Timer/ display
Bowl / Speed up
Pause
Time down
Time up
6
start-up after stop at hIGh speed:
If the emergency stop is activated or the safety guard has been opened while lifting or lowering the bowl...
• Release the emergency stop (g. 3) by turning it
anticlockwise or close the safety guard.
• Lifting/lowering of the bowl can be reactivated.
If the emergency stop is activated or the safety guard has been opened while the mixer is running, and you do not want to start up at the same speed...
• First lower the bowl: Start with releasing the emer-
gency stop or close the safety guard. Then take the lid off the mixer and press the small red button on the top side of the control panel while simultaneously pressing .
• Take the tool out of the bayonet.
•
Close the safety guard, move the bowl arms up to the top position (empty or with the bowl), start the mixer and run again to the lowest speed by pressing .
• Stop the machine and secure the mixer’s lid again.
The mixer can now be operated normally.
If the emergency stop is activated or the safety guard has been opened while the mixer is running at low speed, and you want to start up at the same speed...
• Release the emergency stop (g. 3) by turning it
anticlockwise or close the safety guard.
• Press and the machine will start at the speed it
was stopped at. The speed can now be regulated using and
overload:
The mixer must not be overloaded. Sticky and heavy doughs can overload the mixer. The overload is further exacerbated if the mixer tool’s speed is set above the recommended amount or if the wrong mixer tool is used. Larger lumps of fat or chilled ingredients must be re­duced before they are put into the bowl.
Longer time overload will interrupt the mixer.
will be written in the mixer’s display. After a short while the display will change back to normal mode and you can start the mixer again as described in “Start-up after stop at high speed”.
software versIon of the Control panel:
When you turn on the mixer (power is connected to the mixer or the emergency stop is released), the control panel software version can be read on the mixer’s display:
It rst displays how many times power has been con­nected to the mixer.
It then displays .
Then it displays the software version.
tImer funCtIon:
The mixer has an optional timer function. If no time is set on the timer, the display will instead show the time the mixer has run for.
The timer can be set to a maximum of 60 minutes.
and can be used to set the time before start-
ing the mixer or while the mixer is running. The time can be changed after it has been set.
When the timer is in use it is important to use to stop and start the mixer if you do not want the timer to be reset.
When the time runs out the speed will be reduced to a minimum and the mixer will stop.
You can select automatic bowl lowering when the timer is in use. Briey press .
automatIC lowerInG of the Bowl:
If the timer is in use, the bowl can automatically be low­ered when the time runs out and the mixer stops.
While the mixer is running, briey press , The green LED by will ash until the mixer stops.
When automatic lowering of the bowl is selected it is important that you use to stop and start the mixer, otherwise the selection will be reset.
pause funCtIon:
The mixer has a pause button , which should be used to stop and start the mixer in a process where the timer is used.
Stop the mixer using . The timer will continue to count downwards when you start the mixer again by pressing .
When you stop the mixer pressing you can lower the bowl and open the safety guard. When you press
again, the timer continues to count downwards.
the mIxers start speed after stop:
Stop using : The mixer’s speed is reduced to lowest speed and will start at the lowest speed
Stop by pressing
: The mixer’s speed is reduced to
lowest speed and will start at the lowest speed.
Stop using timer runout: The mixer’s speed is reduced to lowest speed and will start at the lowest speed.
Stop using emergency stop: The mixer will start at the speed it was stopped at.
Emergency stop must only be used in emergencies.
Stop by opening the safety guard: The mixer
will start at the speed it was stopped at.
The safety guard must not be used to stop the machine!
7
2
until the grease gun feels hard to press or until grease comes out between the shaft and the pulleys.
The mixer must not be started until the screws which hold the lid are inserted.
Start the mixer, and set the speed back to low speed.
Stop the mixer and ll the grease gun with new grease
so that it is ready for next time.
Lubrication of other movable parts:
The movable parts of the bowl arms, the shaft and the lifting rod must also be lubricated with oil. Remove the rear covering and lubricate the marked points with an oil can. (g.4 pkt.2)
Grease types:
Grease for the pulley set shafts: Castrol LMX.
On repair of the planetary head: Grease the toothed wheel and the toothed rim with Molub Alloy 936SF Heavy or Castrol Grippa 355, the needle bearings in the planetary head must not be lubricated with this type of grease. Do not use any another type of grease than the one stated here.
On repair of the attachment drive: Fill the attachment drive
with 0.35 L ESSO Fibrax EP 370.
CorreCt use of tools:
The meat mincer must not be used for production of bread crumbs as this will cause unnecessary wear and tear on some mixer parts.
Whips should not be struck against hard objects as e.g. the edge of the bowl. This will make the life of the tool shorter due to increasing deformity.
Recommended applications for tools:
For production of mashed potatoes the special wing whip or the whip with thicker wires should be used, alternatively use the beater and the whip.
CleanInG:
The mixer should be cleaned daily or after use. The mixer should be cleaned with a soft cloth and clean water. Sulphonated soaps should be used with caution as they destroy the mixer’s lubricants.
Never use high pressure cleaning for the mixer.
Parts made of aluminum should not be used to strongly acidic, highly alkaline or highly salty foodstuffs, which may attack aluminum without coating.
Tools of aluminium must not be washed with strong alkaline detergents (pH between 5 and 8).
The soap suppliers can recommend the correct type of soap.
Please note that the plastic safety guard can be damaged if exposed to high temperatures for a considerable period. (Max. temperature 65
o
C)
Cleaning of attachment drive: after use of the attachment drive this should be wiped inside with a soft cloth.
maIntenanCe and luBrICatIon:
The innitely variable gear must be lubricated regularly,
i.e. a lubrication interval of approx. 60 hours of operation.
Lubrication of innitely variable gear:
OBS. Special grease !!(Use the grease gun delivered together with the mixer). Start the mixer and increase the speed to approx. 50%. Stop the mixer (use the emergency stop) and open the lid on the top of the mixer. On the top of each of the two pulley set shafts is a grease nipple (g. 4 point 1).
Press grease through the grease nipples
g.4 Greasing of innitely variable gear and other
movable parts:
Whip Beater Hook
Cream Cake dough Bread dough
Egg whites Butter cream Dark bread
Mayonnaise Wafe dough and the like
and the like Minced meat
and the like
8
AR30 = 292 mm +/- 3 mm. (X) AR40/40P = 292 mm +/- 3 mm. AR60/60P = 305 mm +/- 3 mm.
lIst of errors: possIBle solutIon:
A rattling sound from the closed part of the mixer. Adjustment of special v-belt
The mixer starts “striking” when kneading dough Adjustment of special v-belt which normally causes no problems.
The mixer changes its speed by itself. Adjustment of special v-belt
The minimum and the maximum speeds are changing. Adjustment of speed.
The bowl is too tight or too loose. Adjustment of bowl xing
The tool hits the sides of the bowl. Adjustment of bowl centering
The tool hits the bottom of the bowl. Adjustment of bowl height
In case of other errors, contact the supplier.
Prior to a possible repair or adjustment, switch off the mixer by disconnecting the power cable.
adjustment of speCIal v-Belt:
The distance (X) is only indicative as it depends on the tolerance of the special V-belt.
1. Start by tightening the v-belts (*).
2. Tighten the special V-belt (A) by moving one or two washers from (V) to (T).
3. Start the mixer and leave it running while the nut (U)
is tightened. Do not tighten it too much.
4.
On the front pulley set the stud (E) on the varispeed
collar (F) must be placed inside the lower fork (G) and on the rear pulley set outside the fork for belt tightener
(B), (both must point backwards).
5. Tolerances in the transmission might cause that the
special V-belt (A) is hitting the pins of the pulley sets when the speed has been adjusted. In such cases the distance (X) must be reduced.
6. Then follow the section: “Adjustment of speed” page 11
9
1
2
3
4
adjustment of Bowl fIxInG:
The bowl arms must be raised to normal working posi­tion. Loosen the counter nuts (1) (g. 5) and remove the cotterpins (2). Turn the bolts (3) until correct xing of the bowl is achieved. By turning the bolts out of the extension
tube the xing is increased. Start by turning one of the
bolts half a revolution.
The adjusting diameter shall be measured inside be­tween the bowl arms (g. 5):
Adjusting diameter Y:
adjustment of Bowl CenterInG:
Loosen the counter nuts (1) (g. 5) and remove the cotter pins (2). Turn the bolts (3) until the bowl is in the centre of
the mixer. In order not to alter the xing of the bowl, one of
the bolts must be turned out of the extension tube and the other into the extension tube. Use the at beater to check that the bowl is correctly centred and turn the planetary head with your hand before the voltage is connected.
measurInG of Bowl heIGht:
The distance (X) is measured from the bottom side of the bayonet hole to the surface on the bowl arms on which the bowl rests (g. 6). The bowl arms must be lifted to normal working position.
adjustment of Bowl heIGht:
The upper and lower position of the bowl is determined by micro switch (1) and (2), (g. 6a).
The two mechanical stops consisting of the bolts (3) and (4) are adjusted so that they will be hit approx. 1 mm after the micro switch, in case the micro switch should fail. The upper position of the bowl arms is adjusted by bending the spring arm on the micro switch (1) forwards or backwards ,
It is of utmost importance that the stop screw (3) is re­adjusted afterwards. In the same way the lower position is adjusted by altering the micro switch (2). It is important that the micro switch is not altered so much that the bowl arms can not hit it.
Thereafter the mechanical stop (4) is adjusted.
g. 5 Adjustment of bowl xing and bowl centering
AR30 = 361,8mm AR40 = 391,3mm AR60 = 450,4mm
g.6 Measuring of bowl height X:
g.6a Adjustment of bowl height:
AR30 =162 mm. Bowl height (X): AR40 =162 mm. AR60 =178 mm
Adjusting diameter Y
10
2-3 mm
1 mm
K
M N H B C
ADL
E
F
G
I
J
g.8 ”Bad position” for the servo motor
g.7a Position of the the V-belt at minimum speed.
g.7b Position of the the V-belt at maximum speed.
11
adjustments of speed (low and hIGh speed Cam dIsks):
Prior to any adjustment the, the bowl must be in its top position and the safety guard must be closed.
Switch off the power to the mixer, this must be done via the emergency stop. Remove the lid of the mixer.
Dismantle shaft for speed regulation: The arm (B) is released from the servo motor shaft by removing the cotter pin (C) and the pin (D). The arm (B) must not be loosened from the shaft (E).
Loosen the screw (F) and take out the speed indicator (G).
Loosen the screw in the speed indicator clamp (H) and remove the disk with arrow (I)
The manual speed selector handle (J) is placed in the shaft (E) so that it points upwards and forwards.
Release the emergency stop and start the mixer.
Turn the handle for manual adjusting of speed to minimum speed until the distance from the v-belt to the edge of the planetary head pulley is approximately 1 mm. see g. 7a.
Stop the mixer by pressing emergency stop.
Loosen the two screws on the two cam disks (K) and (L).
Turn the cam disk for minimum speed (K) until it is activating the micro switch. Tighten the screw.
Release the emergency stop and start the mixer.
Turn the handle for manual adjusting of speed to maximum speed until the distance from the v-belt to the edge of the motor pulley is approximately 3 mm. see g. 7b.
Stop the mixer by pressing emergency stop.
Turn the cam disk for maximum speed (L) until it is activating the micro switch. Tighten the screw.
Remove the manual speed selector handle
Remount the servo motor shaft on the arm (B). It is urgent to make sure that the servo motor is not clamped against the machine column, the shaft (E) or other parts of the mixer, and that the “bad position” (Fig. 8) for the motor is avoided.
If the servomotor is not positioned correctly (according to the description above), the two screws (M) and (N) that x- ates the arm on the shaft are loosened and the arm adjusted. Now the handle for manual speed adjustment has to be mounted again and the cam discs must be adjusted once again.
When the min. and max. speed has been adjusted correctly, the speed indicator clamp, the disk with arrow and the speed indicator are remounted.
Cam disks for minimum and maximum speed have now been adjusted.
12
eleCtrICal dIaGrams:
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
+-
A/S WODSCHOW & CO
Industrisvinget 6
DK-2605 Broenby
www.bearvarimixer.dk
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Page title: Main Power
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25-10-2011
25-10-2011
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A/S WODSCHOW & CO
Industrisvinget 6
DK-2605 Broenby
www.bearvarimixer.dk
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Page title: Control Voltage, Lift Motor
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/
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Project title:
File name:
VL1S, 3 x 200 - 240V AC + PE
20111025 - VL1S-3P-200-PE
VL1S, 3 x 200 - 240V AC + PE
20111025 - VL1S-3P-200-PE
3 x 200 - 240V AC + PE
Power supply
Max. 16A
Customer supplied
Main Motor
Thermal Relay Motor protection
Contactor
Emergency stop
Fuse
Operator Panel
Hold Thermal Relay
230VAC/50Hz
Supply
Contactor Main Motor
L- 0 Volt
Transformer Control Voltage 230 / 24VAC
Fuse
Aux. relay 2
Reset
Bowl bottom micro
Bowl
top
micro
Lift Controller Unit
Motor protection
Lift Motor
Operator
Panel
Rectifier(bridge) connection
L+ 24VDC
Down
Down
Up
Up
+24VDC
0VDC
Down
Out
Up
Main Motor
-TR1 -F4
-R2
-S3
-B1
M
-M2
-R1
-B2
-K3
M
3
-M1
-F1
-K1
-S1
-K1
-F2
-F1
-K2
-K1
L1
L3
PE
/5
3/1
2/7 3/0 3/4 3/5 3/6 3/7 3/8
123456
123456
/8
21
21
19
20
21
22
2 N
1 L1
-K1 -F2
2.0
2.0
1314
/8
9897
/2
A1A2 5
3/1
9
/5
3/2
/2
8A
113
43
BKBU
BEBK
5
6
3
4
1/5
71
10
593
3.0
PE GNYE
U1 BN
V1 BU
W1 BK
250V/1,5A
2.0
RD
1.9
1.9
1.9
STM CL 80
PE
3.0
3.0
PE
L1L2L3
PE
PE
-PCB
PCB
PE
2/7
L1
L3
230VAC
24VAC
12
1/8
-K1
13
0 1 2 3 4 5 6 7 8 9
/
L+ 24VDC
L- 0 Volt
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A/S WODSCHOW & CO
Industrisvinget 6 DK-2605 Broenby
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/Appr. (init/date):
Const. (project/page):
Drawing no.:
Subject name: Project title:
File name:
Page title: Control Voltage, Servo Motor
25-10-2011
25-10-2011
VL1S, 3 x 200 - 240V AC + PE
20111025 - VL1S-3P-200-PE
Safety micro(CE)
Safety guard safety micro
Thermal relay
Start
Start
Operator
panel
Aux. relay 3 box
Aux. relay 1
Servo maximum micro
Stop
Stop
Speed up 1
Speed up 1
Servo Motor
Aux. relay 2
Speed down 1
Speed down 1
Speed down 2
Speed down 2
Speed up 2
Speed up 2
Servo minimum micro
Operator
panel
Operator
panel
Operator
panel
Operator
panel
Operator
panel
-F1
-K1
-R2 -R1
-R1
-R1
-V1
-PCB
-PCB
-PCB
-K2 M
-M3
-R2
-PCB
PE
-R2
-R1
-V2
-R2
-PCB
-PCB
-CE1
-G1
113
7
/3
s1s2
11
12
1/5
7
8
1/5
812
/9
102
6
/3
h1h2
5
9
/9
13
14
1/5
10
91
5
/3
16
15
1/5
9
1/5
2.9
21 2221
4344
1/8
106
/9
18
17
1/5
2.9
9596
1/2
1413
2.9
1413
/3 /5 /8
/3 /5 /8
1/8
= = =
PE
1413
/5 /6
/2
BN
BN
Wire on print
BE
14
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
+-
A/S WODSCHOW & CO
Industrisvinget 6
DK-2605 Broenby
www.bearvarimixer.dk
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Page title: Main Power
1
325-10-2011
25-10-2011 2
A/S WODSCHOW & CO
Industrisvinget 6 DK-2605 Broenby
www.bearvarimixer.dk
Page
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Subject name:
Page title: Control Voltage, Lift Motor
2
325-10-2011
25-10-2011
1 3
/
/
/
/
Project title:
File name:
VL1S, 1x 200 - 240V AC + N + PE or 2 x 230V AC + PE
20111025 - VL1S-1P-N-PE OR 2P-PE
VL1S, 1x 200 - 240V AC + N + PE or 2 x 230V AC + PE
20111025 - VL1S-1P-N-PE OR 2P-PE
3 x 200 - 240V AC + N + PE
or
2 x 230V AC + PE
Power supply
Max. 16A
Customer supplied
Main Motor
Thermal Relay Motor protection
Contactor
Emergency stop
Fuse
Operator Panel
Hold Thermal Relay
230VAC/50Hz
Supply
Contactor Main Motor
Transformer Control Voltage 230 / 24VAC
Fuse
Aux.
relay 2
Reset
Bowl bottom micro
Bowl top micro
Lift Controller Unit
Motor protection
Lift Motor
Operator
Panel
Rectifier(bridge) connection
Down
Down
Up
Up
+24VDC
0VDC
Down
Out
Up
Main Motor
-TR1 -F4
-R2
-S3
-B1
M
-M2
-R1
-B2
-K3
M
3
-M1
-F1
-K1
-S1
-K1
-F2
-F1
-K2
-K1
L1(N)
L2
PE
L- 0 Volt
L+ 24VDC
/5
3/1
2/7 3/0 3/4 3/5 3/6 3/7 3/8
123456
123456
/8
21
21
19
20
21
22
2
1
-K1 -F2
2.0
2.0
1413
/8
9897
/2
A1A2 5
3/1
9
/5
3/2
/2
8A
113
43
BKBU
BEBK
5
6
3
4
1/5
71
10
593
3.0
PE GNYE
U1 BN
V1 BU
250V/1,5A
2.0
RD
1.9
1.9
1.9
STM CL 80
PE
3.0
3.0
PE
L1(N)L2PE
PE
-PCB
-PCB
PE
2/7
L1(N) L2
230VAC
24VAC
12
1/8
-K1
15
0 1 2 3 4 5 6 7 8 9
/
Page
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Last printed: Last corrected:
Page rev.:
Project rev.: 3
3
2
A/S WODSCHOW & CO
Industrisvinget 6 DK-2605 Broenby
www.bearvarimixer.dk
/Appr. (init/date):
Const. (project/page):
Drawing no.:
Subject name: Project title:
File name:
Page title: Control Voltage, Servo Motor
25-10-2011
25-10-2011
VL1S, 1x 200 - 240V AC + N + PE or 2 x 230V AC + PE
20111025 - VL1S-1P-N-PE OR 2P-PE
Safety micro(CE)
Safety guard safety micro
Thermal relay
Start
Start
Operator
panel
Aux. relay 3 box
Aux.
relay 1
Servo maximum micro
Stop
Stop
Speed up 1
Speed up 1
Servo Motor
Aux. relay 2
Speed down 1
Speed down 1
Speed down 2
Speed down 2
Speed up 2
Speed up 2
Servo minimum micro
Operator
panel
Operator
panel
Operator
panel
Operator
panel
Operator
panel
-F1
-K1
-R2 -R1
-R1
-R1
-V1
-PCB
-PCB
-PCB
-K2 M
-M3
-R2
-PCB
PE
-R2
-R1
-V2
-R2
-PCB
-PCB
-CE1
-G1
L+ 24VDC
L- 0 Volt
113
7
/3
s1s2
11
12
1/5
7
8
1/5
812
/9
102
6
/3
h1h2
5
9
/9
13
14
1/5
10
91
5
/3
16
15
1/5
9
1/5
2.9
21 2221
4344
1/8
106
/9
18
17
1/5
2.9
9596
1/2
1413
2.9
1413
/3 /5 /8
/3 /5 /8
1/8
= = =
PE
1413
/5 /6
/2
BN
BN
Wire on print
BE
16
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
+-
L- 0 Volt
L+ 24VDC
A/S WODSCHOW & CO
Industrisvinget 6
DK-2605 Broenby
www.bearvarimixer.dk
Page
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File name:
Page title: Main Power
1
325-10-2011
25-10-2011 2
VL1S, 3x380 - 480V AC + N + PE
20111025 - VL1S-3P-N-PE
A/S WODSCHOW & CO
Industrisvinget 6 DK-2605 Broenby
www.bearvarimixer.dk
Page
Previous page Next page Number of pages:
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Const. (project/page):
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Subject name:
Page title: Control Voltage, Lift Motor
2
325-10-2011
25-10-2011
1 3
/
/
/
/
Project title:
File name:
VL1S, 3x380 - 480V AC + N + PE
20111025 - VL1S-3P-N-PE
3 x 380 - 480V AC + N + PE
Power supply
Max. 16A
Customer supplied
Main Motor
Thermal Relay Motor protection
Contactor
Emergency stop
Fuse
Operator Panel
Hold Thermal Relay
230VAC/50Hz
Supply
Contactor Main Motor
Transformer Control Voltage 230 / 24VAC
Fuse
Aux.
relay 2
Reset
Bowl bottom micro
Bowl top micro
Lift Controller Unit
Motor protection
Lift Motor
Operator
Panel
Rectifier(bridge) connection
Down
Down
Up
Up
+24VDC
0VDC
Down
Out
Up
Main Motor
-TR1 -F4
-R2
-S3
-B1
M
-M2
-R1
-B2
-K3
M
3
-M1
-F1
-K1
-S1
-K1
-F3
-F1
-K2
-K1
L3
N
PE
/5
3/1
2/7 3/0
3/4
3/5 3/6 3/7 3/8
123456
123456
/8
21
21
19
20
21
22
2 N
1 L1
-K1 -F2
2.0
2.0
1314
/8
9897
/2
A1A2 5
3/1
9
/5
3/2
/2
8A
113
43
BKBU
BEBK
5
6
3
4
1/5
71
10
593
3.0
PE GNYE
U1 BK
V1 GY
W1 BN
250V/1,5A
2.0
RD
1.9
1.9
1.9
STM CL 80
PE
3.0
3.0
PE
L1L2L3PEN
PE
-PCB
PCB
PE
2/7
L3 N
230VAC
24VAC
12
1/8
-K
17
0 1 2 3 4 5 6 7 8 9
/
L- 0 Volt
L+ 24VDC
Page
Previous page Next page Number of pages:
Last printed: Last corrected:
Page rev.:
Project rev.: 3
3
2
A/S WODSCHOW & CO
Industrisvinget 6 DK-2605 Broenby
www.bearvarimixer.dk
/Appr. (init/date):
Const. (project/page):
Drawing no.:
Subject name: Project title:
File name:
Page title: Control Voltage, Servo Motor
25-10-2011
25-10-2011
VL1S, 3 x 380 - 480V AC + N + PE
20111025 - VL1S-3P-N-PE
Safety micro(CE)
Safety guard safety micro
Thermal
relay
Start
Start
Operator
panel
Aux. relay 3 box
Aux. relay 1
Servo maximum micro
Stop
Stop
Speed up 1
Speed up 1
Servo Motor
Aux. relay 2
Speed down 1
Speed down 1
Speed down 2
Speed down 2
Speed up 2
Speed up 2
Servo minimum micro
Operator
panel
Operator
panel
Operator
panel
Operator
panel
Operator
panel
-F1
-K1
-R2 -R1
-R1
-R1
-V1
-PCB
-PCB
-PCB
-K2 M
-M3
-R2
-PCB
PE
-R2
-R1
-V2
-R2
-PCB
-PCB
-CE1
-G1
113
7
/3
s1s2
11
12
1/5
7
8
1/5
812
/9
102
6
/3
h1h2
5
9
/9
13
14
1/5
10
91
5
/3
16
15
1/5
9
1/5
2.9
21 2221
4344
1/8
106
/9
18
17
1/5
2.9
9596
1/2
1413
2.9
1413
/3 /5 /8
/3 /5 /8
1/8
= = =
PE
1413
/5 /6
/2
BN
BN
Wire on print
BE
18
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
+-
L- 0 Volt
L+ 24VDC
A/S WODSCHOW & CO
Industrisvinget 6
DK-2605 Broenby
www.bearvarimixer.dk
Page
Previous page Next page Number of pages:
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Const. (project/page):
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Subject name: Project title:
File name:
Page title: Main Power
1
325-10-2011
25-10-2011 2
A/S WODSCHOW & CO
Industrisvinget 6
DK-2605 Broenby
www.bearvarimixer.dk
Page
Previous page Next page Number of pages:
Last printed: Last corrected:
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Appr. (init/date):
Const. (project/page):
Drawing no.:
Subject name:
Page title: Control Voltage, Lift Motor
2
325-10-2011
25-10-2011
1 3
/
/
/
/
Project title:
File name:
VL1S, 3 x 380 - 480V AC + PE
20111025 - VL1S-3P-PE
VL1S, 3 x 380 - 480V AC + PE
20111025 - VL1S-3P-PE
3 x 380 - 480V AC + PE
Power supply
Max. 16A
Customer supplied
Main Motor
Thermal Relay Motor protection
Contactor
Emergency stop
Fuse
Operator Panel
Hold Thermal Relay
230VAC/50Hz
Supply
Contactor Main Motor
Transformer Control Voltage 230 / 24VAC
Fuse
Aux.
relay 2
Reset
Bowl bottom micro
Bowl top micro
Lift Controller Unit
Motor protection
Lift Motor
Operator
Panel
Rectifier(bridge) connection
Down
Down
Up
Up
+24VDC
0VDC
Down
Out
Up
Main Motor
Transformer
-TR1 -F4
-R2
-S3
-B1
M
-M2
-R1
-B2
-K3
M
3
-M1
-F1
-K1
-S1
-K1
-F2
-F1
-K2
-K1
L1
L3
PE
/5
3/1
2/7 3/0
3/4
3/5 3/6 3/7 3/8
123456
123456
/8
21
21
19
20
21
22
2 N
1 L1
-K1 -F2
2.0
2.0
1314
/8
9897
/2
A1A2 5
3/1
9
/5
3/2
/2
8A
113
43
BKBU
BEBK
5
6
3
4
1/5
71
10
593
3.0
PE GNYE
U1 BK
V1 GY
W1 BN
250V/1,5A
2.0
RD
1.9
1.9
1.9
STM CL 80
PE
3.0
3.0
PE
L1L2L3
PE
PE
-PCB
PCB
PE
2/7
L1 L3
230VAC
24VAC
12
1/8
-K1
-TR1
400VAC
230VAC
PE
19
0 1 2 3 4 5 6 7 8 9
/
Page
Previous page Next page Number of pages:
Last printed: Last corrected:
Page rev.:
Project rev.: 3
3
2
A/S WODSCHOW & CO
Industrisvinget 6 DK-2605 Broenby
www.bearvarimixer.dk
/Appr. (init/date):
Const. (project/page):
Drawing no.:
Subject name: Project title:
File name:
Page title: Control Voltage, Servo Motor
25-10-2011
25-10-2011
VL1S, 3x380 - 480V AC + PE
20111025 - VL1S-3P-PE
Safety micro(CE)
Safety guard safety micro
Thermal relay
Start
Start
Operator
panel
Aux. relay 3 box
Aux. relay 1
Servo maximum micro
Stop
Stop
Speed up 1
Speed up 1
Servo Motor
Aux. relay 2
Speed down 1
Speed down 1
Speed down 2
Speed down 2
Speed up 2
Speed up 2
Servo minimum micro
Operator
panel
Operator
panel
Operator
panel
Operator
panel
Operator
panel
-F1
-K1
-R2 -R1
-R1
-R1
-V1
-PCB
-PCB
-PCB
-K2 M
-M3
-R2
-PCB
PE
-R2
-R1
-V2
-R2
-PCB
-PCB
-CE1
-G1
L+ 24VDC
113
7
/3
s1s2
11
12
1/5
7
8
1/5
812
/9
102
6
/3
h1h2
5
9
/9
13
14
1/5
10
91
5
/3
16
15
1/5
9
1/5
2.9
21 2221
4344
1/8
106
/9
18
17
1/5
2.9
9596
1/2
1413
2.9
1413
/3 /5 /8
/3 /5 /8
1/8
= = =
PE
1413
/5 /6
/2
BN
BN
Wire on print
BE
L- 0 Volt
20
Indhold af Overensstemmelseserklæring, (Maskindirektivet, 2006/42/EC, Bilag II, del A) DK Contents of the Declaration of conformity for machinery, (Machinery Directive 2006/42/EC, Annex II., sub. A) GB Inhalt der Konformitätserklärung für Maschinen, (Richtlinie 2006/42/EG, Anhang II, sub A) DE Contenu de la Déclaration de conformité d’une machine, (Directive Machine 2006/42/CE, Annexe II.A) FR Inhoud van de verklaring van overeenstemming voor machines, (Richtlijn 2006/42/EC, Bijlage II, onder A) NL Contenido de la declaración de conformidad sobre máquinas, (Directiva 2006/42/EC, Anexo II, sub A) ES
Fabrikant; Manufacturer; Hersteller; Fabricant; Fabrikant; Fabricante: A/S Wodschow & Co. ………………………………………………………………….……
Adresse; Address; Adresse; Adresse; Adres; Dirección: Kirkebjerg Søpark 6, DK-2605 Brøndby, Denmark ……………………………………………………………………….
Navn og adresse på den person, som er bemyndiget til at udarbejde teknisk dossier Name and address of the person authorised to compile the technical file Name und Anschrift der Person, die bevollmächtigt ist, die technischen Unterlagen zusammenzustellen Nom et adresse de la personne autorisée à constituer le dossier technique naam en adres van degene die gemachtigd is het technisch dossier samen te stellen nombre y dirección de la persona facultada para elaborar el expediente técnico
Navn; Name; Name; Nom; Naam; Nombre: Kim Jensen ……………………………………………………………………….
Adresse; Address; Adresse; Adresse; Adres; Dirección: Kirkebjerg Søpark 6, DK-2605 Brøndby, Denmark
.........................................................................
Sted, dato; Place, date; Ort, Datum; Lieu, date ; Plaats, datum ; Place, Fecha: Brøndby, 28-09-2016
........................................................................
Erklærer hermed at denne røremaskine Herewith we declare that this planetary mixer Erklärt hiermit, dass diese Rührmaschine Déclare que le batteur-mélangeur ci-dessous Verklaart hiermede dat Menger Declaramos que el producto batidora
er i overensstemmelse med relevante bestemmelser i Maskindirektivet (Direktiv 2006/42/EC)
is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC) konform ist mit den Bestimmungen der EG-Maschinenrichtlinie (Direktiv 2006/42/EG) Satisfait à l’ensemble des dispositions pertinentes de la Directive Machines (2006/42/CE) voldoet aan de bepalingen van de Machinerichtlijn (Richtlijn 2006/42/EC) corresponde a las exigencias básicas de la Directiva sobre Máquinas (Directiva 2006/42/EC)
er i overensstemmelse med følgende andre CE-direktiver
is in conformity with the provisions of the following other EC-Directives konform ist mit den Bestimmungen folgender weiterer EG-Richtlinien Est conforme aux dispositions des Directives Européennes suivantes voldoet aan de bepalingen van de volgende andere EG-richtlijnen está en conformidad con las exigencias de las siguientes directivas de la CE
2014/30/EU ; 1935/2004 ; 10/2011 ……………………………………………………………………………………………………………………………………...
Endvidere erklæres det And furthermore, we declare that Und dass Et déclare par ailleurs que En dat Además declaramos que
at de følgende (dele af) harmoniserede standarder, er blevet anvendt
the following (parts/clauses of) European harmonised standards have been used folgende harmonisierte Normen (oder Teile/Klauseln hieraus) zur Anwendung gelangten Les (parties/articles des) normes européennes harmonisées suivantes ont été utilisées de volgende (onderdelen/bepalingen van) geharmoniseerde normen/nationale normen zijn toegepast las siguientes normas armonizadas y normas nacionales (o partes de ellas) fueron aplicadas
EN454:2014 ; EN60204-1:2006; EN12100-2011
……………………………………………………………………………………………………………………………………...
EN61000-6-1:2007; EN61000-6-3:2007
……………………………………………………………………………………………………………………………………...
21
Innehåll i örsäkran om maskinens överensstämmelse, (Maskindirektivet 2006/42/EG, bilaga 2, A) SE Contenuto della dichiarazione di conformità per macchine, (Direttiva 2006/42/CE, Allegato II, parte A) IT Sisukord masina vastavusdeklaratsioon , (Masinadirektiiv 2006/42/EÜ, lisa II, punkt A) EE Treść Deklaracja zgodności dla maszyn (Dyrektywa maszynowa 2006/42/WE, Załącznik II, pkt A) PL Sisältö vaatimustenmukaisuusvakuutus koneesta (Konedirektiivi 2006/42/EY, Liite II A) FI
Tillverkare; Fabbricante; Tootja; Producent; Valmistaja: A/S Wodschow & Co. ………………………………………………………………….……
Adress; Indirizzo; Aadress; Adres;
Osoite: Kirkebjerg Søpark 6, DK-2605 Brøndby, Denmark
……………………………………………………………………….
Namn och adress till den person som är behörig att ställa samman den tekniska dokumentationen: Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Tehnilise kausta volitatud koostaja nimi ja aadress Imię i nazwisko oraz adres osoby upoważnionej do przygotowania dokumentacji technicznej Henkilön nimi ja osoite, joka on valtuutettu kokoamaan teknisen tiedoston
Namn; Nome e cognome; Nimi; Imię i nazwisko;
Nimi: Kim Jensen
………………………………………………………………………. Adress; Indirizzo; Aadress; Adres; Osoite: Kirkebjerg Søpark 6, DK-2605 Brøndby, Denmark
.........................................................................
Ort och datum; Luogo e data; Koht, kuupäev; Miejscowość, data; Paikka, aika: Brøndby, 28-09-2016
........................................................................
Försäkrar härmed att denna blandningsmaskin Con la presente si dichiara che questo mixer planetaria Deklareerime käesolevaga, et Planetaarmikseri Niniejszym oświadczamy, że mikser planetarny vakuuttaa, että tämä mikseri tyyppi
överensstämmer med tillämpliga bestämmelser i maskindirektivet (2006/42/EG)
is è conforme alle disposizioni della Direttiva Macchine (Direttiva 2006/42/CE) vastab kehtivatele masinadirektiivi (2006/42/EÜ) nõuetele spełnia wymagania odpowiednich przepisów dyrektywy maszynowej (2006/42/WE) on konedirektiivin (2006/42/EY) asiaankuuluvien säännösten mukainen
överensstämmer med bestämmelser i följande andra EG-direktiv
è conforme alle disposizioni delle seguenti altre direttive CE vastab järgmiste EÜ direktiivide nõuetele spełnia wymagania przepisów innych dyrektyw WE on seuraavien muiden EY-direktiivien säännösten mukainen
2014/30/EU; 1935/2004 ; 10/2011 ……………………………………………………………………………………………………………………………………...
Vi försäkrar dessutom att e che Lisaks ülaltoodule deklareerime, et Ponadto oświadczamy, że ja lisäksi vakuuttaa, että
följande (delar/paragrafer av) europeiska harmoniserade standarder har använts
sono state applicate le seguenti (parti/clausole di) norme armonizzate kasutatud on järgmisi Euroopa harmoniseeritud standardeid (või nende osi/nõudeid) zastosowano następujące części/klauzule zharmonizowanych norm europejskich seuraavia eurooppalaisia yhdenmukaistettuja standardeja (tai niiden osia/kohtia) on sovellettu
EN454:2014 ; EN60204-1:2006; EN12100-2011
……………………………………………………………………………………………………………………………………..................
EN61000-6-1:2007; EN61000-6-3:2007
……………………………………………………………………………………………………………………………………...
DS/EN 1672-2 + A1:2009
……………………………………………………………………………………………………………………………………...
24
A/S WODSCHOW & CO.
Kirkebjerg Søpark 6 DK-2605 Brøndby Denmark
Phone: 43 44 22 88 info@wodschow.dk www.bearvarimixer.com
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