Metal Sales Stile Installation
Stile
Installation Guide
STILE
THE APPLICATION AND DETAIL DRAWINGS IN THIS MANUAL ARE STRICTLY FOR ILLUSTRATION
PURPOSES AND MAY NOT BE APPLICABLE TO ALL BUILDING DESIGNS OR PRODUCT INSTALLATIONS.
ALL PROJECTS SHOULD CONFORM TO APPLICABLE BUILDING CODES FOR THAT PARTICULAR AREA. IT
IS RECOMMENDED TO FOLLOW ALL BUILDING REGULATIONS AND STANDARD INDUSTRY PRACTICES.
METAL SALES MANUFACTURING CORPORATION IS NOT RESPONSIBLE FOR THE PERFORMANCE OF
THIS ROOF SYSTEM IF IT IS NOT INSTALLED IN ACCORDANCE WITH THE SUGGESTED INSTRUCTIONS
REFERENCED IN THIS MANUAL. IF THERE IS A CONFLICT BETWEEN THIS MANUAL AND THE ACTUAL
ERECTION DRAWINGS, THE ERECTION DRAWINGS ARE TO TAKE PRECEDENCE.
PRIOR TO ORDERING AND INSTALLING MATERIALS, ALL DIMENSIONS SHOULD BE VERIFIED BY FIELD
MEASUREMENTS.
METAL SALES RESERVES THE RIGHT TO MODIFY, WITHOUT NOTICE, ANY DETAILS, RECOMMENDATIONS
OR SUGGESTIONS. ANY QUESTIONS YOU MAY HAVE REGARDING PROPER INSTALLATION OF THE STILE
ROOFING SYSTEM SHOULD BE DIRECTED TO METAL SALES.
CONSULT METAL SALES FOR ANY ADDITIONAL INFORMATION NOT OUTLINED IN THIS MANUAL.
IMPORTANT INFORMATION
THIS MANUAL IS DESIGNED TO BE UTILIZED AS A GUIDE WHEN INSTALLING THE STILE ROOFING
SYSTEM. IT IS THE RESPONSIBILITY OF THE ERECTOR TO ENSURE THE SAFE INSTALLATION OF THIS
PRODUCT SYSTEM.
SAFETY
STUDY APPLICABLE OSHA AND OTHER SAFETY REQUIREMENTS BEFORE FOLLOWING THESE
INSTRUCTIONS.
The installation of metal roof systems is a dangerous procedure and should be supervised by trained
knowledgeable erectors. USE EXTREME CARE WHILE INSTALLING ROOF PANELS. It is not possible for
Metal Sales to be aware of all the possible job site situations that could cause an unsafe condition to
exist. The erector of the roof system is responsible for reading these instructions and determining the
safest way to install the roof system.
These instructions are provided only as a guide to show a knowledgeable, trained erector the correct
parts placement one to another. If following any of the installation steps would endanger a worker, the
erector should stop work and decide upon a corrective action.
Provide required safety railings, netting or safety lines for crew members working on the roof.
Do not use the roof panels as a walking platform. The roof panels will not withstand the weight of a
person standing at the edge of the panel.
Do not stand on the roof panels at the ends until the panels have has been attached.
© Metal Sales Manufacturing Corporation/ Subject to change without notice
1
STILE
METAL SALES' LOCATIONS
*METAL SALES LOCATIONS
Note: Shaded areas represent regions
served by each location.
Arizona is served bt Fontana and
Longmont branches.
CORPORATE OFFICE
SELLERSBURG, INDIANA
Metal Sales offers a complete line of metal roof, wall, and fascia panel systems for the commercial,
architectural, industrial, residential, and agricultural markets. Metal Sales offers over 30 profiles with a
wide selection of widths, colors, and gauges - new construction or retrofit.
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
STILE
METAL SALES LOCATIONS
CUSTOMER SERVICE
DENVER BRANCH
7990 E. I-25 Frontage Rd
Longmont, CO 80504
(303) 702-5440
(800) 289-7663
(800) 289-1617 /FAX
JACKSONVILLE BRANCH
7110 Stuart Avenue
Jacksonville, FL 32254
(904) 783-3660
(800) 394-4419
(904) 783-9175 /FAX
JEFFERSON BRANCH
352 East Erie Street
Jefferson, OH 44047
(440) 576-9070
(800) 321-5833
(440) 576-9242 /FAX
(800) 233-5719 /FAX
INDEPENDENCE BRANCH
1306 S. Powell Road
Independence, MO 64057
(816) 796-0900
(800) 747-0012
(816) 796-0906 /FAX
WOODLAND BRANCH
1326 Paddock Place
Woodland, CA 95776
(530) 668-5690
(800) 759-6019
(530) 668-0901 /FAX
CLARKSVILLE BRANCH
7800 State Road 60
Sellersburg, IN 47172
(812) 246-1866
(800) 999-7777
(812) 246-0893 /FAX
(800) 477-9318 /FAX
MINNEAPOLIS BRANCH
22651 Industrial Blvd.
Rogers, MN 55374
(763) 428-8080
(800) 328-9316
(763) 428-8525 /FAX
(800) 938-9119 /FAX
NASHVILLE BRANCH
4314 Hurricane Creek Blvd.
Antioch, TN 37013
(615) 641-7100
(800) 251-8508
(615) 641-7118 /FAX
SPOKANE BRANCH
East 2727 Trent Avenue
Spokane, WA 99202
(509) 536-6000
(800) 572-6565
(509) 534-4427 /FAX
SEATTLE BRANCH
20213 84th Avenue, South
Kent, WA 98032
(253) 872-5750
(800) 431-3470 (outside WA)
(800) 742-7900 (inside WA)
(253) 872-2008 /FAX
ROCK ISLAND BRANCH
8111 West 29th Street
Rock Island, IL 61201
(309) 787-1200
(800) 747-1206
(309) 787-1833 /FAX
DEER LAKE BRANCH
29 Pinedale Industrial Rd
Orwigsburg, PA 17961
(570) 366-2020
(800) 544-2577
(570) 366-1648 /FAX
(800) 544-2574 /FAX
TEMPLE BRANCH
3838 North General Bruce Dr.
Temple, TX 76501
(254) 791-6650
(800) 543-4415
(254) 791-6655 /FAX
(800) 543-4473 /FAX
FONTANA BRANCH
14213 Whittram Avenue
Fontana, CA 92335
(909) 829-8618
(800) 782-7953
(909) 829-9083 /FAX
ANCHORAGE BRANCH
4637 Old Seward Hwy.
Anchorage, AK 99503
(907) 646-7663
(907) 646-7664 /FAX
TECHNICAL SUPPORT
TECHNICAL SERVICES
7800 State Road 60
Sellersburg, IN 47172
(812) 246-0819 (800) 406-7387
(812) 246-0829 /FAX (800) 944-6884 /FAX
pserv@aye.net
© Metal Sales Manufacturing Corporation/ Subject to change without notice
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STILE
TABLE OF CONTENTS
PAGE NO.
Panel Overview
Slope ............................................................................................................ 6
Substructures
Coverage
Length
Applications
Panel Fastening System
Fasteners
Materials
Finishes
Stile Isometric Panel Profiles
Flashing Overview ..................................................................................................7
Flashing and Accessory Profiles ....................................................................... 8-10
Fastener Selection Guide ..................................................................................... 11
Design / Installation Considerations
General ....................................................................................................... 12
Condition of Substructure
Ventilation
Flashing Angle Specifier Chart
Roof Slope Factor
................................................................................................ 6
....................................................................................................... 6
.......................................................................................................... 6
.................................................................................................. 6
.................................................................................. 6
...................................................................................................... 6
....................................................................................................... 6
........................................................................................................ 6
.......................................................................... 6
............................................................................. 12
................................................................................................... 13
....................................................................... 13
........................................................................................ 14
Packaging ............................................................................................................. 15
Handling Material
Receiving Material........................................................................................ 16
General Handling
Mechanical Handling
Manual Handling
......................................................................................... 16
.................................................................................... 16
.......................................................................................... 17
Storage
General ....................................................................................................... 18
Foot Traffic
.................................................................................................. 18
Field Cutting and Touch-up
Field Cutting ................................................................................................ 19
Touch-up Paint
............................................................................................ 19
Installation Techniques
Installation of Eave or Gutter ......................................................................... 20
Installation of Rake Starter
Installation of Stile C-Closure
Installation of Valley
Installation of Panels
Installation of Formed Rake
Installation of Formed Ridge
Installation of Chimney
Installation of Rubber Roof Jack
Installation of Stile Roof Vent
............................................................................ 21
........................................................................ 22
..................................................................................... 23
............................................................................... 24-28
........................................................................... 29
.................................................................... 30-31
................................................................................. 32
.................................................................... 33
........................................................................ 34
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TABLE OF CONTENTS
PAGE NO.
Condition Detail Explanation ................................................................................ 35
Formed Ridge/Hip Detail
Ridge/Hip Detail
Formed Rake Detail
Rake Detail
Eave Detail
Extended Eave Detail
Gutter Detail
Rake Parapet Counter Detail
Rake Parapet Siding Detail
High Side Counter Detail
High Side Reglet Detail
Valley with Cover Detail
High Side Parapet Detail
Slope Change Detail
Stile Roof Vent Detail
........................................................................................... 37
.................................................................................................. 39
.................................................................................................. 40
................................................................................................ 42
Care and Maintenance ......................................................................................... 51
............................................................................... 36
...................................................................................... 38
.................................................................................... 41
.......................................................................... 43
............................................................................ 44
............................................................................... 45
................................................................................. 46
................................................................................ 47
............................................................................... 48
..................................................................................... 49
....................................................................................
50
© Metal Sales Manufacturing Corporation/ Subject to change without notice
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STILE
SLOPE
SUBSTRUCTURE
COVERAGE
LENGTH
APPLICATION
FASTENING SYSTEM
PANEL OVERVIEW
The minimum recommended slope for any Stile roofing panel is 3:12.
The recommended substrate is 5/8" plywood with a #30 felt moisture barrier. To
avoid panel distortion, use a properly aligned and uniform substructure.
If your application is over a substrate other than 5/8" plywood, please contact the
Metal Sales location servicing you (refer to page 2).
Each panel has a coverage of 39.4" (1 meter).
Minimum factory cut length is 3'-0". Maximum panel length is 20'-0". Lengths
between 3'-0" and 20'-0" will be cut at 1'-0" increments.
Architectural panel.
Direct Fasten (exposed).
FASTENERS
MATERIALS
FINISHES
PANEL ISOMETRIC
The Fastener Selection Guide (see page 11) should be consulted for choosing
proper fasteners for specific applications. Quantity and type of fastener must meet
necessary loading and code requirements.
Stile panels are available in 26 Gauge Galvanized (G-90) coating.
Stile panels are available in limited Fluorocarbon (PVF2)* finishes. See Stile
brochure for color selection.
*Meets both Kynar 500 and Hylar 5000 specifications.
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
STILE
FLASHING OVERVIEW
HIGH SIDE PARAPET
(SEE DETAIL PAGE 48)
(SEE DETAIL PAGE 47)
RIDGE/HIP OR
FORMED RIDGE/HIP
(SEE DETAILS PAGE 36,37)
FORMED RIDGE/HIP
AT HIP CONDITION
(SEE DETAILS PAGE 36,37)
VALLEY
HIGH SIDE
PITCH BREAK
(SEE DETAILS PAGE 45,46)
RAKE OR
FORMED RAKE
(SEE DETAILS PAGE 38,39)
SIMPLE EAVE OR
EXTENDED EAVE
(SEE DETAILS PAGES 40,41)
GUTTER
(SEE DETAIL PAGE 42)
The above building represents the most common conditions of a
residental metal roof. For information on installation of flashings
refer to details on pages 36-50.
© Metal Sales Manufacturing Corporation/ Subject to change without notice
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STILE
FLASHING PROFILES
RAKE STARTER
LENGTH 10'-2"
26 GA. GALVALUME
RIDGE/HIP COVER
STILE C-CLOSURE
LENGTH 10'-2"
26 GA. PAINTED
FORMED RIDGE
STILE STARTER
LENGTH 10'-2"
26 GA.
PITCH BREAK
LENGTH 10'-2"
26 GA. PAINTED
REGLET FLASHING
LENGTH 10'-2"
26 GA. PAINTED
RAKE
LENGTH 3'-6"
26 GA. PAINTED
COUNTER FLASHING
LENGTH 10'-2"
26 GA. PAINTED
CLEAT
LENGTH 10'-2"
26 GA. PAINTED
FORMED RAKE
LENGTH 3'-6"
26 GA. PAINTED
VALLEY COVER
LENGTH 10'-2"
26 GA. PAINTED
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
LENGTH 10'-2"
26 GA. PAINTED
LENGTH 10'-2"
26 GA. PAINTED
STILE
FLASHING PROFILES (CONT)
VALLEY
LENGTH 10'-2"
26 GA. PAINTED
BOX GUTTER
EXTENDED EAVE
LENGTH 10'-2"
26 GA. PAINTED
BOX GUTTER END
EAVE
LENGTH 10'-2"
26 GA. PAINTED
UNIVERSAL GUTTER/
DOWNSPOUT STRAP
LENGTH 10'-2"
26 GA. PAINTED
DOWNSPOUT
LENGTH 10'-2"
26 GA. PAINTED
JUNCTION SHEET
26 GA. PAINTED
95O ELBOW
26 GA. PAINTED
LENGTH 1'-4"
26 GA. PAINTED
DOWNSPOUT BRACKET
4"
26 GA. PAINTED
LENGTH 1'-11"
26 GA. PAINTED
© Metal Sales Manufacturing Corporation/ Subject to change without notice
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STILE
ACCESSORIES
STILE CLOSURE
OUTSIDE/ INSIDE CLOSURE
SYNTHETIC RUBBER
RUBBER ROOF JACK
#2 (11/4" TO 3" O.D. PIPE)
#3 (3" TO 6" O.D. PIPE)
#6 (6" TO 9" O.D. PIPE)
#8 (7" TO 13" O.D. PIPE)
STILE FORMED RIDGE
CLOSURE
SYNTHETIC RUBBER POLYETHYLENE FOAM
TUBE SEALANT
10.3 oz. CARTRIDGE
URETHANE - GRAY
UNIVERSAL CLOSURE
TAPE SEALER
3
/8" X 3/32" X 50'
BUTYL - GRAY
STILE ROOF VENT
TOUCH-UP PAINT
AVAILABLE IN PINTS
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
STILE
FASTENER SELECTION GUIDE
POP RIVET
WOODSCREW XL
SELF DRILLER XL
SIZE MATERIAL FINISH APPLICATION
1
/8" x 3/16" Stainless Steel Painted Attaching Flashings to
Panels or Flashings
SIZE TYPE FINISH APPLICATION
1
/4-14 x 1" ABMP XL-Painted Attaching Panels
1
/4-14 x 11/2" ABMP XL-Painted wood roof deck
SIZE TYPE FINISH APPLICATION
12-14 x 11/4" Driller XL-Painted Attaching Panels or
or Flashings to
on Exposed
Flashings to metal decking
STITCH SCREW XL
SIZE TYPE FINISH APPLICATION
1
/4-14 x 7/8" Stitch XL-Painted Attaching Flashings to
Panels or Flashing
EXPOSED FASTENER INSTALLATION
RECOMMENDED TOOL TYPE - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and
strip out. DO NOT USE IMPACT TOOLS OR RUNNERS.
SEATING THE WASHER - Apply sufficient torque to seat the washer - do not overdrive the fastener.
TO PREVENT WOBBLING - Make sure fastener head is completely engaged in the socket. If the head does not go all
the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up
from drilling and should be removed from time to time.
PROTECT DRILL POINT - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and
burn out of the drill point. Correct pressure will allow screw to drill and tap without binding.
CORRECT
Sealing material slightly
visible at edge of metal
washer. Assembly is
watertight.
TOO LOOSE
Sealing material is not
visible; not enough
compression to
seal properly.
TOO TIGHT
Metal washer deformed; sealing
material pressed beyond washer
edge.
© Metal Sales Manufacturing Corporation/ Subject to change without notice
11
STILE
GENERAL
DESIGN / INSTALLATION CONSIDERATIONS
Metal Sales' Stile panel is recommended to be installed directly over a wood substrate (minimum 5/8")
with 30# felt moisture barrier.
Always check with local building codes prior to all installations for any additional requirements that
may be specific to your area.
CONDITION OF SUBSTRUCTURE
The roof should be inspected for any trapped moisture or structural damage such as warped or loose
roof decking. These areas should be repaired prior to installing new metal panels.
Prior to installation make sure there are no nails or fasteners protruding from the wood substrate
which could damage the panels and impede the installation process. Special attention must be given
to Valleys, Ridge, Rake and Eave areas when roofing with Stile panels.
When installed, panel distortion may occur if not applied over properly aligned and uniform
substructure.
Whether installing over new or existing roof, the installer should check the roof deck for squareness
before installing Stile panels. Several methods can be used to verify squareness of the structure for
proper installation of the panels.
METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one
slope of the roof from similar points at the ridge and eave and obtain the same dimension.
METHOD "B" - The 3-4-5 triangle system may also be used. To use this system measure a point from
the corner along the edge of the roof at a module of three (3). Measure a point from the same corner
along another edge at a module of four (4). Then by measuring diagonally between the two points
established, the dimension should be exactly a module of five (5) to have a square corner. Multiple
uses of this system may be required to determine building squareness. If the endwall cannot be made
square, the roof system cannot be installed as shown in these instructions.
METHOD "A"
10
10
METHOD "B"
3
5
4
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
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DESIGN / INSTALLATION CONSIDERATIONS (CONT)
VENTILATION
Proper design and installation of vapor barriers and ventilation systems are important to prevent
condensation and the resulting problems of moisture damage and loss of insulation efficiency.
On buildings that have an attic space, vents should be placed at both the eave and peak of the roof in
order to prevent a buildup of moisture (humidity) in the attic space.
VENT
ATTIC INSULATION
VENT AT EAVE
BUILDING WITH ATTIC
FLASHING ANGLE SPECIFIER CHART
This chart should be used to determine the required specified angle when considering the following
Stile flashings.
PROFILE
FLASHING
RIDGE
VALLEY
PITCH BREAK
PEAK
EAVE
1:12 2:12 3:12 4:12 5:12 6:12 7:12 8:12 9:12 10:12 11:12 12:12
170
173
94
87
94
o
o
o
o
o
161
152
143
135
o
o
o
166
160
o
o
99
104
o
o
81
76
o
o
99
104
o
154
148
o
o
108
112
o
o
71
67
o
o
108
112
o
127
120
o
o
143
138
o
o
116
120
o
o
63
60
o
o
116
120
o
o
113
o
133
o
123
o
56
o
123
o
106
o
129
o
126
o
53
o
126
o
100
o
126
o
128
o
o
128
50
95
o
123
o
132
o
47
o
132
o
o
90
o
o
120
o
o
135
o
o
45
o
o
135
o
o
o
o
o
o
GUTTER
94
99
104
108
112
116
120
o
© Metal Sales Manufacturing Corporation/ Subject to change without notice
123
o
o
o
o
126
128
132
135
o
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STILE
ROOF SLOPE FACTOR CHART
DESIGN / INSTALLATION CONSIDERATIONS (CONT)
This chart should be used when specifying and ordering Panels and Flashings. It will help you determine
overall required length of material on sloped applications.
PEAK
S
EAVE
L
(L) X (SLOPE FACTOR) = S
SLOPE FACTOR MULTIPLIER
1:12
2:12
3:12
4:12
5:12
6:12
SLOPE HIP/VALLEY
1.0035
1.0138
1.0308
1.0541
1.0833
1.1180
1.4167
1.4240
1.4362
1.4530
1.4743
1.5000
EXAMPLE:
RAKE
EAVE OR GUTTER
L
SLOPE FACTOR MULTIPLIER
7:12
8:12
9:12
10:12
11:12
12:12
H
HIP OR VALLEY
(L) X (HIP VALLEY MULTIPLIER) = H
SLOPE HIP/VALLEY
1.1577
1.2019
1.2500
1.3017
1.3566
1.4142
1.5298
1.5635
1.6008
1.6415
1.6853
1.7320
SLOPE
RIDGE
Your Building is 28'-0' wide with a 3:12 pitch.
To determine the panel lengths for each side:
(L) X (SLOPE FACTOR) = S
14'-0" x 1.0308(from chart above for 3:12 slope) = 14.4312' OR 14'-5"
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
STILE
STANDARD PACKAGING
PACKAGING
BLOCKED AND BANDED - This method is utilized for standard packaging of Stile roofing panels.
Panels are stacked on a wood skid with a cover sheet on top. Boards are placed on top of the
cover sheet. Banding is then placed around the skid, panel, and board.
STANDARD PACKAGING
Skid Length Panels per Skid Max lbs/Skid
4'-0" 100 1335
8'-0" 95 2500
12'-0" 65 2500
16'-0" 50 2500
20'-0" 40 2500
OPTIONAL PACKAGING
FULL CRATE - This method is utilized for all LTL and overseas shipments or at customer's request.
© Metal Sales Manufacturing Corporation/ Subject to change without notice
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STILE
RECEIVING MATERIAL
It is the responsibility of the installer to unload material from the delivery truck. The installer is not
responsible for providing suitable equipment for unloading of material from the delivery truck.
After receiving material, check the condition of the material, and review the shipment against the shipping
list to ensure all materials are accounted for. If damages or shortages are discovered, it should be noted on
the Bill of Lading at the time of delivery. A claim should be made against the carrier as soon as possible.
Metal Sales is not responsible for any damages or shortages unless they are documented in writing and
presented to Metal Sales within 48 hours.
GENERAL HANDLING
HANDLING MATERIAL
CAUTION
Improper loading and unloading of bundles and crates may result in bodily harm and/or
material damage. Metal Sales is not responsible for bodily injuries and/or material
damages resulting from improper loading and unloading.
Each bundle should be handled carefully to avoid being damaged. Care should be taken to prevent bending
of the panel or abrasion to finish. Whenever possible, the bundle should remain crated until it is located in
its place of storage. If bundles must be opened, we recommend you recrate them before lifting. To avoid
damage please lift the bundle at its center of gravity.
Some products may have a peel-off (strippable film) plastic coating over the painted surface. This coating
was factory applied to prevent damage to the finish that may occur during manufacturing or shipping. If
this coating is present, avoid exposure of the "strippable film" parts to sunlight and remove the "strippable
film prior to installation.
MECHANICAL HANDLING
FORKLIFT - A forklift may be used for panels up to 20'-0" long. Please make sure the forks are at their
maximum separation. Do not transport open bundles. When transporting bundles across rough terrain,
or over a longer distance, some means of supporting the panel load must be used.
CRANE - A crane should be used when lifting panels with lengths greater than 20'-0". Please be sure to
utilize a spreader bar to ensure the even distribution of the weight to the pick up points. As a rule when
lifting panels, no more than 1/3 of the length of the panel should be left unsupported. Never use wire rope
as this will damage the panels.
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© Metal Sales Manufacturing Corporation/ Subject to change without notice
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