Metos 4312030, 4312000, 4312032, 4312034, 4312002 Series Manual

...

COLD DISPLAY

HALO
4312000, 4312002, 4312004, 4312030, 4312032, 4312034, 4312060, 4312062, 4312064, 4312304, 4312306, 4312308, 4312100, 4312102, 4312104, 4312110, 4312112, 4312114, 4312130, 4312140, 4312132, 4312134, 4312180, 4312182, 4312184, 4312186, 4312188, 4312190, 4312286, 4312160, 4312162, 4312164, 4312170, 4312172, 4312174, 4312192, 4312194, 4312196, 4312106, 4312108, 4312200, 4312202, 4312204, 4312210, 4312212, 4312240, 4312280, 4312282, 4312284, 4312288, 4312290, 4312260, 4312262, 4312264, 4312270, 4312272, 4312274, 4312292, 4312294, 4312296, 4312304, 4312306, 4312308
S/N: 10960903010010 Rev.: 1.2
2.9.2009 Rev. 1.2
Dear C us to me r ,
Congratulations on deciding to choose a Metos app liance for your kitchen activities. You made an excellent choice. We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world.
Please read this manual carefully. You will learn correct, safe and efficien t working meth­ods in order to get the best possibl e benefit from the appl iance. Th e instr uctions and hints in this manual will give you a quick and easy start, and you will soon note how nice it is to use the Metos equipment.
All rights are reserved for technical changes.
You will find the main te chnical da ta on the rating plate fixed to the equipment . When you need service or technical help, please let us know the serial number shown on the rating plate. This will make it easier to provide you with corr ect service.
For your convenienc e, spa ce is provide d be low for you to r ec ord your lo cal Me tos s ervic e contact information.
METOS TEAM
Metos service phone number:...............................................................................................
Contact person:....................................................................................................................
2.9.2009 Rev. 1.2
2.9.2009 Rev.
1. General .......................................................................................................... 1
1.1 Sym b o l s us ed in the manu al .. ........ .................... ............... .................... .............. ........... 1
1.2 Sym b o l s us ed o n th e a p p l i a n ce .............. .............. ..................... .............. .................... ... 1
1.3 Che ck i n g th e re l ation of th e a p p l iance and the m a n u al ................ .............. ................... 1
2. Safety .............................................................................................................. 2
2.1 Safe use of the appliance ............................................................................................... 2
2.2 Disposal of the appliance ............................................................................................... 2
3. Functional description .................................................................................. 3
3.1 Intended use of the appliance ........................................................................................ 3
3.1.1 Use for other p u rpo ses ....... .............. .............. ..................... .............. .................... . 3
3.2 Operating principle ........................................................................................................ 3
3.2.1 Operating swi t ch es ....... .............. .................... ............... .................... .............. ....... 4
4. Operating instructions ................................................................................. 5
4.1 Ope ra t i o n ........................ .................... .............. ................... .............. .................... ........ 5
4.2 After use ................................................................................................................... ..... 6
4.2.1 Cleani n g ...................... .............. .................... ............. .................... .................... .... 6
5. Installation ..................................................................................................... 7
5.1 Operating conditions ..................................................................................................... 7
5.2 Transport and storage ........................ .............. ..................... .............. .................... ....... 7
5.3 Unpacking the appliance ............................................................................................... 7
5.4 Inst a l l a t i o n ........................ .............. .................... ............. .................... .......................... 8
5.4.1 Condenser air circulation ....................................................................................... 8
5.5 Electrical connections .................................................................................................... 9
5.6 Start-up .......................................................................................................................... 9
5.7 Tem p erature adj u stment ........ .................... .............. ..................... .............. ................... 9
5.7.1 Ther m o stat oper a t i on ...... ........ .............. ..................... .............. .................... ....... 10
6. Troubleshooting .......................................................................................... 11
7. Spare parts .................................................................................................. 13
7.1 Voltage codes .............................................................................................................. 15
7.2 Product codes ............................................................................................................... 15
8. Technical specifications .............................................................................. 43
2.9.2009 Rev.
General

1. General

2.9.2009 Rev. 1.2
Carefully read the instructions in this manual as they contain important information re­garding proper, effi cient and safe installa tion, use and maintenance of the appliance.
Keep this manual in a safe place for even tual use by other operators of the appliance.
The installation of this appliance must be carried out in accordance with the manufactur­er’s instructions an d f ollowing local r egulations.
Persons using this appliance should be specifically trained in its operation.
Switch off t he appliance in case of fa ilure or malfunction. The periodical func tion checks requested in the manual m ust be carried out according to the ins tructions. Ha ve the appli­ance serviced by a technicall y qualified pers on authorized by the manufactur er and using original spare parts.
Not complying with the above may put the safety of the appliance in danger.

1.1 Symbols used in the manual

This symbol in form s a bout a sit uation whe re a saf ety ris k migh t be at h and. Give n i nstruc­tions are mandatory in order to prevent injury.
This symbol informs abo ut the rig ht way to per form in orde r to preve nt ba d results , appl i­ance damages or hazardous situations.
This symbol informs about rec om me ndations and hints that help to get the best perform­ance out of the appliance.

1.2 Sy mbols used on the appliance

This symbol on a part informs about electrical terminals behind the part. The removal of the part must be carried out by qualified persons only.

1.3 Checking the relation of the appliance and the manual

The rating plate of the appliance indicates the seria l num ber of the applianc e. If the man­uals are missing, it is possible to order new ones from the manufacturer or the local rep­resentative. When ordering new manuals it is essential to quote the serial number shown on the rating plate.
1
Safety

2. Safety

2.1 Safe use of the appliance

For safe use of the appliance, observe the following safet y instructions:
When moving or servic ing t he appli ance, al ways unpl ug it f rom the power su pply .
While cleaning the appliance, be cautious not to allow the electrical devices to come in to co n t act w it h wa te r . S p r ay i ng wa t e r i n t he immediat e v icinity o f th e ap ­pliance is forbidden.
Exposing the appliance to the rain is forbidden.
Only connect the ap p liance to an earthed socket.
2.9.2009 Rev. 1.2
If the applia nce i s not used for a lo ng t ime, it shou ld b e unplug ged from th e power supply , cleaned and wiped dry on the inside.

2.2 Disposal of the app liance

The appliance conta ins parts and c omponents, the di sposal of which requires specia l treat­ment. Contact loc al authorities to obtain instructions on how to dispose of the appli anc e.
2
Functional description

3. Functional description

3.1 Intended use of the applianc e

The appliance is designe d for use in serving lines, restaurants, cafés and kit chens.
The upper section a nd basin of t he col d di splay are des igned fo r short -ti me stora ge of pre ­cooled foodstuffs be fore di stri buti on. T he a pplian ce i s not intende d for ref rige ratin g p rod­ucts from higher temperatures. The cupboard of models equipped with a refrigerated cupboard is intended for cold storage of products.
The front of the Halo air curta in display is open. Ke eping the pr oducts cold i s ensured wi th effec ti v e co ld ai r cir cu l at io n .
2.9.2009 Rev. 1.2

3.1.1 Use for other purposes

Use of the appliance for any other purposes is prohibited .
Consult the manufacturer in case you intend to use the appliance for other purposes than stated above.

3.2 Operating principle

The appliance is equipp ed with its own refrige ration unit or it can be connec ted to a c entral unit.
3
Functional description

3.2.1 Operating switches

Operating panel
2.9.2009 Rev. 1.2
1. Main switch ( gr een)
2. Light switch (orange)
3. Thermostat
Operating panel (models with refriger ated cupboard)
1. Main switch, display (gre en)
2. Thermostat, display
3. Light switch (orange)
4. Thermostat, refrigerated cupboard
5. Main switch, refri gerated cupboard (green)
4
Operating instructions

4. Operating instructions

4.1 Operation

Before putting products in the unit, wait until it has reached the temperature set with the thermostat.
Correct cold storage of foodstuffs facilitates kitchen activities and affects energy con­sumption. Please obs erve the followin g points when using the appliance:
Do not put produc ts in the applia nce unt il i t has reached t he correc t opera tin g tem­perature.
Always keep the products in good order.
Do not unnecessar ily keep the cupboard door open.
Always keep the sl iding doors of the showcase properly closed.
Do not store spoilt food in the unit.
Dry moisture off the shelves and interior walls as needed.
Monitor the internal temperature of the unit daily.
Preserve the products in dishes fitted with lids or cover them with a plastic foil. This helps to keep the evaporator free from ice.
2.9.2009 Rev. 1.2
When placing products in the cupboard, sufficient air circulation should be ensured. Do not place products in touch with walls.
The appliance is equipped with automatic defrost, which means that the user does not need to bother with defrosting.
In normal conditions, the thermostat need not be adjusted. In case adjustment, however, is required, see instructions in “Installation/Temperature adjustment”.
Do not a d ju st temperatu r e be lo w + 4 °C .
Warm, humid summer-time may caus e condensat ion on the exterior surfaces of the refrig­erated display. Humidit y is not prese nt in side t he disp lay, so it doe s not damag e product s. The problem can be manage d by sligh tly raising the temperature of the appliance. In gen­eral, a rise as small as 2°C will considerably decrease condensation.
5
Operating instructions

4.2 After use

4.2.1 Cleaning

2.9.2009 Rev. 1.2
In normal use, the applia nce do es no t r equire any ot her daily care th an su fficie nt cleaning .
The interior and exterior of the appliance is mainly of stainless st ee l. For cleaning the in­terior and exterior, use neutral or slightly alkaline cleaning agents or wipe the surfaces with a damp cloth. Abrasive materials should not be used, especially not on acrylic sur­faces.
Cleaning the applia nce with a hose is f orbidden . Do not eithe r spray water in the immedi­ate vicinity of the appli ance , bec ause wa ter s praye d c an ge t int o t he ve nt holes of the com­pressor cassette or into the display’s electrical connections, thus causing a hazardous situation.
The inner part of the basin can be detached without tools for cleaning.
Clean the condenser (units equipped with own machinery) once a week. The machinery does not normally require any other cleaning.
Vacuum-clean the condenser by using a plastic noz zle to avoid damaging the conde nser.
Before vacuum-cleaning the condenser, switch off the appliance at the power supply by unplugging the electric cable from the socket.
Other cleaning measures than the condenser c lea ning should be carried out by an author­ised service compa n y .
It is recommended to have the compressor cassette cleaned inside by a service company 1-2 times a year.
6
Installation

5. Installation

5.1 Operating conditio ns

The appliance shoul d not be pl aced in a loca tion exposed to heavy ther mal load, e .g. direct sunlight or thermal radiators. Positioning cold equipment close to bains marie and ovens should be avoided.
The appliance is designed for operarion in normal ambient conditions (i.e. termperature +10°C to + 25°C, relative humidity max. 60 %).
2.9.2009 Rev. 1.2

5.2 Transport and storage

The appliance sho uld be transp orted to the insta llation s ite in its tran sport packa ge. Do not remove package until in the immediate vicinity of the installation place. The appliance should be transported in an upright position.
The appliance is made of polished stainless steel and of plastic/glass, so it can become scratched very easily in site conditions. Therefore, the appliance should be delivered to the installation site at a later stage of construction work. It is forbidden to use the appli­ance as an installation base.
The appliance should not be stored outdoors, not even in its transport package.
In case th e ap plianc e h as b een sto r e d in a no n -h e a te d loc a t io n so th a t it s te mp er ature and particularly the temperature of the machinery has fallen below 0°C, the appliance should be kept in room tempera ture unti l the machi ne ry tempe rature is at le ast 10° C. Start ing th e cold machinery may damage the compressor.
In case th e ap plianc e h as be en he av i ly ti lt ed just bef o re the inte nd e d st art-up, yo u sh o ul d wait about 30 minutes before switching the appliance on. Otherwise the oil accumulated in the suction inlets of the compressor may damage the compressor with a hydraulic shock.

5.3 Unpacking the appliance

Remove foils protecting the stainless steel and plastic surfaces cautiously to prevent the surfaces from getting scratched.
7
Installation

5.4 Installation

The appliance is supplied with adjustable legs. Mount the appliance with the help of the adjustable legs in a horizontal position as accurately as possible, ensuring that the appli­ance rests evenly on all legs. If adjust ment is not performed with gre at care, the door and locks may not work properly.
It is not possible to adjust an appliance fitted with wheels.
Units intended for marine use are welded in place or bolted from the mounting holes of the adj us table leg s to th e de ck .

5.4.1 Condenser air circulation

Ensure sufficie n t air inlet/air cir cu lation for the cond en ser.
The display should not be i nstalled i n a place wher e external a ir flow dist urbs the dis play’s air circulation. Disturbance can be caused, for example, by
2.9.2009 Rev. 1.2
positioning of ventilation equipment
heat sources that radiate or blow warm air t owards the display’s front section (not either should these be located near the display ends).
If a refrigerated display is install ed in a serving line, care should be taken that there is no air gap between the unit and the tray slide, through which warm air could get into the unit’s cooling air circulation (item A).
Make sure that the condenser air inlet is not blocked and that warm air can freely exit through the front section (and cannot get back into the unit).
A
Condenser air circulation (models with r efregerated cupboard)
8
Installation

5.5 Electrical connections

Connect the appliance to the power supply with an earthed socket. For making the con­nection, a socket prote cted with a fuse of 16 A has to be provided for each unit.

5.6 Start-up

After connecting the appliance to the power supply, turn on the main switch (green) and make sure that the indic ator l igh t o f t he swi tch l ights up. L igh ting i s s witc hed on using th e orange switch. The model equipped with a refrigerated cupboard has a separate main swit ch (gr e en ) .
When the main switch is turned on, the internal temperature of the appliance is shown on the temperature display (control unit). The compressor starts operating after a short time delay.
In case you have problems with taking the appliance into use, contact an au thorized serv­ice workshop.
2.9.2009 Rev. 1.2

5.7 Temperature adjustment

The temperature of the appliance is factory set to the value appropriate for each unit. This value should be altered on careful consideration only. Adjusting the temperature too low (below +4ºC) may lead to rapi d freez ing up of the evapora tor and to cont inuous operati on of the co mpresso r .
The appliance is fitted with an elec tronic contro l unit for temperature and defrosting. The temperature display panel and the operating switches are located on the upper section of the refrigeration unit.
9
Installation

5.7.1 Thermostat operation

The microprocessor-based control unit contains a series of parameters to control the re­frigerated display’s functions. Each refrigeration unit has been pre-programmed at the factory. The user can carry out two programming functions: setting the temperature and starting a manual defrost cycle.
Thermostat ID 974
Buttons
2.9.2009 Rev. 1.2
Press the “set” (P4) button twi ce to display the set value. Use the arrow UP (P1) and arrow DOWN (P2) b u ttons to change this value. When the correct value has been selecte d, wait for 5 s ec onds to confir m this va lu e.
A manual defrost cycle can be started by pressing and holding down the arrow UP (P1) button for about 5 seconds . The defrost indicator light L2 starts flashing.
LED indicator lights
LED L1 on indicates that an alarm has oc curred; flashi ng, indicates tha t an alarm has been silenced.
LED L2 on indicates that a defrost cycle is in progress; flashing, indicates that a manual defrost cycle is in progress.
LED L3 on ind i ca tes tha t th e comp r essor is on ; f la s h i ng , indicates th a t th ere is a del ay, a safety delay or a compressor switc h-on block.
LED L4 indicates that the fan is working.
10
2.9.2009 Rev. 1.2
Troubleshooting

6. Troubleshooting

In case the appliance does not function as expected, review the following list of proble ms to find out if the appliance can be put in order without a service call. In all enquiries, please contact an authorized service company. Most problems can be managed on the phone.
PROBLEM POSSIBLE CAUSE ACTION The app l i an c e does not st art even if the
main switch is turned on.
The compress or is running, but the tem­perature does not fall to the set value. The set value is checked by pres sing the SET button.
Electrica l cable is not properly plugged in the socket.
Defective fuse. Replace the fuse. Condenser is covered by dust . Vacuum-clean the condenser. Prevente d air circulation beside the
condenser. Products p laced in a wa y preven ting
air circulation inside the cupboard. Ambient temperature exceeds the
maximum value (+25 ºC, relat ive hu­midity 60%)
Put the cable properly in the socket.
Remove obstacles to ensure free air circulation.
Arrange the products so that air can circulate freely.
Make sure that the appliance has not been placed close to a h eat source. If necess ary, provi de mecha nical vent ila ­tion.
The appliance does not c ontain par ts t hat c an be servi ced by th e user . Serv ice m ust be car­ried out by an authorised service company .
11
Technical specifications
Refrigeration circuit diagram J06335 A3
Wiring diagram S00236 I3
Installation dra wing J06367 A2
Installation dra wing J06369 A2
2.9.2009 Rev. 1.2

8. Technical speci fi cations

Installation dra wing J06372 A2
Installation dra wing J06373 A2
Installation dra wing J06376 A1
Installation dra wing J06377 A1
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Wiring diagram S00236 I3
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Installation dra wing J06379 A1
Technical specifications
Item Model Type Specification
Electric connection 230 V 50 Hz Power input L 800,1200 1,1 kW Power input L 1600 1,4 kW Power input O 800, 1200, 1600 1,4 kW Temperat ure adjustment ra nge +4°C...+12°C Ambient conditions max. +25°, rel. humidity 60% Refrigerant R404A Amount of refrigerant 800 950 g Amount of refrigerant 1200,1600 1050 g Insulation material Polyurethane Contro l unit Automa tic Defrost Automatic
L=HALO WITH LID, O=HALO OPEN 800=Width 800 mm, 1200=Width 120 0 mm, 1600=Width 1600 mm
1.3.2010 Rev. 1.2
53
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