Metalfab SEW Eurodrive MOVIMOT MM..C User Manual

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Edition

MOVIMOT® MM..C

08/2003

Operating Instructions

11218126 / EN

SEW-EURODRIVE

Contents

1 Important Notes................................................................................................. 5

2 Safety Notes ...................................................................................................... 7

3 Unit Design........................................................................................................ 8

3.1 MOVIMOT

3.2 Unit designations (MOVIMOT

3.3 MOVIMOT

3.4 Unit designations (MOVIMOT

4 Mechanical Installation...................................................................................16

4.1 MOVIMOT

4.2 Modular terminal box .............................................................................. 17

4.3 Mounting MOVIMOT

4.4 Option MLU..A / MLG..A / MLK11A ........................................................ 20

4.5 MBG11A option....................................................................................... 21

4.6 MWA21A option...................................................................................... 21

4.7 URM option............................................................................................. 22

5 Electrical Installation of MOVIMOT

5.1 Installation instructions............................................................................ 23

5.2 Connection of MOVIMOT

5.3 MOVIMOT

5.4 Connection MOVIMOT

5.5 Connection RS-485 bus master..............................................................31

5.6 Connection between MOVIMOT

6 Electrical Installation with Integrated AS-Interface ..................................... 37

6.1 Installation instructions............................................................................ 37

6.2 Connection options with integrated AS-Interface....................................39

6.3 Connection of MOVIMOT

6.4 Connection of MOVIMOT

6.5 Connection of MOVIMOT

6.6 Connection of URM option......................................................................45

6.7 Connection between MOVIMOT

7 Startup of Standard Design............................................................................ 51

7.1 Important startup instructions.................................................................. 51

7.2 Description of the controls ...................................................................... 51

7.3 Description of the DIP switches S1.........................................................53

7.4 Description of the DIP switches S2.........................................................55

7.5 Selectable special functions MM..C-503-00............................................ 58

7.6 Startup with binary control (control via terminals)................................... 77

7.7 Startup with options MBG11A or MLG11A ............................................. 79

7.8 Startup with MWA21A option (speed control module)............................ 82

7.9 Startup with external AS-i binary slave MLK11A .................................... 85

7.10 Additional information for mounting close to the motor...........................88

8 Startup with Integrated AS-Interface............................................................. 90

8.1 Important startup instructions.................................................................. 90

8.2 Description of the controls ...................................................................... 90

8.3 Description of the DIP switches S3.........................................................92

8.4 Description of the DIP switches S4.........................................................94

8.5 Selectable special functions MM..C-503-30............................................ 95

8.6 Startup procedure................................................................................. 102

8.7 Advanced startup with MOVITOOLS.................................................... 106

8.8 Additional information for mounting close to the motor.........................115

9 Startup with Communications Interface / Fieldbus ................................... 117

9.1 Startup procedure................................................................................. 117

9.2 Coding of process data......................................................................... 119

9.3 Function with RS-485 master................................................................ 122

inverter (standard design)..................................................... 8

inverter (with integrated AS-Interface)................................ 12

gearmotor ...........................................................................16

inverter with option P2.A close to the motor ....... 19

plug connectors .................................................................. 26

standard design) .....................................9

with integrated AS-Interface) ................13

Standard Design................................ 23

basic unit ..................................................... 25

options ............................................................ 27

and motor mounting close to motor... 32

MM../AVSK (connection option A)............... 42

MM../AZSK (connection option B)............... 43

MM../AND3/AZSK (connection option C) .... 44

and motor mounting close to motor .. 46

Operating Instructions – MOVIMOT® MM03C - MM3XC

Contents

10 Diagnostics....................................................................................................127

10.1 Diagnostics of MOVIMOT

10.2 Diagnostics of MOVIMOT

standard design ........................................ 127

with integrated AS-Interface...................... 132

10.3 Important service information................................................................ 140

11 Inspection and Maintenance........................................................................ 141

11.1 Inspection and maintenance periods.................................................... 141

11.2 Inspection and maintenance work on the motor................................... 142

11.3 Inspection and maintenance work on the brake ................................... 144

11.4 Permitted ball bearing types ................................................................. 148

11.5 Working air gap, braking torque, brake.................................................148

12 Technical Data of Standard Design............................................................. 149

12.1 IEC design with connection voltages 380...500 VAC............................149

12.2 UL design with connection voltages 380500 VAC................................ 150

12.3 Technical data of options...................................................................... 151

12.4 Integrated RS-485 interface..................................................................153

12.5 Assignment of internal braking resistors............................................... 153

12.6 Assignment of external braking resistors.............................................. 154

12.7 Resistance and assignment of the brake coil ....................................... 154

13 Technical Data with Integrated AS-Interface.............................................. 155

13.1 IEC design with connection voltages 380...500 VAC............................155

13.2 Assignment of internal braking resistors............................................... 156

13.3 Assignment of external braking resistors.............................................. 156

13.4 Resistance and assignment of the brake coil ....................................... 156

13.5 URM voltage relay ................................................................................ 156

Index of Changes.......................................................................................... 157

Index...............................................................................................................158

Operating Instructions – MOVIMOT® MM03C - MM3XC

1 Important Notes

Important Notes

Safety and warning instructions

Always follow the safety and warning instructions contained in this publication!

Electrical hazard

Possible consequences: Severe or fatal injuries.

Hazard

Possible consequences: Severe or fatal injuries.

Hazardous situation

Possible consequences: Slight or minor injuries.

Harmful situation

Possible consequences: Damage to the unit and the environment.

Tips and useful information.

Intended usage

• Operating Instructions "DR/DT/DV AC Motors, CT/CV Asynchronous Servomotors"

• If MOVIMOT

"Safe Disconnection for MOVIMOT nents may be used in safety applications that were explicitly delivered with this design by SEW-EURODRIVE!

• These MOVIMOT® drives are intended for industrial equipment. They comply with the applicable standards and regulations and meet the requirements of the Low Voltage Directive 73/23/EEC.

• The use of MOVIMOT

• Technical data and information about the permitted conditions where the unit is used can be found on the nameplate and in these operating instructions.

• It is essential to observe this specified information!

• Do not start up the unit (take it into operation in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89/392/EEC (with reference to EN 60204).

is used for emergency stops, the supplemental documentation

for hoist applications is limited!

" must be observed. Only those compo-

Operating Instructions – MOVIMOT® MM03C - MM3XC

Important Notes

Site of operation

Waste disposal

The following uses are forbidden unless measures are expressly taken to make them possible:

• Use in explosion-proof areas

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178

• Use in applications in which the MOVIMOT functions (without master safety systems) for ensuring the safety of machinery and people

This product consists of:

•Iron

•Aluminum

• Copper

• Plastic

• Electronic components

Dispose of all components in accordance with applicable regulations!

inverter undertakes independent safety

Operating Instructions – MOVIMOT® MM03C - MM3XC

2 Safety Notes

• Never install damaged products or take them into operation. Please submit a com-

Safety Notes

plaint to the shipping company immediately in the event of a damage.

• Only electrical specialists with the relevant accident prevention training are allowed to perform installation, startup and service work on the MOVIMOT

. They must also

comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/

0160).

• Preventative measures and protection devices must correspond to the regulations in force (e.g. EN 60204 or EN 50178).

Necessary protective measures: Grounding of MOVIMOT

• The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 50178. All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation.

• Before removing the MOVIMOT

inverter, it must be disconnected from the supply system. Dangerous voltages may still be present for up to one minute after disconnection from the power supply source.

• As soon as supply voltage is present at the MOVIMOT closed, i.e. the MOVIMOT

inverter must be screwed on.

, the terminal box must be

• The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage.

• Mechanical blocking orunit-internal safety functions can cause a motor standstill. Removing the cause of this problem or performing a reset can result in the motor restarting on its own. If, for safety reasons, this is not permissible for the driven machine, MOVIMOT

• Danger of burns: The MOVIMOT

must be disconnected from the mains before correcting the fault.

surface temperature (especially of the heat sink)

can exceed 60 °C during operation!

• If MOVIMOT documentation "Safe shutdown for MOVIMOT

or field distributors are used for emergency stops, the supplemental

" must be observed. Only those components may be used in safety applications that were explicitly delivered with this design by SEW-EURODRIVE!

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

MOVIMOT® inverter (standard design)

3Unit Design

3.1 MOVIMOT® inverter (standard design)

1. Identification of the circuit type

2. Terminal box (size 2 used as example)

3. Connection plug between connection unit and inverter

4. MOVIMOT

5. Connection unit with terminals

6. Screw for PE connection

7. Electronics terminal strip X2

8. Internal braking resistor BW. (standard for motors without brake)

9. Connection of brake coil (X3). For motors without brake: Connection of internal braking resistor BW. (standard)

10.Mains connection L1, L2, L3 (X3) (suitable for 2 x 4 mm

11. Screw for PE connection

12.Cable glands

13.Electronics nameplate

14.Safety hood for inverter electronics

15.Setpoint potentiometer f1 (not visible), accessible from top of MOVIMOT via screw fitting

16.Setpoint switch f2 (green)

17.Switch t1 for generator ramp (white)

18.DIP switches S1 and S2 (for settings see the section "Startup")

19.Status LED (visible from top of MOVIMOT

inverter with heat sink (size 2 used as example)

910

댷

11 12

)

inverter, see the section "Diagnostics")

inverter

14 15 16

06496AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit designations (MOVIMOT® standard design)

3.2 Unit designations (MOVIMOT® standard design)

Sample motor nameplate

Unit Design

SEW-EURODRIVE

Typ

KA77 DT90L4/BMG/MM15/MLU

Nr.

3009818304. 0001. 99

1,5/50HZ

50Hz

60Hz r/min Bremse

kg 73

Schmierstoff

KA 77 DT 90L4 BMG/MM15/MLU

V 380-500 V 380-500

22/1400

V 230

Ma 665

Nm 20 Nm

Bruchsal / Germany

IEC 34

3~ IM

B3 0,99

cos

3,50

A A

3,50

IP Gleichrichter i

Made in Germany 184103 3.14

54 F

64,75

06491AXX

Additional feature Inverter

MOVIMOT® frequency inverter

Additional feature motor (brake)

Size, motor pole count

Motor series

Gear unit size

Gear unit series

1) Only factory-installed options are listed on the nameplate.

2) Detailed information about geared motor combinations can be found in the catalog "MOVIMOT® Geared Motors."

Structure of sample fabrication number:

3009818304. 0001. 99

Final two digits of the year of manufacture

Running unit number (4 digits)

Order number (10 digits)

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

Unit designations (MOVIMOT® standard design)

Sample inverter nameplate

MM 15 C – 503 – 00

Design (00 = Standard)

Connection type (3 = 3-phase)

Supply voltage (50 = 380...500 V

Version C

)

05605AXX

Device identification

Motor power (15 = 1.5 kW)

MOVIMOT

series

The device identification [1] at the top of the MOVIMOT® inverter contains information about inverter type [2], inverter part number [3], equipment power [4] and adapted (associated) motors [5].

[2] [3]

[5]

[1]

[4]

50862AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

Unit designations (MOVIMOT® standard design)

"Mounting close to motor" design with option P2.A

The following illustration shows an example of the MOVIMOT® inverter with option P2.A mounted close to the motor with corresponding nameplate and unit designation:

MM22C-503-00/0/P22A/REZA/ALA4

52232AXX

Plug connector for the connection to the motor Terminal box design

Adapter for mounting close to the motor 21 = Size 1 22 = Size 2

Circuit type 0 =

댴

1 =

쑶

MOVIMOT

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

MOVIMOT® inverter (with integrated AS-Interface)

3.3 MOVIMOT® inverter (with integrated AS-Interface)

324

15 16 17 18

1. Screw for PE connection 댷

2. Terminal box (size 1 used as example)

3. Identification of the circuit type

4. Connection plug between connection unit and inverter

5. MOVIMOT

inverter with heat sink (size 1 used as example)

6. Switch S5 (AUX/24 V supply, for settings see the section "Startup")

7. Electronics terminal strip X2

8. Connection of brake coil (X3). For motors without brake: Connection of internal braking resistor BW. (standard)

9. Mains connection L1, L2, L3 (X3) (suitable for 2 x 4 mm

10.Screw for PE connection

댷

)

11. Connection unit with terminals

12.Cable glands

13.Diagnostic interface (see the section "Diagnostics")

14.AS-i connection

15.Electronics nameplate

16.Safety hood for inverter electronics

17.Setpoint potentiometer f1 (not visible), accessible from top of MOVIMOT

inverter

via screw fitting

18.Setpoint switch f2 (green)

19.Switch t1 for generator ramp (white)

20.DIP switches S3 and S4 (for settings see the section "Startup")

21.Status LEDs (visible from top of MOVIMOT

inverter, see the section "Diagnostics")

06413AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

Unit designations (MOVIMOT® with integrated AS-Interface)

3.4 Unit designations (MOVIMOT® with integrated AS-Interface)

Sample motor nameplate

SEW-EURODRIVE

KA77 DT90L4/BMG/MM15/RJ1A/AND3/AZSK

Typ Nr.

3009818304. 0001. 99

1,5/50HZ

50Hz

60Hz r/min Bremse

kg 73

Schmierstoff

KA 77 DT 90L4 BMG/MM15/RJ1A/AND3/AZSK

V 380-500 V 380-500

22/1400

V 230

Ma 665

Bruchsal / Germany

Nm 20 Nm

Made in Germany 184103 3.14

IEC 34

3~ IM

B3 0,99

cos

3,50

A A

3,50

IP Gleichrichter i

54 F

64,75

06488AXX

Plug connector for AS-i and sensor connection

Plug connector for power

Terminal box design

MOVIMOT

Additional feature motor (brake)

frequency inverter

Size, motor pole count

Motor series

Gear unit size

Gear unit series

1) Detailed information about geared motor combinations can be found in the catalog "MOVIMOT® Geared Motors."

Structure of sample fabrication number:

3009818304. 0001. 99

Final two digits of the year of manufacture

Running unit number (4 digits)

Order number (10 digits)

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

Unit designations (MOVIMOT® with integrated AS-Interface)

Sample inverter nameplate

MM 15 C – 503 – 30

52118AXX

Design (30 = with integrated AS-Interface)

Connection type (3 = 3-phase)

Supply voltage (50 = 380...500 V

Version C

)

Device identification

Motor power (15 = 1.5 kW)

MOVIMOT

series

The device identification [1] at the top of the MOVIMOT® inverter contains information about inverter type [2], inverter part number [3], equipment power [4] and adapted (associated) motors [5].

[2] [3]

[5]

[1]

[4]

51967AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Unit Design

Unit designations (MOVIMOT® with integrated AS-Interface)

"Mounting close to the motor" design with option P2.A

The following illustration shows an example of the MOVIMOT® inverter with option P2.A mounted close to the motor with corresponding nameplate and unit designation:

MM30C-503-30/0/P22A/REZA/A VSK/ALA4

52233AXX

Plug connector for connection to the motor Plug connector option Terminal box design

Adapter for mounting close to the motor 21 = Size 1 22 = Size 2

Circuit type 0 =

댴

1 = 쑶 MOVIMOT

Operating Instructions – MOVIMOT® MM03C - MM3XC

Mechanical Installation

MOVIMOT® gearmotor

4 Mechanical Installation

4.1 MOVIMOT® gearmotor

Before you begin

Installation tolerances

Mounting MOVIMOT

Install MOVIMOT® only if

• the entries on the nameplate of the drive match the voltage supply system,

• the drive is undamaged (no damage caused by transport or storage).

• it is certain that the following requirements have been fulfilled: – Ambient temperature between –25 °C and +40 °C (remember that the tempera-

ture range of the gear unit may be restricted → operating instructions for the gear unit)

– No oil, acid, gas, vapors, radiation, etc.

Shaft end Flanges

Diametric tolerance in accordance with DIN 748

• ISO k6 at ∅ ≤ 50 mm

•ISO m6 at ∅ > 50 mm (Center bore in accordance with DIN 332, shape

DR)

Centering shoulder tolerance in accordance with DIN 42948

•ISO j6 at ∅ ≤ 230 mm

• ISO h6 at ∅ > 230 mm

• The MOVIMOT® may only be mounted or installed in the specified mounting position on a level, vibration-proof and torsionally rigid support structure.

• Thoroughly remove anti-corrosion agents from the shaft extensions (use a commercially available solvent). Do not allow the solvent to penetrate the bearings and shaft seals – this could cause material damage!

• Carefully align MOVIMOT

and the driven machine, to avoid placing any unacceptable strain on the motor shafts (observe permissible overhung load and axial thrust data!).

• Do not butt or hammer the shaft end.

• Use an appropriate cover to protect motors in vertical mounting positions from objects or fluids entering!

• Ensure an unobstructed cooling air supply and that air heated by other apparatus cannot be drawn in or reused.

• Balance components for subsequent mounting on the shaft with a half key (output shafts are balanced with a half key).

• Any condensation drain holes are closed with plastic plugs and must not be opened unless needed.

• Do not leave any condensation drain holes open, since this defeats higher enclosure ratings.

Installation in damp areas or in the open

• Use suitable screwed cable glands for the supply leads (use reducing adapters if necessary).

• Coat the threads of cable glands and pocket caps with sealant and tighten them well – then coat them again.

• Seal the cable entry well.

• Clean the sealing faces of the MOVIMOT

inverter well before re-assembly.

• Restore the anticorrosive coating if necessary.

• Check the type of enclosure is authorized (refer to the nameplate).

Operating Instructions – MOVIMOT® MM03C - MM3XC

4.2 Modular terminal box

Mechanical Installation

Modular terminal box

Turning the terminal box

In principle it is recommended to purchase factory pre-fabricated MOVIMOT® systems with the correct position of cable entries. In exceptional cases, the position of the cable entries can be turned to the opposite side (only for designs with modular terminal box).

1. Isolate MOVIMOT

restarting! Dangerous voltages may still be present for up to 1 minute after shutdown!

2. Label the connections before disconnecting them for later reassembly.

3. Disconnect the supply system, control and sensor connections.

4. Remove screws [A] and detach MOVIMOT

5. Loosen screws [C] and remove terminal box [D].

drive from the supply, safeguarding it against unintentional

inverter [B].

[A]

[B]

[C]

[D]

51819AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Mechanical Installation

Modular terminal box

6. Turn terminal box [D] by 180°.

180˚

[D]

51820AXX

7. Place terminal box [D] on mounting plate [E] and fasten it with screws [C].

8. Reestablish cable connections.

9. Reattach MOVIMOT

inverter [B] and secure with screws [A].

[A]

[B]

[C]

[D]

[E]

51821AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Mechanical Installation

Mounting MOVIMOT® inverter with option P2.A close to the motor

4.3 Mounting MOVIMOT® inverter with option P2.A close to the motor

The following illustration shows the mounting dimensions when mounting the MOVIMOT

inverter with option P2.A close to the motor:

Size A B MM03 to MM15 65 mm 140 mm MM22 to MM3X 65 mm 170 mm

51772AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Mechanical Installation

Option MLU..A / MLG..A / MLK11A

4.4 Option MLU..A / MLG..A / MLK11A

Scope of delivery

Installation

• MLU..A / MLG..A / MLK11A top [2]

•2 screws [1]

• Cable entry screw [4]

• MLU..A / MLG..A / MLK11A lower section [5]

1. Remove a screw plug from the MOVIMOT® terminal box.

2. Attach lower section [E] to MOVIMOT

terminal box and fasten it with cable entry

screw [4].

3. Guide connection cable [3] through cable entry screw [4] into the MOVIMOT

termi-

nal box.

4. Place top [2] on bottom [5] and fasten it with 2 screws [1].

Important: Option may be assembled only in the position shown in the following figure!

[1]

[2]

[3]

[4]

[5]

05625AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

4.5 MBG11A option

• A: Assembly from the rear via 4 tapped holes

• B: Assembly from the front via 2 mounting holes

Mechanical Installation

MBG11A option

M4 x 5 + a

!!!!!A!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!B

Ø 4,3 mm

m m

mm 8

56 mm

68 mm

M4 x 25

50520AXX

a = wall thickness Screws are not included in the delivery!

4.6 MWA21A option

• MWA21A is installed in the switch cabinet on the DIN rail (DIN EN 50022):

22,5

50519AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

4.7 URM option

Mechanical Installation

URM option

Mount the URM option with two screws according to the following illustration. Connection according to section "Electrical Installation."

The installation is only allowed in conjunction with modular terminal box!

52207AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Installation instructions

5 Electrical Installation of MOVIMOT® Standard Design

5.1 Installation instructions

Connecting supply system leads

• The rated voltage and frequency of MOVIMOT® must correspond to the data for the power supply system (mains).

• Cable cross section: according to input current I

for rated power (see Technical

mains

Data).

• Permitted cable cross section of MOVIMOT

terminals (does not apply to field dis-

tributor)

Power terminals Control terminals

1.0 mm AWG17 – AWG10 (2 x AWG10) AWG22 – AWG17 (2 x AWG18)

– 4.0 mm2 (2 x 4.0 mm2) 0.25 mm2 – 1.0 mm2 (2 x 0.75 mm2)

• Use conductor end sleeves without insulating shrouds (DIN 46228 part 1, material E-CU).

• Install line safety at the beginning of the power cable behind supply bus junction (see the section "Connection of MOVIMOT

basic unit," F11/F12/F13). Use D, DO, NH or circuit breakers. The fusible rating should be selected in accordance with the cable cross section.

• Do not use a conventional earth-leakage circuit breaker as a protective device. Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA) are permitted as a protective device. During normal operation of MOVIMOT

, earth-leak-

age currents of > 3.5 mA can occur.

• Use contactor switch contacts to switch MOVIMOT

from utilization category AC-3

according to IEC 158.

• SEW recommends using earth-leakage monitors with pulse-code measurement for voltage supply systems with non-grounded star point (IT nets). The use of such devices avoids mis-tripping of the earth-leakage monitor due to the earth capacitance of the inverter.

Installation at 1000 meters above sea level (msl)

MOVIMOT® drives with supply voltages of 380 to 500 V can be used at altitudes above 2000 m MSL up to 4000 m MSL under the following peripheral conditions.

• The rated continuous power is reduced based on the reduced cooling above 1000 m (see the section "Technical Data and Dimension Drawings").

• Above 2000 msl, the air and creeping distances are only sufficient for overvoltage class 2. If the installation requires overvoltage class 3, an additional external overvoltage protection must be used to ensure that overvoltage surges are limited to

2.5 kV phase-to-phase and phase-to-ground.

• If safe electrical separation is required, it must be implemented outside the device at altitudes above 2000 m MSL (Safe Electrical Separation in accordance with EN 50178).

• The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V for every 100 m to a maximum of 3 x 380 V at 4000 msl.

1) The maximum altitude is limited by creeping distances and flameproof components such as electrolytic capacitors.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Installation instructions

Connecting 24V

supply

Conventional control (via binary commands)

Control via RS-485 interface

Protection devices

UL compliant installation

• Supply MOVIMOT® either via external 24 VDC or via the MLU..A or MLG..A options.

• Connect the required control leads (e.g. CW/Stop, CCW/Stop, f1/f2 setpoint change)

• Use shielded cables as control leads and route them separately from power supply cables.

with bus master PLC, MLG..A, MBG11A, MWA21A option or MF../MQ.. fieldbus interfaces

• Important: Connect only one bus master.

• Use twisted pair shielded cables as control leads and route them separately from power supply cables.

•MOVIMOT® drives are equipped with integrated protective overload devices that are making external overload devices obsolete.

• Only use copper cables with the temperature range 60/75 °C as connection lead:

• The permitted tightening torques for MOVIMOT – 1.5 Nm (13.3 lb.in).

•MOVIMOT (TN and TT systems) supplying a maximum supply current of 5000 A a maximum rated voltage of 500 V mance data of the fuses must not exceed 35 A/600 V.

• Only use tested units with a limited output voltage (V current (I ≤ 8 A) as an external 24 V

• UL certification applies only to operation in voltage supply systems with voltages to ground up to 300 V.

are suited for operation on voltage supply systems with grounded star

(MM03C-503 to MM3XC-503). The perfor-

voltage source.

power terminals are:

= 30 VDC) and limited output

max

and having

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection of MOVIMOT® basic unit

5.2 Connection of MOVIMOT® basic unit

L1 L2 L3 PE

F11/F12/F13

BMG

K11

[1]

MOVIMOT

[4]

[2]

[3]

[5]

RS-485

Function of terminals CW/Stop and CCW/Stop with binary control:

24V

Rotation

CW active

Functions of terminals f1/f2:

24V

Setpoint f1 active Setpoint f2 active

Function of terminals CW/Stop and CCW/Stop with control via RS-485 interface/fieldbus:

24V

Rotation CCW active

24V

f1/f2

Both directions of rotation are enabled

f1/f2

BW.[6]

24V

24 V

f1/f2

K1a

K1b

[1] 24 VDC supply (external or MLU../MLG.. option) [2] CW/Stop [3] CCW/Stop [4] Setpoint toggle f1/f2 [5] Ready message (contact closed = ready for operation) [6] BW.. braking resistor (in MOVIMOT

without mechanical brake only)

RS-

RS+

05614AXX

24V

Only CW rotation

is enabled,

Setpoint selections for CCW rotation result in standstill of drive

Only CCW rotation is enabled, Setpoint selections for CW rotation

result in standstill of drive

Drive is blocked or

brought to standstill

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

MOVIMOT® plug connectors

5.3 MOVIMOT® plug connectors

AVT1, ASA3 plug connectors

The following illustration shows the assignment of the optional AVT1 and ASA3 plug connectors.

Available designs:

• MM.../ASA3

• MM.../AVT1

• MM.../ASA3/AVT1

52113AXX

24V RS+ RS-

AVT1

MOVIMOT

L1 L2 L3

12345

6789

ASA3

Plug connector AMA6

The following illustration shows the assignment of the optional AMA6 plug connector.

Available design:

• MM.../AMA6

MOVIMOT

RSRS+ 24 V

AMA6

L3 L1 L2

52114AXX

For designs with plug connectors, both directions of rotation are enabled at the factory. If only one direction of rotation is desired, please observe the section "Connection of MOVIMOT

Basic Unit, Functions of the CW/STOP, CCW/STOP

terminals in control via RS-485 interface."

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

5.4 Connection MOVIMOT® options

Connection MOVIMOT® options

Connection of MLU11A option

The following figure shows the connection of the MLU11A option.

24V

MOVIMOT

f1/f2

K1a

K1b

RS-

RS+

MLU11A

24V

05651AXX

Connection of MLG11A option

The following figure shows the connection of the MLG11A option.

24V

[1]

MOVIMOT

K1a

f1/f2

K1b

RS-

RS+

MLG11A

24V

RS+

RS-

[1] Observe the enabled direction of rotation (see the section "Connection of MOVIMOT®

basic unit, Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.")

Operating Instructions – MOVIMOT® MM03C - MM3XC

05652AXX

Electrical Installation of MOVIMOT® Standard Design

Connection MOVIMOT® options

Connection of MBG11A option

The following figure shows the connection of the MBG11A option.

24V

MOVIMOT

K1a

f1/f2

[1]

24 V

[1] Observe the enabled direction of rotation (see the section "Connection of MOVIMOT®

basic unit, Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.")

[2] EMC metal cable gland

K1b

[2]

RS-

RS+

댷

MBG11A

24V

RS+

RS-

03183CXX

Connection of MLK11A option

The following illustration shows the connection of the MLK11A option (external AS-i binary slave).

24V

MOVIMOT

K1a

f1/f2

K1b

RS-

RS+

AS-i -

AS-i +

BK/BU BK/RD BK/WH

RD BU

N.C.

[1]

(DI0) (DO2)

(DO1) (DO0)

(DO3) ()

MLK11A

[2]

0V DI2

3 2

N.C.

24V

DI3

05118CXX

[1] AS-i connection [2] Connection for two external sensors

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection MOVIMOT® options

Connection of

The following figure shows the connection of the MWA21A option.

MWA21A option

24V

MOVIMOT

K1a

f1/f2

[1]

[1] Note the released direction of rotation

(see the section "Connection of MOVIMOT® Basic Unit" Functions of CW/Stop,

CCW/Stop terminals with control via RS-485 interface) [2] EMC metal cable gland [3] Potentiometer with integration of 10 V reference voltage [A]

or potential-free analog signal [B]

K1b

RS-

RS+

댷

24V

MWA21A

1 24V 2 24V 3 4 R 5 L 6 10V

[3]

댷

[2][2]

7 +

9 10 11 RS+ 12 RS-

03184DXX

[A]

6 10V 7 + 8 9

6 10V

[B]

MWA21A

7 + 8 9

MWA21A

05622BXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection MOVIMOT® options

Connection of URM option

Connection of MDG11A option

The following figure shows the connection of the URM option.

URM

13 14

BMG

24V

MOVIMOT

f1/f2

K1a

K1b

RS-

52203AXX

RS+

The following figure shows the connection of the MDG11A option.

• The diagnostic unit must be connected prior to the possible occurrence of a fault, as MOVIMOT

error messages are not saved and the information is lost when the 24 V

supply is disconnected.

• Connecting the MDG11A to an RS-485 bus with several MOVIMOT

is not al-

lowed.

• The diagnostic unit can be used if the MOVIMOT

is controlled via terminals

(= address 0 [S1/1-S1/4 = OFF]).

• Do nut use the diagnostic unit if setpoint setting takes place via the RS-485 interface.

[1] EMC metal cable gland For operation see the section "Diagnostics"

[1]

24V

댷

Operating Instructions – MOVIMOT® MM03C - MM3XC

MOVIMOT

K1a

f1/f2

K1b

RS-

RS+

MDG11A

24V

RS+

RS-

03404CXX

Electrical Installation of MOVIMOT® Standard Design

5.5 Connection RS-485 bus master

The following figure shows the connection of the RS-485 bus master.

Connection RS-485 bus master

MOVIMOT

Busmaster

(SPS / PLC)

RS-485

[1] Observe enabled direction of rotation (see section "Connection of MOVIMOT® basic unit,

Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.") [2] EMC metal cable gland [3] Potential compensation MOVIMOT

24 V

24V

[1]

[3]

f1/f2

/RS-485 master

K1a

K1b

RS-

RS+

댷

RS-485

댷

[2][2]

03177BXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection between MOVIMOT® and motor mounting close to the motor

5.6 Connection between MOVIMOT® and motor mounting close to the motor

If the MOVIMOT® inverter with option P2.A is mounted close to the motor, the connection to the motor uses a pre-fabricated cable. The following designs are possible on the MOVIMOT

• A: MM../P2.A/RO.A/APG4

• B: MM../P2.A/RE.A/ALA4 The APG 4 design results in the following connection options to the motor, dependent

upon the hybrid cable used:

Design A1 A2 A3 A4 MOVIMOT Motor Cable gland/termi-

Hybrid cables 0 593 231 9 0 593 076 6 0 186 741 5 0816 325 1

See also... page 34 page 34 page 35 page 35

side:

APG4APG4APG4APG4

ASB4 APG4 IS

nals

0816 326 X 쑶

쑶

0593 278 5 댴 0593 755 8 댴

APG4

[1]

APG4

ASB4

APG4

52198AXX

[1] Connection via terminals

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection between MOVIMOT® and motor mounting close to the motor

The ALA 4 design results in the following connection options to the motor, dependent upon the hybrid cable used:

Design B1 B2 MOVIMOT Motor Cable gland/terminals ASB4 Hybrid cables 0 817 948 4 0 816 208 5 Additional

Information

ALA4 ALA4

page 36 page 36

[1] Connection via terminals

[1]

ALA4

ASB4

52199AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection between MOVIMOT® and motor mounting close to the motor

Hybrid cable design A

• Design A1 Part number 0 593 231 9

52073AXX

The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.

Cable assignment Motor terminal Core color / designation

U1 Black / U1 V1 Black / V1 W1 Black / W1 13 Red / 13 14 White / 14 15 Blue / 15 TH Black / 1 TH Black / 2 PE terminal Green-yellow + shield end (inside shield)

• Design A2 Part number 0 593 076 6

52074AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Auftragsnummer:

R 01/00

Laenge (m):

593 278 5

Connection between MOVIMOT® and motor mounting close to the motor

• Design A3 Part number 0 186 741 5

• Design A4

52075AXX

R 01/00

Auftragsnummer:

593 278 5

Laenge (m):

52076AXX

Motor with IS lower part Size DT71 – DT90

Motor with IS lower part Size DV100

MOVIMOT® in star connection MOVIMOT® in delta connection

Hybrid cable part number

0593 278 5

Hybrid cable part number

0593 755 8

Hybrid cable part number

0816 325 1

Hybrid cable part number

0816 326 X

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation of MOVIMOT® Standard Design

Connection between MOVIMOT® and motor mounting close to the motor

Hybrid cable design B

• B1 version Part number 0 817 948 4

52077AXX

The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.

Cable assignment Motor terminal Core color / designation

U1 Black / U1 V1 Black / V1 W1 Black / W1 13 Red / 13 14 White / 14 15 Blue / 15 TH Black / 1 TH Black / 2 PE terminal Green-yellow + shield end (inside shield)

• B2 version Part number 0 816 208 5

52078AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Installation instructions

6 Electrical Installation with Integrated AS-Interface

6.1 Installation instructions

Connecting supply system leads

• The rated voltage and frequency of MOVIMOT® must correspond to the data for the power supply system (mains).

• Cable cross section: according to input current I

for rated power (see Technical

mains

Data).

• Permitted cable cross section of MOVIMOT

terminals (does not apply to field dis-

tributor)

Power terminals Control terminals

1.0 mm AWG17 – AWG10 (2 x AWG10) AWG22 – AWG17 (2 x AWG18)

– 4.0 mm2 (2 x 4.0 mm2) 0.25 mm2 – 1.0 mm2 (2 x 0.75 mm2)

• Use conductor end sleeves without insulating shrouds (DIN 46228 part 1, material E-CU).

• Install line safety at the beginning of the power cable behind supply bus junction (see the section "Connection of MOVIMOT

Basic Unit," F11/F12/F13). Use D, DO, NH or circuit breakers. The fusible rating should be selected in accordance with the cable cross section.

, earth-leak-

age currents of > 3.5 mA can occur.

• Use contactor switch contacts to switch MOVIMOT

from utilization category AC-3

according to IEC 158.

Installation at 1000 meters above sea level (msl)

MOVIMOT® drives with supply voltages of 380 to 500 V can be used at altitudes above 2000 m MSL up to 4000 m MSL under the following peripheral conditions.

• The rated continuous power is reduced based on the reduced cooling above 1000 m (see the section "Technical Data and Dimension Drawings").

2.5 kV phase-to-phase and phase-to-ground.

• If safe electrical separation is required, it must be implemented outside the device at altitudes above 2000 m MSL (Safe Electrical Separation in accordance with EN 50178).

• The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V for every 100 m to a maximum of 3 x 380 V at 4000 msl.

1) The maximum altitude is limited by creeping distances and flameproof components such as electrolytic capacitors.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Installation instructions

Protection devices

UL compliant installation

•MOVIMOT® drives are equipped with integrated protective overload devices that are making external overload devices obsolete.

• Use only copper cables with the temperature range 60 / 75 °C.

• The permitted tightening torques for MOVIMOT – 1.5 Nm (13.3 lb.in).

•MOVIMOT (TN and TT systems) supplying a maximum supply current of 5000 A a maximum rated voltage of 500 V mance data of the fuses must not exceed 35 A/600 V.

• Only use tested units with a limited output voltage (V current (I ≤ 8 A) as an external 24 V

• UL certification applies only to operation in voltage supply systems with voltages to ground up to 300 V.

are suited for operation on voltage supply systems with grounded star

(MM03C-503 to MM3XC-503). The perfor-

voltage source.

power terminals are:

= 30 VDC) and limited output

max

and having

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection options with integrated AS-Interface

6.2 Connection options with integrated AS-Interface

Mains and control

A Design with AVSK plug (1 x M12 connector):

Design A1 A2 Type designation MM../AVSK MM../AVSK Switch S5 01 24 V supply Yellow AS-i cable Black AUX-PWR cable

AS-i connection Yellow AS-i cable Yellow AS-i cable (double tap) Mains connection Terminals Terminals Sensor connection Terminals Terminals Additional

information

[1]

page 42 page 42

[1]

AS-i (YE)

(double tap)

AS-i (YE) AUX-PWR

(BK)

52001AXX

[1] Mains

• The designs listed above are also valid for mounting the MOVIMOT® inverter with option P2.A close to the motor.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection options with integrated AS-Interface

B Design with AZSK plug (3 x M12 connector):

Design B1 B2 B3 Type designation MM../RC.A/AZSK MM../RC.A/AZSK MM../RC.A/AZSK Switch S5 110 24 V supply Black AUX-PWR cable Black AUX-PWR cable

AS-i connection Yellow AS-i cable Yellow AS-i cable (double

Mains connection Terminals Terminals Terminals Sensor connection M12 plug connector M12 plug connector M12 plug connector Additional

information

page 43 page 43 page 43

(double tap)

tap)

Yellow AS-i cable

[1]

2 x DI

AUX-PWR (BK) AS-i (YE)

[1]

2 x DI

AS-i (YE) AUX-PWR

(BK)

AS-i (YE)

52002AXX

[1] Mains

• The designs listed above are also valid for mounting the MOVIMOT® inverter with option P2.A close to the motor.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection options with integrated AS-Interface

C Design with AND3/AZSK plug connector

(3 x M12 plug, 1 x Han Q8/0):

Design C1 C2 C3 Type designation MM../RJ.A/AND3/AZSK MM../RJ.A/AND3/AZSK MM../RJ.A/AND3/AZSK Switch S5 110 24 V supply AUX-PWR cable AUX-PWR cable (double

AS-i connection Yellow AS-i cable Yellow AS-i cable (double

Mains connection AND3 plug connector AND3 plug connector AND3 plug connector Sensor connection M12 plug connector M12 plug connector M12 plug connector Additional

Information

page 44 page 44 page 44

tap)

Yellow AS-i cable

2 x DI

AUX-PWR (BK)

AS-i (YE)

[1]

2 x DI

[1]

AS-i (YE) AUX-PW

(BK)

2 x DI

[1] Mains

• The designs listed above are also valid for mounting the MOVIMOT® inverter with option P2.A close to the motor.

Operating Instructions – MOVIMOT® MM03C - MM3XC

AS-i (YE)

[1]

51761AXX

Electrical Installation with Integrated AS-Interface

Connection of MOVIMOT® MM../AVSK (connection option A)

6.3 Connection of MOVIMOT® MM../AVSK (connection option A)

The following figure shows the connection of the MM../AVSK design.

L1 L2 L3 PE

F11/F12/F13

K11

MM../AVSK

BW.[7]

[1] 24 VDC supply [2] AS-i data cable [3] AS-i data cable + [4] Voltage supply for sensors [5] Sensor DI2 [6] Sensor DI3 [7] BW.. braking resistor (in MOVIMOT [8] M12 plug (yellow)

BMG

[1]

[2]

[3]

[4]

[5]

DI2

VO24

AS-I-

3 2

[8]

24V

AS-i -

AS-i +

without mechanical brake only)

[6]

DI3

24 V

4 1

AS-I+

51823AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection of MOVIMOT® MM../AZSK (connection option B)

6.4 Connection of MOVIMOT® MM../AZSK (connection option B)

The following figure shows the connection of the MM../AZSK design.

L1 L2 L3 PE

F11/F12/F13

K11

MM../AZSK

AZSK plug connector

[1] M12 plug connector

(plug, black)

[2] M12 plug connector

(plug, yellow)

[3] M12 plug connector

(socket, black)

BMG

[1]

1 24 V 24 V supply (AUX-PWR) 2 N.C. Not assigned 3 0 V AUX-PWR reference potential 4 N.C. Not assigned 1 AS-i + AS-i data cable + 2 0 V AUX-PWR reference potential 3 AS-i - AS-i data cable 4 24 V 24 V supply (AUX-PWR) 1 VO24 24 V voltage supply for sensors 2 DI3 Sensor input DI3 3VO⊥ 0 V reference potential for sensors 4 DI2 Sensor input DI2

24V

[2]

AS-I -

3 2

24 V

4 1

AS-I+

3 2

DI2

VO24

[3]

DI3

52061AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection of MOVIMOT® MM../AND3/AZSK (connection option C)

6.5 Connection of MOVIMOT® MM../AND3/AZSK (connection option C)

The following figure shows the connection of the MM../AND3/AZSK design.

24V 0

ASI+24V ASI-0V

[4]

L1 N.C. N.C.

N.C.

[3]

PE N.C. N.C.

[1]

[2]

DI3 DI224V

AZSK plug connector

[1] M12 plug connector

(plug, black)

[2] M12 plug connector

(plug, yellow)

[4] M12 plug connector

(socket, black)

AND3 plug connector

[3] AND3 plug connector

(plug)

51940AXX

1 N.C. Not assigned (reserved for N) 2 L2 Mains connection L2 3 N.C. Not assigned 4 N.C. Not assigned 5 N.C. Not assigned 6 L3 Mains connection L3 7 N.C. Not assigned 8 L1 Mains connection L1

댷 PE PE

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

6.6 Connection of URM option

The following figure shows the connection of the URM option.

URM

Connection of URM option

MOVIMOT

13 14

BMG

24V

AS-i -

AS-i +

DI2

VO24

DI3

52208AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection between MOVIMOT® and motor mounting close to the motor

6.7 Connection between MOVIMOT® and motor mounting close to the motor

If the MOVIMOT® inverter with option P2.A is mounted close to the motor (only in conjunction with modular terminal box), the connection to the motor uses a pre-fabricated cable. The following designs are possible on the MOVIMOT

• A: MM../P2.A/RO.A/APG4

• B: MM../P2.A/RE.A/ALA4 The APG4 design results in the following connection options to the motor, dependent

upon the hybrid cable used:

Design A1 A2 A3 A4 MOVIMOT Motor Cable gland/termi-

Hybrid cables 0 593 231 9 0 593 076 6 0 186 741 5 0816 325 1

See also... page 48 page 48 page 49 page 49

APG4APG4APG4APG4

ASB4 APG4 IS

nals

side:

0816 326 X 쑶

쑶

0593 278 5 댴 0593 755 8 댴

APG4

[1]

APG4

ASB4

APG4

51771AXX

[1] Connection via terminals

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection between MOVIMOT® and motor mounting close to the motor

The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used:

Design B1 B2 MOVIMOT Motor Cable gland/terminals ASB4 Hybrid cables 0 817 948 4 0 816 208 5 Additional

Information

ALA4 ALA4

page 50 page 50

[1] Connection via terminals

[1]

ALA4

ASB4

51853AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection between MOVIMOT® and motor mounting close to the motor

Hybrid cable design A

• Design A1 Part number 0 593 231 9

52073AXX

The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.

Cable assignment Motor terminal Core color / designation

U1 Black / U1 V1 Black / V1 W1 Black / W1 13 Red / 13 14 White / 14 15 Blue / 15 TH Black / 1 TH Black / 2 PE terminal Green-yellow + shield end (inside shield)

• Design A2 Part number 0 593 076 6

52074AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Auftragsnummer:

R 01/00

Laenge (m):

593 278 5

Connection between MOVIMOT® and motor mounting close to the motor

• Design A3 Part number 0 186 741 5

• Design A4

52075AXX

R 01/00

Auftragsnummer:

593 278 5

Laenge (m):

52076AXX

Motor with IS lower part Size DT71 – DT90

Motor with IS lower part Size DV100

MOVIMOT® in star connection MOVIMOT® in delta connection

Hybrid cable part number

0593 278 5

Hybrid cable part number

0593 755 8

Hybrid cable part number

0816 325 1

Hybrid cable part number

0816 326 X

Operating Instructions – MOVIMOT® MM03C - MM3XC

Electrical Installation with Integrated AS-Interface

Connection between MOVIMOT® and motor mounting close to the motor

Hybrid cable design B

• B1 version Part number 0 817 948 4

52077AXX

The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.

Cable assignment Motor terminal Core color / designation

U1 Black / U1 V1 Black / V1 W1 Black / W1 13 Red / 13 14 White / 14 15 Blue / 15 TH Black / 1 TH Black / 2 PE terminal Green-yellow + shield end (inside shield)

• B2 version Part number 0 816 208 5

52078AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

7 Startup of Standard Design

7.1 Important startup instructions

• It is essential to comply with the safety notes during installation!

• Before removing/attaching the MOVIMOT

from the power supply system (mains). Dangerous voltages may still be present for up to 1 minute after shutdown.

• Ensure before startup that the drive has not been damaged.

• Check that all protective covers are installed correctly.

• Use "CW/Stop" or "CCW/Stop" for jog mode.

• A minimum switch-off time of 2 seconds must be maintained for the mains contactor K11.

7.2 Description of the controls

Startup of Standard Design

Important startup instructions

inverter, it must be disconnected

Setpoint potentiometer f1

Setpoint switch f2

The potentiometer has a different function, depending on the unit operating mode:

• Control via terminals: Setpoint f1 (selected by tl. f1/f2 = "0")

• Control via RS-485: Maximum frequency f

100

f [Hz

]

123456789100

[1] Pot. position

max

[1]

05066BXX

The function of the switch changes depending on the unit operating mode:

• Control via terminals: Setpoint f2 (selected by tl. f1/f2 = "1")

• Control via RS-485: Minimum frequency f

Switch f2 Detent position 0 12345678910 Setpoint f2 [Hz] 5 7 1015202535506070100 Mini. frequency [Hz] 2 5 7 10 12 15 20 25 30 35 40

min

Switch t1

Operating Instructions – MOVIMOT® MM03C - MM3XC

For integrator ramp (ramp times based on a setpoint jump of 50 Hz)

Switch t1 Detent position 012345 678910 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 235710

DIP switches S1 and S2

Startup of Standard Design

Description of the controls

50522AXX

DIP switch S1:

S1 1 2 3 4 5 Message RS-485 address

2021222

ON 1111 Off OFF 0 0 0 0 On adapted 4 kHz Off

Motor

protec-

tion

Motor

rating class

Motor one

size smaller

PWM

frequency

Variable

(16, 8, 4 kHz)

No-load

damping

DIP switch S2:

S2 1 2 3 4 5 6 7 8 Message Motor

ON OFF IEC motor Off VFC Off 0 0 0 0

1) only available in Brazil

type

SEW DZ

motor:

Brake release

without

Enable

On V/f On

Control pro-

cess

Speed

monitoring

Selection of options 2021222

1111

Operating Instructions – MOVIMOT® MM03C - MM3XC

Description of the DIP switches S1

7.3 Description of the DIP switches S1

Startup of Standard Design

DIP switches S1/1-S1/4

Selection of RS-485 address of MOVIMOT® via binary coding

Decimal Address

S1/1 – X – X – X – X – X – X – X – X S1/2 –– S1/3 –––– S1/4 ––––––––

X = ON

–= OFF

Depending on the control of MOVIMOT

Control RS-485 address Binary control (terminal operation) 0 Via external AS-i binary slave (MLK11A) 0 Via keypad (MLG.., MBG..) 1 Via fieldbus interface (MF..) 1 Via fieldbus interface with integrated small control system (MQ..) 1 to 15 Via RS-485 master 1 to 15

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X X ––X X ––X X ––X X

X X X X ––––X X X X

X X X X X X X X

, different addresses must be set:

DIP switches S1/5

Motor protection activated or deactivated

• If the MOVIMOT

inverter is mounted close to the motor (with option P2.A or in the

field distributor), the motor protection must be deactivated.

• To ensure motor protection after all, a TH (bimetallic thermostat) must be used. In this case, the TH opens the sensor circuit after reaching the nominal response temperature (see the "Startup with field distributor" section in the "Drive System for Decentralized Installation" system manual).

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Description of the DIP switches S1

DIP switches S1/6

Motor rating class smaller

• If it is activated, the DIP switch enables the assignment of MOVIMOT

to a motor

with a smaller rating class. The rated power of the unit remains unchanged.

• If a motor with less power is used, the overload capacity of the drive may increase since the motor considers the MOVIMOT

to be one power increment too high. A larger current may be impressed for a short period of time, which results in higher torques.

• The purpose of switch S1/6 is the short-term utilization of the motor peak torque. The current limit of the respective unit is always the same, independent of the switch setting. The motor protection function is adapted in reference to the switch setting.

• In this operating mode with S1/6 = "ON", a pull-out protection of the motor is

not possible.

MOVIMOT® inverter

S1/6 = OFF S1/6 = ON

Assigned motor

댴 쑶 댴 쑶

MM03 DT71D4 DR63L4 MM05 DT80K4 DT71D4 DT71D4 DFR63L4 MM07 DT80N4 DT80K4 DT80K4 DT71D4 MM11 DT90S4 DT80N4 DT80N4 DT80K4 MM15 DT90L4 DT90S4 DT90S4 DT80N4 MM22 DV100M4 DT90L4 DT90L4 DT90S4 MM30 DV100L4 DV100M4 DV100M4 DT90L4 MM3X – DV100L4 DV100L4 DV100M4

1) Only possible with offset assembly

DR63L4

–

DIP switches S1/7

DIP switches S1/8

Setting the maximum PWM frequency

• With setting DIP SWITCH S1/7 = OFF, MOVIMOT

operates with 4 kHz PWM fre-

quency.

• With setting DIP SWITCH S1/7 = ON, MOVIMOT

operates with a 16 kHz PWM frequency (low noise) and switches back in steps to lower switching frequencies depending on the heat sink temperature.

No-load damping function (S1/8 = ON)

Upon activation, the function prevents resonant oscillations in no-load operation.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Description of the DIP switches S2

7.4 Description of the DIP switches S2

Startup of Standard Design

DIP switches S2/1

DIP switches S2/2

Operation with braking resistor

Function with terminal control (address = 0)

Motor type

• With IEC and NEMA motors, DIP switch S2/1 must always be set to OFF!

• With DZ motor with rated voltages of 220/380 V, 60 Hz (only available in Brazil), the DIP switch must always be set to ON.

Releasing the brake without enable

With activated switch S2/2 = "ON", the brake can also be released if no drive enable is present.

The special function is not in effect if operated with braking resistor.

With terminal control, the brake can be released by setting terminal f1/f2 if the following requirements exist:

Terminal condition

R L f1/f2

"1"

"0"

"1"

"0"

"1"

"0"

"1" "1" "1" Unit not

"0" "0" "1" Unit not

All conditions possible

Enable condition Fault condi-

"0" Unit enabled No

"1" Unit enabled No

"0" Unit not

enabled

Unit not enabled

tion

Unit fault

Unit fault No

Unit fault

No Unit fault

Unit fault Brake closed

Brake function

Brake is controlled by MOVIMOT setpoint f1

Brake is controlled by MOVIMOT setpoint f2

Brake closed

Brake released for manual procedure

Functions in bus

In bus operation, the brake is released through control in the control word.

operation

Master

PO1

PI1

PO = Process output data PI = Process input data PO1 = Control word PI1 = Status word 1 PO2 = Speed (%) PI2 = Output current PO3 = Ramp PI3 = Status word 2 DO = Digital outputs DI = Digital inputs

Operating Instructions – MOVIMOT® MM03C - MM3XC

PO2

PI2

PO3

PI3

MOVIMOT

52117AXX

Startup of Standard Design

Description of the DIP switches S2

Setting bit 8 in the control word allows the brake to be released under the following conditions:

Basic control block

15 14 13 12 11 10 9

Control word

Not assigned

Enable condition

Unit enabled

Unit not enabled

Fault condition Status of bit 8 in con-

No unit fault / no communications timeout

Unit fault / communications timeout

876543210

Bit "8"

trol word

"0" Brake is controlled by

"1" Brake is controlled by

"0" Brake closed

"1" Brake released for man-

"1" or "0" Brake closed

"1" =

Reset

Virtual terminals for releasing the brake without drive enable

Not assigned

Brake function

MOVIMOT

ual procedure

"1 1 0" = Release

otherwise stop

In case of a unit fault / communications timeout, the brake cannot be released via special function.

Setpoint selection in terminal operation

Behavior with a non-operating unit

LED display

Setpoint selection in terminal operation depends on status of terminal f1/f2:

Enable condition Terminal f1/f2 Active setpoint

Unit enabled Terminal f1/f2 = "0" Setpoint potentiometer f1 active Unit enabled Terminal f1/f2 = "1" Setpoint potentiometer f2 active

In case of a non-operating unit, the brake is always applied independent of the setting of terminal f1/f2 or bit 8 in the control word.

The yellow LED display flashes periodically and quickly (ton : t

= 100 ms : 300 ms) if

off

the brake was released for manual procedure. This applies to terminal operation as well as bus operation.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Description of the DIP switches S2

DIP switches S2/3

DIP switches S2/4

DIP switches S2/5 to S2/8

Control process

• DIP switches S2/3 = OFF: VFC operation for 4-pole motors

• DIP switches S2/3 = ON: U/f operation reserved for special cases

Speed monitoring

• Speed monitoring (S2/4 = "ON" is used for the protection of the drive during blocking.

• If the drive is operated at the current limit for more than 1 second with active speed monitoring (S2/4 = "ON"), the speed monitoring trips. MOVIMOT

signals a fault via status LED (red, flashing slowly, fault code 08). The current limit must be attained uninterruptedly for the duration of the delay time before the monitoring function responds.

Selection of options

• Special functions can be selected using the binary coding of the DIP switches.

• The possible values can be set as follows:

Decimal Value

S2/5 – S2/6 –– S2/7 –––– S2/8 ––––––––

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X – X – X – X – X – X – X – X

X X ––X X ––X X ––X X

X X X X ––––X X X X

X X X X X X X X

X = ON

–= OFF

• An overview of the selectable special functions can be found on page 58.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

7.5 Selectable special functions MM..C-503-00

Overview of selectable special functions

Decimal Value

0 Basic functionality, no special function selected X X – – 1 MOVIMOT

2 MOVIMOT

3 MOVIMOT

4 MOVIMOT

5 MOVIMOT

6 MOVIMOT

7 MOVIMOT

8 MOVIMOT

9 MOVIMOT

10 MOVIMOT

11 Monitoring of supply phase fault is deactivated

12 MOVIMOT

13 to 15 Not assigned – – – –

Brief description Intended oper-

with increased ramp times

(fault if exceeded)

(switchable via terminal f1/f2)

quency

reduced torque at low frequencies

tection via TH

with adjustable current limitation

with bus parameter setting

with motor protection via TH

with maximum 8 kHz PWM fre-

with rapid start / stop

with minimum frequency 0 Hz

for hoist applications

with minimum frequency 0 Hz and

with quick start/stop and motor pro-

ating mode

Bus Termi-

nals

X–

see

Replaces

page

MOVIMOT type

page 59MM..B-503-01

page 59MM..B-503-02

page 60MM..B-503-05

page 62–

page 64MM..B-503-14

(partially)

page 65MM..B-503-13

page 66–

page 68–

page 69–

page 71–

page 72–

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 1

Function description

Changed ramp times

MOVIMOT® with increased ramp times

05592AXX

• It is possible to set ramp times up to 40 s.

• If 3 process data words are used in bus operation, a ramp time of up to 40 s can be transmitted.

Switch t1 Detent position 0123456 7 8 9 10 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1

= Corresponds to standard setting = Changed ramp times

20 25 30 35 40

Special function 2

Function description

Adjustable current limits

MOVIMOT® with adjustable current limitation (fault if exceeded)

05596AXX

• The current limit can be set via switch f2.

• The setpoint f2 (with control via terminals) or the minimum frequency (with control via RS-485) can no longer be changed and is fixed at the following values:

– Setpoint f2: 5 Hz – Minimum frequency: 2 Hz

• Monitoring becomes effective above 15 Hz. If the drive is operated at the current limit for more than 500 ms, the unit changes to the fault status (fault 44). The status is indicated through rapid red flashing.

Switch f2 Detent position 012345678910 I

max

[%] of I

90 95 100 105 110 115 120 130 140 150 160

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 3

Function description

Response after reaching the current limitation

In-system values for setpoint f2/minimum frequency

MOVIMOT® with adjustable current limitation (switchable via terminal f1/f2), with reduction of frequency if exceeded

05598AXX

The current limitation can be set via switch f2. The binary input terminal f1/f2 can be used to toggle between maximum current limit and the current limitation set via switch f2.

• After reaching the current limit, the unit reduces the frequency using the current limitation function and if necessary stops the ramp to prevent the current from increasing.

• If the unit operates at the current limitation, the status is displayed through rapid green flashing of the status LED.

• It is no longer possible to toggle via terminals between setpoint f1 and setpoint f2 in terminal operation or to set the minimum frequency in bus operation.

• The minimum frequency in bus operation is fixed at 2 Hz.

Adjustable current limits

Selection of current limits via binary input terminal f1/f2

Switch f2 Detent position 012345678910 I

max

[%] of I

24V

f1/f2

03819AXX

f1/f2

03820AXX

60 70 80 90 100 110 120 130 140 150 160

f1/f2 = "0" 160 % current limitation is active

f1/f2 = "1" The current limitation set via switch f2 is active.

The selection can also be made with enabled unit.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Influencing the current characteristic curve

By selecting a lower current limit, the calculation of the current limit is carried out with a constant factor.

Motor with star connection

max

/ I

[%]

200

160

100

[1]

[2]

100

f [Hz]

50851AXX

[1] Current limit characteristic curve of standard function [2] Reduced current limit for special function 3 and terminals f1/f2 = "1"

Motor with delta connection

max

/ In [%]

200

160

100

[1]

[2]

10087

f [Hz]

50852AXX

[1] Current limit characteristic curve of standard function [2] Reduced current limit for special function 3 and terminals f1/f2 = "1"

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 4

Function description

MOVIMOT® with bus parameter setting

05599AXX

The function is implemented exclusively with bus operation via fieldbus interfaces MQ.. with integrated small control.

A parameter channel is available to operate the unit, and the values are saved in EEPROM.

Read the following SEW-EURODRIVE manuals for additional information:

• DeviceNet/CANopen Interfaces, Field Distributors

• InterBus Interfaces, Field Distributors

• PROFIBUS Interfaces, Field Distributors

Potentiometer f1 and switches f2 and t1 are deactivated. The settings of the potentiometer and the switches are ignored by MOVIMOT

. The setting of the DIP switches continues to be read in by the unit. Functions selected via DIP switches cannot be changed using the bus.

Block diagram

[1]

PC + MOVITOOLS

P ROF I

PROCESSFIELD BUS

U S

UWS21A

[2]

MOVIMOT

MQ..

RS-485

50853AXX

[1] Fieldbus [2] Diagnostic interface

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Changing the parameters in MOVITOOLS

Open MOVITOOLS®/Shell as follows

• Select "MOVIMOT

" equipment class [1]

• Under program execution, select "Shell" [2]

[1]

[2]

05595AEN

After opening MOVITOOLS

/Shell, the following parameters are accessible. They can

be changed and stored in the unit.

Name Area Index Parameter

Ramp up 0.1...1...2000 [s] 8807 130 0.1 s – 1 s: 0,01

Ramp down 0.1...1...2000 [s] 8808 131

Minimum frequency 2...100 [Hz] 8899 305 0.1 Maximum frequency Current limit 60...160 [%] 8518 303 1 Pre-magnetization time 0...0.4...2 [s] 8526 323 0.001 Post-magnetization time 0...0.1...2 [s] 8585 732 0.001 Parameter lock On/Off 8595 803 – Factory setting Yes/No 8594 802 – Delay time (P501/503)

Speed monitoring Brake release time 0..2 [s] 8749 731 0.001 Slip compensation

Factory setting = bold

1) Example: Maximum frequency = 60 Hz

2) If the special function setting is changed, the value is set to the rated motor slip.

Bus setpoint = 10 % Frequency setpoint = 6 Hz

2...100 [Hz] 8900 306 0.1

0.1...1...10.0 [s] 8558 501 0.1

0..500 [1/min] 8527 324 0.2

number

Step width

1 s – 10 s: 0,1 10 s – 100 s: 1 100 s – 2000 s: 10

• The factory setting is activated as soon as special function 4 is activated via DIP

switches. If the selected special function via DIP switches remains unchanged after switching off the 24 V operating voltage, the reactivation will use the last known values from EEPROM.

• The start frequency is fixed at 0.5 Hz, the stop frequency at 3 Hz.

• If the set setpoint or the maximum frequency is lower than the set minimum frequen-

cy, the minimum frequency becomes active.

• The indexes are only evaluated with this special function.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 5

Function description

MOVIMOT® motor protection via TH

05600AXX

The special function is only intended for bus operation in conjunction with mounting of the MOVIMOT

inverter close to the motor (with option P2.A or in the field

distributor).

Functions in connection with fieldbus interfaces MF.. and MQ..:

• If both direction of rotation terminals are opened, special function 5 generates fault

84 (overtemperature motor).

• In conjunction with the mounting of the MOVIMOT

inverter close to the motor (with option P2.A or in the field distributor), the direction of rotation terminals are set to "0" by the TH in case of overtemperature in the motor.

• Fault 84 is displayed by means of a flashing signal of the status LED at MOVIMOT

• The generated fault 84 is also transmitted via fieldbus.

Functions in connection with fieldbus interfaces MQ..:

•MOVIMOT

bus parameter setting according to special function 4 (see page 62).

Functions in connection with fieldbus interfaces MF..:

• Potentiometer f1 and switches f2 and t1 are deactivated and the following values apply:

Name Value Ramp up 1 [s] Ramp down 1 [s] Minimum frequency 2 [Hz] Maximum frequency 100 [Hz] Current limit 160 [%] Pre-magnetization time 0.4 [s] Post-magnetization time 0.1 [s] Delay time speed monitoring 1 [s] Brake release time 0 [s] Slip compensation Rated motor slip

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Tripping conditions for fault 84

Fault 84 "Overtemperature Motor" is tripped if all of the following requirements are met:

• The standard MOVIMOT

motor protection function can be deactivated via DIP

switch S1/5 = ON.

• The direction of rotation terminals are wired to 24 V via a TH as shown in the following figure.

With field distributor:

24V

52119AXX

With mounting on motor with option P2.A:

24V

52120AXX

• The TH tripped due to excessive temperature of the motor (release of both direction of rotation terminals does not apply).

• Mains voltage is present.

If only the 24 VDC supply voltage is present at the MOVIMOT®, the fault is not initiated.

Special function 6

Function description

MOVIMOT® with maximum 8 kHz PWM frequency

05601AXX

• The special function reduces the maximum adjustable PWM frequency via S1/7 from 16 kHz to 8 kHz.

• When DIP switch S1/7 = "ON", the unit operates with an 8 kHz PWM frequency (low noise) and switches back to 4 kHz depending on the heat sink temperature.

without

ON OFF PWM frequency 4 kHz PWM frequency 4 kHz

PWM frequency variable

16, 8, 4 kHz

with

PWM frequency variable

S1/7

special function 6

S1/7

special function 6

8, 4 kHz

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 7

Function description

MOVIMOT® with rapid start/stop

05602AXX

• The pre-magnetization time is fixed at 0 s, independent of whether MOVIMOT® is operated in bus or terminal mode.

• No pre-magnetization is carried out at the start of the release to begin the acceleration at the setpoint ramp as quickly as possible.

• The subsequent behavior of MOVIMOT

is dependent on the operating mode and

whether a mechanical brake is connected.

Special function 7

Rapid start/stop

Operating mode

Mechanical brake controlled by...

Relay function Ready relay

...MOVIMOT

Bus opera-

tion

...relay out-

put

Brake relay

(see page

75)

...MOVIMOT

Ready relay

Terminal

operation

...relay out-

put

Brake relay

(see page

75)

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Bus operation

Mechanical brake controlled by MOVIMOT®:

• Terminals 13, 14 and 15 are assigned to the brake coil of the mechanical brake at the wiring board of MOVIMOT

• The new function "Brake applied at down ramp" is introduced. Bit 9 in the control word is assigned with this function as virtual terminal according to MOVILINK

pro-

file.

• As soon as bit 9 is set during the down ramp, MOVIMOT

applies the brake and in-

hibits the output stage.

• If the motor frequency is lower than the stop frequency, the brake is applied independent of the status of bit 9.

• The relay is switched as ready relay (standard function).

Mechanical brake controlled by relay output:

• A braking resistor (BW..) must be connected to terminal 13 and 15 at the wiring board of MOVIMOT

, terminal 14 is not assigned.

• The relay functions as brake control relay so that the ready signal function is no longer available (it is imperative that you observe section "Use of relay output with special function 7 + 9" starting on page 75).

• The new function "Brake applied at down ramp" is introduced. Bit 9 in the control word is assigned with this function as virtual terminal according to MOVILINK

pro-

file.

• As soon as bit 9 is set during the down ramp, the relay output applies the brake and MOVIMOT

inhibits the output stage.

• If the motor frequency is lower than the stop frequency, the brake is applied independent of the status of bit 9.

"Brake control in bus operation" flowchart:

[1]

[2]

[3]

[4]

[1] Enable terminals/control word [2] Speed [3] Bit 9 [4] Brake control signal: 1 = open, 0 = closed

05319BXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Terminal operation

Special function 8

Mechanical brake controlled by MOVIMOT

• Terminals 13, 14 and 15 are assigned to the brake coil of the mechanical brake at the wiring board of MOVIMOT

• The mechanical brake cannot be influenced by the terminals. The brake works analogous to a unit without special function.

• The relay is switched as ready relay (standard function).

Mechanical brake controlled by relay output

• A braking resistor (BW..) must be connected to terminal 13 and 15 at the wiring board of MOVIMOT

, terminal 14 is not assigned.

Important: The rapid stop function cannot be used in terminal operation!

MOVIMOT® with minimum frequency 0 Hz

Function description

05603AXX

Control via RS-485:

If switch f2 is in position of rest 0, the minimum frequency measures 0 Hz with activated special function. All other adjustable values remain unchanged.

Switch f2 Detent position 0 12345678910 Minimum frequency [Hz]

with activated special function Minimum frequency [Hz]

without special function

0 5 7 10 12 15 20 25 30 35 40

2 5 7 10 12 15 20 25 30 35 40

Control via terminals:

If switch f2 is in position of rest 0, the setpoint f2 measures 0 Hz with activated special function. All other adjustable values remain unchanged.

Switch f2 Detent position 0 12345678910 Setpoint f2 [Hz]

with activated special function Setpoint f2 [Hz]

without special function

0 7 10 15 20 25 35 50 60 70 100

5 7 1015202535506070100

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 9

Pre-requisites

Function description

MOVIMOT® for hoist applications

05604AXX

MOVIMOT® may only be used in hoist applications if the following pre-requisites are met:

• Special function 9 is only possible in connection with brake motors.

• Ensure that VFC operation (DIP switches S2/3 = OFF) is selected.

• The use of brake control BGM in connection with an external braking resistor is imperative (starting on page 75).

• It is recommended to activate the function "Speed monitoring" (page 57) .

• The start frequency is 2 Hz with terminal and bus operation. If the function is not activated, the start frequency is 0.5 Hz.

• The brake release time is fixed at 200 ms (standard = 0 ms), which prevents the motor from working against the applied brake.

• The brake reaction time (post-magnetization time) is 150 ms (standard = 100 ms), which ensures that the brake is applied as soon as the motor stops generating torque.

• The subsequent behavior of MOVIMOT

is dependent on the operating mode (see

page 70).

Overview of brake control with special function 9:

[1]

[2]

[3]

200 ms

[4]

[6]

[1] Enable [2] Pre-magnetization time [3] Brake control signal

[7]

3Hz

[8]

2Hz

1 = open, 0 = closed

[4] Brake release time [5] Brake reaction time

(Post-magnetization time)

150 ms

[5]

[6] Frequency [7] Stop frequency [8] Start/minimum frequency

05613AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Bus operation

• The mechanical brake is controlled by the relay output.

• A braking resistor (BW..) must be connected to terminal 13 and 15 at the wiring board of MOVIMOT

, terminal 14 is not assigned.

• The new function "Brake applied at down ramp" is introduced. Bit 9 in the control word is assigned with this function as virtual terminal according to MOVILINK

pro-

file.

• As soon as bit 9 is set during the down ramp, the relay output applies the brake and MOVIMOT

inhibits the output stage.

• If the motor frequency is lower than the stop frequency, the brake is applied independent of the status of bit 9.

[1]

[2]

[3]

Terminal operation

[4]

[1] Enable terminals/control word [2] Speed [3] Bit 9 [4] Brake control signal: 1 = open, 0 = closed

05648AXX

• The mechanical brake is controlled by the relay output.

• A braking resistor (BW..) must be connected to terminal 13 and 15 at the wiring board of MOVIMOT

, terminal 14 is not assigned.

• The relay functions as brake control relay, so that the ready signal function is no longer available.

• Applying the brake via bit 9 cannot be used in terminal operation.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 10

Function description

MOVIMOT® with reduced torque at low frequencies

05606AXX

• The drive builds up only a reduced torque due to a reduction in slip compensation and active current at low speeds (see the following figure):

• Minimum frequency = 0 Hz (see special function 8 on page 68).

[1]

Special function 11

Function description

[2]

[1] Maximum torque with VFC operation

[2] Maximum torque with activated special function

10 15

f [Hz

]

Deactivation of phase fault control

06378AXX

• Phase control does not take place if the special function is activated.

• This is meaningful, for example, for supply systems with brief asymmetry.

50907AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Special function 12

Functional description

"Motor protection function via TH analysis" partial function

MOVIMOT® with rapid start/stop and motor protection via TH

06379AXX

• The special function is active in terminal and bus operation, but there are differences with respect to the usable functional scope.

• If the MOVIMOT

inverter is mounted close to the motor (with option P2.A or in the

field distributor), the special function consists of the following: – Motor protection function via indirect TH analysis using direction of rotation termi-

nals

– Rapid start and stop function

This function is active only in bus operation. The special function implements tripping fault 84 "Excessive motor temperature."

Fault 84 is tripped if all

• The standard MOVIMOT

of the following requirements are met:

motor protection function can be deactivated via DIP

switch S1/5 = ON.

• The direction of rotation terminals are wired to 24 V via a TH as shown in the following figure.

With field distributor:

24V

52119AXX

With mounting on motor with option P2.A:

24V

52120AXX

• The TH tripped due to excessive temperature of the motor (release of both direction of rotation terminals does not apply).

• Mains voltage is present.

The motor protection function via TH analysis can be deactivated by setting DIP switch S1/5 = OFF. In this case, the motor protection in the MOVIMOT

that is implemented

via motor model is in effect.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

"Rapid start" partial function

"Rapid stop" partial function

Regardless of whether MOVIMOT® is controlled in terminal or bus operation, the premagnetization is fixed at 0 s, i.e. pre-magnetization does not take place at the beginning of the release to start accelerating at the setpoint ramp as quickly as possible.

The new function "Brake applied at down ramp" is introduced in bus operation. Bit 9 is assigned with this function as virtual terminal in the control word.

15 14 13 12 11 10 9876543210

Bit

Not assigned

"9"

As soon as bit 9 is set during the down ramp, MOVIMOT (brake control is carried out through MOVIMOT

"1" =

Reset

Virtual terminal for "Brake applied at down ramp"

) or via the MOVIMOT® signal relay out-

Not assigned

directly applies the brake

"1 1 0" = Release

otherwise stop

put (brake control is carried out through relay output) and blocks the output stage. If the motor frequency is lower than the stop frequency (3 Hz), the brake is applied in-

dependent of the status of bit 9 during the down ramp.

"Brake control in bus operation" flowchart:

[1]

[2]

[3]

[4]

[1] Enable terminals/control word [2] Speed [3] Bit 9 [4] Brake control signal: 1 = open, 0 = closed

06381AXX

In terminal operation, the rapid stop function via control word bit 9 is not available.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Functionality of the signal relay

Special function 12

MOVIMOT

motor protection in Z.7 and Z.8 field distribu-

with rapid start/stop and

tor

Operating mode

Connected to terminals 13, 14 + 15 or 13 + 15

Relay function Ready relay

...Brake

Bus opera-

tion

...Braking

resistor

Brake relay

(see page

75)

...Brake

Ready relay

Terminal

operation

...Braking

resistor

Brake relay

(see page

75)

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Use of relay output with special functions 7, 9 and 12

The following figure shows the use of relay contact K1 to control the mechanical brake with brake rectifier BGM.

Important: Please observe the following before startup with brake control BGM:

• The brake coil must correspond to the supply voltage (e.g. 400 V).

• Special function 7, 9 or 12 must be activated, otherwise the brake is perma-

nently released. This must also be observed in the case of an exchange of the MOVIMOT

inverter.

If neither of the listed functions is activated, relay contact K1 functions as ready signal contact. This means that the brake will be released without enable if the

BGM is used, if it was connected without permission.

L1 L2 L3 PE

F11/F12/F13

K11

MOVIMOT

[1]

BGM

13 14

[1] Brake control BGM installed in the terminal box [2] External braking resistor BW (see the "Technical Data" section for the assignment) [3] 24 V [4] CW/Stop [5] CCW/Stop

[6] Setpoint toggle f1/f2 [7] Brake relays

supply

Observe the enabled direction of rotation (see the section "Connection of MOVIMOT® Basic Unit" functions of CW/ Stop, CCW/Stop terminals with control via RS-485 interface)

RD WH BU

[2]

BMG

[3]

24 V

24V

[4]

[7]

K1a

K1b

RS-485

RS-

RS+

52121AXX

[5]

[6]

f1/f2

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Selectable special functions MM..C-503-00

Retrofitting the brake rectifier

If the brake rectifier BGM was not ordered as installed option, it must be retrofitted as follows:

The installation is only allowed in conjunction with modular terminal box!

1. Exchange the brake coil (brake coil must correspond to the supply voltage).

2. Mount the brake control BGM with two screws according to the following figure (connection according to wiring diagram on page 75).

52122AXX

3. Connect the external braking resistor according to the wiring diagram on page 75 (see the "Technical Data" section for assignment).

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

432

Startup with binary control (control via terminals)

7.6 Startup with binary control (control via terminals)

1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown!

2. Review correct connection of MOVIMOT tion").

3. Ensure that DIP switches S1/1 – S1/4 are set to OFF (= address 0).

543

05062AXX

4. Set first speed with f1 setpoint potentiometer (activated if terminal f1/f2 = '0') (factory setting: approx. 50 Hz).

(see the section "Electrical Installa-

100

f [Hz

]

[1] Pot. position

5. Set the second speed with switch f2 (active when tl. f1/f2 = "1").

Switch f2

Detent position012345678910 Setpoint f2 [Hz] 5 7 10 15 20 25 35 50 60 70 100

123456789100

[1]

05066BXX

During operation, the first speed is infinitely variable using the setpoint potentiometer f1 which is accessible from outside.

Speeds f1 and f2 can be set independently to any value.

6. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of

50 Hz).

Switch t1

Detent position 012345678910 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

7. Place the MOVIMOT

inverter on the terminal box and secure it.

8. Re-insert screw plug of setpoint potentiometer f1 with gasket.

9. Switch on the control voltage 24 V

and power supply.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Inverter response according to the terminal level

Startup of Standard Design

Startup with binary control (control via terminals)

Network 24 V f1/f2 CW/Stop CCW/Stop Status LED Inverter

0 0 x x x Off Inverter off 1 0 x x x Off Inverter off 0 1 x x x Flashing

11x00YellowStop 11010GreenClockwise with f1 11001GreenCounterclock-

11110GreenClockwise with f2 11101GreenCounterclock-

11x11YellowStop

yellow

behavior

Stop, supply sys-

tem missing

wise with f1

wise with f2

Legend

0 = No voltage 1 = Voltage X = Any

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Startup with options MBG11A or MLG11A

7.7 Startup with options MBG11A or MLG11A

1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown!

2. Review correct connection of MOVIMOT tion").

3. Set DIP switch S1/1 (on MOVIMOT

543

05064AXX

(see the section "Electrical Installa-

) to ON (= address 1).

4. Set the minimum frequency f

Switch f2

Detent position 012345678910 Minimum frequency f

[Hz]

min

2 5 7 1012152025303540

with switch f2.

min

5. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of 50 Hz).

Switch t1

Detent position 012345678910 Ramp time t1 [s] 0.10.20.30.50.71235710

6. Check whether the required direction of rotation is enabled.

Terminal R Terminal L Message

Activated Activated • Both directions of rotation are enabled

24V

Activated Not activated • Only clockwise direction of rotation is enabled

• Preselected setpoints for counterclockwise rotation result in standstill of drive

24V

Not activated Activated • Only counterclockwise direction of rotation is enabled

24V

Not activated Not activated • Unit is blocked or the drive is stopped

24V

Operating Instructions – MOVIMOT® MM03C - MM3XC

• Setpoint selections for clockwise lead to the drive being stopped

Startup of Standard Design

Startup with options MBG11A or MLG11A

7. Place the MOVIMOT® inverter on the terminal box and secure it.

8. Set the required maximum speed using setpoint potentiometer f1.

100

f [Hz

]

[1] Pot. position

123456789100

[1]

9. Re-insert screw plug of setpoint potentiometer f1 with gasket.

10.Switch on the voltage.

05066BXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Operating options MBG11A and MLG11A

Function Explanation

Display

Negative display value e.g.: = Counterclockwise rotation

Startup of Standard Design

Startup with options MBG11A or MLG11A

Increasing the speed

Reducing the speed

Blocking MOVIMOT

Enable MOVIMOT

Change in direction of rotation from CW to CCW

Change in direction of rotation from CCW to CW

Positive display value e.g.: = Clockwise rotation

The displayed value indicates the speed set with the setpoint potentiometer f1. Example: Display "50" = 50 % of the speed set with setpoint potentiometer.

Important: If the display is "0," the drive is turning at f

With CW rotation: With CCW rotation:

Press the following keys simultaneously: Display =

Important: After release, MOVIMOT saved last.

1. Until display =

min

accelerates to the value and direction of rotation

0FF

2. Pressing it again changes direction of rotation from CW to CCW.

1. Until display =

2. Pressing it again changes direction of rotation from CCW to CW.

Memory function After the power supply system has been switched off and on again, the value last set is

retained provided the 24 V supply was present for at least 4 seconds following the most recent setpoint change.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Startup with MWA21A option (speed control module)

7.8 Startup with MWA21A option (speed control module)

1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional

power-up! Dangerous voltages may still be present for up to 1 minute after shutdown!

2. Review correct connection of MOVIMOT

tion").

3. Set DIP switch S1/1 (on MOVIMOT

543

05064AXX

) to ON (= address 1).

(see the section "Electrical Installa-

4. Set the minimum frequency f

Switch f2

Detent position 012345678910 Minimum frequency f

[Hz]

min

2 5 7 1012152025303540

with switch f2.

min

5. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of 50 Hz).

Switch t1

Detent position 012345678910 Ramp time t1 [s] 0.10.20.30.50.71235710

6. Check whether the required direction of rotation is enabled.

Terminal R Terminal L Message

Activated Activated • Both directions of rotation are enabled

24V

Activated Not activated • Only clockwise direction of rotation is enabled

• Preselected setpoints for counterclockwise rotation result in standstill of drive

24V

Not activated Activated • Only counterclockwise direction of rotation is enabled

24V

Not activated Not activated • Unit is blocked or the drive is stopped

24V

• Setpoint selections for clockwise lead to the drive being stopped

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Startup with MWA21A option (speed control module)

7. Place the MOVIMOT® inverter on the terminal box and secure it.

8. Set the required maximum speed using setpoint potentiometer f1.

100

f [Hz

]

(1) Pot. setting

123456789100

[1]

05066BXX

9. Re-insert screw plug of setpoint potentiometer f1 with gasket.

10.Select the signal type for the analog input (terminals 7 and 8) of the MWA21A option using switches S1 and S2.

S1 S2 Setpoint stop function

V signal 0...10 V OFF OFF I signal 0...20 mA ON OFF I signal 4...20 mA ON ON

V signal 2...10 V OFF ON

Yes

11.Switch on the voltage.

12.Release MOVIMOT

by applying +24 V to tl. 4 (CW rotation) or tl. 5 (CCW rotation)

of the MWA21A.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Startup with MWA21A option (speed control module)

Control

Setpoint stop function:

MOVIMOT® is controlled from f

min

to f

using the analog signal at terminal 7 and ter-

max

minal 8.

6 10V

[1]

2 k

7 + 8 9

[2]

MWA21A

[1] Potentiometer using the 10 V reference voltage (alternatively 5 kΩ) [2] Floating analog signal

[Hz]

[1]

6 10V 7 + 8 9

MWA21A

05067BXX

min

(2 Hz)

0 0,5 0 1 2

Setting: [1] Output frequency

0...10V / 0...20 mA

2...10V / 4...20 mA

[2] Setpoint

1,5

2 2,5 4 5

[V]

[mA]

[2]

05068BXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

432

Startup with external AS-i binary slave MLK11A

7.9 Startup with external AS-i binary slave MLK11A

1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown!

2. Review correct connection of MOVIMOT tion").

3. Ensure that DIP switches S1/1 – S1/4 are set to OFF (= address 0).

4. Set first speed with f1 setpoint potentiometer (activated if terminal f1/f2 = '0') (factory setting: approx. 50 Hz).

543

05062AXX

(see the section "Electrical Installa-

100

f [Hz

]

[1] Pot. position

123456789100

[1]

05066BXX

5. Set the second speed with switch f2 (active when tl. f1/f2 = "1").

Switch f2

Detent position012345678910 Setpoint f2 [Hz] 5 7 10 15 20 25 35 50 60 70 100

During operation, the first speed is infinitely variable using the setpoint potentiometer f1 which is accessible from outside.

Speeds f1 and f2 can be set independently to any value.

6. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of 50 Hz).

Switch t1

Detent position 012345678910 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

7. Place the MOVIMOT

inverter on the terminal box and secure it.

8. Re-insert screw plug of setpoint potentiometer f1 with gasket.

9. Connect AS-i supply voltage and supply.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Startup with external AS-i binary slave MLK11A

Data from AS-i master to MLK11A

Data from MLK11A to AS-i master

LED display

The following table shows the 4 data bits that are transferred from the AS-i master to the MLK11A via the AS-Interface:

Bit Function Display / LED color D0 Clockwise (terminal R) DO 0 / yellow D1 Counterclockwise (terminal L) DO 1 / yellow D2 Speed f1 / speed f2 (terminal f1/ f2) DO 2 / yellow D3 Voltage supply / reset (terminal 24 V) DO3 / green

The following table shows the 4 data bits that are transferred from the MLK11A to the AS-i master via the AS-Interface:

Bit Function Display / LED color D0 Ready signal (relay K1) DI 0 / yellow D1 -D2 Sensor 1 (M12 socket, pin 4) DI 2 / yellow D3 Sensor 2 (M12 socket, pin 2) DI 3 / yellow

[1] [2] [3] [4]

[1] MOVIMOT® ready for operation [2] External input DI2 [3] External input DI3 [4] Voltage supply via AS-i system is ok

DI0 DI2 DI3 AS-i Power

DO0 DO1 DO2 DO3

[5] Clockwise rotation activated [6] Counterclockwise rotation activated [7] Speed f2 activated [8] MOVIMOT

voltage supply

[5] [6] [7] [8]

05070BXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Startup with external AS-i binary slave MLK11A

Assigning slave address via handheld programming device

An AS-i hand-held programming device can be used to assign the slave address. This allows simple and network-independent addressing.

The AS-i hand-held programming devices offer the following functions:

• Reading and changing an AS-i slave address

• Reading the AS-i profile

• Reading and changing the data bits

• Functional test and test operation (the functional test and test operation require an external voltage supply since hand-held programming devices do not supply sufficient current for operation).

The use of a hand-held programming device requires a connecting cable that fits onto the M12 plug connector of the MLK11A (see the following figure).

AS-i -

N.C.

3 2

AS-i +

N.C.

05135AXX

Example: Every AS-i station is individually addressed (A) and then reintegrated in the AS-i network (B).

[1]

[1] AS-i hand-held programming device

52308AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Additional information for mounting close to the motor

7.10 Additional information for mounting close to the motor

If the MOVIMOT® inverter with option P2.A is mounted close to the motor, you need to observe the following instructions:

Checking the method of connection for the connected motor

Motor protection and direction of rotation enable

Use the following figure to verify that the selected connection method of MOVIMOT® is identical for the connected motor.

W2 U2 V2

댴 쑶

U1 V1 W1

W2 U2 V2 U1 V1 W1

03636AXX

Important: For brake motors: Do not install brake rectifiers inside the terminal box of the motor!

The connected motor must be equipped with a TH.

• If control is carried out via RS-485, the TH must be wired as follows:

MOVIMOT

24V

MOVIMOT

24V

MOVIMOT

24V

52257AXX

[A] Both directions of rotation are enabled [B] Only counterclockwise direction of rotation is enabled [C] Only clockwise direction of rotation is enabled

• If control is carried out via binary signals, SEW recommends connecting the TH in series with the "ready signal" relay (see the following figure).

– The ready signal must be monitored be an external control. – As soon as the ready signal is no longer available, the drive must be switched off

(tl. R and L = "0").

24V

MOVIMOT

SPS

K1a

K1b

52253AXX

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup of Standard Design

Additional information for mounting close to the motor

DIP switch

Braking resistor

With mounting of the MOVIMOT® inverter close to the motor, set DIP switch S1/5 to ON which is different than the factory setting.

S1 1 2 3 4 5 Message RS-485 address

2021222

ON 1111 Off OFF 0000 On adapted 4 kHz Off

Motor

protec-

tion

Motor

rating class

Motor one

size smaller

PWM

frequency

Variable

(16, 8, 4 kHz)

No-load

damping

• With motors without brakes, an internal braking resistor (BW1 or BW2) must be connected to the MOVIMOT

• With brake motors, no braking resistor may be connected to the MOVIMOT

06487AXX

MOVIMOT

BW1 / BW2

Mounting of the MOVIMOT

inverter in the field distributor

Observe the instructions in the corresponding manuals when mounting the MOVIMOT inverter close to the motor in the field distributor:

• PROFIBUS Interfaces, Field Distributors

• InterBus Interfaces, Field Distributors

• DeviceNet/CANopen Interfaces, Field Distributors

• AS-Interfaces, AS-i field distributors

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Important startup instructions

8 Startup with Integrated AS-Interface

8.1 Important startup instructions

• It is essential to comply with the safety notes during installation!

• Before removing/attaching the MOVIMOT

from the power supply system (mains). Dangerous voltages may still be present for up to 1 minute after shutdown.

• Ensure before startup that the drive has not been damaged.

• Check that all protective covers are installed correctly.

• A minimum switch-off time of 2 seconds must be maintained for the mains contactor K11.

8.2 Description of the controls

inverter, it must be disconnected

Setpoint potentiometer f1

Setpoint switch f2

The potentiometer is used to adjust setpoint f1:

100

f [Hz

]

[1] Pot. position

123456789100

[1]

05066BXX

Setpoint f1 is selected via the AS-i bit "speed f1/speed f2".

The switch is used to adjust setpoint f2:

Switch f2 Detent position 0 12345678910 Setpoint f2 [Hz] 5 7 1015202535506070100

Setpoint f2 is selected via the AS-i bit "speed f1/speed f2".

Switch t1

For integrator ramp (ramp times based on a setpoint jump of 50 Hz)

Switch t1 Detent position 012345 678910 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 235710

Operating Instructions – MOVIMOT® MM03C - MM3XC

DIP switches S3 and S4

Startup with Integrated AS-Interface

Description of the controls

51858AXX

DIP switch S3:

S3 1 2 3 4 5 6 Message Motor

protection

ON Off

OFF On adapted 4 kHz Off IEC motor Off

1) only available in Brazil

Motor

rating class

Motor one

size smaller

PWM

frequency

Variable (16, 8, 4

kHz)

No-load

damping

Motor type Brake release

SEW DZ

motor:

without Enable

DIP switch S4:

S4 1 2 3 4 5 6 Message Control process Speed

monitoring

ON V/f On 1111 OFF VFC Off 0000

Selection of options

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Description of the DIP switches S3

8.3 Description of the DIP switches S3

DIP switch S3/1

DIP switch S3/2

Motor protection activated or deactivated

• If the MOVIMOT

inverter is mounted close to the motor (with option P2.A or in the

field distributor), the motor protection must be deactivated.

• To ensure motor protection after all, a TH (bimetallic thermostat) must be used.

Motor rating class smaller

• If it is activated, the DIP switch enables the assignment of MOVIMOT

to a motor

with a smaller rating class. The rated power of the unit remains unchanged.

• If a motor with less power is used, the overload capacity of the drive may increase since the motor considers the MOVIMOT

to be one power increment too high. A larger current may be impressed for a short period of time, which results in higher torques.

• The purpose of switch S3/2 is the short-term utilization of the motor peak torque. The current limit of the respective unit is always the same, independent of the switch setting. The motor protection function is adapted in reference to the switch setting.

• In this operating mode with S3/2 = "ON", a pull-out protection of the motor is

not possible.

MOVIMOT® inverter

S3/2 = OFF S3/2 = ON

Assigned motor

댴 쑶 댴 쑶

1) Only possible with offset assembly

DR63L4

–

DIP switch S3/3

DIP switch S3/4

Setting the maximum PWM frequency

• With setting DIP SWITCH S3/3 = OFF, MOVIMOT

operates with 4 kHz PWM fre-

quency.

• With setting DIP SWITCH S3/3 = ON, MOVIMOT

operates with a 16 kHz PWM frequency (low noise) and switches back in steps to lower switching frequencies depending on the heat sink temperature.

No-load damping function (S3/4 = ON)

Upon activation, the function prevents resonant oscillations in no-load operation.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Description of the DIP switches S3

DIP switch S3/5

DIP switch S3/6

Operation with braking resistor

Releasing the brake

Motor type

With IEC and NEMA motors, DIP switch S3/5 must always be set to OFF, for Brazilian motors to ON.

Releasing the brake without enable

With activated switch S3/6 = "ON", the brake can also be released if no drive enable is present.

The special function is not in effect if operated with braking resistor.

The brake can be released under the following conditions by setting the AS-i bit "speed f1/speed f2":

Status of AS-i bit

(R)

"1" "0"

"1" "1" "1" Unit not

"0" "0" "1" Unit not

All conditions possible

(L)

(f1/f2)

"0"

"0" Unit enabled No

"1" "0"

"1" Unit enabled No

"1" "1"

"0" Unit not

"0"

Enable condition Fault condi-

enabled

Unit not enabled

tion

Unit fault

Unit fault No

Unit fault

No Unit fault

Unit fault Brake closed

Brake function

Brake is controlled by MOVIMOT setpoint f1

Brake is controlled by MOVIMOT setpoint f2

Brake closed

Brake released for manual procedure

Setpoint selection

Behavior with a non-operating unit

LED display

Bit D3 (Reset/Controller enable) must be set to enable the drive.

Setpoint selection dependent on AS-i bit "speed f1/speed f2":

Enable condition AS-i bit Active setpoint

Unit enabled D2 = "0" Setpoint potentiometer f1 active Unit enabled D2 = "1" Setpoint potentiometer f2 active

In case of a non-operating unit, the brake is always applied independent of the setting of AS-i bit "speed f1/speed f2".

The yellow LED display flashes periodically and quickly (ton : t

= 100 ms : 300 ms) if

off

the brake was released for manual procedure.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Description of the DIP switches S4

8.4 Description of the DIP switches S4

DIP switch S4/1

DIP switch S4/2

DIP switches S4/3 to S4/6

Control process

• DIP switches S4/1 = OFF: VFC operation for 4-pole motors

• DIP switches S4/1 = ON: U/f operation reserved for special cases

Speed monitoring

• Speed monitoring (S4/2 = "ON") is used for the protection of the drive during blocking.

• If the drive is operated at the current limit for more than 1 second with active speed

monitoring (S4/2 = "ON"), the speed monitoring trips. MOVIMOT

signals a fault via status LED (red, flashing slowly, fault code 08). The current limit must be attained uninterruptedly for the duration of the delay time before the monitoring function responds.

Selection of options

• Special functions can be selected using the binary coding of the DIP switches.

• The possible values can be set as follows:

Decimal value

S4/3 – S4/4 –– S4/5 –––– S4/6 ––––––––

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X – X – X – X – X – X – X – X

X X ––X X ––X X ––X X

X X X X ––––X X X X

X X X X X X X X

X = ON

–= OFF

• An overview of the selectable special functions can be found on page 58.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Selectable special functions MM..C-503-30

8.5 Selectable special functions MM..C-503-30

Overview of selectable special functions

Decimal value

0 Basic functionality, no special function selected – – 1 MOVIMOT 2 MOVIMOT

3 MOVIMOT

4 Not possible with MOVIMOT 5 Not possible with MOVIMOT 6 MOVIMOT

7 MOVIMOT 8 MOVIMOT 9 Not possible with MOVIMOT 10 MOVIMOT

11 Monitoring of supply phase fault is deactivated – page 101 12 Not possible with MOVIMOT 12 to 15 Not assigned – –

Brief description Limitations see page

with increased ramp times – page 96

(fault if exceeded)

(switchable via terminal f1/f2)

quency

reduced torque at low frequencies

with adjustable current limitation

with integrated AS-Interface –

with maximum 8 kHz PWM fre-

with rapid start / stop Rapid stop not possible page 99

with minimum frequency 0 Hz – page 100

with integrated AS-Interface –

with minimum frequency 0 Hz and

with integrated AS-Interface –

–

page 96

page 97

page 99

page 101

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Selectable special functions MM..C-503-30

Special function 1

Function description

Changed ramp times

Special function 2

MOVIMOT® with increased ramp times

51859AXX

• It is possible to set ramp times up to 40 s.

Switch t1 Detent position 0123456 7 8 9 10 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1

= Corresponds to standard setting = Changed ramp times

20 25 30 35 40

MOVIMOT® with adjustable current limitation (fault if exceeded)

Function description

Adjustable current limits

51860AXX

• The current limit can be set via switch f2.

• Setpoint f2 can no longer be changed and is fixed at the following value: – Setpoint f2: 5 Hz

Switch f2 Detent position 012345678910 I

max

[%] of I

90 95 100 105 110 115 120 130 140 150 160

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Selectable special functions MM..C-503-30

Special function 3

Function description

Response after reaching the current limitation

In-system values for setpoint f2/minimum frequency

MOVIMOT® with adjustable current limitation (switchable via AS-i bit "speed f1/ speed f2"), with reduction of frequency if exceeded

51861AXX

The current limitation can be set via switch f2. The AS-i bit "speed f1/speed f2" can be used to toggle between maximum current limit and the current limitation set via switch f2.

• After reaching the current limit, the unit reduces the frequency using the current limitation function and if necessary stops the ramp to prevent the current from increasing.

• If the unit operates at the current limitation, the status is displayed through rapid green flashing of the status LED.

• Switching via AS-i "speed f1/speed f2" between setpoint f1 and setpoint f2 is no longer possible.

Adjustable current limits

Selection of current limitation via AS-i bit "speed f1/ speed f2"

Switch f2 Detent position 012345678910

[%] of I

max

AS-i bit "speed f1/speed f2" = 0 AS-i bit "speed f1/speed f2" = 1

Current limitation 160% Current limitation via switch f2

60 70 80 90 100 110 120 130 140 150 160

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Selectable special functions MM..C-503-30

Influencing the current characteristic curve

By selecting a lower current limit, the calculation of the current limit is carried out with a constant factor.

Motor with star connection

max

/ I

[%]

200

160

100

[1]

[2]

100

f [Hz]

50851AXX

[1] Current limit characteristic curve of standard function [2] Reduced current limit characteristic curve for special function 3 and AS-i bit "speed f1/ speed f2"= "1"

Motor with delta connection

max

/ In [%]

200

160

100

[1]

[2]

10087

f [Hz]

50852AXX

[1] Current limit characteristic curve of standard function [2] Reduced current limit characteristic curve for special function 3 and AS-i bit "speed f1/ speed f2"= "1"

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Selectable special functions MM..C-503-30

Special function 6

Function description

MOVIMOT® with maximum 8 kHz PWM frequency

51863AXX

• The special function reduces the maximum adjustable PWM frequency via S3/3 from 16 kHz to 8 kHz.

• When DIP switch S3/3 = "ON", the unit operates with an 8 kHz PWM frequency (low noise) and switches back to 4 kHz depending on the heat sink temperature.

without

ON OFF PWM frequency 4 kHz PWM frequency 4 kHz

PWM frequency variable

16, 8, 4 kHz

with

PWM frequency variable

S3/3

special function 6

S3/3

special function 6

8, 4 kHz

Special function 7

Function description

MOVIMOT® with rapid start

51864AXX

• The pre-magnetization time is fixed at 0 s.

• No pre-magnetization is carried out at the start of the release to begin the acceleration at the setpoint ramp as quickly as possible.

Operating Instructions – MOVIMOT® MM03C - MM3XC

Startup with Integrated AS-Interface

Selectable special functions MM..C-503-30

Special function 8

Function description

MOVIMOT® with minimum frequency 0 Hz

51866AXX

If switch f2 is in position of rest 0, the setpoint f2 measures 0 Hz with activated special function. All other adjustable values remain unchanged.

Switch f2 Detent position 0 12345678910 Setpoint f2 [Hz]

with activated special function Setpoint f2 [Hz]

without special function

0 7 10 15 20 25 35 50 60 70 100

5 7 1015202535506070100

100

Operating Instructions – MOVIMOT® MM03C - MM3XC

Metalfab SEW Eurodrive MOVIMOT MM..C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Important Notes

Other applicable documents

Intended usage

Site of operation

Waste disposal

2 Safety Notes

3Unit Design

3.1 MOVIMOT® inverter (standard design)

3.2 Unit designations (MOVIMOT® standard design)

Sample motor nameplate

Sample inverter nameplate

3.3 MOVIMOT® inverter (with integrated AS-Interface)

3.4 Unit designations (MOVIMOT® with integrated AS-Interface)

Sample motor nameplate

Sample inverter nameplate

"Mounting close to the motor" design with option P2.A

4 Mechanical Installation

4.1 MOVIMOT® gearmotor

Before you begin

Installation in damp areas or in the open

4.2 Modular terminal box

4.3 Mounting MOVIMOT® inverter with option P2.A close to the motor

4.4 Option MLU..A / MLG..A / MLK11A

Scope of delivery

Installation

4.5 MBG11A option

4.6 MWA21A option

4.7 URM option

5 Electrical Installation of MOVIMOT® Standard Design

5.1 Installation instructions

Installation at 1000 meters above sea level (msl)

Protection devices

UL compliant installation

5.2 Connection of MOVIMOT® basic unit

5.3 MOVIMOT® plug connectors

AVT1, ASA3 plug connectors

Plug connector AMA6

5.4 Connection MOVIMOT® options

Connection of MLU11A option

Connection of MLG11A option

Connection of MBG11A option

Connection of MLK11A option

Connection of URM option

Connection of MDG11A option

5.5 Connection RS-485 bus master

5.6 Connection between MOVIMOT® and motor mounting close to the motor

Hybrid cable design A

Hybrid cable design B

6 Electrical Installation with Integrated AS-Interface

6.1 Installation instructions

Installation at 1000 meters above sea level (msl)

Protection devices

UL compliant installation

6.2 Connection options with integrated AS-Interface

Mains and control

6.3 Connection of MOVIMOT® MM../AVSK (connection option A)

6.4 Connection of MOVIMOT® MM../AZSK (connection option B)

6.5 Connection of MOVIMOT® MM../AND3/AZSK (connection option C)

6.6 Connection of URM option

6.7 Connection between MOVIMOT® and motor mounting close to the motor

Hybrid cable design A

Hybrid cable design B

7 Startup of Standard Design

7.1 Important startup instructions

7.2 Description of the controls

Setpoint switch f2

Switch t1

DIP switches S1 and S2

7.3 Description of the DIP switches S1

7.4 Description of the DIP switches S2

7.5 Selectable special functions MM..C-503-00

Special function 1

Special function 2

Special function 3

Special function 4

Special function 5