7000-6210_A
Volume Fume
Extraction
VFX-1000-H/VFX-1000-G
SAFETY INSTRUCTIONS .............................................................................................................. 3
SYMBOLS USED ................................................................................................................................... 3
ELECTRICAL SAFETY ........................................................................................................................... 3
DANGERS TO EYES, BREATHING AND SKIN.......................................................................................... 3
WARNING AND INFORMATION LABELS ................................................................................................ 4
INSTALLATION .............................................................................................................................. 5
INTRODUCTION .................................................................................................................................... 5
EXTRACTOR OVERVIEW ...................................................................................................................... 6
EXTRACTOR INSTALLATION PROCEDURE ........................................................................................... 6
GENERAL SAFETY REQUIREMENTS .................................................................................................... 7
OPERATION .................................................................................................................................... 8
MANUAL OPERATION ........................................................................................................................... 8
FILTER CONDITION AND SYSTEM FAILURE INDICATORS ...................................................................... 8
MAINTENANCE .............................................................................................................................. 9
PRE-FILTER REPLACEMENT ................................................................................................................ 9
COMBINED FILTER REPLACEMENT ...................................................................................................... 9
MAINTENANCE .......................................................................... ERROR! BOOKMARK NOT DEFINED.
CONSUMABLE SPARES ..................................................................................................................... 10
FILTER DISPOSAL.............................................................................................................................. 10
FUSES ................................................................................................................................................ 10
CLEANING .......................................................................................................................................... 10
TROUBLE SHOOTING ................................................................................................................. 11
APPENDIX ..................................................................................................................................... 12
SYSTEM SPECIFICATIONS ..................................................................... ERROR! BOOKMARK NOT DEFINED.
2
Safety Instructions
Symbols used
Danger refers to an immediately impending danger. If the danger is not
avoided, it could result in death or severe (crippling) injury.
Warning refers to a possibly dangerous situation. If it is not avoided, it could
result in death or severe injury
Caution refers to a possibly harmful situation. If it is not avoided, damage
could be caused to the product or to something in its environment.
Important refers to handling tips and other particularly useful information.
This does not signify a dangerous or harmful situation.
Electrical safety
The VFX-1000 Volume Fume Extraction Unit is designed to meet the safety
requirements of the Low Voltage Directive 2006/95/EC (previously numbered
73/23/EEC)
Warning During works with the pump/motor housing open, live, 230/110volt
components are accessible. Make sure that rules and regulations
for work on live components are always observed.
Important To reduce the risk of fire, electric shock or injury:
1. Always isolate the system from the mains power supply before
removing the pump/motor panel
2. Use only as described in the manual
3. Connect to a properly grounded outlet
Dangers to eyes, breathing and skin
Once used, the filters in the VFX-1000 Volume Fume Extraction Unit contain a
mixture of particulates, some of which may be sub micron size. When the used filters
are moved, it may agitate some of this particulate which could get into the breathing
zone and eyes of the operative.
Caution: When changing used filters always wear mask, safety glasses and
gloves.
Please note the media in the gas filter fitted in this unit can adsorb a wide range of
organic compounds. However, it is the responsibility of the user to ensure it is
suitable for the application it is being used on.
3
Label/Symbol
Position
Rear of base below serial no label
Side beside Protex clip
Rear of base below filter change label
Pump/motor access panel
Pump/motor access panel
Rear of unit below power connection
Warning and Information Labels
4
Installation
Introduction
Soldering activities take many forms, but in most operations, a good mechanical joint
between the components being joined requires a flux, which cleans the component
surfaces and helps the molten solder flow, to ensure a good connection. The
temperature required to melt the solder causes the flux to vaporise and this is the
solder fume.
There are two interlinked reasons for capturing the fume:
Operator health protection – The fume is one of the major causes of industrial
asthma.
Legal requirement – The Health and Safety Executive have set an
occupational exposure limit of 0.05mg/m3 (EH40/2000) for rosin based solder
flux fume. It is a legal requirement for employers to ensure none of their
employees are exposed to this level and additionally they are required to
reduce the exposure to as low a level as is reasonably possible
The VFX-1000 Volume Fume Extraction Unit is suitable for extracting the
fume from soldering applications, capturing it in the multistage filter system
and returning the associated clean air back into the workplace.
Please note the media in the gas filter fitted in this unit can adsorb a wide range of
organic compounds. However, it is the responsibility of the user to ensure it is
suitable for the application it is being used on.
5
Extractor Overview
The VFX-1000 Volume Fume Extraction Unit provides extraction and filtration of the
fume generated by soldering operations. The unit is of robust design and features
ease of use with minimal maintenance. The main components are shown in fig. 1.
Fig 1.
Extractor Installation Procedure
Move the unit to the location where it is going to be installed and remove the unit
from its packaging. This should be in a well-ventilated room.
Ensure that a 0.5m space is available around the louvered areas of the unit to
ensure good air flow. Lock the two braked castors.
Check the integrity of the electrical power cable.
Caution Test the mains input at the isolated supply is the same as the voltage
on the Serial No label.
Connect the power cable to an isolated electrical supply.
6
General Safety Requirements
The mains socket outlet should be installed near the equipment and be easily
accessible
Caution
Do not block or cover louvers on the unit as this severely restricts air flow and may
cause damage to the unit
Caution
This unit is over 18Kgs (40 lbs) in weight and should only be lifted with suitable lifting
equipment
Caution
If this equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired
Read all instructions in this manual before using this extractor.
Warning Mains voltage. Dangerous voltages exist in this equipment.
Ensure all covers are fitted before operating this equipment.
7
Operation
Manual operation
The VFX-1000 Volume Fume Extraction Unit is turned on and off by the illuminated,
red, rocker switch on the rear of the unit. Local power and airflow control is via the
power switch located on the wired remote control.
Filter condition and system failure indicators
The three LED’s on the front panel (see table below) indicate the following conditions
8
Maintenance
Maintenance consists of replacing filters only. Replace the filters annually or when
the filter change indicator is activated
Pre-filter replacement
The filter needs changing when the filter change signal is alarmed and/or the green
amber and red LED’s on the unit are illuminated. Isolate the electrical supply to the
extractor
Caution: When changing used filters always wear mask, safety glasses and gloves.
Isolate the electrical supply to the unit. Undo the protex clips on either side of the unit
and lift the motor section off. Remove the filters from the base. Vacuum out any dust
in the base. Remove the pre-filter from inside the combined filter and replace with a
new pre-filter. Locate the combined filter onto the base. Replace the motor section
and fasten the protex clips. Reconnect the power supply. (See fig 2).
Combined filter replacement
The filter needs changing annually, or when the filter alarm signal and LED’s do not
go off after changing the pre-filter. Isolate the electrical supply to the extractor.
The carbon media within this filter is hygroscopic and will absorb moisture from the
atmosphere. Filters should be changed every twelve months regardless.
Caution: When changing used filters always wear mask, safety glasses and gloves.
Isolate the electrical supply to the unit. Undo the protex clips on either side of the unit
and lift the motor section off.
Remove the filters from the base. Vacuum out any dust in the
base.
Remove the pre-filter from inside the combined filter and if still
serviceable fit into a new combined filter. Locate the new filters
onto the base.
Replace the motor section and fasten the protex clips. Reconnect
the power supply.
Fig 2.
9
Unit
Part Number
Description
VFX-1000-H
VFX-1000-G
AC-VFX-1000-PRE
AC-VFX-FIL-HEPA
AC-VFX-FIL-GAS
Pre-filter for VFX-1000
Combined HEPA filter
Deep Bed Gas Filter
Part Number
Description
AC-VFX-ARM-PF
AC-VFX-ARM-RF
AC-VFX-ARM-RF
AC-VFX-HK75
50mmØ Arm, 650mm long w/ plenum/funnel, blk
50mmØ Arm, 650mm long w/rnd funnel, blk
50mmØ Arm, 650mm long w/ long funnel, LED, blk
75mm hose kit for VFX-1000
Deposit
EWC listing*
Comment
Non-Hazardous
15 02 03
Can be disposed of as non-hazardous waste.
Hazardous
15 02 02 M
The type of Hazard needs to be identified and
the associated risks defined. The thresholds for
these risks can then be compared with the
amount of material in the filters to see if they fall
into the hazardous category. If so, the filters will
need to be disposed of inline with the
local/national regulations.
Item Protected
Fuse
Rating A
FLC A
Fuse Type
Voltage
12v Power Pack
1
<.1 230 or 115v
Exhaust Fan
2
<.2 230 or 115v
Consumable Spares
Accessories
Filter Disposal
Pre and combined filters are manufactured from non-toxic materials.
Filters are not re-usable, cleaning used filters is not recommended.
Disposal of the used filters depends on the material deposited on them.
See the following table:
* European Waste Catalogue
Fuses
The following table gives details of the internal fuse in the VFX-1000 Volume Fume
Extraction Unit:
Cleaning
Mild Steel, powder coated paint finished units can be cleaned with a damp cloth and
non-aggressive detergent.
10
Trouble Shooting
In the unlikely event of a problem with your VFX-1000 Volume Fume Extraction Unit
please contact your local representative.
OR
METCAL
www.Metcal.com
11
Ambient Operating Temperature
10 to 40°C
Maximum Enclosure Temperature
55°C
Input Line Voltage
100 – 240 VAC, grounded circuit
Output Frequency
50/60 Hz
Power
12.5 amps / 1.1 kw
Noise
<54dBA
Airflow/Pressure
350 m3/hr/ 96 mbar (206 cfm / 96 mbar)
Certification / Marking
TUV, CE
Dimensions w x d x h
590 x 375 x 415 mm (23.2 x 14.8 x 16.3")
Weight
35 Kgs (77 lbs)
Configuration
Maximum number of 32mm Arms
7
Maximum number of 50mm Arms, Cowls or Down Draft Trays
5
Maximum number of 75mm Arms, Cowls or Down Draft Trays
2
Deep Pleat Pre-Filter Specification
Surface Media Area
6m2 approx.
Filter Media
Glass Fibre
Filter Media Construction
Folded
Filter Efficiency
F8 (95% @ 0.9 microns)
Combined Filter Specifications
HEPA Filter Media
Glass Fibre
HEPA Media Construction
Maxi Pleat Construction with Webbing Spacers
Gas Filter
Treated Activated Carbon
Filter Housing
Zintec Mild Steel
Filter Efficiency
99.997% @ 0.3 microns
Appendix
12
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