PEELING MACHINE
ALTO
FP108, FP110, FP111, FP112, FP113
4080160MT, 4080160MU, 4080161MT, 4080161MU, 4080162MK, 4080162MM, 4080162MO, 4080163MT, 4080163MU, 4080164MK, 4080164MM, 4080164MO
Installation and user manual
25.5.2015
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INDEX
CHAP. 1. CONTENT ORGANIZATION AND CONSULTATION MODALI TY 3
CHAP. 2. GENERAL INFORMATION AND CHARACTERISTICS 4
CHAP. 3. SAFETY INSTRUCTIONS 8
CHAP. 4. TRANSPORTATION, PUT ON SERVICE AND USE 10
CHAP. 5. MAINTENANCE, BREAKS RESEARCH AND CLEANING 15
CHAP. 6. SELLING
17
CHAP. 7. MANUFACTURING MA
TERIALS 17
GUARANTEE
The machine is guaranteed 12 (twelve) months from the sale date.
The guarantee covers the machines reparations acquired c/o the authorized sale points, if it is demonstrated that they are faulty
in the materials or in the assembly, to the conditions here follow described:
1. For guarantee gets on the free c hange of all parts that are resulted manufacturing defect. The guarantee decades if not
coupled from fiscal ticket or invoice certifying the purchase and for the following cases:
a. Machine tampering or damaging due to negligence;
b. Machine use with non conformance modalities to the warnings described in the instructions handbook;
c. D
amages caused from the non environment suitability in which the device w orks and from phenomenon no
t
dependent from the machine normal functioning (voltage values irregularities and frequency in the net plant);
d. Repar
ations interventions performed from people or centers not authorized from the ma nufacturer,
2. The intervention request in guarantee will have to be performed only in the sale points or authorized laboratories;
3. The machine will have to be free port returned to the manufacturer for the reparation a nd the transportation expenses are
always charged to the receiver,
4. It is excluded the machine change nor the guarantee prolongation following the intervention for damage
;
5. The manufacturer doesn’t answer for direct or indirect damages of any nature to people or things for the im proper use of
the machine or for lacked use during the time occurring for the reparations.
Instructions manual for the use
Issue
January 2015
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CHAP. 1. CONTENT ORGANIZATION AND CONSULTATION MODALITY
MANUAL PURPOSE
MANUAL IMPORTANCE
The present instructions manual for the use is to be considered as integral parts of the machine:
1. must be kept for all machine life.
2. must be coupled with the machine in case of its ceasing.
3. besides to show all useful notices for the operators, contai ns (collected in specific ch apters) the electric diag rams th
at
will be used for the possible maintenance interventions and reparation.
SCOPE / MANUAL PURPOSE
The instructions manual for the use has the purpose to provide to the commitment all necessary information so that, except of
an adequate supplied machine use, is able to manage the same in th e more autonomous way and possible safe. Besides the
present manual has been written with the purpose to supply indications and warnings to know the supplied machine, to
understand its principles and functioning limits. For possible doubts you can call the Authorized Assistance Centre.
RECEIVERS
The present instructions manual fo r the use, d eliv ered in number of n. 1 cop y togeth er with the machine, is suppli ed as integ ral
part of the machine, is turned both to the operators both to the skilled technicians qualified to the installation, use and
maintenance.
The prevention and protection service responsible of the commitment and the additional employees, to whom is assigned
the machine, must take vision of the present instructions manual for the use, with the aim to adopt all technical and
organizational measures
RESPONSIBILITY
¾ If the present
manual endures damages or is lost, it is possible to request a copy to the Authorized
Assistance Centre.
¾ The present manual reflects the technical state during the machine manufacturing; the manufacturer
reserves the right to update the production and of consequence other manual issues, without the
obligation to update produc t ions or pre vi ou s m anua ls, if not in particular cases regarding the people
health and safety.
¾ Pay particular attention to the residual risks content present on the machine and the prescriptions to
which the operators must keep.
¾ The manufacturer is the responsible for the machine in its original configuration.
¾ The manufacturer isn’t the responsible for damages caused from the improper use or not correct of the
machine and documentation or for damages caused from the imperative standards violation, negligence,
lack of experience, imprudence and the not respect of regulation standards on behalf of the employer, of
the operator or the maintenance man and for every possible damage caused from an irrational, improper
and/or wrong use
¾ The manufacturer isn’t the responsible for the consequences caused from the not original spare parts use
or of equal characteristics.
¾ The manufacturer is the responsible only for the information showed in the manual original version in
Italian language.
¾ The non-fulfillment prescriptions included in this manual will cause the guarantee immediate decay.
The factory responsibles, that supervision to the working activities, in the field of the foreseen respective
attributions and competences must:
¾ Carry out the fore seen safety measure
s;
¾ Make informed the operators about the specific risks whom are exposed and bring to their knowledge the
prevention essential standards;
¾ Prepare and require that the single operators observe the safety standards and use the protection means
p
ut at their dispos
al:
¾ Get down working more operators, contemporary, on this product.
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SIMBOLOGY MEANING
Here follow it is clearly specified the symbols and definitions meaning, which will be used in the present document.
DANGER
It shows the danger prese
nce for who works on the machine and for who is the vicinity, so the indicated
activity must be performed in accordance with the actual accident prevention standards and with the
indications showed in the present manual.
PRECAUTION
It shows a wa
rning on useful information and/or further recommendations and/or shrewdness about the actual
operation.
ATTENTION
It shows an op
eration to perform with attention to avoid damage to the machine.
CHAP. 2. GENERAL INFORMATION AND CHARACTERISTICS
USE DESTINATION AND MANUFACTURING PARTS
The peel
er or here follow called “machine”, is designed to peel potatoes using the peeler abrasive dish.
The mussels scraper or here follow called “machine” is designed to clean the mussels external surface using the dish with
mussels scraper bristle.
The machine is constituted from an electric motor inserted inside the STAINLESS steel hull, where the motor shaft is
connected through appropriate transmission belt to the rotation pivot where the cleaning dish is inserted manually.
In its basic configurat ion the machine is constituted from:
1. n. 1 STAINLESS steel hull where the feed products to treat are inserted.
The STAINLESS basin internal surface where the product to treat is introduced, is covered with a removable abrasive
length of material and wa shable manually.
2. n. 1 abrasive dish to insert manually in the rotation pivot, used to peel the potatoes (only for the PEELER machine)
3. n. 1 dish with bristle to insert manually in the rotation pivot, used t o clean the mussels external surface (only for the
MUSSELS SCRAPER machine)
4. n. 1 transparent superior lid that allows observing the working progress, this lid is equipped of handle and safety
sensor that surveys the closure position.
5. n. 1 lateral unloading door that allows the product unloading at the working end. The door is equipped with safety
sensor that surveys the closure position (not included in the 5 kg. potato-peeler and 5 kg. mussel washer).
6. n. 1 drawer in SATAINLESS steel sheet metal inserted manually under the bottom of the hull, on which the water and
the product dresses are un loaded. Inside the drilled drawer 1 f ilter in STAINLESS steel sheet metal is placed for the
drosses harvest. In the drawer inferior zone a collector for the water falling is present on well with battery (not included
in the in the 5 kg. potato-peeler and 5 kg. mussel washer table top models).
7. n. 1 plastic cover fastened laterally to the carcass and sealed with appropriate gasket, containing the electri c material
and in its superior zone the control panel is present for the machine functioning.
All direct contact materials with the feed product are in accordance with the actual hygienic standards for foods.
The machine is provided with the identification plate on which the following data are showed:
[fac simile]
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TECHNICAL AND MANUFAC
TURING DATA
TECHNICAL DATA
CHARACTERISTICS
Model 5 kg Model 10 kg Model 18 kg
Peeler motor power (kW) / (Hp) 0,37kW / 0,50Hp 0,55kW / 0,75Hp 0,90kW / 1,2 Hp
Mussels scraper motor power (kW) / (Hp) 0,35kW / 0,50Hp 0,35kW / 0,50Hp 0,65kW / 0,90Hp
Peeler dish revolutions number 270 320 320
Mussels scraper dish revolutions number 145 180 180
Peeler hourly production (kg/h) 100 300 500
Mussels scraper hourly production (kg/h) 50 150 250
Flexible pipe length of drinking water connection
(mm)
1500 1500 1500
Flexible pipe feeding connection ¾
“
¾
“
¾ “
Feeding drinking water pressure (bar) 0,2 – 10 0,2 – 10 0,2 – 10
Water temperature 5°C – 20°C 5°C – 20°C 5°C – 20°C
Lateral fall discharging collector diameter (mm) 50 50 50
Inferior fall discharging collector diameter (mm) Std.40 / High 50 Std.40 / High 50 Std.40 / High 50
Mass (kg) Std.35 / High 39,5
Table top 28
Std.40 / High 44,5 Std.45 / High 49,5
Sizes A x B x C (mm) Standard 520x530x700
High 520x530x950
Table top 520x530x520
Standard 660x530x850
High 660x530x1100
Standard 660x530x950
High 660x53x1200
VERSION 5 Kg TABLE TOP
VERSION 5 Kg STANDARD
VERSION 10/18 Kg STANDARD
VERSION 10/18 Kg HIGH
Continue acoustic power level considered equal to
considered A
Minor of 70dBA
Current nature – frequency Cfr. Machine plate
Full charge current Cfr. Machine plate
Use nominal voltage Cfr. Machine plate
Auxiliary circuits voltage AC 24V – DC 24V
Mass and neutral TT and TN
Protection degree IP X4
Place use Inside
Machine positioning
On ground in correspondence of winze with drain for the waters harvest.
Max environment air temperature +40°C
Requested minimum illumination 500 lux
Product directive conformance
98/37/CE, 2006/95/CE, 2004/108/CE, Reg. 1935/2004, Reg. 2028/2006
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GROUP EXAMPLE
1. superior cover
2. superior cover handle
3. handle for produc
t
d
ischarging doo
r
4. dro
sses harvest draw
er
5. co
ntrols panel
6. electri
c box
7. mach
ine hul
l
8. su
pport feet
9. high support stand with
discharge connecti
on
5Kg.TABLE TOP
WORKING FLATS SIZES (mm)
Abrasive flat for potatoes peeling
385mm
Flat with bristle for mussels
scraping
385mm
Plate with bristles for 5 Kg mussel
washer model
385mm
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NORMAL USE, IMPROPER USE, NOT CORRECT USE OR FORBIDDEN
The machine described in the present instruct ions manual for the use is foreseen to be driven from an only operator skilled
and prepared on residual risks, but with the competence, in safety matter, of maintenance employees.
The operator should have at least the minimum age foreseen from the social laws about the work and having had the necessary
technical training at least from a more expert operator that had him preliminarily traine d for the correct use of the machine.
In its NORMAL USE, and reas
onably foreseeable, the machine can be used only to peel potatoes
(PEELER Model), or to clean the mussels external cleaning (SCREAPER Model) with the cover and
doors closet and blocked.
The machine m
ust not be used IN IMPROPER WAY; in particular:
1. It must not be used for domestic uses,
2. It must not functioned with parameters different from those showed in the technical characteristics table,
3. For every use of the machine with modalities different from those showed in the present manual, the
manufacturer declines every responsibility,
4. The user is responsible of the damages resulting from the lacked exercise conditions observance in
accordance with the agreed technical specifications and order confirmation,
5. introduce only the listed food products,
6. Not tamper or damage intentionally nor remove or hide the labels.
The machine must not be used IN NOT CORRECT WAY or FORBIDDEN so some damages or injuries
could be caused for the operator; in particular:
1. it is forbidden to move the machine when it is connected to the electric feeding;
2. it is forbidden to draw the electric feeding cable or the machine to disconnect the feeding,
3. it is forbidden to draw the electric feeding cable or the drinking water flexible pipe or draw the
superior cover or the lateral handle to move the machine,
4. It is forbidden to put weights on the machine or o n the electric feeding cable, on the drinking water
flexible pipe or on the discharging pipe,
5. It is forbidden to put the electric feeding cable on sharp parts or with burn danger,
6. It is forbidden the machine use with the damaged and not integer electric feeding cable or with the
control devices;
7. it is forbidden the machine use with the drinking water flexible pipe, with the discharging pipe or
with the superior cover packing or the lateral door damaged and not integer and however with the
evident presence of water losses from any machine component;
8. It is forbidden to leave the machine off with the electric feeding cable connected with the feeding plug
or with the drinking water flexible pipe connected to the feeding plant,
9. it is forbidden to leave the machine charged unguarded switched off or in function;
10. It is forbidden to insert any type of object inside the motor ventilation cap;
11. it is forbidden the machine functioning without have closet the drosses harvest drawer with inside
the filter or without have fastened the pipe for the charge t o the lateral connector (if present),
12. it is forbidden to thread any type of object under the machine base or put clothes or other between the
machine support stems and the floor,
13. It is forbidden the use of inflammable substances, corrosive or harmful or high pressure water jets
for the cleaning,
14. It is forbidden to plunge the machine in water or in other liquids,
15. It is forbidden the not authorized personnel use and with clothes different from that showed for the
use,
16. it is forbidden to introduce in the basin or in correspondence of the service mouth, during the dish
rotation, the hands or any other part of the body or any other object (for example poles, cutlery, etc…),
to remove and to facilitate the food product charge,
17. it is forbidden to maintain the charging door completely open during the dish rotation, to facilitate the
food product charge (only for 10-18 KG version)
18. i
t is forbidden the functioning with the fix
ed and moving protection shelters not blocked correctly or
removed;
19. It is forbidden the partial removal of the protections and of the danger signals.
20. It is forbidden the functioning withou t that all the precautions about the residual risks elimination
have been adopted on beha lf of the user,
21. It is forbidden to smoke or use free flame devices and manipulate incandescent materials, unless so me
suitable safety measures aren’t adopted,
22. It is forbidden to activate or set the control and blockage devices as knobs or similar both during the
machine functioning both if you aren’t authorized
The us
er is however responsible of the damages resulting from the lacked observance of the specified normal
use conditions. For possible doubts you can enquire at the Authorized Assistance Center.
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CHAP. 3. SAFETY INSTRUCTIONS
INTRODUCTION
The lack
ed standards and safety procedures applications can be danger and damage sources.
The machine means bound in the use for the respec t, on behalf of the final user, of:
1. all rules, of insertion in the envi ronment and of people behavior, fixed from the laws and/or applicable
standards; with particular reference to the fixed plant upstream of the supplied machine and for its
connection / functioning;
2. All further instructions and use warnings making part of the technical / graphic documentation annexed to
the same machine.
Except where differently specified, the personnel which performs the installation interventions,
connection, maintenance, reassembly, and reuse, damages or breakdowns, demolition and dismantling
must be a skilled personnel qualified in safety matter and educated on the residual risks, with the
competencies, in safety matter, of the maintenance employees.
ENVIRONMENTS, WORKING AND PASSING PLACES
The work environment must answer to the di rective 89/654/ CEE requirements. In the working area fo reign object must not be
present. The employer, in the directive 89/391/CEE respect, concerning the measures reali zation turned to promote the safety
and workers health improvement during the work, must provide to eliminate or reduce the showed residual risks as foreseen in
the present manual.
WARNINGS ON THE RESIDUAL RISKS
RESI
DUAL RISK DUE TO THE FIXED AND MOVING PROTECTION FOR INTERVENTIONS WITHIN THE
BASIN
For any occasion the operator must not try to open or remove a fixed or moving protection or tamper a
safety device.
In the phase of equipment, maintenance, dish change and cleaning, and during all further manual
operations that happens introducing the hands or other body parts in the machine dangerous areas, a residual
risk remains due above all to:
1. Knocks with machine manufacturing parts,
2. Grazing and/or abrasion with machine rough parts,
3.
Sharp pain with the sharpened parts
Th
e operator and the maintenance man must be skilled for the intervention connected to the manual
operations with open protections, must be trained on the joined consequent risks and must be authorized from
a responsible person and must use adequate individual protection devices, five fingers anti abrasion gloves.
RESIDUAL RISK DUE TO THE DISCHARGING OPERATIONS ONLY FOR 10-18 KG MODELS
During the food product dis charging operations, the operator must place a bowl in correspondence of the
discharge mouth before to open the door. Subsequently, with the superior cover closed and blocked, to
facilitate the products leakage with con tinue action on the control device the operator can activate the dish
rotation.
In this phase and during the other discharge phases remains a risk due above all to:
1. food product projection,
The operator must however always place the adequately great bowl and must maintain the lateral
discharge door handle lightly opened to convey and direct the food products in the bowl.
Besides both the operator both the other people must place laterally and not fronta lly to the discharge mouth.
RESIDUAL RISK DUE TO THE WATER USE
During the functioning the machine is connected to the drinking water plant to allow the treated product
washing. The water and the treated food product dross are after fall discharged or from the machine inferior or
lateral side.
In this phase and during all machine functioning remains a residual risk die above all to
1. flooding possibility,
2. water splashes.
Independently from the discharge position, i nferior or late ral, the machine must always b e placed abov e a well
with drain for the water harvest.
Besides if the machine is equipped with lateral discharge, it is the maintenance man duty to foresee and insert
a dross harvest filter coming from the basin and connect the pipe for the discharge to the lateral collector.
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PROTECTION DEVICES ON THE MACHINE
The machine protection s and safety devices must not be removed.
If they must be removed for extraordinary maintenance requirements some measures will have to be
immediately adopted ready to put in evidence and to reduce at the possible minimum limit the danger.
The putting back in its place of the protection or of the safety device must happen as soon as the reasons, that
have made necessary their temporary removal, are stopped.
All machine protection and safety devices, both electrical both mechanical, must be maintained in conditions of
perfect and constant efficiency.
The machine transmission parts are completely isolated by means of fixed protections which don’t allow the access for none
kinematical chain.
For all safety functions including the control and check systems part s joined to the safety, so me well-tested components and
safety principles have been used.
Main shelters and safety devices:
1. taking into account of the machine use modality and of its use destination, the moving elements aren’t isolated from
fixed protections and from moving shelters, disposed so that to prevent the dangerous points reaching,
2. on the transparent superior cover a micro switch is placed that stops the machine functioning, when is opened,
3. on the lateral discharge d oor a micro switch is placed that stops the machine functioning , when is open ed. Maintaining
the discharge lateral door handle and activating the maintained action control device, it is possible to control the dish
rotation within the machine to facilitate the food products leakages,
4. the internal distance between th e abrasive dish edge or with bris tles and the basin intern al surface in correspondence of
the discharge mouth is inferior to 6mm.
Transparent superior cover with micro switch
5-10-18 Kg Version
Lateral discharge door with micro switch
10-18 Kg Version
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CHAP. 4. TRANSPORTATION, PUT ON SERVICE AND USE
WORKING POSITIONS AND OPERATORS TASKS
As described in the instructions manual for the use, the machine is designed to be driven from an operator skilled and
informed on the residual risks, but with the competencies, in saf e ty matter, of the maintenance em ployees.
The normal working zone of the operator is:
1. the machine lateral zone opposed to the control panel near the basin, for the manual discharge and charge operations and
food product control in work normal conditions with fixed shelters and the lat eral discharge door (if any) in closet and
blocked positions;
the machine lateral zone where the control panel is present, near the basin, activating the maintained action control device and
maintaining for the handle the lateral discharge door lightly opened to convey and direct the food products in t he below
blow with the fixed shelters a nd the transparent superior cover in closet and blocked position (only for 10-18 KG version)
2.
TRANSPORTATION, HANDLING AND STORING
All transportation and handlin g operations must be performed from informed and trained personnel and must have read
and understood the safety prescriptions showed in the present instructions manual for the use. Occur:
1. Perform the machine handling and transportation alw a ys when you find it uncharg e d;
2. Verify that the lifting means are able to support the loading weight and overal l dimensions in safety
conditions and that are ap proved and subjected to a regular maintenance,
3. Adopt all necessary measures to assure the means and loads maximum stability in relation to their
masses and barycentre,
4. Avoid to make suffer to the machine rude shak er or accidental collisions during the moving and the
loading,
5. Perform the handling with continue movements, without pulls or repeated impulses.
REMOVING PACKAGING, HOW GET RID OF IT
The machines are packaged so that the seepage / liquids insight, organic matters or alive beings is avoided: it is represented
from a covering in polyethylene around the machine, and all placed on a pallet of adequate size.
Don’t waste the packaging in the environment, but restore it for possible transportations or to address it to the recycling
agencies.
The evaluation and the management with the aims of the biological compatibility of the products used in the packaging are of
the user competence and responsibility.
It is an employer obligation to be acquainted of the actual la ws in own country and work so that to ob serve these
legislations.
It is forbidden and besides liable to fines, leave the machine and the electric equipment in the environment.
PREPARATION PRELIMINARY OPERATIONS
STA
BILITY
The machine stability is designed so that , in the foreseen fun ctioning cond itions , taking in to account of the cli matic conditions
is such as to allow the use without reversal risk, fall, or inopportune movement.
Taking into account of the c onformation an d its position , the machine resu lts to be intrinsical ly steady without any fastening
needs to the trampling flat.
All support feet placed under the base must lay on a solid, uniform and well leveled surface.
ELECTRIC FEEDING
The electric feeding connection must be in conformance with the country legislation in which is used.
The electric feeding so must be maintained in conformance with the following technical prescriptions:
1. The electric feeding must be always of type and h ave an intensit y corresponding to the specifications indicat ed in the
machine plate. If excessive voltages are applied, some components will be damaged irreparably,
2. A differential device must be foreseen coordinated with the protection circuit, respecting the legislation, the legislative
and
regulation disposals in force in the installation country;
3. The electric feeding cable outside the machine cover must be made pass in the spaces prepared from You and
adequately protected;
4. If present the neutral conductor (N) before feeding the electric equipment, as for you its continuity mu
st be guaranteed
(connected a
nd available
).
5. B
efore to feed th e el ectri c eq uip ment, as for yo u must be guarante ed the conti nuity of th e green yello w conductor of th
e
p
rotection equipotential circuit.
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ELECTRIC FEEDING SECTIONING DEVICE
The feeding sectioning device, as comparable from what described in the power circuits diagram delivered with the electric
equipment, is supplied for the machine feeding unique source.
In case of incompatibility between the net socket and the device plug change the socket with another type suitable from
maintenance personnel.
The feeding sectioning device allows separating (insulate) the machine electric equipment from the feeding, with the aim to
make possible the interventions fulfillment without electric shocks risks.
The sectioning device presents two possible positions:
OFF o “disconnected”, the electric equipment results sectioned from
the electric feeding
ON o “connected”, the electric equipment results connected to the
electric feeding
DRINKING WATER FEEDING
The drinking water feeding conn ection must be in conformance wi th the country pertinent legislation where is used. The
feeding must so present the following technical prescriptions:
1. the machine must be connected to a drinking wate r piping.
2. the flexible pipe must be connected to a tap for the water opening and closure.
3. for the protection against the over pressures, a protection device must be foreseen coordinated with the machine
drinking water system, with the aim to respect the legislative and regulation disposal using in the installation country,
4. the connection manifold sizes of the flexible pipe in endowment, the flux pressure and the water temperature are
showed in the technical data table. If the pressure is superior to the maximum agreed, a pressure reducer valve must be
assembled,
5. after having performed the connection open slowly the tap to verify that the connection is hermetic. Eventually correct
the gasket seat and the connector,
6. the drinking water flexible pipe for the feeding must be made pass in the spaces prepared from You and adequately
protected.
Drinking water feeding sectioning device
The feeding sectioning device isn’t supplied and must be prepared from the user.
It must be n.1 tap for the water opening a closure. The tap must be supplied of adequate connector to be able to screw the
pipe union with the supplied flexible pipe seal.
The feeding sectioning device allows separating (insulate) the machine drinking water equipment from the feeding, with
the aim to make possi ble the interventions fulfillment without water splas hes.
WATER AND DROSS DISCHARGE
The machine allows alternatively to discharge the water and the product
working dross in two ways:
1. with inferior fall, the machine must be simply placed above a drain
well having care to verify that the dross drawer discharge hole is
aligned with the well,
2. floor discharge (high stand model): on such models the lower
discharge pipe (not included in the standard supply) has to be
connected to a tube inserted into the floor draining grill
3. with lateral fall, (standard in the 5 kg table top version).in this case
the lateral discharge collector must be connected to a pipe (not
supplied) that must discharge a well with drain. Before the
discharging in the well a fi lt er mus t b e installed that can separate the
dross coming from the basin, from the discharged water. From the
connection point to the lateral collector to the insertion point in the
water harvest system (well with drain), the pipe must not present
folds, reclimbing or curves that can prevent the water fall run off.
The discharge pipe must be made pass in the spaces prepared from
You and adequately protected.
The discharge water from the machine isn’t drinking, so it must be
conveyed directly towards floor harvest systems.
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ASSEMBLY / DISASSEMBLY
The assembly / disassembly operations of any machine part are performed with the stop machine, with the
plug disconnected from the socket and with water tap closet, or with the sectioning device in OFF and
with the basin completely empty, without nor water nor food products.
LATERAL DISCHARGE COLLECTOR ASSEMBLY
In the case that the machine is equipped with inferior fall water discharge of the dross drawer, the water and dross discharge
can be foreseen through the lateral fall discharge collector. The transformation and the intervention can be performed only
from the Authorized Assistance Center.
DISH AND ABRASIVE TELO DISASSEMBLY/ASSEMBLY INSIDE THE BASIN
1. Struggle on the handle (1) of the
transparent superior cover (2)
and lift it up to carry as back as
possible,
2. remove manually possible food
products present within the
basin (3),
3. grasp manually and lift the dish
(4) within the basin and extract
it.
4. in correspondence of the
discharge mouth, push manually
the abrasive cloth (5) towards
inside the basin. After grasp it
with both the hands and lift it
completely from the basin.
For the assembly repeat on the
contrary the above described
operations.
After having inserted the flat, check the correct bayonet hook in the rotating pivot.
FUNCTIONING DESCRIPTION
The control devices are designed and manufactured so as much sure and reliable and resistant to the service normal stresses, to
the foreseeable strains and to the external agents. Besides they are clearly visible, locatable and marked from a suitable
marking. Here follow the main control devices are showed:
TYPE / COLOR REFERENCE / DESCRIPTION
Button / white and black
“
” / button for the general switching on and switching off of the controls panel.
Button / black
“
O ” / button for the machine stop control
Button / white
“
I ” / button for the machine starting control with impulse
Button / white
“
” / button for the maintained action machine starting control with the open ed discharge
lateral door (if any)
Button / white
“
” / button for the functioning time increase (of 10 sec in 10 sec) keeping pushed it (of 1
sec in 1 sec)
Button / white
“
” / button for the functioning time decrease (of 10 sec in 10 sec) keeping pushed it (of 1
sec in 1 sec)
Display / red Functioning time visualization
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SWITCHING ON / SWITCHING OFF
The impulse switching on and s witching off o f the co ntrols panel and t he displa y is possib le only with a voluntary action on
the control device foreseen with this aim: butt o n white or bla c k “
”.
FUNCTIONING TIME
Before the machine starting the fun ctioning time setting is possible only with a voluntary action on the control device
foreseen with this aim: button white “
” to increase the time, or the button white “ ” to decrease the time.
STARTING
The machine impulse starting is possible, after the switching on, only with a voluntary action on the control device foreseen
for this aim: white button “I” for the machine starting control.
STOP
For the stop control of the machine work function, without have a display complete switching off, activate the black button
“O”.
MAINTAINED ACTION STARTING
The machine maintained action starting is possible only with a voluntary action on the control device foreseen for this aim :
white button “
”. The maintained action control is used in the 10-18 Kg versions for the product unloading operations.
During the button releasing the machine stops.
VOLTAGE LACKING
In case of electric feeding breaking or if the machine is disconnected from the electric net, this last one will be able to be
restarted only following the starting function, after the electric feeding back or the reconnection to the electric net.
TRANSPARENT SUPERIOR COVER OPENING AND LATERAL DISCHARGE DOOR
Lifting the superior cover or the lateral discharge door (if any) the machine stops immediately for the safety micro switch
functioning. The machine can be restarted only closing and blocking the superior cover and the lateral discharge door and
following successively the starting function.
CONTROLS AND VERIFICATIONS BEFORE STARTING
VERIFICATION / CONTROL MODALITY AND CHECKS
Check that:
¾ the machine is placed above a well with drain for the
water harvest;
¾ the drawer with the filter for the dross harvest is
inserted correctly;
¾ if present the lateral fall water discharge collector is
connected to the discharge pipe with filter for the
dross harvest and blocked with clamp.
Visual check of the showed parts, to check the machine adequate
positioning, its parts and the correct connection to the discharge pipe.
In contrary case provide for what prescribed through the maintenance man.
Check the integrity:
¾ of the fixed protections
¾ of the transparent superior cover
¾ of the lateral discharge door (10-18 Kg versions)
¾ of the charge mouth
¾ of the abrasive cloth
¾ of the machine body
All fixed protections, etc.., must perform the function for which have been
foreseen.
Indicated parts sight check to verify their integrity in their surface external
part.
The parts must be however changed at the first erosion signals or breaking
(cfr. Authorized Assistance Centre).
Check the absence:
¾ on the machine, inside the basin and in
correspondence of the discharge mouth (if any) in
the product leakage zone of extraneous objects.
Sight control of the indicated parts, to check of objects or extraneous bodies
lacking as for example different tools, clothes, etc… and that there isn’t
however the food product.
In case of presence, provide with their removal.
Check that:
¾ the connection to the drinking water plant is
performed correctly as prescribed;
¾ the drinking water tap is opened;
¾ water drops are absent that leakage from the plastic
case inferior zone, from the superior cover or from
the inferior door.
Visual check of the showed parts, to check the correct connection and the
absence of what showed.
In contrary case provide for what prescribed through the maintenance man.
Check the cleaning:
¾ of the machine internal parts;
¾ of the internal abrasive cloth, of the flat, of the
transparent superior cover internal part, of the
discharge door, of the discharge mouth;
¾ of the drinking water injection nozzle inside the
basin;
¾ of the machine external surface
All indicated parts surfaces, before the machine use must be checked
visually to verify their cleaning.
For the sight check of the internal part, open the superior cover.
In case of molds presence or other type of dirtiness, provide with the
cleaning procedure in accordance with the chapter 5 indications.
ORIGINAL INSTRUCTIONS TRANSLATION
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VERIFICATION / CONTROL MODALITY AND CHECKS
Check the functionality:
¾ of the control system parts / safety control;
¾ Of the control devices.
All devices must perform the function for which have been foreseen. Control
directly the devices so that these ones determine the waiting function.
The actuators and all parts must be however changed to the first erosion
signals or breaking (cfr Authorized Assistance Centre).
Check the absence:
¾ Of strange noises after the starting
During the functionality checking of the control devices, if there are strange
noises, due for example to seizing or mechanical breaks stop immediately
the machine and activate the maintenance service.
For any intervention type or for the parts change that are damaged, activate the maintenance service. The possible change
must happen with manufacturer original products or at least of quality, safety and equivalent characteristics. For analysis
contact the Authorized Assistance Center.
PUT IN FUNCTION
The machine operator can put in function the machine following in order the under reported indications:
1. controls positive result / verifications BEFORE THE STARTING of what above,
2. Close and block the discharg e lateral door (only for 10-18 KG version) pus hing it towards the machine body and lowing
the handle for the block,
3. Introduce manually the food product with th e superio r trans parent cover co mpletely op ened , inside th e basin . The fil ling
must happen in accordance with the limits established in the machine technical data,
4. Control positive result of the drinking water injunction nozzle, that must not be clogged,
5. Close and block the superior transparent cover pushing tow a rds the machine bo dy and lowing the handle for the block,
6. Put in the machine lateral zone and switch on the machine and the displ ay, activating with impulse the button “ ”.
Successively set the functioning ti me with impulses on the butt ons “
” to increase the time, or “ ” to decrease it
and start the functioning activating the button “I”,
7. at the end of the set time the machine stops and on the display the last wo rking time appears. If you want to reactiv ate
the functioning follow the indications of the previous point or push “I” to repeat the cycle. If on the contrary you want to
stop the functioning before the end of the set time, activate with impulse the button “O”.
5Kg PEELER UNLOADING
Open the superior transparent cover and take manually the food product from the basin.
5Kg MUSSEL WASHER UNLOADING
Open the superior transparent cover and lift from the handle the plate with the food product.
10-18 Kg PEELER AND MUSSEL WASHER UNLOADING
The machine operator can perform the basin discharge following in order the showed indications:
1. put an adequate great bowl in correspondence of the discharge mouth,
2. unblock and open the discharge lateral door pull towards up the block handle,
3. put laterally and not frontally to th e discharge mouth, open lightl y the discharge lateral doo r to convey and make di rect
the food products i n the bowl,
4. push with continue action the button “
”, to activate the flat rotation so to facilitate the food product leakage.
For the food products discharge remained in the basin bottom, it is also possible to open the superior transparent cover and
draw manually the food product from the basin superior zone.
SWITCHING OFF
In succession, the switching off must follow what here under indicated:
1. before the switching off discharge completely the basin content,
2. stop the machine activating the button “OFF”,
3. close the drinking water tap and unscrew the feeding pipe union of the drinking water from the tap,
4. Disconnect the machine plug from the feeding socket,
5. Perform the cleaning interventions.
ORIGINAL INSTRUCTIONS TRANSLATION
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CHAP. 5. MAINTENANCE, BREAKS RESEARCH AND CLEANING
MAINTENANCE MAN REQUIREMENTS
With the term “maintenance” must not be understood only the periodical check of the machine normal functio ning but also
the analysis and the consequent remedy of all causes that for any matter put it out of service. It is absolutely necessary that for
the maintenance, cleaning, parts change and breaks research activities performed from the user, this work is entrusted to
skilled personnel, competence and author ized from the employer.
All operations of maintenance, cleaning and parts change, none excluded, must be definitely performed with the machine
completely stopped and insulated from the ext e rnal feeding sources.
MAINTENANCE PRESCRIPTIONS, DAMAGES RESEARCH AND CLEANING
PROTECTIONS REMOVAL AND/OR PROTECTION DEVICES
For the interventions of the present charter, it isn’t necessary to remove from their position both fixed shelter both
moving one.
INSULATION FROM THE EXTERNAL FEEDING SOURCES
Before to perform any operation of maintenance, cleaning and parts change, the external feeding sources must be sectioned
and insulated:
1. Position on “zero” the protection device placed upstream of the electric equipment feeding line.
2. Disconnect the general secti on ing de vic e and pr ov ide to pro tec t the p lug wi th pr op er sy stems
3. Close the drinking water tap,
4. Slacken and unscrew completely the drinking water flexible pipe union from the tap.
BREAKS OR DAMAGES RESEARCH AND MOVING ELEMENTS UNBLOCKING
Here follow are indicate the interventions for the breaks or damages research and moving elements unblocking which can
be performed from maintenance m en.
TYPE POTENTIAL CAUSE/S MODALITY AND COMPARISONS
Net voltage
lacking
General Black out Contact the electric energy distributor
Fuses or magneto thermals intervention
place upstream of the machine feeding
line
After having eliminated the causes that have determined the protection device
intervention, restore it. In case of problem persistency contact an electrician
technician.
Functioning
intervention
Protection device intervention inside
the machine
Contact an electrician technician: after having eliminated the causes that have
determined the protection device intervention, restore it.
In case of fuses intervention, change them with types of the same model,
calibration and intervention curve.
Unblock and opening of the
transparent superior cover or of the
discharge lateral door (if any)
Unblocking and opening the cover or the door, the machine stops immediately
for the safety micro switches functioning.
Close and block the cover and the door handles.
Cause/s not identifiable Contact directly the Authorized Assistance Center
The machine
doesn’t function:
the flat doesn’t
rotate
Feeding voltage lacking.
Sectioning devices on “O”.
Lacked working time setting
Intervened fuses or not functioning
magneto thermals.
Lacked buttons functioning.
Damaged micro switches
Slow drive belt determines also noise
or creaking emission
Check and restore the electric energy.
Turn the sectioning devices in the position “ON ”
Set the timer in the controls panel
Change the intervened fuses, check the magneto thermal switches condition.
Check the buttons efficiency and eventually contact directly the Authorized
Assistance Centre.
Contact directly the Authorized Assistance Centre
Contact directly the Authorized Assistance Centre
The potatoes peel
or the mussels
scrape don’t
happen in a
correct way.
Worn flat surface
Abrasive cloth surface inside the worn
basin
Contact directly the Authorized Assistance Centre for the change
Contact directly the Authorized Assistance Centre for the change
Drinking water
absence inside the
basin during the
functioning
Drinking water flexible pipe not
connected
Tap closed
Water emission nozzle inside the
obstructed basin
Damage in the plant inside the machine
Connect the drinking water flexible pipe, screwing the piping union to the tap
male joint
Rotate the superior part in clockwise for the drinking water flow
Perform the nozzle holes cleaning as showed, with the switched off machine
and insulated from the external feeding sources
Contact directly the Authorized Assistance Centre
Excessive water
presence inside
the basin that
doesn’t discharge
or splash in the
machine inferior
zone
Dross separation filter obstructed
Drawer in steel in the body inferior
zone mal inserted
Presence of losses from the lateral
discharge pipe union
Perform the cleaning as showed in the appropriate chapter
Insert on the drawer bottom so that the basin discharge happens completely
inside the drawer
Discharge pipe not inserted correctly or not blocked with strip
ORIGINAL INSTRUCTIONS TRANSLATION
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TYPE POTENTIAL CAUSE/S MODALITY AND COMPARISONS
Presence of
evident water
drops or wire
drawings in the
machine superior
and/or inferior
surface
Drinking water flexible pipe unions not
screwed correctly to the tap or to the
machine
Worn transparent superior cover gasket
Worn discharge inferior door gasket
10-18 Kg versions
Water losses presence in the plastic
wrapping perimeter zone
Water splashes coming from the
flexible pipe or wire drawings
Switch off the machine, insulate it from the external feeding sources and
tighten the pipe unions to the relative male joints. In the case the pipe union
thread is stripped or the gaskets are absent, contact directly the Authorized
Assistance Centre
Contact directly the Authorized Assistance Centre for the change
Contact directly the Authorized Assistance Centre for the change
Contact directly the Authorized Assistance Centre
Flexible pipe with holes or cracks, contact directly the Authorized Assistance
Centre for the change. Change the pipe at least every 3 years
EXTRAORDINARY MAINTENANCE
For the intervention of extraordinary maintenance, consequent to breaks or revisions or mechanical and electric damages
(for example the movement drive belts tensioning, etc…), it is necessary an intervention request directly to the Authorized
Assistance Center.
The instructions about the extraordinary maintenance don’t appear in the present instruction manual for the use and so
must be explicitly requested to the manufacturer.
CLEANING
It is forbidden to clean by hand the organs and the elements in motion.
All cleaning interventions must b e start ed o nly and excl usiv ely, after having unloaded the machine with the
food product in working and having insulated from the electric feeding source and from external en ergy.
The machine, the electric equipment and the machine board components must not be ever washed utilizing
water, and not in any kind of jets form and quantity; so, without “bucket” nor “rubber” nor “towel”.
Don’t put ever directly the machine in the sink or under the tap.
The machine hygiene level classification and the associated equipment, for the foreseen use, are 2 (two): machine that,
after a hygiene risk evaluation, is in conformance with applicable international standards requirements, but requests a
programmed disassembly for the cleaning.
FREQUENCY PERSONNEL
MODALITY
At the end of
every shift work
and however
before the daily
use
Operator All the surface and the machine parts destined to come in contact with the food product or with the food
zones ((basin internal surface, transparent superior cover, discharge lateral door, the flats) and the
splashes zones (machine external surface), must be cleaned with the following modalities and order:
1. discharge all food products inside the basin,
2. close and block the transparent superior cover and the discharge lateral door and perform a cycle of
at least 10 seconds with the connected drinking water but without food products,
3. unblock and open the cover and the lateral door and remove both the basin bottom flat, both the
coating abrasive cloth of the basin internal surface,
4. the easy removal happens lifting the basin surface cloth before from the anterior zone in
correspondence of the discharge mouth, after from the other parts,
5. close and block the cover and the lateral door and perform a cycle of at least 10 seconds with the
connected drinking water but without food products,
6. unthread the steel sheet drawer from the keel bottom and empty the working dross. If the lateral
discharge is present, make the same with the filter connected with the discharge pipe,
7. wash the flat and the abrasive cloth under the drinking water jet,
8. The abrasive plate cannot be washed in the dishwasher
9. unblock and open the cover and the lateral door and:
¾ Scrape the surfaces from the possible food product residuals (for example with plastic scrapers);
¾ Clean all the food zone surfaces and jets zone with a morbid dampened clothes (not draining)
with detergent diluted in hot water (also common soap for dishes is good). Don’t soak them.
With a towel clean inside the grinding mouth. Use specific products for steel, which must be
liquids (not in cream or pastries however abrasive) and above all must not contain chlorine.
Against the fat substances the denatured alcohol.
¾ Rinse with cleaned hot water and successively dry all food zone surfaces and jets zone with
soft clothes that don’t lose coats.
¾ The reassembly must happen only after a working requirement, leave the pieces wrapped in a dry
soft clothes that don’t lose coats
PERIODS OF LONG INACTIVITY
During the machine long inactivity periods provide to pass vigorously on all steel surfaces (especially if
stainless) a clothes soaked of Vaseline oil so that to spread a protective veil.
THINGS NOT TO DO BEFORE OR DURING THE CLEANING:
¾ Enter towards the moving elements without to be previously checked of their stop;
¾ Enter towards the moving elements without have stopped it in safety stop (blockage in zero position of
the electric feeding sectioning devices)
ORIGINAL INSTRUCTIONS TRANSLATION
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FREQUENCY PERSONNEL
MODALITY
PRODUCTS NOT TO USE:
¾ Compressed air with jets towards the machine;
¾ A high pressure cleaner or a continue water jet;
¾ Vapor equipment or water jets in pressure;
¾ Detergent that contains CHLORINE (also if diluted) or its compounds as: the bleach, the muriatic
acid, products to clear the drain, products for the marble cleaning, in general decalcifying, etc … can
attack the steel composition, staining and oxidizing it unavoidable. The only above described products
fumes can oxidize and in any case corrode the steel;
¾ Steel wool, brushes or abrasive discs produced with other metals or alloys (ex. Common steel,
aluminum, brass, etc…) or tools that have previously cleaned other metals or alloys, that except to
scratch the surface.
¾ Detergents in abrasive dust;
¾ Fuel, solvents or inflammable and/or corrosive fluids;
¾ Substances used to clean the silver.
CHAP. 6. SELLING
The crossed container symbol on the machine shows that the prod uct at the end of its
useful life must be collected separately from other refusals
If we decide to not use ever the machine because it is obsolete, damaged or worn, its out of service must be entrusted to
specialized and trained pe rsonnel. At t he end of t he dismantling activit ies all iden tification pl ates and other do cument must be
destroyed. The machine can be sold without the possibility to reduce it in s mall pieces; it is sufficient to disconn ect the main
groups that compose it and to send them for the scrapping.
Don’t sell the machine like mixed urban refusal, perform the waste separation.
The machine collection or harvest systems are:
x Collection through distributor consortium
x Delivery possibility to the machine distributor equivalent to the purchasing certificate of a new machine.
In the machine there aren’t dangerous substances with potentially negative effect s on the ambient and on the human health. It
is fundamental that the purchasers contribute to the reuse, to the recycling and to the other forms of machine restoring. It is the
employer obligation to be aware of the actual laws of own country and work so to be comply with these legislations.
It is forbidden and besides liable of penalties to leave the machine and the electric equipment in the
ambient.
CHAP. 7. MANUFACTURING MATERIALS
In accordance with the functioning and production requirements, the machine can be const ituted with different typology of
manufacturing materials.
GROUP
MATERIALS TYPOLOGY
Anodized
aluminum
Stainless steel AISI 304 Plastic for foods
Body and machine basin
Ɣ
Mouth discharge 10-18 Kg versions
Ɣ
Transparent superior cover
Ɣ
Flexible pipe of drinking water feeding
Ɣ
Discharge lateral door
Ɣ
Dross drawer and dross filter
Ɣ
Peeler dish
Ɣ
Mussels scraper dish
Ɣ
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