Metal Sales Seam-Loc 24 Installation

®
Seam-Loc 24
Installation Guide
®
SEAM-LOC 24
The application and detail drawings in this manual are strictly for illustration purposes and may not be applicable to all building designs or product installations. All projects should conform to applicable building codes for that particular area. It is recommended to follow all building regulations and standard industry practices.
Metal Sales Manufacturing Corporation is not responsible for the performance of the roof system if it is not installed in accordance with the suggested instructions referenced in this manual. If there is a conflict between this manual and the Metal Sales approved erection drawings, the approved erection drawings are to take precedence.
Prior to ordering and installing materials, all dimensions should be verified by field measurements.
Metal Sales reserves the right to modify, without notice, any details, recommendations, or suggestions. Any questions you may have regarding proper installation of the Seam-Loc 24 roofing system should be directed to your Metal Sales representative, (see pages 2 and 3).
Oil canning is not a cause for rejection. Oil canning can be described as the amount of waviness found in the flat areas of metal panels. Oil canning is an inherent characteristic of light gauge cold formed metal products, particularly those with broad flat areas. There are many factors which may contribute to oil canning that Metal Sales is not able to control. These factors include: misalignment of the support system, over driving of fasteners used on the panels, stress (whether inherent in the panel or induced), thermal expansion and contraction of the panel, material handling, width, gauge, length, color of panels, and installation (Reference Metal Construction Association “Oil Canning Position Paper” - Appendix A).
Exposure of metal roof and wall materials to areas subject to corrosive, harmful and aggressive environment condition but not limited to salt water regions, marine atmosphere, repeated salt spray, corrosive chemical, ash, fumes, chemical dust, corrosive vapors, animal waste, confinement, run off from non-compatible metal, can cause premature rusting and other failure of metal materials (including panels and trims) and therefore is not a cause for claim or rejection.
Consult Metal Sales representative for any additional information not outlined in this manual (see pages 2-3).
This manual is designed to be utilized as a guide when installing Seam-Loc 24 roofing system. It is the responsibility of the erector to ensure the safe installation of this product system.
SAFETY
STUDY APPLICABLE OSHA AND OTHER SAFETY REQUIREMENTS BEFORE
FOLLOWING THESE INSTRUCTIONS. The installation of metal roof systems is a dangerous procedure and should be supervised by trained knowledgeable erectors. USE EXTREME CARE WHILE INSTALLING ROOF PANELS. It is not possible for Metal Sales to be aware of all the possible job site situations that could cause an unsafe condition to exist. The erector of the roof system is responsible for reading these instructions and determining the safest way to install the roof system.
These instructions are provided only as a guide to show a knowledgeable, trained erector the correct parts placement one to another. If following any of the installation steps would endanger a worker, the erector should stop work and decide upon a corrective action.
Provide required safety railing, netting, or safety lines for crew members working on the roof.
Do not use the roof panel as a walking platform. The roof panels will not withstand the weight of a person standing at the edge of the panel.
Do not stand on the roof panel at the ends until the panels have been attached.
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
1
SEAM-LOC 24
®
METAL SALES LOCATIONS
METAL SALES LOCATIONS
*
NOTE: Shaded areas represent regions served by each location.
CORPORATE OFFICE SELLERSBURG, INDIANA
Metal Sales offers a complete line of metal roof, wall, and fascia panel systems for the commercial, architectural, industrial, residential, and agricultural markets. Metal Sales offers over 75 profiles with a wide selection of widths, colors, and gauges ­new construction or retrofit.
2
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
SEAM-LOC 24
METAL SALES LOCATIONS
®
CUSTOMER SERVICE
LONGMONT BRANCH
7990 E. I-25 Frontage Rd Longmont, CO 80504 (303) 702-5440 (800) 289-7663 (800) 289-1617 /FAX
JACKSONVILLE BRANCH
7110 Stuart Avenue Jacksonville, FL 32254 (904) 783-3660 (800) 394-4419 (904) 783-9175 /FAX
JEFFERSON BRANCH
352 East Erie Street Jefferson, OH 44047 (440) 576-9070 (800) 321-5833 (440) 576-9242 /FAX (800) 233-5719 /FAX
INDEPENDENCE BRANCH
1306 S. Powell Road Independence, MO 64057 (816) 796-0900 (800) 747-0012 (816) 796-0906 /FAX
SELLERSBURG BRANCH
7800 State Road 60 Sellersburg, IN 47172 (812) 246-1866 (800) 999-7777 (812) 246-0893 /FAX (800) 477-9318 /FAX
ANTIOCH BRANCH
4314 Hurricane Creek Blvd. Antioch, TN 37013 (615) 641-7100 (800) 251-8508 (615) 641-7118 /FAX
SPOKANE BRANCH
East 2727 Trent Avenue Spokane, WA 99202 (509) 536-6000 (800) 572-6565 (509) 534-4427 /FAX
KENT BRANCH
20213 84th Avenue, South Kent, WA 98032 (253) 872-5750 (800) 431-3470 (outside WA) (800) 742-7900 (inside WA) (253) 872-2008 /FAX
ROCK ISLAND BRANCH
8111 West 29th Street Rock Island, IL 61201 (309) 787-1200 (800) 747-1206 (309) 787-1833 /FAX
ORWIGSBURG BRANCH
29 Pinedale Industrial Rd Orwigsburg, PA 17961 (570) 366-2020 (800) 544-2577 (570) 366-1648 /FAX (800) 544-2574 /FAX
WOODLAND BRANCH
1326 Paddock Place Woodland, CA 95776 (530) 668-5690 (800) 759-6019 (530) 668-0901 /FAX
FONTANA BRANCH
14213 Whittram Avenue Fontana, CA 92335 (909) 829-8618 (800) 782-7953 (909) 829-9083 /FAX
ANCHORAGE BRANCH
4637 Old Seward Hwy. Anchorage, AK 99503 (866) 640-7663 (907) 646-7663 (907) 646-7664 /FAX
BAY CITY BRANCH
5209 Mackinaw Rd. Bay City, MI 48706 (866) 640-7663 (907) 646-7663 (907) 646-7664 /FAX
DETROIT LAKES BRANCH
1435 Egret Avenue Detroit Lakes, MN 56501 (218) 847-2988 (888) 594-1394 (218) 847-4835 /FAX (888) 594-4835 /FAX
ROGERS BRANCH
22651 Industrial Blvd. Rogers, MN 55374 (763) 428-8080 (800) 328-9316 (763) 428-8525 /FAX (800) 938-9119 /FAX
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
TEMPLE BRANCH
3838 North General Bruce Dr. Temple, TX 76501 (254) 791-6650 (800) 543-4415 (254) 791-6655 /FAX (800) 543-4473 /FAX
TECHNICAL SUPPORT
TECHNICAL SERVICES
7800 State Road 60 Sellersburg, IN 47172 (812) 246-0819 (800) 406-7387 (812) 246-0829 /FAX (800) 944-6884 /FAX info@metalsales.us.com
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
3
SEAM-LOC 24
®
TABLE OF CONTENTS
General Information
Important Information .........................................................................................................1
Metal Sales' Locations ....................................................................................................... 2
Customer Service ............................................................................................................... 3
Table of Contents .........................................................................................................4 & 5
PAGE NO.
Panel Profile .................................................................................................................... 6
Flashing Profiles .......................................................................................................... 6-8
Accessory Profiles ...................................................................................................... 8-9
Handling Material
Receiving Material ............................................................................................................ 10
General Handling ............................................................................................................. 10
Mechanical Handling ........................................................................................................ 10
Manual Handling .............................................................................................................. 11
Storage
General ............................................................................................................................ 12
Storage on Roof ...............................................................................................................13
Foot Traffic ................................................................................................................... 14
Field Cutting and Touch-up
Field Cutting .....................................................................................................................15
Touch-up Paint ................................................................................................................. 15
Fastener Selection Guide ....................................................................................... 16-17
Design / Installation Considerations
Fastener Installation Technique ........................................................................................ 18
Condition of Substructure ................................................................................................. 18
Ventilation ........................................................................................................................ 19
Insulation .......................................................................................................................... 19
Selection of System Components ...................................................................................20
Panel Endlapping Considerations................................................................................21-22
Installation Procedure Overview ................................................................................. 23
Installation of Panel Over Open Framing
Installing Floating Rake Angle (Step 1)............................................................................. 24
Installing Eave Plate (Step 2) ............................................................................................ 25
Installing Metal Inside Closures (Step 3)........................................................................... 26
Installing First Panel (Step 4) ............................................................................................ 27
Installing Panel Clips (Step 5) ...................................................................................... 28-29
Installing Panel Endlaps (Step 6) ................................................................................. 30-31
Installing Panel Sidelaps (Step 7) ................................................................................32-33
Installing Panel Terminations (Step 8)............................................................................... 34
Seaming Panels (Step 9) .............................................................................................35-36
Sculptured Eave ............................................................................................................... 37
Sculptured Gutter..............................................................................................................38
Endlap ..............................................................................................................................39
SSR Drop Valley ...............................................................................................................40
SSR Sculptured Rake (Off Module) .................................................................................41
SSR Sculptured Rake (On Module) ..................................................................................42
Rakewall (Off Module) with Counter Flashing ..................................................................43
Rakewall (On Module) with Reglet Flashing ....................................................................44
Expansion Joint ................................................................................................................ 45
Endwall with Counter Flashing ......................................................................................... 46
Endwall with Reglet Flashing ...........................................................................................47
Sculptured High Side Eave ..............................................................................................48
SSR Ridge ....................................................................................................................... 49
Vented Ridge .................................................................................................................... 50
4
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
SEAM-LOC 24
®
TABLE OF CONTENTS (CONT.)
Installation of Panel Over RIgid Insulation
Sculptured Eave ............................................................................................................... 51
Sculptured Gutter..............................................................................................................52
SSR Drop Valley ...............................................................................................................53
SSR Sculptured Rake (Off Module) .................................................................................54
SSR Sculptured Rake (On Module) ..................................................................................55
Rakewall (Off Module) with Counter Flashing ..................................................................56
Rakewall (On Module) with Reglet Flashing ....................................................................57
Endwall with Counter Flashing ......................................................................................... 58
Endwall with Reglet Flashing ...........................................................................................59
Sculptured High Side Eave ..............................................................................................60
SSR Ridge ....................................................................................................................... 61
Installation of Metal Outside Closures Clip Detail Over Rigid Insulation
....................................................................... 62
................................................................................. 63
PAGE NO.
Roof Penetrations
Installation Notes............................................................................................................... 64
Care and Maintenance
General Notes................................................................................................................... 64
................................................................................................. 65
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
5
SEAM-LOC 24
PANEL PROFILE
Factory Applied Sealant
211/16"
®
PANEL / FLASHING PROFILES
24" Coverage
C
25/8"
181/2"
SEAM-LOC 24
SCULPTURED EAVE
4"
SEAM-LOC 24
SCULPTURED GUTTER
11/2"
C
11/4"
X*
4"
2"
2"
Length 10'-2", 20'-3" - *Specify Slope Angle
C
5
/8"
*Specify Slope Angle For A and B, and Length for D.
A*
4"
160°
4"
100°
65/8"
Length 10'-2", 20'-3"
DOWNSPOUT 6" x 4" 950 ELBOW 6" x 4"
6"
Length 10'-2", 20'-3"
(Also available 4" x 31/2")
4"
C
6"
(Also available 4" x 31/2")
VALLEYGUTTER DRIP
C
41/2"
3"
X*
*(For use with Utility System/Clip)
X*
2"
B*
4"
2"
D*
C
10"
SEAM-LOC 24
SCULPTURED GUTTER END
C
57/8"
4"
100°
65/8"
DOWNSPOUT BRACKET
C
(Also available 4")
6"
SSR 4.5" DROP VALLEY
A
A B
3
/8"
1"
1 3/8"
41/2"
4 1/2"
3 7/8"
3 1/2"
X*
11/2"
C
B
SYSTEM
LOW
C
MID
HIGH
SSR 7" DROP VALLEY
MID
A
A B
3
/8"
1"
1 3/8"
7"
4 1/2"
3 7/8"
3 1/2"
X*
2"
C
B
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
SYSTEM
LOW
HIGH
Length 10'-2", 20'-3" - *Specify Slope Angle
6
Length 10'-2", 20'-3" - *Specify Slope Angle
SSR SCULPTURED RAKE
(ON MODULE)
C
31/2"
3
100°
4"
160°
4"
100°
2"
5
/8"
Length 10'-2", 20'-3"
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
/4"
Hem
2"
Length 10'-2", 20'-3" - *Specify Slope AngleLength 10'-2" - *Specify Slope Angle
SSR SCULPTURED RAKE
(OFF MODULE)
C
Length 10'-2", 20'-3"
4"
4"
160°
5
/8"
100°
100°
2"
61/2"
2"
Hem
SEAM-LOC 24
®
FLASHING PROFILES (CONT.)
SSR SCULPTURED
SSR RAKE CLEAT
RAKE END
4"
4"
100°
160°
100°
C
1"
2"
1"
Length 10'-2"
SSR RAKEWALL COUNTER FLASHING
C
4"
6"
Length 10'-2"
EXPANSION JOINT
Hem
SSR RIDGE VENTED RIDGE COVER
5
1"
3
3
Length 10'-2"
COVER
C
4"
45°
1"
C
Hem
135°
Hem
X*
/8"
/4"
/4"
4"
C
1"
SSR RAKE SLIDE
3
/4"
Hem
1
/2"
1"
C
Hem
Length 10'-2"
REGLET FLASHING
1
1"
Hem
C
/2"
11/8"
7
/8"
C
C
2"
Length 10'-2"
3"
1"
4"
3"
X*
Hem
Length 10'-2"
VENT DRIP SSR HIGH SIDE
Length 10'-2", 20'-3" - *Specify Slope Angle
SSR SCULPTURED
HIGH SIDE EAVE
C
61/2"
X*
135°
3
/4"
C
Length 10'-2"
31/4"
Length 10'-2", 20'-3" - *Specify Slope Angle
4"
4"
5
/8"
160°
100°
2"
2"
Hem
SSR SCULPTURED SSR SCULPTURED
CORNER BOX
C
PEAK BOX
C
Length 10'-2", 20'-3" - *Specify Slope Angle
PITCH BREAK
4"
Length 10'-2", 20'-3" - *Specify Slope Angle
X*
4"
1"
SEAM-LOC 24
Z-CLOSURE
13/8"
*Specify Slope Angle *Specify Slope Angle
Length 10'-2"
C
4"
13/8"
25/8"
C
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
7
SEAM-LOC 24
SSR GUTTER SUPPORT
®
FLASHING PROFILES (CONT.)
1"
Length 0'-10"
C
7
/8"
3
/4"
SEAM-LOC 24
SEAM-LOC 24 CLIP
Height 25/8", 31/8", 35/8", 41/8"
Galvanized
EAVE PLATE
3
/8"
®
ACCESSORY PROFILES
FLOATING RAKE ANGLE ENDLAP PAD
THERMAL BLOCK
C- Indicates color side of flashing.
Length 10'-0"
Height 25/8", 31/8", 35/8", 41/8"
Galvanized
11/2" x 3/32" x 261/4"
Butyl - Gray
BEARING PLATE
Length 10'-0"
Height 3/8", 1", 13/8"
Galvanized
COMPRESSION PLATE
METAL INSIDE CLOSURE METAL OUTSIDE
1" x 3" x 24"
Polystyrene Foam
CINCH STRAP SEAM-LOC 24 LIGHT
TRANSMITTING PANEL
20 Gauge - Galvanized
CLOSURE
VENT MATERIAL
33/8"
7
/8"
4'-0"
4" X 5"
8
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
SEAM-LOC 24
®
ACCESSORY PROFILES (CONT.)
RUBBER ROOF JACK
MINI (1/4" to 11/8" O.D. Pipe) #2 (13/4" to 3" O.D. Pipe) #4 (3" to 6" O.D. Pipe) #6 (6" to 9" O.D. Pipe) #8 (7" to 13" O.D. Pipe)
DECK CAP
TOUCH-UP PAINT
RETRO ROOF JACK
RUBBER ROOF
FLASH KIT
RETRO
#801 #802 #803
(3/4" to 23/4" O.D. Pipe)
RETRO
(2" to 71/4" O.D. Pipe)
RETRO
(31/4" to 10" O.D. Pipe)
12" x 50'-0" Flash Kit 18" x 50'-0" Flash Kit
TUBE SEALANT TAPE SEALANT
7
10.3 oz. Cartridge Urethane
/8" X 3/16" X 25'
Double Bead
Butyl - Gray
ADJUSTABLE SPACER BAR SEAM-LOC HAND CRIMPER
Available in Pints
PVDF / MS CF30
MECHANICAL SEAMER
UNDERLAYMENT & PRIMER
Contact Metal Sales for information
NAILABLE INSULATION
Contact Metal Sales for information
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
9
®
SEAM-LOC 24
RECEIVING MATERIAL
It is the responsibility of the installer to unload material from the delivery truck. The installer shall be responsible for providing suitable equipment for unloading of material from the delivery.
After receiving material, check the condition of the material, and review the shipment against the shipping list to ensure all materials are accounted for. If damages or shortages are discovered, it should be noted on the Bill of Lading at the time of delivery. A claim should be made against the carrier as soon as possible. Metal Sales is not responsible for any damages or shortages unless they are documented in writing and presented to Metal Sales within 48 hours.
GENERAL HANDLING
Each bundle should be handled carefully to avoid being damaged. Care should be taken to prevent bending of the panel or abrasion to finish. Whenever possible, the bundle should remain crated until it is located in its place of storage. If bundles must be opened, we recommend you recrate them before lifting. To avoid damage please lift the bundle at its center of gravity.
HANDLING MATERIAL
CAUTION
Improper loading and unloading of bundles and crates may result in bodily harm and/or
material damage. Metal Sales is not responsible for bodily injuries and/or material
damages resulting from improper loading and unloading.
MECHANICAL HANDLING
Forklift - A forklift may be used for panels up to 20'-0" long. Please make sure the forks are at their maximum separation. Do not transport open bundles. When transporting bundles across rough terrain, or over a longer distance, some means of supporting the panel load must be used.
Crane - A crane should be used when lifting panels with lengths greater than 20'-0". Please be sure to utilize a spreader bar to ensure the even distribution of the weight to the pick up points. As a rule when lifting panels, no more than 1/3 of the length of the panel should be left unsupported. Never use wire rope because this will damage the panels.
10
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
®
SEAM-LOC 24
MANUAL HANDLING
When handling painted steel care should be taken to prevent scratching of material. Clean gloves should be worn at all times to prevent a reaction with salts found on bare skin. Installers should wear rubber sole shoes to keep from scuffing material while walking on the roof.
Handling of individual panels should be done carefully and properly to avoid bending or damaging. Seam-Loc 24 panels should be carried by grasping the edge of the panel so that the Seam-Loc 24 panel is vertical to the ground. The Seam-Loc 24 panel should not be carried with the panel horizontal to the ground as this could cause the panel to buckle or bend in the center.
Normally individual panels can be handled by people placed every 6'-0" to 8'-0" along the length of the panel.
HANDLING MATERIAL (CONT.)
6' - 8' MAX
CORRECT
INCORRECT
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
11
®
SEAM-LOC 24
GENERAL
Please inspect panels for moisture accumulation. If moisture has formed, the panels should be unbundled, wiped dry, and allowed to dry completely. Once dry, carefully restack the panels and loosely recover allowing for ample air circulation.
Bundled sheets should be stored high enough off of the ground to allow for air circulation and prevent contact with accumulating water. If possible, elevate one end of the bundle to allow any moisture to run off the panels. Metal Sales recommends covering the bundle with a tarpaulin. Do not use tight fitting plastic-type tarpaulins as panel bundle covers. While they may provide protection from heavy downpours, they can also retard necessary ventilation and trap heat and moisture that may accelerate metal corrosion. If panels are to be stored in possible bad weather, we suggest they be stored inside. Extended storage of panels in a bundle is not recommended. Under no circumstances should the sheets be stored near or come in contact with salt water, corrosive
chemicals, ash, or fumes generated or released inside the building or nearby plants, foundries, plating works, kilns, fertilizer, and wet or green lumber. These conditions will cause premature rusting of panels.
STORAGE
Tarpaulin
Elevate end of Bundle
Seam-Loc 24 Panels
Tarpaulin
12
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
®
SEAM-LOC 24
STORAGE ON ROOF
To facilitate the handling of Seam-Loc 24 panels, panel bundles can be lifted and placed on the roof. Bundles need to be placed on the roof in order for the roof structure to handle the weight. Loading capabilities of the structure must be checked.
When lifting packaged sheets, make certain they are adequately supported. Panels less than 20'-0" in length can normally be lifted with a forklift; however, when lifting panels in excess of 20'-0", it is recommended that a spreader bar and slings be used. As a rule, when lifting, no more than 1/3 of the length of the panel should be left unsupported.
Make a plan for bundle placement by determining how much area a bundle of panels will cover. Bundles should be placed on the roof in accordance with the direction the panel will be installed. Consider where the string line, if any, is to run at the eave to set roof panels by. Roof bundles should not interfere with this string line.
STORAGE (CONT.)
Open Framing
Wood Blocking
Spacer Bar
Seam-Loc 24 Panels
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
13
®
SEAM-LOC 24
Care of metal panels and flashings must be exercised throughout erection. Foot traffic can cause distortion of panel and damage to finish. Traffic over the installed system must be kept to an absolute minimum. If continuous foot traffic is necessary for maintenance over certain areas of the roof, then a permanent walkway should be installed.
If metal panels are installed over open framing, do not use the roof panel as a walking platform. The roof panels will not withstand the weight of a person standing at the edge of the panel. Provide walking platforms to avoid any panel damage as shown below.
When walking on the roof panels is unavoidable, walk only in the flats of the panel. Walking on the ribs can cause damage to the panels. If Seam-Loc 24 is installed over open framing, step in the flat of the panel only and as close to the framing as possible.
FOOT TRAFFIC
Over Open Framing
Walking Platforms
14
Foot Traffic
Seam-Loc 24 Panels
Framing
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
®
SEAM-LOC 24
FIELD CUTTING
Tin snips or a "nibbler" type electric tools are recommended for field cutting Seam-Loc 24 panels. Cutting the steel generates slivers or metal chips. These slivers and metal chips must be immediately removed from the Seam-Loc 24 panels because they will damage the finish and shorten the life of the product.
One method of preventing this problem is to flip the Seam-Loc 24 panels over when cutting. This allows the slivers and metal chips to be brushed from the back side and avoids damaging the paint on the top side of the panels.
When cutting Seam-Loc 24 panels, goggles must be worn for eye protection.
FIELD CUTTING AND TOUCH-UP
CAUTION
All product surfaces should be free of debris at all times. Installed surfaces should be
wiped clean at the end of each work period. Never cut panels over metal surfaces.
Metal shavings will rust on the surface, voiding the warranty.
TOUCH-UP PAINT
All painted panels and flashings have a factory applied baked on finish. Handling and installing panels may result in some small scratches or nicks to the paint finish. Touch-up paint is available in matching colors from Metal Sales. It is recommended that a small brush be used to apply touch-up paint to those areas that are in need of repair. Touch-up paint does not have the superior chalk and fade resistance of the factory applied paint finish and will normally discolor at an accelerated rate. Aerosol paint should not be used because of the overspray that may occur.
SPRAY PAINT
TOUCH-UP PAINT
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
15
SEAM-LOC 24
POP RIVET
®
FASTENER SELECTION GUIDE
SIZE TYPE FINISH APPLICATION
1/8" x 3/16" A Unpainted Flashing to Panel or Flashing
1/8" x 3/16" A Painted Flashing to Panel or Flashing
PANCAKE HEAD DRILLER
PANCAKE HEAD WOODSCREW
WOODSCREW
WOODSCREW XL
SIZE TYPE FINISH APPLICATION
#10-16 x 1" Driller Plated Panel/clip/flashing to (#2 Point) metal framing or decking
SIZE TYPE FINISH APPLICATION
#10-12 x 1" A Plated Panel/clip/flashing to wood substructure
SIZE TYPE FINISH APPLICATION
#9-15 x 1" A Painted Panel or Flashing #9-15 x 11/2" A Painted to wood substructure #9-15 x 2" A Painted
SIZE TYPE FINISH APPLICATION
#9-15 x 1" A Unpainted Panel or Flashing #9-15 x 11/2" A Unpainted to wood substructure #9-15 x 2" A Unpainted
#9-15 x 1" A Painted Panel or Flashing #9-15 x 11/2" A Painted to wood substructure #9-15 x 2" A Painted
SELF DRILLER NO WASHER
SELF DRILLER
SELF DRILLER XL
SIZE TYPE FINISH APPLICATION
#1/4-14 x 11/4" Driller Plated Panel clips to metal substructure
#12-14 x 1" Driller Plated Accessories to metal substructure and used with framing on Retrofit
#12-24 x 11/4" Driller Plated Panel clips to bar joists (#4 point) up to 3/8" thick
SIZE TYPE FINISH APPLICATION
#12-14 x 11/4" Driller Painted Panel or Flashing #12-14 x 11/2" Driller Painted to metal substructure #12-14 x 11/4" Driller Painted
#12-14 x 11/4" Driller Unpainted Panel or Flashing #12-14 x 1 #12-14 x 1
#12-14 x 11/4" Driller Painted Panel or Flashing #12-14 x 11/2" Driller Painted to metal substructure #12-14 x 11/4" Driller Painted
1
/2" Driller Unpainted to metal substructure
1
/4" Driller Unpainted
16
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
SEAM-LOC 24
SHOULDER SELF DRILLER
®
FASTENER SELECTION GUIDE (CONT.)
SIZE TYPE FINISH APPLICATION
#12-14 x 11/4" Driller Plated For use with
to substructure
Floating Rake Angle
STITCH SCREW
STITCH SCREW XL
DEKFAST
SIZE TYPE FINISH APPLICATION
#1/4 - 14 x 7/8" Stitch Painted Flashing to Panel or Flashing
#1/4 - 14 x 7/8" Stitch Unpainted Flashing to Panel or Flashing
#1/4 - 14 x 7/8" Stitch Painted Flashing to Panel or Flashing
SIZE TYPE FINISH APPLICATION
#14-13 x 2" Driller Black Panel Clip to metal deck and rigid board #14-13 x 4" Driller Black insulation assembly or wood substructure #14-13 x 5" Driller Black
#14-13 x 6" Driller Black
#14-13 x 8" Driller Black
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
17
®
SEAM-LOC 24
DESIGN / INSTALLATION CONSIDERATIONS
TECHNIQUE
Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners. Seating the washer - Apply sufcient torque to seat the washer - do not overdrive the fastener.
CORRECT
Sealing material slightly visible
at edge of metal washer.
Assembly is watertight.
SELF DRILLER
WOODSCREW
TOO LOOSE
Sealing material is not visible;
not enough compression to
seal properly.
TOO TIGHT
Metal washer deformed;
sealing material pressed
beyond washer edge.
To prevent wobbling - Make sure fastener head is completely engaged in the socket. If the head does not go all the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up from drilling and should be removed from time to time.
Protect drill point - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and burn out of the drill point. Correct pressure will allow screw to drill and tap without binding.
Drilling through sheet and insulation - Ease up on pressure when drilling through insulation to avoid striking the purlin or girt with the point - apply more pressure after drill point contacts purlin or girt.
Drilling through purlin overlaps - Drilling through lapped purlins requires extra care. Excessive voids between purlins sometimes damages drill points and two self-drillers might be necessary to complete the operation. It is sometimes advantageous to predrill.
CONDITION OF SUBSTRUCTURE
Whether over solid substrate or open structural framing, panel distortion may occur if not applied over properly aligned and uniform substructure.
The installer should check the roof deck for squareness before installing Vertical Seam panels. Several methods can be used to verify squareness of the structure for proper installation of the panels.
METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one slope of the roof from similar points at the ridge and eave and obtain the same dimension.
METHOD "B" - The 3-4-5 triangle system may also be used. To use this system measure a point from the corner along the edge of the roof at a module of three (3). Measure a point from the same corner along another edge at a module of four (4). Then by measuring diagonally between the two points established, the dimension should be exactly a module of five (5) to have a square corner. Multiple uses of this system may be required to determine building squareness. If the endwall cannot be made square, the roof system cannot be installed as shown in these instructions.
Method A
30
30
3
5
4
Method B
18
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
®
SEAM-LOC 24
VENTILATION
Proper design and installation of vapor barriers and ventilation systems are important to prevent condensation and the resulting problems of moisture damage and loss of insulation efficiency.
Condensation occurs when moisture laden air comes in contact with a surface temperature equal to or below the dew point of the air. This phenomenon creates problems that are not unique with metal buildings; these problems are common to all types of construction.
The underside of the metal roof on a typical metal building (no attic) should be protected from condensation by insulating with a faced insulation. This should reduce the potential of condensation forming on the underside of the panels.
On buildings that have an attic space or are being retrofitted with a metal roofing system, vents should be placed at both the eave and peak of the roof in order to prevent a buildup of moisture (humidity) in the attic space.
DESIGN / INSTALLATION CONSIDERATIONS (CONT.)
Vent
Vent
Insulation
Vent at wall
Typical metal building (no attic)
INSULATION
In most cases insulation is installed directly under roof panels. Insulation is recommended on all applications to act as a sound barrier, prevent condensation, and increase insulating value of a roof system.
Many different types of insulation can be used with the metal roof panels. Please contact your insulation supplier for specific recommendations on installation of insulation and vapor barriers.
When applying a compressible type of insulation over open framing members. Rigid thermal blocks can be used to help eliminate heat lost at purlin locations.
Area of least resistance to heat loss
Building with attic or retrofitted
Seam-Loc 24 panel
Vent at eave
Thermal block
Compressible Insulation
Purlin
Resistance to heat loss is increased
CAUTION
Use extreme care when working next to insulation. The insulation will provide a false sense of
security by hiding the view of the ground below the insulation.
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 12/03
800.406.7387 (Corporate Ofce) • www.metalsales.us.com
19
Loading...
+ 46 hidden pages