Metalfab SEW Eurodrive MOVIMOT MM..C User Manual
Edition
MOVIMOT® MM..C
08/2003
Operating Instructions
11218126 / EN
SEW-EURODRIVE
Contents
1 Important Notes................................................................................................. 5
2 Safety Notes ...................................................................................................... 7
3 Unit Design........................................................................................................ 8
3.1 MOVIMOT
3.2 Unit designations (MOVIMOT
3.3 MOVIMOT
3.4 Unit designations (MOVIMOT
4 Mechanical Installation...................................................................................16
4.1 MOVIMOT
4.2 Modular terminal box .............................................................................. 17
4.3 Mounting MOVIMOT
4.4 Option MLU..A / MLG..A / MLK11A ........................................................ 20
4.5 MBG11A option....................................................................................... 21
4.6 MWA21A option...................................................................................... 21
4.7 URM option............................................................................................. 22
5 Electrical Installation of MOVIMOT
5.1 Installation instructions............................................................................ 23
5.2 Connection of MOVIMOT
5.3 MOVIMOT
5.4 Connection MOVIMOT
5.5 Connection RS-485 bus master..............................................................31
5.6 Connection between MOVIMOT
6 Electrical Installation with Integrated AS-Interface ..................................... 37
6.1 Installation instructions............................................................................ 37
6.2 Connection options with integrated AS-Interface....................................39
6.3 Connection of MOVIMOT
6.4 Connection of MOVIMOT
6.5 Connection of MOVIMOT
6.6 Connection of URM option......................................................................45
6.7 Connection between MOVIMOT
7 Startup of Standard Design............................................................................ 51
7.1 Important startup instructions.................................................................. 51
7.2 Description of the controls ...................................................................... 51
7.3 Description of the DIP switches S1.........................................................53
7.4 Description of the DIP switches S2.........................................................55
7.5 Selectable special functions MM..C-503-00............................................ 58
7.6 Startup with binary control (control via terminals)................................... 77
7.7 Startup with options MBG11A or MLG11A ............................................. 79
7.8 Startup with MWA21A option (speed control module)............................ 82
7.9 Startup with external AS-i binary slave MLK11A .................................... 85
7.10 Additional information for mounting close to the motor...........................88
8 Startup with Integrated AS-Interface............................................................. 90
8.1 Important startup instructions.................................................................. 90
8.2 Description of the controls ...................................................................... 90
8.3 Description of the DIP switches S3.........................................................92
8.4 Description of the DIP switches S4.........................................................94
8.5 Selectable special functions MM..C-503-30............................................ 95
8.6 Startup procedure................................................................................. 102
8.7 Advanced startup with MOVITOOLS.................................................... 106
8.8 Additional information for mounting close to the motor.........................115
9 Startup with Communications Interface / Fieldbus ................................... 117
9.1 Startup procedure................................................................................. 117
9.2 Coding of process data......................................................................... 119
9.3 Function with RS-485 master................................................................ 122
®
inverter (standard design)..................................................... 8
®
inverter (with integrated AS-Interface)................................ 12
®
gearmotor ...........................................................................16
®
inverter with option P2.A close to the motor ....... 19
®
plug connectors .................................................................. 26
®
standard design) .....................................9
®
with integrated AS-Interface) ................13
®
Standard Design................................ 23
®
basic unit ..................................................... 25
®
options ............................................................ 27
®
and motor mounting close to motor... 32
®
MM../AVSK (connection option A)............... 42
®
MM../AZSK (connection option B)............... 43
®
MM../AND3/AZSK (connection option C) .... 44
®
and motor mounting close to motor .. 46
Operating Instructions – MOVIMOT® MM03C - MM3XC
3
Contents
10 Diagnostics....................................................................................................127
10.1 Diagnostics of MOVIMOT
10.2 Diagnostics of MOVIMOT
®
standard design ........................................ 127
®
with integrated AS-Interface...................... 132
10.3 Important service information................................................................ 140
11 Inspection and Maintenance........................................................................ 141
11.1 Inspection and maintenance periods.................................................... 141
11.2 Inspection and maintenance work on the motor................................... 142
11.3 Inspection and maintenance work on the brake ................................... 144
11.4 Permitted ball bearing types ................................................................. 148
11.5 Working air gap, braking torque, brake.................................................148
12 Technical Data of Standard Design............................................................. 149
12.1 IEC design with connection voltages 380...500 VAC............................149
12.2 UL design with connection voltages 380500 VAC................................ 150
12.3 Technical data of options...................................................................... 151
12.4 Integrated RS-485 interface..................................................................153
12.5 Assignment of internal braking resistors............................................... 153
12.6 Assignment of external braking resistors.............................................. 154
12.7 Resistance and assignment of the brake coil ....................................... 154
13 Technical Data with Integrated AS-Interface.............................................. 155
13.1 IEC design with connection voltages 380...500 VAC............................155
13.2 Assignment of internal braking resistors............................................... 156
13.3 Assignment of external braking resistors.............................................. 156
13.4 Resistance and assignment of the brake coil ....................................... 156
13.5 URM voltage relay ................................................................................ 156
Index of Changes.......................................................................................... 157
Index...............................................................................................................158
4
Operating Instructions – MOVIMOT® MM03C - MM3XC
1 Important Notes
Important Notes
1
Safety and warning instructions
Always follow the safety and warning instructions contained in this publication!
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the environment.
Tips and useful information.
Other applicable documents
Intended usage
• Operating Instructions "DR/DT/DV AC Motors, CT/CV Asynchronous Servomotors"
• If MOVIMOT
"Safe Disconnection for MOVIMOT
nents may be used in safety applications that were explicitly delivered with this
design by SEW-EURODRIVE!
• These MOVIMOT® drives are intended for industrial equipment. They comply with
the applicable standards and regulations and meet the requirements of the Low Voltage Directive 73/23/EEC.
• The use of MOVIMOT
• Technical data and information about the permitted conditions where the unit is used
can be found on the nameplate and in these operating instructions.
• It is essential to observe this specified information!
• Do not start up the unit (take it into operation in the designated fashion) until you have
established that the machine complies with the EMC Directive 89/336/EEC and that
the conformity of the end product has been determined in accordance with the Machinery Directive 89/392/EEC (with reference to EN 60204).
®
is used for emergency stops, the supplemental documentation
®
for hoist applications is limited!
®
" must be observed. Only those compo-
Operating Instructions – MOVIMOT® MM03C - MM3XC
5
1
Important Notes
Site of operation
Waste disposal
The following uses are forbidden unless measures are expressly taken to make
them possible:
• Use in explosion-proof areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications which are subject to mechanical vibration and
shock loads in excess of the requirements in EN 50178
• Use in applications in which the MOVIMOT
functions (without master safety systems) for ensuring the safety of machinery and
people
This product consists of:
•Iron
•Aluminum
• Copper
• Plastic
• Electronic components
Dispose of all components in accordance with applicable regulations!
®
inverter undertakes independent safety
6
Operating Instructions – MOVIMOT® MM03C - MM3XC
2 Safety Notes
• Never install damaged products or take them into operation. Please submit a com-
Safety Notes
plaint to the shipping company immediately in the event of a damage.
2
• Only electrical specialists with the relevant accident prevention training are allowed
to perform installation, startup and service work on the MOVIMOT
®
. They must also
comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/
0160).
• Preventative measures and protection devices must correspond to the regulations in
force (e.g. EN 60204 or EN 50178).
Necessary protective measures: Grounding of MOVIMOT
®
.
• The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 50178. All connected circuits must also satisfy the
requirements for reliable isolation so as to guarantee reliable isolation.
• Before removing the MOVIMOT
®
inverter, it must be disconnected from the supply
system. Dangerous voltages may still be present for up to one minute after disconnection from the power supply source.
• As soon as supply voltage is present at the MOVIMOT
closed, i.e. the MOVIMOT
®
inverter must be screwed on.
®
, the terminal box must be
• The fact that the status LED and other display elements are no longer illuminated
does not indicate that the unit has been disconnected from the power supply and no
longer carries any voltage.
• Mechanical blocking orunit-internal safety functions can cause a motor standstill. Removing the cause of this problem or performing a reset can result in the motor restarting on its own. If, for safety reasons, this is not permissible for the driven machine, MOVIMOT
• Danger of burns: The MOVIMOT
®
must be disconnected from the mains before correcting the fault.
®
surface temperature (especially of the heat sink)
can exceed 60 °C during operation!
• If MOVIMOT
documentation "Safe shutdown for MOVIMOT
®
or field distributors are used for emergency stops, the supplemental
®
" must be observed. Only those components may be used in safety applications that were explicitly delivered with this design by SEW-EURODRIVE!
Operating Instructions – MOVIMOT® MM03C - MM3XC
7
3
Unit Design
MOVIMOT® inverter (standard design)
3Unit Design
3.1 MOVIMOT® inverter (standard design)
2
1
34
5
6
1. Identification of the circuit type
2. Terminal box (size 2 used as example)
3. Connection plug between connection unit and inverter
4. MOVIMOT
5. Connection unit with terminals
6. Screw for PE connection
7. Electronics terminal strip X2
8. Internal braking resistor BW. (standard for motors without brake)
9. Connection of brake coil (X3). For motors without brake: Connection of internal
braking resistor BW. (standard)
10.Mains connection L1, L2, L3 (X3) (suitable for 2 x 4 mm
11. Screw for PE connection
12.Cable glands
13.Electronics nameplate
14.Safety hood for inverter electronics
15.Setpoint potentiometer f1 (not visible), accessible from top of MOVIMOT
via screw fitting
16.Setpoint switch f2 (green)
17.Switch t1 for generator ramp (white)
18.DIP switches S1 and S2 (for settings see the section "Startup")
19.Status LED (visible from top of MOVIMOT
®
inverter with heat sink (size 2 used as example)
8
7
910
댷
댷
11 12
2
)
®
inverter, see the section "Diagnostics")
13
®
inverter
14 15 16
17
06496AXX
18
19
8
Operating Instructions – MOVIMOT® MM03C - MM3XC
Unit designations (MOVIMOT® standard design)
3.2 Unit designations (MOVIMOT® standard design)
Sample motor nameplate
Unit Design
3
SEW-EURODRIVE
Typ
KA77 DT90L4/BMG/MM15/MLU
Nr.
3009818304. 0001. 99
KW
1,5/50HZ
50Hz
60Hz
r/min
Bremse
kg 73
Schmierstoff
KA 77 DT 90L4 BMG/MM15/MLU
V 380-500
V 380-500
22/1400
V 230
Ma 665
Nm 20
Nm
Bruchsal / Germany
IEC 34
3~
IM
B3
0,99
cos
j
3,50
A
A
3,50
IP
Gleichrichter
i
Made in Germany 184103 3.14
Kl
54 F
:1
64,75
06491AXX
Additional feature Inverter
MOVIMOT® frequency inverter
Additional feature motor (brake)
Size, motor pole count
Motor series
1)
Gear unit size
Gear unit series
1) Only factory-installed options are listed on the nameplate.
2) Detailed information about geared motor combinations can be found in the catalog "MOVIMOT® Geared
Motors."
2)
2)
Structure of sample fabrication number:
3009818304. 0001. 99
Final two digits of the year of manufacture
Running unit number (4 digits)
Order number (10 digits)
Operating Instructions – MOVIMOT® MM03C - MM3XC
9
3
Unit Design
Unit designations (MOVIMOT® standard design)
Sample inverter nameplate
MM 15 C – 503 – 00
Design (00 = Standard)
Connection type (3 = 3-phase)
Supply voltage
(50 = 380...500 V
Version C
AC
)
05605AXX
Device identification
Motor power (15 = 1.5 kW)
®
MOVIMOT
series
The device identification [1] at the top of the MOVIMOT® inverter contains information
about inverter type [2], inverter part number [3], equipment power [4] and adapted (associated) motors [5].
[2]
[3]
[5]
[1]
[4]
50862AXX
10
Operating Instructions – MOVIMOT® MM03C - MM3XC
Unit Design
Unit designations (MOVIMOT® standard design)
3
"Mounting close
to motor" design
with option P2.A
The following illustration shows an example of the MOVIMOT® inverter with option P2.A
mounted close to the motor with corresponding nameplate and unit designation:
MM22C-503-00/0/P22A/REZA/ALA4
52232AXX
Plug connector for the connection to the motor
Terminal box design
Adapter for mounting close to the motor
21 = Size 1
22 = Size 2
Circuit type
0 =
댴
1 =
쑶
MOVIMOT
®
Operating Instructions – MOVIMOT® MM03C - MM3XC
11
3
Unit Design
MOVIMOT® inverter (with integrated AS-Interface)
3.3 MOVIMOT® inverter (with integrated AS-Interface)
5
1
6
7
89
324
10
11
12
13
14
15 16 17 18
1. Screw for PE connection 댷
2. Terminal box (size 1 used as example)
3. Identification of the circuit type
4. Connection plug between connection unit and inverter
5. MOVIMOT
®
inverter with heat sink (size 1 used as example)
6. Switch S5 (AUX/24 V supply, for settings see the section "Startup")
7. Electronics terminal strip X2
8. Connection of brake coil (X3). For motors without brake: Connection of internal
braking resistor BW. (standard)
9. Mains connection L1, L2, L3 (X3) (suitable for 2 x 4 mm
10.Screw for PE connection
댷
2
)
11. Connection unit with terminals
12.Cable glands
13.Diagnostic interface (see the section "Diagnostics")
14.AS-i connection
15.Electronics nameplate
16.Safety hood for inverter electronics
17.Setpoint potentiometer f1 (not visible), accessible from top of MOVIMOT
®
inverter
via screw fitting
18.Setpoint switch f2 (green)
19.Switch t1 for generator ramp (white)
20.DIP switches S3 and S4 (for settings see the section "Startup")
21.Status LEDs (visible from top of MOVIMOT
®
inverter, see the section "Diagnostics")
19
20
06413AXX
21
12
Operating Instructions – MOVIMOT® MM03C - MM3XC
Unit Design
Unit designations (MOVIMOT® with integrated AS-Interface)
3.4 Unit designations (MOVIMOT® with integrated AS-Interface)
Sample motor nameplate
3
SEW-EURODRIVE
KA77 DT90L4/BMG/MM15/RJ1A/AND3/AZSK
Typ
Nr.
3009818304. 0001. 99
KW
1,5/50HZ
50Hz
60Hz
r/min
Bremse
kg 73
Schmierstoff
KA 77 DT 90L4 BMG/MM15/RJ1A/AND3/AZSK
V 380-500
V 380-500
22/1400
V 230
Ma 665
Bruchsal / Germany
Nm 20
Nm
Made in Germany 184103 3.14
IEC 34
3~
IM
B3
0,99
cos
j
3,50
A
A
3,50
IP
Gleichrichter
i
Kl
54 F
64,75
:1
06488AXX
Plug connector for AS-i and sensor
connection
Plug connector for power
Terminal box design
MOVIMOT
Additional feature motor (brake)
®
frequency inverter
Size, motor pole count
Motor series
Gear unit size
Gear unit series
1) Detailed information about geared motor combinations can be found in the catalog "MOVIMOT® Geared
Motors."
1)
2)
Structure of sample fabrication number:
3009818304. 0001. 99
Final two digits of the year of manufacture
Running unit number (4 digits)
Order number (10 digits)
Operating Instructions – MOVIMOT® MM03C - MM3XC
13
3
Unit Design
Unit designations (MOVIMOT® with integrated AS-Interface)
Sample inverter nameplate
MM 15 C – 503 – 30
52118AXX
Design
(30 = with integrated AS-Interface)
Connection type (3 = 3-phase)
Supply voltage
(50 = 380...500 V
Version C
AC
)
Device identification
Motor power (15 = 1.5 kW)
MOVIMOT
®
series
The device identification [1] at the top of the MOVIMOT® inverter contains information
about inverter type [2], inverter part number [3], equipment power [4] and adapted (associated) motors [5].
[2]
[3]
[5]
[1]
[4]
51967AXX
14
Operating Instructions – MOVIMOT® MM03C - MM3XC
Unit Design
Unit designations (MOVIMOT® with integrated AS-Interface)
3
"Mounting close to the motor" design with option P2.A
The following illustration shows an example of the MOVIMOT® inverter with option P2.A
mounted close to the motor with corresponding nameplate and unit designation:
MM30C-503-30/0/P22A/REZA/A VSK/ALA4
52233AXX
Plug connector for connection to the motor
Plug connector option
Terminal box design
Adapter for mounting close to the motor
21 = Size 1
22 = Size 2
Circuit type
0 =
댴
1 = 쑶
MOVIMOT
®
Operating Instructions – MOVIMOT® MM03C - MM3XC
15
4
Mechanical Installation
MOVIMOT® gearmotor
4 Mechanical Installation
4.1 MOVIMOT® gearmotor
Before you begin
Installation tolerances
Mounting
MOVIMOT
®
Install MOVIMOT® only if
• the entries on the nameplate of the drive match the voltage supply system,
• the drive is undamaged (no damage caused by transport or storage).
• it is certain that the following requirements have been fulfilled:
– Ambient temperature between –25 °C and +40 °C (remember that the tempera-
ture range of the gear unit may be restricted → operating instructions for the gear
unit)
– No oil, acid, gas, vapors, radiation, etc.
Shaft end Flanges
Diametric tolerance in accordance with DIN 748
• ISO k6 at ∅ ≤ 50 mm
•ISO m6 at ∅ > 50 mm
(Center bore in accordance with DIN 332, shape
DR)
Centering shoulder tolerance in accordance with
DIN 42948
•ISO j6 at ∅ ≤ 230 mm
• ISO h6 at ∅ > 230 mm
• The MOVIMOT® may only be mounted or installed in the specified mounting position
on a level, vibration-proof and torsionally rigid support structure.
• Thoroughly remove anti-corrosion agents from the shaft extensions (use a commercially available solvent). Do not allow the solvent to penetrate the bearings and shaft
seals – this could cause material damage!
• Carefully align MOVIMOT
®
and the driven machine, to avoid placing any unacceptable strain on the motor shafts (observe permissible overhung load and axial thrust
data!).
• Do not butt or hammer the shaft end.
• Use an appropriate cover to protect motors in vertical mounting positions from objects or fluids entering!
• Ensure an unobstructed cooling air supply and that air heated by other apparatus
cannot be drawn in or reused.
• Balance components for subsequent mounting on the shaft with a half key (output
shafts are balanced with a half key).
• Any condensation drain holes are closed with plastic plugs and must not be opened
unless needed.
• Do not leave any condensation drain holes open, since this defeats higher enclosure
ratings.
Installation in damp areas or in the open
16
• Use suitable screwed cable glands for the supply leads (use reducing adapters if
necessary).
• Coat the threads of cable glands and pocket caps with sealant and tighten them well
– then coat them again.
• Seal the cable entry well.
®
• Clean the sealing faces of the MOVIMOT
inverter well before re-assembly.
• Restore the anticorrosive coating if necessary.
• Check the type of enclosure is authorized (refer to the nameplate).
Operating Instructions – MOVIMOT® MM03C - MM3XC
4.2 Modular terminal box
Mechanical Installation
Modular terminal box
4
Turning the terminal box
In principle it is recommended to purchase factory pre-fabricated MOVIMOT® systems
with the correct position of cable entries. In exceptional cases, the position of the cable
entries can be turned to the opposite side (only for designs with modular terminal box).
1. Isolate MOVIMOT
restarting! Dangerous voltages may still be present for up to 1 minute after
shutdown!
2. Label the connections before disconnecting them for later reassembly.
3. Disconnect the supply system, control and sensor connections.
4. Remove screws [A] and detach MOVIMOT
5. Loosen screws [C] and remove terminal box [D].
®
drive from the supply, safeguarding it against unintentional
®
inverter [B].
[A]
[B]
[C]
[D]
51819AXX
Operating Instructions – MOVIMOT® MM03C - MM3XC
17
4
Mechanical Installation
Modular terminal box
6. Turn terminal box [D] by 180°.
180˚
[D]
51820AXX
7. Place terminal box [D] on mounting plate [E] and fasten it with screws [C].
8. Reestablish cable connections.
9. Reattach MOVIMOT
®
inverter [B] and secure with screws [A].
[A]
[B]
18
[C]
[D]
[E]
51821AXX
Operating Instructions – MOVIMOT® MM03C - MM3XC
Mechanical Installation
Mounting MOVIMOT® inverter with option P2.A close to the motor
4.3 Mounting MOVIMOT® inverter with option P2.A close to the motor
4
The following illustration shows the mounting dimensions when mounting the
MOVIMOT
®
inverter with option P2.A close to the motor:
6
M
A
B
M6
Size A B
MM03 to MM15 65 mm 140 mm
MM22 to MM3X 65 mm 170 mm
51772AXX
Operating Instructions – MOVIMOT® MM03C - MM3XC
19
4
Mechanical Installation
Option MLU..A / MLG..A / MLK11A
4.4 Option MLU..A / MLG..A / MLK11A
Scope of delivery
Installation
• MLU..A / MLG..A / MLK11A top [2]
•2 screws [1]
• Cable entry screw [4]
• MLU..A / MLG..A / MLK11A lower section [5]
1. Remove a screw plug from the MOVIMOT® terminal box.
2. Attach lower section [E] to MOVIMOT
®
terminal box and fasten it with cable entry
screw [4].
®
3. Guide connection cable [3] through cable entry screw [4] into the MOVIMOT
termi-
nal box.
4. Place top [2] on bottom [5] and fasten it with 2 screws [1].
Important: Option may be assembled only in the position shown in the following
figure!
[1]
[1]
[2]
[3]
[4]
[5]
05625AXX
20
Operating Instructions – MOVIMOT® MM03C - MM3XC
4.5 MBG11A option
• A: Assembly from the rear via 4 tapped holes
• B: Assembly from the front via 2 mounting holes
Mechanical Installation
MBG11A option
4
M4 x 5 + a
!!!!!A!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!B
M4
A
Ø 4,3 mm
A
B
m
m
60
m
m
88
M4
B
A
A
mm
8
2
56 mm
68 mm
M4 x 25
50520AXX
a = wall thickness
Screws are not included in the delivery!
4.6 MWA21A option
• MWA21A is installed in the switch cabinet on the DIN rail (DIN EN 50022):
75
74
22,5
50519AXX
Operating Instructions – MOVIMOT® MM03C - MM3XC
21
4
4.7 URM option
Mechanical Installation
URM option
Mount the URM option with two screws according to the following illustration. Connection according to section "Electrical Installation."
The installation is only allowed in conjunction with modular terminal box!
52207AXX
22
Operating Instructions – MOVIMOT® MM03C - MM3XC
Electrical Installation of MOVIMOT® Standard Design
Installation instructions
5 Electrical Installation of MOVIMOT® Standard Design
5.1 Installation instructions
5
Connecting supply system leads
• The rated voltage and frequency of MOVIMOT® must correspond to the data for the
power supply system (mains).
• Cable cross section: according to input current I
for rated power (see Technical
mains
Data).
• Permitted cable cross section of MOVIMOT
®
terminals (does not apply to field dis-
tributor)
Power terminals Control terminals
2
1.0 mm
AWG17 – AWG10 (2 x AWG10) AWG22 – AWG17 (2 x AWG18)
– 4.0 mm2 (2 x 4.0 mm2) 0.25 mm2 – 1.0 mm2 (2 x 0.75 mm2)
• Use conductor end sleeves without insulating shrouds (DIN 46228 part 1, material
E-CU).
• Install line safety at the beginning of the power cable behind supply bus junction (see
the section "Connection of MOVIMOT
®
basic unit," F11/F12/F13). Use D, DO, NH or
circuit breakers. The fusible rating should be selected in accordance with the cable
cross section.
• Do not use a conventional earth-leakage circuit breaker as a protective device. Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA) are
permitted as a protective device. During normal operation of MOVIMOT
®
, earth-leak-
age currents of > 3.5 mA can occur.
• Use contactor switch contacts to switch MOVIMOT
®
from utilization category AC-3
according to IEC 158.
• SEW recommends using earth-leakage monitors with pulse-code measurement for
voltage supply systems with non-grounded star point (IT nets). The use of such devices avoids mis-tripping of the earth-leakage monitor due to the earth capacitance
of the inverter.
Installation at 1000 meters above sea level (msl)
MOVIMOT® drives with supply voltages of 380 to 500 V can be used at altitudes above
2000 m MSL up to 4000 m MSL under the following peripheral conditions.
1)
• The rated continuous power is reduced based on the reduced cooling above 1000 m
(see the section "Technical Data and Dimension Drawings").
• Above 2000 msl, the air and creeping distances are only sufficient for overvoltage
class 2. If the installation requires overvoltage class 3, an additional external overvoltage protection must be used to ensure that overvoltage surges are limited to
2.5 kV phase-to-phase and phase-to-ground.
• If safe electrical separation is required, it must be implemented outside the device at
altitudes above 2000 m MSL (Safe Electrical Separation in accordance with
EN 50178).
• The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V for
every 100 m to a maximum of 3 x 380 V at 4000 msl.
1) The maximum altitude is limited by creeping distances and flameproof components such as electrolytic
capacitors.
Operating Instructions – MOVIMOT® MM03C - MM3XC
23
5
Electrical Installation of MOVIMOT® Standard Design
Installation instructions
Connecting
24V
supply
DC
Conventional
control (via
binary commands)
Control via
RS-485 interface
Protection devices
UL compliant installation
• Supply MOVIMOT® either via external 24 VDC or via the MLU..A or MLG..A options.
• Connect the required control leads (e.g. CW/Stop, CCW/Stop, f1/f2 setpoint change)
• Use shielded cables as control leads and route them separately from power supply
cables.
with bus master PLC, MLG..A, MBG11A, MWA21A option or MF../MQ.. fieldbus interfaces
• Important: Connect only one bus master.
• Use twisted pair shielded cables as control leads and route them separately from
power supply cables.
•MOVIMOT® drives are equipped with integrated protective overload devices that are
making external overload devices obsolete.
• Only use copper cables with the temperature range 60/75 °C as connection lead:
• The permitted tightening torques for MOVIMOT
– 1.5 Nm (13.3 lb.in).
•MOVIMOT
(TN and TT systems) supplying a maximum supply current of 5000 A
a maximum rated voltage of 500 V
mance data of the fuses must not exceed 35 A/600 V.
• Only use tested units with a limited output voltage (V
current (I ≤ 8 A) as an external 24 V
• UL certification applies only to operation in voltage supply systems with voltages to
ground up to 300 V.
®
are suited for operation on voltage supply systems with grounded star
(MM03C-503 to MM3XC-503). The perfor-
AC
voltage source.
DC
®
power terminals are:
= 30 VDC) and limited output
max
and having
AC
24
Operating Instructions – MOVIMOT® MM03C - MM3XC
Electrical Installation of MOVIMOT® Standard Design
Connection of MOVIMOT® basic unit
5.2 Connection of MOVIMOT® basic unit
5
L1
L2
L3
PE
M
3~
L1
F11/F12/F13
L2
L3
BMG
BMG
K11
[1]
MOVIMOT
MOVIMOT
[4]
[2]
[3]
[5]
®
®
RS-485
Function of terminals CW/Stop and CCW/Stop
with binary control:
24V
R
L
Rotation
CW active
Functions of terminals f1/f2:
24V
R
L
Setpoint f1 active Setpoint f2 active
Function of terminals CW/Stop and CCW/Stop
with control via RS-485 interface/fieldbus:
24V
R
L
24V
R
L
Rotation
CCW active
24V
R
f1/f2
Both directions of rotation
are enabled
L
f1/f2
K1
WH
14
13
BW.[6]
BL
15
=
24V
+
-
24 V
DC
L
R
f1/f2
K1a
K1b
RD
[1] 24 VDC supply (external or MLU../MLG.. option)
[2] CW/Stop
[3] CCW/Stop
[4] Setpoint toggle f1/f2
[5] Ready message (contact closed = ready for operation)
[6] BW.. braking resistor (in MOVIMOT
®
without mechanical brake only)
RS-
RS+
05614AXX
24V
24V
24V
Only CW rotation
R
R
R
is enabled,
L
Setpoint selections for CCW rotation
result in standstill of drive
Only CCW rotation
is enabled,
Setpoint selections for CW rotation
L
result in standstill
of drive
Drive is blocked or
L
brought to standstill
Operating Instructions – MOVIMOT® MM03C - MM3XC
25
5
Electrical Installation of MOVIMOT® Standard Design
MOVIMOT® plug connectors
5.3 MOVIMOT® plug connectors
AVT1, ASA3 plug connectors
The following illustration shows the assignment of the optional AVT1 and ASA3 plug
connectors.
Available designs:
• MM.../ASA3
• MM.../AVT1
• MM.../ASA3/AVT1
®
52113AXX
24V RS+ RS-
4
3
12
AVT1
MOVIMOT
L1 L2 L3
12345
6789
ASA3
10
Plug connector AMA6
The following illustration shows the assignment of the optional AMA6 plug connector.
Available design:
• MM.../AMA6
MOVIMOT
RSRS+
24 V
C
1
3
5
6
AMA6
1
2
3
4
5
L3
L1
L2
A
2
4
6
®
52114AXX
For designs with plug connectors, both directions of rotation are enabled at the
factory. If only one direction of rotation is desired, please observe the section
"Connection of MOVIMOT
®
Basic Unit, Functions of the CW/STOP, CCW/STOP
terminals in control via RS-485 interface."
26
Operating Instructions – MOVIMOT® MM03C - MM3XC
Electrical Installation of MOVIMOT® Standard Design
5.4 Connection MOVIMOT® options
Connection MOVIMOT® options
5
Connection of MLU11A option
The following figure shows the connection of the MLU11A option.
YE
YE
L1
L1
L2
L3
L2
13
13
14
14
15
15
L3
24V
24V
MOVIMOT
MOVIMOT
L
L
R
R
f1/f2
f1/f2
K1a
K1a
RD
BU
K1b
K1b
RS-
RS-
®
®
RS+
RS+
L1
L1
L2
L2
MLU11A
24V
24V
05651AXX
Connection of MLG11A option
The following figure shows the connection of the MLG11A option.
YE
YE
L1
L2
13
14
15
L3
24V
[1]
L
R
MOVIMOT
K1a
f1/f2
K1b
RS-
®
RS+
RD
L1
L2
MLG11A
24V
BU
RS+
OG
RS-
GN
[1] Observe the enabled direction of rotation (see the section "Connection of MOVIMOT®
basic unit, Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.")
Operating Instructions – MOVIMOT® MM03C - MM3XC
05652AXX
27
5
Electrical Installation of MOVIMOT® Standard Design
Connection MOVIMOT® options
Connection of MBG11A option
The following figure shows the connection of the MBG11A option.
L1
L2
13
14
15
L3
24V
L
R
MOVIMOT
K1a
f1/f2
[1]
24 V
DC
[1] Observe the enabled direction of rotation (see the section "Connection of MOVIMOT®
basic unit, Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.")
[2] EMC metal cable gland
K1b
[2]
RS-
®
RS+
댷
MBG11A
24V
RS+
RS-
03183CXX
Connection of MLK11A option
L1
14
13
L2
The following illustration shows the connection of the MLK11A option (external AS-i binary slave).
15
L3
24V
L
R
MOVIMOT
K1a
f1/f2
K1b
RS-
®
RS+
AS-i -
AS-i +
WH
BK/BU
BK/RD
BK/WH
RD
BU
N.C.
N.C.
[1]
(DI0)
(DO2)
(DO1)
(DO0)
(DO3)
()
MLK11A
[2]
0V
DI2
4
3
2
1
3
4
5
21
N.C.
24V
DI3
05118CXX
28
[1] AS-i connection
[2] Connection for two external sensors
Operating Instructions – MOVIMOT® MM03C - MM3XC
Electrical Installation of MOVIMOT® Standard Design
Connection MOVIMOT® options
5
Connection of
The following figure shows the connection of the MWA21A option.
MWA21A option
L1
L2
13
14
15
L3
24V
L
R
MOVIMOT
K1a
f1/f2
[1]
[1] Note the released direction of rotation
(see the section "Connection of MOVIMOT® Basic Unit" Functions of CW/Stop,
CCW/Stop terminals with control via RS-485 interface)
[2] EMC metal cable gland
[3] Potentiometer with integration of 10 V reference voltage [A]
or potential-free analog signal [B]
K1b
RS-
®
RS+
댷
24V
DC
MWA21A
1 24V
2 24V
3
4 R
5 L
6 10V
[3]
댷
[2][2]
7 +
-
8
9
10
11 RS+
12 RS-
03184DXX
[A]
6 10V
7 +
8
9
10
6 10V
-
[B]
MWA21A
7 +
8
9
10
-
MWA21A
05622BXX
Operating Instructions – MOVIMOT® MM03C - MM3XC
29
5
Electrical Installation of MOVIMOT® Standard Design
Connection MOVIMOT® options
Connection of URM option
Connection of MDG11A option
The following figure shows the connection of the URM option.
URM
13
14
15
M
3~
RD
WH
13
14
L3
BMG
15
BU
24V
MOVIMOT
R
L
f1/f2
K1a
K1b
RS-
52203AXX
®
RS+
L1
L2
The following figure shows the connection of the MDG11A option.
• The diagnostic unit must be connected prior to the possible occurrence of a fault, as
MOVIMOT
®
error messages are not saved and the information is lost when the 24 V
supply is disconnected.
• Connecting the MDG11A to an RS-485 bus with several MOVIMOT
®
is not al-
lowed.
• The diagnostic unit can be used if the MOVIMOT
®
is controlled via terminals
(= address 0 [S1/1-S1/4 = OFF]).
• Do nut use the diagnostic unit if setpoint setting takes place via the RS-485 interface.
30
L1
L2
L3
R
14
13
[1] EMC metal cable gland
For operation see the section "Diagnostics"
15
[1]
24V
댷
Operating Instructions – MOVIMOT® MM03C - MM3XC
MOVIMOT
L
K1a
f1/f2
K1b
RS-
®
RS+
MDG11A
24V
RS+
RS-
03404CXX
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