Metalfab Electric Chain Hoist ER User Manual

Owner's Manual

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y

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ELECTRIC

CHAIN HOIST

ER and NER

SERIES

EFFECTIVE: May 28, 2004

1/8 Ton through 5 Ton Capacity

Code, Lot and Serial Number

WARNING

This equipment should not be installed, operated o
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and compl
with the contents of this manual can result in serious bodil
injury or death, and/or property damage.

Table of Contents

Section Page Number

1.0 Important Information and Warnings ……………………………………………………………………… 4

1.1 Terms and Summary

1.2 Warning Tags and Labels

2.0 Technical Information…………………………………………………………………………….………….8

2.1 Specifications

2.2 Dimensions

3.0 Preoperational Procedures ……………………………………………………………………………… 12

3.1 Fill Gear Box with Oil

3.2 Chain

3.3 Mounting Location

3.4 Mounting the Hoist

3.5 Electrical Connections

3.6 Preoperational Checks and Trial Operation

4.0 Operation …………………………………………………………………………………………………...19

4.1 Introduction

4.2 Shall’s and Shall Not’s for Operation

4.3 Hoist Controls

5.0 Inspection ………………………………………………………………………………………………….. 22

5.1 General

5.2 Inspection Classification

5.3 Frequent Inspection

5.4 Periodic Inspection

5.5 Occasionally Used Hoists

5.6 Inspection Records

5.7 Inspection Methods and Criteria

2

Section Page Number

6.0 Maintenance & Handling …………………………………………………………………………………. 29

6.1 Count/Hour Meter

6.2 Lubrication

6.3 Motor Brake

6.4 Load Chain

6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch

6.6 Storage

6.7 Outdoor Installation

7.0 Troubleshooting …………………………………………………………………………………………… 35

8.0 Material Safety Data Sheets ………………………………………………………………………………38

8.1 ER Model Gear Box Oil

8.2 NER Model Gear Box Oil

8.3 (N)ER Model Load Chain Grease

9.0 Warranty …………………………………………………………………………………………………… 51

10.0 Parts List ……………………………………………………………………………………………………53

3

1.0 Important Information and Warnings

1.1 Terms and Summary

This manual provides important information for personnel involved with the installation, operation and maintenance

of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read
this manual before installing, operating or maintaining the product.

Danger, Warning, Caution and Notice

Throughout this manual there are steps and procedures that can present hazardous situations. The following signal
words are used to identify the degree or level of hazard seriousness.

DANGER

WARNING

CAUTION

NOTICE

Danger indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury, and property damage.

Warning indicates an imminently hazardous situation which, if not avoided, could result in death or

serious injury, and property damage.

Caution indicates a potentially hazardous situation which, if not avoided, may result minor or

moderate injury or property damage.

Notice is used to notify people of installation, operation, or maintenance information which is

important but not directly hazard-related.

CAUTION

These general instructions deal with the normal installation, operation, and maintenance situations encountered with
the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency
or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment
covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all
applicable industry standards, and with all applicable federal, state and local regulations/codes.

This manual includes instructions and parts information for a variety of hoist types. Therefore, all instructions and
parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions
that do not apply.

Record your hoist’s Code, Lot and Serial Number (see section 10) on the front cover of this manual for identification
and future reference to avoid referring to the wrong manual for information or instructions on installation, operation,
inspection, maintenance, or parts.

Use only Harrington authorized replacement parts in the service and maintenance of this hoist.

4

WARNING

Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting
people, or for lifting or supporting loads over people.

Equipment described herein should not be used in conjunction with other equipment unless necessary and/or
required safety devices applicable to the system, crane, or application are installed by the system designer, system
manufacturer, crane manufacturer, installer, or user.

Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment
manufacturer.

Equipment described herein may be used in the design and manufacture of cranes or monorails. Additional
equipment or devices may be required for the crane and monorail to comply with applicable crane design and
safety standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items
for compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”;
ANSI/ASME B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “Safety
Standard for Underhung Cranes and Monorails”.

If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for
Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.

Hoists and cranes, used to handle hot molten material may require additional equipment or devices. Refer to ANSI
Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.

Electrical equipment described herein is designed and built in compliance with Harrington's interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is responsible to assure that the installation and associated wiring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.

Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death,
and/or property damage.

5

DANGER

HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS,
AND CONNECTIONS BETWEEN THESE COMPONENTS.

Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.

Only trained and competent personnel should inspect and repair this equipment.

NOTICE

It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a hoist in accordance with
ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, National
Electric Code. If the hoist is installed as part of a total lifting system, such as an overhead crane or monorail, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.

It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a
hoist read the contents of this manual and applicable portions of ANSI/ASME B30.16, “Safety Standard for
Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code”. If the hoist is installed as part
of a total lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that
type of equipment must also be read by all personnel.

If the hoist owner/user requires additional information, or if any information in the manual is not clear, contact
Harrington or the distributor of the hoist. Do not install, inspect, test, maintain, or operate this hoist unless this
information is fully understood.

A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.

6

1.2 Warning Tags and Labels

The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is
not attached to your hoist’s pendant cord, order a tag from your dealer and install it. Read and obey all
warnings attached to this hoist. Tag is not shown actual size.

front back

Figure 1-1 Warning Tag Attached to Hoist

7

2.0 Technical Information

2.1 Specifications

2.1.1 Product Code

2.1.2 ER and NER Models - Harrington ER series hoist are available in two versions, the ER and NER.
These two versions are equipped with different options as standard equipment. The NER has a friction
clutch mechanism that provides over winding protection. The ER has a mechanical load brake/friction
clutch combination and an electronic count/hour meter in the control circuit. Refer to Figure 2-1 for the
visual differences between the ER and NER.

Figure 2-1 Identifying ER verses NER Models

2.1.3 Operating Conditions and Environment

Temperature range: -4° to +104°F (-20° to +40°C)

Humidity: 85% or less

Enclosure Rating: Hoist Meets IP 55, Pendant Meets IP65

Supply Voltage: Standard 208-230/460V-3-60, Optional 575V-3-60, Special Voltages Available

Single Speed Dual Speed

ASME Duty Classification: H4 H4

Intermittent Duty Rating: 60% ED

360 starts per hour

Short Time Duty Rating: 60 min. 30/10 min.

40/20% ED

120/240 starts per hour

8

Table 2-1 Hoist Specifications

Motor

Capacity

Code

(Ton)

1/8 (N)ER001H 57 0.75 4.2 2.1 5.0 x 1 5 68 0.37

1/4 (N)ER003S 39 0.75 4.2 2.1 5.0 x 1 5 68 0.37

1/4 (N)ER003H 60 1.2 5.7 2.9 6.3 x 1 5 84 0.57

1/2 (N)ER005L 15 0.75 4.2 2.1 6.3 x 1 4 70 0.57

1/2 (N)ER005S 30 1.2 5.7 2.9 6.3 x 1 5 84 0.57

1 (N)ER010L 16 1.2 5.7 2.9 8.0 x 1 4 90 0.93

1 NER010M 24 1.9 7.3 3.7 8.0 x 1 4 110 0.93

1 (N)ER010S 29 2.4 10.5 5.3 8.0 x 1 5 134 0.93

1 1/2 (N)ER015S 20 2.4 10.5 5.3 10.0 x 1 4 152 1.5

2 (N)ER020L 14 2.4 10.5 5.3 10.0 x 1 4 154 1.5

SINGLE SPEED

2 NER020M 24 3.8 14.9 7.5 10.0 x 1 4 181 1.5

2 (N)ER020S 28 4.7 18.3 9.2 10.0 x 1 5 240 1.5

2 1/2 (N)ER025S 23 4.7 18.3 9.2 11.2 x 1 4 247 1.9

3 NER030C 12 3.8 14.9 7.5 10.0 x 2 4 216 3.1

3 (N)ER030L 16 4.7 18.3 9.2 12.5 x 1 4 256 2.3

3 (N)ER030S 22 6.2 25.1 12.6 12.5 x 1 4 269 2.3

5 (N)ER050L 12 4.7 18.3 9.2 11.2 x 2 4 306 4.0

Lifting
Speed

(ft/min)

Output

(Hp)

Current Draw

(amps)

208V or

230V

460V

Load

Chain

Wire

Diameter

(mm) x

Chain

Fall

Lines

Load

Sheave

Pockets

Net

Weight

(lbs)

Weight

for One

Addnl.

FT. of

Lift

(lbs)

1/8 (N)ER001HD 58/19 0.6/0.2

1/4 (N)ER003SD 29/10 0.6/0.2 2.9/2.4 1.5/1.2 5.0 x 1 5 79 0.37

1/4 (N)ER003HD 60/20 1.2/0.4 5.7/5.1 2.9/2.6 6.3 x 1 5 104 0.57

1/2 (N)ER005LD 14/5 0.6/0.2 2.9/2.4 1.5/1.2 6.3 x 1 4 84 0.57

1/2 (N)ER005SD 30/10 1.2/0.4 5.7/5.1 2.9/2.6 6.3 x 1 5 104 0.57

1 (N)ER010LD 14/5 1.2/0.4 5.7/5.1 2.9/2.6 8.0 x 1 4 108 0.93

1 (N)ER010SD 29/10 2.4/0.8 9.1/5.7 4.6/2.9 8.0 x 1 5 152 0.93

1 1/2 (N)ER015SD 20/7 2.4/0.8 9.1/5.7 4.6/2.9 10.0 x 1 4 165 1.5

DUAL SPEED

2 (N)ER020LD 15/5 2.4/0.8 9.1/5.7 4.6/2.9 10.0 x 1 4 168 1.5

2 (N)ER020SD 29/10 4.7/1.6 19.6/9.4 9.8/4.7 10.0 x 1 5 284 1.5

2 1/2 (N)ER025SD 23/8 4.7/1.6 19.6/9.4 9.8/4.7 11.2 x 1 4 295 1.9

3 (N)ER030LD 17/6 4.7/1.6 19.6/9.4 9.8/4.7 12.5 x 1 4 300 2.3

3 (N)ER030SD 23/8 6.1/2.0 24.1/10.6 12.1/5.3 12.5 x 1 4 320 2.3

5 (N)ER050LD 12/4 4.7/1.6 19.6/9.4 9.8/4.7 11.2 x 2 4 355 4.0

2.9/2.4 1.5/1.2

5.0 x 1

5790.37

9

2.2 Dimensions

Figure 2-2 Hoist Dimensions (See Table 2-3)

Table 2-2 Hook Dimension*

T = Top Hook

B = Bottom Hook

Units = inch

Capacity Code Hook a b c d e g

001H, 003S, 003H,

005L, 005S

010L, 010M, 010S T & B 1.4 0.9 1.2 0.9 1.7 1.2

015S

020S, 020M, 020L T & B 1.9 1.1 1.6 1.1 2.0 1.5

025S

030C, 030L, 030S T & B 2.2 1.4 1.9 1.4 2.4 1.7

050L T & B 2.6 1.7 2.2 1.7 2.5 1.8

T 1.1 0.7 0.9 0.7 1.4 1.1

B 1.1 0.7 0.9 0.7 1.4 0.9

T 1.9 1.1 1.6 1.1 2.0 1.5

B 1.7 1.0 1.4 1.0 1.9 1.3

T 2.2 1.4 1.9 1.4 2.4 1.7

B 2.0 1.2 1.7 1.2 2.1 1.6

*Refer to Section 5.7 for inspection dimensions and limits.

10

SINGLE SPEED

DUAL SPEED

Hoist Code

(N)ER001H

(N)ER003S

(N)ER003H

(N)ER005L

(N)ER005S

(N)ER010L

NER010M

(N)ER010S

(N)ER015S

(N)ER020L

NER020M

(N)ER020S

(N)ER025S

NER030C

(N)ER030L

(N)ER030S

(N)ER050L

(N)ER001HD

(N)ER003SD

(N)ER003HD

(N)ER005LD

(N)ER005SD

(N)ER010LD

(N)ER010SD

(N)ER015SD

(N)ER020LD

(N)ER020SD

(N)ER025SD

(N)ER030LD

(N)ER030SD

(N)ER050LD

Table 2-3 Hoist Dimensions

Minimum

Headroom:

C

(in)

13.8 7.2 21.1 13.0 10.4 10.7 0.9 4.0 3.9

13.8 7.2 21.1 13.0 10.4 10.7 0.9 4.0 3.9

14.6 7.2 21.9 13.8 10.8 11.1 0.9 4.7 4.1

14.0 7.2 21.1 13.0 10.4 10.7 0.9 4.0 3.9

14.6 7.2 21.9 13.8 10.8 11.1 0.9 4.7 4.1

16.1 7.2 21.9 13.8 10.8 11.1 1.2 4.7 4.1

16.1 7.2 23.2 13.8 10.6 12.6 1.2 4.7 4.1

17.3 7.2 25.6 16.5 12.6 13.0 1.2 6.1 5.2

19.9 7.2 25.6 16.5 12.6 13.0 1.3 6.1 5.2

22.0 7.2 25.6 16.5 12.6 13.0 1.5 6.1 5.2

22.0 7.2 26.9 16.5 12.4 14.4 1.5 6.1 5.2

24.0 8.2 30.9 18.9 15.5 15.5 1.5 7.2 6.5

24.6 8.2 30.9 18.9 15.5 15.5 1.6 7.2 6.5

29.5 8.2 26.9 16.5 12.4 14.4 1.7 8.2 3.0

26.0 8.2 30.9 18.9 15.5 15.5 1.7 7.2 6.5

26.0 8.2 30.9 18.9 15.5 15.5 1.7 7.2 6.5

32.9 8.2 30.9 18.9 15.5 15.5 1.8 9.6 4.0

13.8 7.2 22.2 13.0 10.4 11.9 0.9 4.0 3.9

13.8 7.2 22.2 13.0 10.4 11.9 0.9 4.0 3.9

14.6 7.2 23.2 13.8 10.6 12.6 0.9 4.7 4.1

14.0 7.2 22.2 13.0 10.4 11.9 0.9 4.0 3.9

14.6 7.2 23.2 13.8 10.6 12.6 0.9 4.7 4.1

16.3 7.2 23.2 13.8 10.6 12.6 1.2 4.7 4.1

17.3 7.2 26.9 16.5 12.4 14.4 1.2 6.1 5.2

20.5 7.2 26.9 16.5 12.4 14.4 1.3 6.1 5.2

22.6 7.2 26.9 16.5 12.4 14.4 1.5 6.1 5.2

27.0 8.2 32.2 18.9 15.5 16.8 1.5 7.2 6.5

27.0 8.2 32.2 18.9 15.5 16.8 1.6 7.2 6.5

28.5 8.2 32.2 18.9 15.5 16.8 1.7 7.2 6.5

28.5 8.2 32.2 18.9 15.5 16.8 1.7 7.2 6.5

35.2 8.2 32.2 18.9 15.5 16.8 1.8 9.6 4.0

L*

(ft)

a

(in)

b

(in)

d

(in)

e

(in)

g

(in)

h

(in)

i

(in)

*The "L" dimensions are based on the standard lift of 10 feet.

11

3.0 Preoperational Procedures

3.1 Fill Gear Box with Oil

3.1.1

3.1.2 For a new hoist the correct quantity and type of oil is supplied with the hoist in separate container(s).

3.1.3 Refer to Section 6.2 when replacing the gear oil or checking the gear oil level.

Table 3-1 Amount of Gear Oil

Capacity Code quarts liters

001H, 003S, 005L 0.74 0.7

003H, 005S, 010L,

010M

010S, 015S, 020L,

020M, 030C

020S, 025S, 030L,

030S, 050L

CAUTION

NER (with friction clutch).

Remove the fill plug from the top of the hoist and connect the flexible pour tube to the oil container.
Pour in all of the oil from the separate container(s), then replace the fill plug.

The ER (with mechanical load brake/friction clutch) uses different gear oil than the

DO NOT use any oil or quantity other than that listed below.

1.06

1.80

3.17 3.0

1.0

1.7

3.2 Chain

3.2.1 The quantity and location of the chain components including cushion rubbers, chain springs and striker

3.2.2 When the hoist is used without a chain container, the free end of the chain is attached to the hoist body

Figure 3-1 Oil Plug Locations

NER Gear Oil:

§ Harrington standard: Bonnoc M260 (NIPPON OIL)

§ Acceptable equivalent: Meropa 320 (TEXACO)

§ Acceptable equivalent: Meropa 320 (CALTEX)

ER Gear Oil:

§ Harrington standard: Antoil super B (NIPPON OIL)

§ Acceptable equivalent: Meropa No.68 (TEXACO)

plates depend on the hoist model, capacity and limits switches. Never operate the hoist with incorrect,
missing or damaged chain components. Refer to the hoist's nameplate, Table 3-2, and Figures 3-2, 3-

3, and 3-4 and ensure that all chain components are in the correct location and properly installed.

as shown in Figure 3-4. Connect the no load end of the chain to Chain Guide A with the End Wire or
End Suspender provided. For 5 ton hoist, connect the no load end of the chain directly to Chain Guide
A if Chain Guide A is notched to accept the chain. Make sure the chain remains free of twists and the
chain Stopper is installed on the correct link. Refer to Table 3-2 for proper placement of Stopper.

12

Figure 3-2 Chain Component Arrangement for Hoists with Upper Limit Switch Only.

Figure 3-3 Chain Component Arrangement for Hoists with Optional Upper and Lower Limit Switch.

13

Table 3-2 Chain Stopper Placement

Capacity Code Without Chain Container With Chain Container

001HD, dual speed with optional

upper/lower limit switch

001H, 003S, 003H, 005L, 005S,
010L, 010M, 010S, 015S, 020L,

th

25

link from the free end 3rd link from the free end

th

15

link from the free end 3rd link from the free end

020M, 030C

020S, 025S, 030L, 030S, 050L 13th link from the free end 3rd link from the free end

Figure 3-4 Attachment of Chain to Hoist Body – No Chain Container

3.2.3 When the optional canvas chain container is used, unfold it fully and install it on the hoist body as
shown in Figure 3-5. In this case the free end of the chain is not attached to the hoist body and the
chain stopper is installed on the third link from the free end. To place the chain into the chain container,
feed the chain into the chain container beginning with the free end. Take care to avoid twisting or
tangling the chain. NEVER put all the chain into the container at once. Lumped or twisted chain may:

§ Upper Limit Switch Only - jam against the hoist body activating the friction clutch and potentially

damaging the chain.

§ Upper and Lower Limit Switch (Optional) - activate the down limit switch and stop the hoist during

lowering.

3.2.4

CAUTION

Each chain container indicates the maximum length of the load chain that can be
stored in the container. The amount of chain the container must hold is equal to the lift on the hoist.
DO NOT use a chain container with a storage capacity less than the lift length on the hoist. If all of the
chain can not be stored in the container, the limit switch will not operate properly.

14

Figure 3-5 Attachment of Chain Container to Hoist Body

3.2.5 When using an optional steel chain container, refer to the assembly drawing and instructions provided

with the container for correct assembly and attachment.

3.2.6

WARNING

Make sure the bottom hook on 3 and 5 Ton double fall models is not capsized. See Figures 3-6 and 3-

7. Correct all chain irregularities before conducting the first hoist operation.

Figure 3-6 Twist in Load Chain – 3 and 5 Ton Double Fall Models

Verify that the load chain is not twisted or tangled prior to operating the hoist.

15

Figure 3-7 Capsized Hook and Chain – 3 and 5 Ton Double Fall Models

3.3 Mounting Location

3.3.1

3.3.2

WARNING

structure are adequate to support the hoist and its loads. If necessary consult a professional that is
qualified to evaluate the adequacy of the suspension location and its supporting structure.

NOTICE

3.4 Mounting the Hoist

3.4.1 Manual Trolley - Follow instructions in Owner’s Manual provided with the trolley.

3.4.2 Motorized Trolley - Follow instructions in Owner’s Manual provided with the trolley.

3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.

3.4.4

3.5 Electrical Connections

3.5.1

3.5.2

3.5.3

WARNING

that the hook’s latch is engaged.

CAUTION

CAUTION

applications of variable speed control for hoists.

DANGER

been de-energized (disconnected). Lock out and tag out in accordance with ANSI Z244.1 “Personnel
Protection -Lockout/Tagout of Energy Sources”.

Prior to mounting the hoist ensure that the suspension and the supporting

See Section 6.7 for outdoor installation considerations.

Ensure that the fixed suspension point rests on the center of the hook’s saddle and

Ensure that the voltage of the electric power supply is proper for the hoist or trolley.

Do not apply variable speed control to the NER model hoist. Use the ER model for

Before proceeding, ensure that the electrical supply for the hoist or trolley has

3.5.4 This instruction applies to installations where the hoist is installed hook mounted to a fixed suspension
point or installed on a manual trolley. In this case the hoist is controlled by a pendant with two push
buttons – one for raising and one for lowering. Refer to the appropriate trolley Owner’s Manual if the
hoist is installed on a motorized trolley.

Pendant Cord

The Pendant Cord connects to the hoist via a 5-pin (5P) Plug and Socket. Make this connection as
follows:

§ Refer to Figure 3-8.

§ Insert the 5P Plug into the 5P Socket on the hoist and hand tighten the Screw Coupling.

§ Install the Cord Strain Relief Cable to the Cord Support on the bottom of the hoist.

16

Power Supply Cable - Hoist Connection

The Power Supply Cable connects to the hoist via a 4-pin (4P) plug and socket. Make this
connection as follows:

§ Refer to Figure 3-8.

§ Insert the 4P plug of the Power Supply Cable into the 4P Socket on the hoist and hand tighten

the screw coupling.

§ Install the Cable Support Arm (pre-installed on the Power Supply Cable) on to the Socket
Holder using the pre-installed Machine Screws and Lock Washers.

§ Use care to avoid twisting or kinking the Power Supply Cable.

Figure 3-8 Pendant and Power Supply Cable Connections

Power Supply Cable - Installation

If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly
installed and supported between the hoist and the electrical power supply.

If the host is installed on a manual trolley, then the Power Supply Cable must be installed along the
beam that the trolley runs on. For curved beams a special cable suspension system will be
needed, and this instruction does not apply. For straight beams install the Power Supply Cable as
follows:

§ Install a guide wire system parallel to the beam.

§ For a manual trolley the guide wire should be positioned slightly outside the hoist's Cable

Support as shown in Figure 3-8.

§ Use the Cable Trolleys supplied with the hoist to suspend the Power Supply Cable from the
guide wire. Space the Cable Trolleys every 5 feet.

3.5.5 Connection to Electrical Power Source - The red, white, and black wires of the Power Supply Cable
should be connected to an Electric Power Disconnect Switch or Circuit Breaker. This connection
should be made so that the hoist is phased properly. Refer to Section 3.6.11 for instructions on how to
check for correct power supply phase connection.

3.5.6 Fuse/Breaker Capacity -The hoist's power supply should be equipped with overcurrent protection such
as fuses, which should be selected for 110% to 120% of total listed full load amperage, and should be
dual element time-delay fuses. Refer to the motor nameplate for the full load amperage draw.

17

3.5.7

DANGER

shock hazard when touching any part of the hoist or trolley. In the Power Supply Cable the ground wire
will be either Green with Yellow stripe or solid Green. It should always be connected to a suitable
ground connection. Do not paint the trolley wheel running surfaces of the beam as this can affect
grounding.

Grounding - An improper or insufficient ground connection creates an electrical

3.6 Preoperational Checks and Trial Operation

3.6.1

3.6.2

3.6.3 Measure and record the “k” dimension of all hooks on hoist. See Table 5-4 under Section 5,

3.6.4 Record the hoist's Code, Lot and Serial Number (from the name plate on the hoist; see section 10) in

3.6.5 Ensure that the hoist is properly installed to either a fixed point, or trolley, whichever applies.

3.6.6 If hoist is installed on a trolley, ensure that

3.6.7 Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened.

3.6.8 Pull down on the Pendant and ensure that the Cord Strain Relief Cable takes the force, not the

WARNING

other lifting attachments before use. Inspect all load suspension members for damage prior to use and
replace or repair all damaged parts.

WARNING

Section 3.2.

“Inspection”.

the space provided on the cover of this manual.

n trolley is properly installed on the beam, and

n stops for the trolley are correctly positioned and securely installed on the beam.

Pendant Cord.

Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all

Verify and correct all chain irregularities prior to operating the hoist. Refer to

3.6.9

3.6.10 Confirm proper operation.

3.6.11

CAUTION

the rated value, electrical devices may not function normally.

n Before operating read and become familiar with Section 4 - Operation.

n Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and Maintenance

requirements of ANSI/ASME B30.16.

n Before operating ensure that nothing will interfere with the full range of the hoist’s (and trolley’s)

operation.

WARNING

operation corresponds to the up-and-down commands issued from the pendant control; i.e. pushing the
up button must cause the hoist to raise. If the hoist does not operate correctly, shut off and lockout
/tagout the main power source to the hoist. Disconnect and switch any two of the three input power
leads at the power source to correct the hoist’s motor phasing.

Check supply voltage before everyday use. If the voltage varies more than 10% of

The hoist must be connected to the power source such that its direction of

18

4.0 Operation

4.1 Introduction

DANGER

DO NOT WALK UNDER A SUSPENDED LOAD

WARNING

HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE
WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR
LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE
OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.

HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT
OF LOADS TO THE HOIST HOOK.

HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE
EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION
IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE
ACTION CAN BE TAKEN.

HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,
MANUAL DEXTERITY, AND COORDINATION.

HOIST OPERATORS SHOULD NOT HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF
PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN
ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.

HOIST OPERATORS SHOULD NOT OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.

OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDED
UNGUIDED LOADS. DO NOT USE HOIST FOR LOADS THAT ARE NOT LIFTED VERTICALLY, LOADS THAT
ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.

NOTICE

• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.

• Read the hoist manufacturer’s Operating and Maintenance Instructions.

• Read all labels attached to equipment.

19

The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30
standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features,
but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of
activating the hoist’s controls. Use this guidance in conjunction with other warnings, cautions, and notices in this manual
to govern the operation and use of your overhead hoist.

4.2 Shall’s and Shall Not’s for Operation

WARNING

Improper operation of a hoist can create a potentially hazardous

situation which, if not avoided, could result in death or serious injury

and substantial property damage. To avoid such a potentially

hazardous situation THE OPERATOR SHALL:

,

• NOT lift more than rated load for the hoist.

• NOT operate unless load is centered under hoist.

• NOT use damaged hoist or hoist that is not working
properly.

• NOT use hoist with twisted, kinked, damaged, or
worn chain.

• NOT use hoist if the bottom hook is capsized
(double fall hoists - see Section 3.2).

• NOT use the hoist to lift, support, or transport
people.

• NOT lift loads over people.

• NOT apply load unless load chain is properly
seated in the load sheave (and idle sheave for hoist
with two chain falls).

• NOT use the hoist in such a way that could result in
shock or impact loads being applied to the hoist.

• NOT attempt to lengthen the load chain or repair
damaged load chain.

• NOT operate hoist when it is restricted from forming
a straight line from hook to hook in the direction of
loading.

• NOT use load chain as a sling or wrap load chain
around load.

• NOT apply the load to the tip of the hook or to the
hook latch.

• NOT apply load if binding prevents equal loading
on all load-supporting chains.

• NOT operate beyond the limits of the load chain
travel.

• NOT operate hoist with missing/damaged chain
springs, cushion rubbers, stoppers or striker plates.

• NOT leave load supported by the hoist unattended
unless specific precautions have been taken.

• NOT allow the chain, or hook to be used as an
electrical or welding ground.

• NOT allow the chain, or hook to be touched by a
live welding electrode.

• NOT remove or obscure the warnings on the hoist.

• NOT operate a hoist on which the safety placards
or decals are missing or illegible.

• Be familiar with operating controls, procedures, and
warnings.

• Make sure the unit is securely attached to a
suitable support before applying load.

• Make sure load slings or other approved single
attachments are properly sized, rigged, and seated
in the hook saddle.

• Take up slack carefully - make sure load is
balanced and load-holding action is secure before
continuing.

• Make sure all persons stay clear of the supported
load.

• Protect the hoist’s load chain from weld splatter or
other damaging contaminants.

• Report malfunctions or unusual performances
(including unusual noises) of the hoist and remove
the hoist from service until the malfunction or
unusual performance is resolved.

• Make sure hoist limit switches function properly.

• Warn personnel before lifting or moving a load.

• Warn personnel of an approaching load.

20

CAUTION

Improper operation of a hoist can create a potentially hazardous

situation which, if not avoided, could result in minor or moderate

injury, or property damage. To avoid such a potentially hazardous

situation THE OPERATOR SHALL:

• Maintain a firm footing or be otherwise secured
when operating the hoist.

• Check brake function by tensioning the hoist prior
to each lift operation.

• Use hook latches. Latches are to retain slings,
chains, etc. under slack conditions only.

• Make sure the hook latches are closed and not
supporting any parts of the load.

• Make sure the load is free to move and will clear all
obstructions.

• Avoid swinging the load or hook.

• Make sure hook travel is in the same direction as
shown on controls.

• Inspect the hoist regularly, replace damaged or
worn parts, and keep appropriate records of
maintenance.

4.3 Hoist Controls

4.3.1 For hoists mounted to motorized trolleys follow the control instruction included in the trolley's Owner's
Manual.

4.3.2 Single Speed Pendant Control – When using the pendant control depress the up button to raise the
hoist or the down button to lower the hoist as shown in Figure 4-1 below. To stop motion release the
buttons.

• Use the hoist manufacturer’s recommended parts
when repairing the unit.

• Lubricate load chain per hoist manufacturer’s
recommendations.

• NOT use the hoist load limiting or warning device to
measure load.

• NOT use limit switches as routine operating stops.
They are emergency devices only.

• NOT allow your attention to be diverted from
operating the hoist.

• NOT allow the hoist to be subjected to sharp
contact with other hoists, structures, or objects
through misuse.

• NOT adjust or repair the hoist unless qualified to
perform such adjustments or repairs.

4.3.3 Dual Speed Pendant Control – Pendant controls supplied with dual speed hoists have two step control
buttons. For low speed depress the button to the first step and for high speed depress the button fully
to the second step. Use the up button to raise the hoist or the down button to lower the hoist as shown
in Figure 4-1 below. To stop motion release the buttons.

4.3.4

CAUTION

Make sure the motor completely stops before reversing direction.

Figure 4-1 Push Button Pendant Control

21

5.0 Inspection

5.1 General

5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from
ANSI/ASME B30.16 and pertain to the inspection procedure below.

n Designated Person – a person selected or assigned as being competent to perform the specific duties

to which he/she is assigned.

n Qualified Person – a person who, by possession of a recognized degree or certificate of professional

standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the
ability to solve or resolve problems relating to the subject matter and work.

n Normal Service – that distributed service which involves operation with randomly distributed loads

within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the
time.

n Heavy Service – that service which involves operation within the rated load limit which exceeds normal

service.

n Severe Service – that service which involves normal or heavy service with abnormal operating

conditions.

5.2 Inspection Classification

5.2.1 Initial Inspection – prior to initial use, all new, altered, or modified hoists shall be inspected by a
designated person to ensure compliance with the applicable provisions of this manual.

5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two
general classifications based upon the intervals at which inspection should be performed. The intervals
in turn are dependent upon the nature of the critical components of the hoist and the degree of their
exposure to wear, deterioration, or malfunction. The two general classifications are herein designated
as FREQUENT and PERIODIC, with respective intervals between inspections as defined below.

5.2.3 FREQUENT Inspection – visual examinations by the operator or other designated personnel with
intervals per the following criteria:

n Normal service – monthly

n Heavy service – weekly to monthly

n Severe service – daily to weekly

n Special or infrequent service – as recommended by a qualified person before and after each

occurrence.

5.2.4 PERIODIC Inspection – visual inspection by a designated person with intervals per the following
criteria:

n Normal service – yearly

n Heavy service – semiannually

n Severe service – quarterly

n Special or infrequent service – as recommended by a qualified person before the first such

occurrence and as directed by the qualified person for any subsequent occurrences.

22

5.3 Frequent Inspection

5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent

Inspection.” Included in these FREQUENT Inspections are observations made during operation for
any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of
the results of FREQUENT Inspections shall be made by a designated person such that the hoist is
maintained in safe working condition.

All functional operating mechanisms for maladjustment and unusual sounds.

Operation of limit switch and associated components

Hoist braking system for proper operation

Hooks in accordance with ANSI/ASME B30.10

Hook latch operation

Load chain in accordance with Section 5.7

Load chain reeving for compliance with Section 3.2 and 6.4

5.4 Periodic Inspection

5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-2, “Periodic Inspection.”

Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated
person such that the hoist is maintained in safe working condition.

Table 5-1 Frequent Inspection

5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME

B30.16 must be performed on the hoist after it is re-assembled and prior to its return to service.

Table 5-2 Periodic Inspection

Requirements of frequent inspection.

Evidence of loose bolts, nuts, or rivets.

Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,
chain attachments, clevises, yokes, suspension bolts, shafts, gears, bearings, pins and rollers.

Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure
the retaining members.

Evidence of damage or excessive wear of load and idler sheaves.

Evidence of excessive wear on motor or load brake.

Electrical apparatus for signs of pitting or any deterioration of visible controller contacts.

Evidence of damage of supporting structure or trolley, if used.

Function labels on pendant control stations for legibility.

Warning label properly attached to the hoist and legible (see Section 1.2).

End connections of load chain.

23

5.5 Occasionally Used Hoists

5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:

n Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in

Section 5.3.

n Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.

5.6 Inspection Records

5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those
that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where
they are available to personnel involved with the inspection, maintenance, or operation of the hoist.

5.6.2 A long range chain inspection program should be established and should include records of
examination of chains removed from service so a relationship can be established between visual
observation and actual condition of the chain.

5.7 Inspection Methods and Criteria

5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those
listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME
B30.16, these inspections are not intended to involve disassembly of the hoist. Rather, disassembly for
further inspection would be required if frequent or periodic inspection results so indicate. Such
disassembly and further inspection should only be performed by a qualified person trained in the
disassembly and re-assembly of the hoist.

Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action

Functional operating
mechanisms.

Limit Switch Function Proper operation. Actuation of limit switch should

Limit Lever
Assembly

Braking System
Operation

Hooks - Surface
Condition

Hooks - Fretting
wear

Hooks - Stretch Measure The "k" dimension should not be greater than

Visual, Auditory Mechanisms should be properly adjusted and

should not produce unusual sounds when
operated.

stop hoist.

Visual, Function Lever should not be bent or significantly worn and

should be able to move freely.

Function Braking distance with rated capacity should not

exceed 3% of the lifting speed (approximately two
chain links).

Visual Should be free of significant rust, weld splatter,

deep nicks, or gouges.

Measure The "u" and "t" dimensions should not be less

than discard value listed in Table 5-4

1.15 times that measured and recorded at the
time of purchase (See Section 3.6). If recorded
"k" values are not available for hooks when new,
use nominal "k" values from Table 5-4.

Repair or replace
as required.

Repair or replace
as required.

Replace.

Repair or replace
as required.

Replace.

Replace.

Replace.

Hooks - Bent Shank
or Neck

Visual Shank and neck portions of hook should be free

of deformations.

24

Replace.

Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action

Hooks - Yoke
Assembly

Hooks - Swivel
Bearing

Hooks - Idle Sheave
and Axle (Bottom
Hook on Double Fall
Hoist)

Hooks - Hook
Latches

Load Chain ­Surface Condition

Visual Should be free of significant rust, weld splatter,

nicks, gouges. Holes should not be elongated,
fasteners should not be loose, and there should
be no gap between mating parts.

Visual, Function Bearing parts and surfaces should not show

significant wear, and should be free of dirt, grime
and deformations. Hook should rotate freely with
no roughness.

Visual, Function Pockets of Idle Sheave should be free of

significant wear. Idle Sheave surfaces should be
free of nicks, gouges, dirt and grime. Bearing
parts and surfaces of Idle Sheave and Axle
should not show significant wear. Idle Sheave
should rotate freely with no roughness or
significant free play.

Visual, Function Latch should not be deformed. Attachment of

latch to hook should not be loose. Latch spring
should not be missing and should not be weak.
Latch movement should not be stiff - when
depressed and released latch should snap
smartly to its closed position.

Visual Should be free of rust, nicks, gouges, dents and

weld splatter. Links should not be deformed, and
should not show signs of abrasion. Surfaces
where links bear on one another should be free of
significant wear.

Tighten or replace
as required.

Clean/lubricate, or
replace as required.

Clean/lubricate, or
replace as required.

Replace.

Replace.

Load Chain - Pitch
and Wire Diameter

Load Chain ­Lubrication

Load Chain ­Reeving

Chain Container
(optional)

Housing and
Mechanical
Components

Measure The "P" dimension should not be greater than

maximum value listed in Table 5-5. The "d"
dimension should not be less than minimum value
listed in Table 5-5.

Visual, Auditory Entire surface of each chain link should be coated

with lubricant and should be free of dirt and grime.
Chain should not emit cracking noise when
hoisting a load.

Visual Chain should be reeved properly through Load

Sheave (and Idle Sheave for double fall hoist) ­refer to Section 6.4. Chain, Chain Springs,
Cushion Rubbers, Striker Plates, and Stoppers
should be installed properly - refer to Section 3.2.

Visual Container should not be damaged. Brackets

should not be deformed or missing.

Visual, Auditory,
Vibration,
Function

Hoist components including load blocks,
suspension housing, chain attachments, clevises,
yokes, suspension bolts, shafts, gears, bearings,
pins and rollers should be free of cracks,
distortion, significant wear and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds or vibration during
operation.

Replace. Inspect
Load Sheave (and
Idle Sheave for
double fall hoist).

Clean/lubricate
(see Section 6.0).

Reeve/Install chain
properly.

Replace.

Replace.

25

Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action

Bolts, Nuts and
Rivets

Motor Brake Measure, Visual Motor brake gap should be adjusted to the

Visual, Check
with Proper Tool

Bolts, nuts and rivets should not be loose. Tighten or replace

as required.

Adjust, Repair or
distance shown in Table 6-4 before measuring
the brake wear. Brake lining dimension “A”

Replace as

required.
should not be less than discard value listed in

Table 5-6. Refer to Section 6.3 for gaining

access to motor brake and for adjustment and
inspection procedures. Braking surfaces should
be clean, free of grease/oil and should not be
glazed.

Contactor Contacts Visual Contacts should be free of significant pitting or

Replace.
deterioration. On hoists equipped with
Count/Hour Meter check the contactor cycles –
refer to Section 6.1.

Load Sheave Visual Pockets of Load Sheave should be free of

Replace.
significant wear.

Cushion Rubber Visual Should be free of significant deformation. Replace.

Chain Springs Visual Chain springs should not be deformed or

Replace.
compressed.

Pendant - Switches Function Depressing and releasing push-buttons should

make and break contacts in switch contact block

Repair or replace

as necessary.
and result in corresponding electrical continuity or
open circuit. Push-buttons should be interlocked
either mechanically or electrically to prevent
simultaneous energization of circuits for opposing
motions (e.g. up and down).

Pendant - Housing Visual Pendant housing should be free of cracks and

Replace.
mating surfaces of parts should seal without gaps.

Pendant - Wiring Visual Wire connections to switches in pendant should

Tighten or repair
not be loose or damaged.

Pendant - Cord Visual, Electrical

Continuity

Surface of cord should be free from nicks,
gouges, and abrasions. Each conductor in cord

Replace.

should have 100% electrical continuity even when
cord is flexed back-and-forth. Pendant Cord
Strain Relief Cable should absorb all of the load
associated with forces applied to the pendant.

Pendant - Labels Visual Labels denoting functions should be legible. Replace.

Warning Labels Visual Warning Labels should be affixed to the hoist (see

Replace.

Section 1.2) and they should be legible.

Hoist Capacity Label Visual The label that indicates the capacity of the hoist

Replace.
should be legible and securely attached to the
hoist.

26

Table 5-4 Top Hook & Bottom Hook Dimensions

“k” Measured When New:

Top: _________________________

Bottom: ______________________

Capacity Code

001H, 003S, 003H,
005L, 005S

010L, 010M, 010S

015S

020L, 020M, 020S

025S

030C, 030L, 030S

050L

Nominal "k"

Dimension*

inch (mm)

1.65 (42) 0.93 (23.5) 0.83 (21) 0.69 (17.5) 0.63 (16)

1.97 (50) 1.22 (31) 1.10 (28) 0.89 (22.5) 0.79 (20)

2.36 (60) 1.44 (36.5) 1.30 (33) 1.04 (26.5) 0.94 (24)

2.46 (62.5) 1.57 (40) 1.42 (36) 1.14 (29) 1.02 (26)

2.72 (69) 43.5 (1.71) 1.54 (39) 1.24 (31.5) 1.10 (28)

2.95 (75) 1.87 (47.5) 1.69 (43) 1.36 (34.5) 1.22 (31)

3.27 (83) 2.20 (56) 1.97 (50) 1.67 (42.5) 1.50 (38)

"u" Dimension

inch (mm)

Standard Discard Standard Discard

"t" Dimension

inch (mm)

* These values are nominal since the dimension is not controlled to a tolerance. The "k"

dimension should be measured when the hook is new - this becomes a reference measurement.
Subsequent measurements are compared to this reference to make determinations about hook
deformation/stretch. See Section 5.7, “Hooks - Stretch”.

Table 5-5 Chain Wear Dimensions

“P” Dimension

Capacity Code

001H, 003S, 2.97 (75.5) 3.02 (76.6) 0.22 (5.0) 0.18 (4.5)

003H, 005L, 005S 3.76 (95.5) 3.82 (96.9) 0.25 (6.3) 0.22 (5.7)

010L, 010M, 010S 4.76 (121.0) 4.91 (124.6) 0.31 (8.0) 0.28 (7.2)

015S, 020L, 020M,
020S, 030C

025S, 050L 6.75 (171.5) 6.85 (174.1) 0.44 (11.2) 0.40 (10.1)

030L, 030S 7.52 (191) 7.74 (196.7) 0.49 (12.5) 0.44 (11.3)

5.96 (151.5) 6.05 (153.8) 0.39 (10.0) 0.35 (9.0)

inch (mm)

Standard Discard Standard Discard

27

“d” Dimension

inch (mm)

Table 5-6 Motor Brake Wear Dimensions

NOTICE

Capacity Code

001H, 003S, 005L

003H, 005S, 010L, 010M

010S, 015S, 020L, 020M,
030C

020S, 025S, 030L, 030S, 050L

Brake must be properly adjusted before measuring "A". See Section 6.3

"A" Dimension - inch (mm)

Single Speed Dual Speed

Standard Discard Standard Discard

0.67 (17) 0.61 (15.5) 0.67 (17) 0.61 (15.5)

0.85 (21.5) 0.79 (20) 0.85 (21.5) 0.79 (20)

0.89 (22.5) 0.83 (21)

0.83 (21) 0.77 (19.5) 1.54 (39) 1.48 (37.5)

1.06 (27)

1.00 (25.5)

28

6.0 Maintenance and Handling

6.1 Count/Hour Meter

6.1.1 The Count/Hour (C/H) Meter located in on the electrical control panel records the hoist's on time and
number of starts. To view the two values press the button on the C/H Meter one time. The display will
first show an "H" and a 4 digit number which is the hoist's total on time (up and down) in hours. After 3
seconds the display will automatically change to a 6 digit number which is the number of starts of the
hoist's down contactor. Refer to Figure 6-1.

Figure 6-1 Count/Hour Meter

6.1.2 Contactor – The C/H Meter can be used in conjunction with the amount of jogging to estimate when the
contactor(s) should be replaced. Jogging is when the pendant control buttons are pressed quickly and
repetitively to move the hook in small increments. Refer to Table 6-1.

Table 6-1 Criteria for Recommended Contactor Replacement

Jogging During Normal Operation

Rating Approximate Jogging Frequency

Change Contactor After:

(starts)

Low Jogging is rare. 1,000,000

Medium During 25% of operations/lifts. 500,000

High During 50% or more of operations/lifts. 200,000

6.1.3 Gear Oil – The C/H Meter can be used in conjunction with the average load lifted by the hoist to
estimate when the gear oil should be changed. Refer to Table 6-2.

Table 6-2 Criteria for Recommended Gear Oil Replacement

Loading During Normal Operation

Rating Average % of Rated Capacity

Change Gear Oil After:

(hours)

Light 0 to 33% 360

Medium 33 to 67% 240

Heavy 67 to 100% 120

6.1.4 You are encouraged to use the Count/Hour Meter in conjunction with your experience with the hoist's
application and usage to develop a history upon which to gage and fine tune your maintenance
program for the hoist.

29

6.2 Lubrication

6.2.1 Load Chain

§ For longer life, the load chain should be lubricated.

§ The load chain lubrication should be accomplished after cleaning the load chain with an acid free

cleaning solution.

§ Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general

lithium grease, NLGI No. 0, to the bearing surfaces of the load chain links as indicated by the
shaded areas in Figure 6-2. Also apply the grease to the areas of the load chain (shaded areas in

Figure 6-2) that contact the load sheave. Insure that the grease is applied to the contact areas in

the load sheave pockets.

§ Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) may be used as an alternative

lubricant but must be applied more frequently.

§ The chain should be lubricated every 3 months (more frequently for heavier usage or severe

conditions).

Figure 6-2 Chain Grease Application

§ For dusty environments, it is acceptable to substitute a dry lubricant.

6.2.2 Hooks and Suspension Components:

§ Hooks - Bearings should be cleaned and lubricated at least once per year for normal usage. Clean

and lubricate more frequently for heavier usage or severe conditions.

§ Suspension Pins - Lubricate at least twice per year for normal usage; more frequently for heavier

usage or severe conditions.

6.2.3 Gear Box:

§

§ The oil level can be checked using the oil check hole on the side of the hoist body shown in Figure

WARNING

prevent the friction clutch from working properly and may affect the ability of the hoist to hold the
load. Refer to Section 3.1 for the correct oil and quantity.

3-1. The oil level should be in accordance with Table 6-3 below.

Table 6-3 Criteria for Checking Hoist Gear Oil Level

Up to and including 010M

010S and Up

Using an incorrect type/grade of gearbox oil or the wrong quantity of oil may

Oil Level (Hoist at level position)Capacity Code

Min Max

½ “ below bottom
edge of check hole

1“ below bottom
edge of check hole

Even with bottom
edge of check hole.

Even with bottom
edge of check hole.

30

§ Change gear oil at least once every 5 years. The oil should be changed more frequently

depending on the hoist's usage and operating environment. Refer to Section 6.1.

§ Refer to Figure 3-1 and Table 3-1 to change the gear oil, remove both fill and drain plugs and allow

the old oil drain completely. Replace the drain plug and refill the gear case with the correct quantity
of new oil or until the oil level is within the range shown in Table 6-3.

§

NOTICE

Dispose of the used oil in accordance with local regulations.

6.3 Motor Brake

6.3.1 To keep your hoist working in optimum condition and prevent possible down time, it is recommended to
check your motor brake lining and adjustment at regular intervals.

6.3.2 Motor Brake Unit Removal - Adjustment and inspection of the motor brake requires removal of the
motor brake unit from the hoist as an assembly.

1)

2) Refer to Figure 6-3.

3) Remove the four Fan Cover bolts (A), Fan Cover (B), Fan snap ring (C), and Fan washer (D).

4) Pull the Fan (E) off the motor shaft using a wheel puller if necessary.

5) Remove the four Motor Cover Assembly bolts (F) and carefully pull the motor brake unit (G) out of the

CAUTION

unloaded. To keep the load chain from moving secure it by tying together the load and no-load sides
directly under the hoist using a cord or wire.

hoist.

Before proceeding disconnect the power supply and make sure the hoist is

G

F

E

D

C

B

A

Figure 6-3 Motor Brake

6.3.3 Brake Gap (G) - The Brake Gap should be measured between the Brake Drum and Pull Rotor.
Adjustment of the Brake Gap is accomplished by turning the Adjustment Nut in the center of the Motor
Cover as shown in the figure with Table 6-4. Do this as follows:

31

Bend the tab of the Lock Washer away from the Adjusting Nut so that the Adjusting Nut can be rotated.

1)

2) Using a spanner wrench and a feeler gauge, rotate the Adjusting Nut to attain the proper Brake Gap

per Table 6-4.

3) After the Brake Gap is set, secure the Adjusting Nut by bending one of the tabs of the Lock Washer into

a slot in the Adjusting Nut. If necessary rotate the Adjusting Nut clockwise (tightening) to line up the tab
with the slot.

4) If the proper brake adjustment cannot be achieved, disassemble the motor brake and inspect all motor

brake parts. Replace the Brake Drum and/or Motor Cover if necessary.

Table 6-4 Motor Brake Gap

Capacity Code

001H, 003S, 005L, 003H, 005S,

010L, 010M, 010S, 015S, 020L, 020M, 030C

020S, 025S, 030L, 030S, 050L

Brake Gap (G)

inch (mm)

0.020 (0.5)

0.032 (0.8)

6.3.4 Brake Lining Inspection –The brake lining is designed for a long life and should provide years of
trouble-free service. If the brake lining is being inspected due to excessive load chain drift during
operation (see Section 5.7), disassemble the motor brake and inspect all motor brake parts. Braking
surfaces should be clean, free of grease/oil and should not be glazed. Replace the Brake Drum and/or
Motor Cover if necessary. For normal inspections, the Brake Lining and Motor Cover wear should be
measured as follows.

1) Adjust the Brake Gap per Section 6.3.3 before measuring the Brake Lining and Motor Cover wear.

2) Refer to Table 5-6.

3) Measure the distance "A" using calipers and a straight edge. Place the straight edge across the edge

of the motor cover and measure from the straight edge to the face of the Pull Rotor.

4) Compare the measurement with the values listed in Table 5-6. Replace the Brake Drum and/or Motor

Cover if the "A" measurement is smaller than the discard limit.

32

6.3.5 Motor Brake Unit Installation - After the brake is properly adjusted and inspected, carefully replace the
motor brake unit back into the hoist. Be sure to reseal the Motor Cover to motor frame surface using a
small bead of liquid (hi-temperature) sealant. Refer to Section 6.3.2 and reassemble the parts in
reverse order of removal.

6.4 Load Chain

6.4.1 Lubrication and Cleaning – refer to Section 6.2.

6.4.2 Load Chain Replacement:

1)

2)

3)

4) Remove all chain components including the Bottom Hook Set Assembly, Stoppers, Cushion Rubbers,

5) Using a C-link, attach the new chain to the end link of the old chain on the no-load side. The end link of

6) Operate the hoist down to move the chain though the hoist body. Stop when a sufficient amount of

7) Single fall hoists - Attach the chain components (step 4 above) to the chain. Refer to Section 3.2 for

CAUTION

following procedures.

WARNING

size, grade and construction as the original chain. The new load chain must have an odd number of
links so that both its end links have the same orientation. If the load chain is being replaced due to
damage or wear out, destroy the old chain to prevent its reuse.

CAUTION

Chain Guides and Idle Sheaves, and replace parts if necessary.

Chain Springs, Striker Plates, Chain Pin and End Wire (or End Suspender) from the chain for reuse on
new chain. Inspect and replace any damaged or worn parts.

the new load chain should be connected so that the welded portions of the load chain's standing links
are oriented to the outside as they pass over the sheave. Refer to Figure 6-4.

new chain is accumulated on the load side.

the proper locations.

The hoist must be properly powered and operational in order to perform the

Be certain that the replacement chain is obtained from Harrington and is the exact

When replacing load chain, check for wear on mating parts, i.e. Load Sheave,

8) Double falls (030C, 050L) - Feed the end link on the load side of the new chain through the required

chain components (step 4 above) and the bottom hook’s Idle Sheave. Attach the remaining chain
components to the chain referring to Section 3.2 for the proper locations. Connect the end link to the
top connection yoke with the chain pin, slotted nut and cotter pin. Ensure that chain remains free of
twists. Refer to Figures 3-6 and 3-7.

9)

10) After installation has been completed, perform steps outlined in Section 3.6 "Preoperational Checks

WARNING

properly installed. Refer to Section 3.2.

and Trial Operation".

Make sure Stoppers, Cushion Rubbers, Chain Springs and Striker Plates are

6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch

6.5.1 Friction Clutch (NER Models) – If abnormal operation or slippage occurs do NOT attempt to
disassemble or adjust the Friction Clutch. Replace the worn or malfunctioning Friction Clutch as an
assembly with a new, factory adjusted part.

6.5.2 Mechanical Load Brake with Friction Clutch (ER Models) – If abnormal operation or slippage occurs do
NOT attempt to disassemble or adjust the Mechanical Load Brake with Friction Clutch. Replace the
worn or malfunctioning Mechanical Load Brake with Friction Clutch as an assembly with a new, factory
adjusted part.

33

6.6 Storage

6.6.1 ER models with vented oil cap assemblies should be stored with the cap oriented up to prevent oil
leakage.

6.6.2 The storage location should be clean and dry.

6.7 Outdoor Installation

6.7.1 For hoist installations that are outdoors, the hoist should be covered when not in use.

6.7.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high
humidity are present. Make frequent and regular inspections of the unit's condition and operation.

Figure 6-4 Chain Replacement

34

7.0 Troubleshooting

WARNING

HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN
COMPONENTS.

Before performing ANY troubleshooting on the equipment, de-energize the supply of electricity to the equipment,
and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection ­Lockout/Tagout of Energy Sources.”

Only Trained and competent personnel should inspect and repair this equipment.

Table 7-1 Troubleshooting Guide

Symptom Cause Remedy

Hoist moving in wrong
direction

Hoist will not operate

Power supply reversed
phased

Improper electrical
connections

Loss of power

Wrong voltage or
frequency

Hoist overload Reduce load to within rated capacity of hoist.

Motor overheated and
thermal overload
protector has tripped

Improper, loose, or
broken wire in hoist
electrical system

Brake does not
release

Faulty magnetic
contactor

Defect in control
transformer

Switch 2 of the 3 power supply cord wires at the power source.

Refer to wiring diagram and check all connections.

Check circuit breakers, switches, fuses and connections on power
lines/cable.

Check voltage and frequency of power supply against the rating
on the nameplate of the motor.

See Trouble Shooting Problem "Motor or brake overheating".

Shut off power supply, check wiring connections on hoist control
panel and inside push-button pendant.

Check motor brake adjustment for proper clearance.

Check coil for open or short circuit. Check all connections in the
control circuit. Check for open contactors. Replace as needed.

Check transformer coil for signs of overheating. Disconnect
transformer and check for open winding.

Motor burned out

Replace motor frame/stator, shaft/rotor, and any other damaged
parts.

35

Table 7-1 Troubleshooting Guide

Symptom Cause Remedy

Hoist lifts but will not
lower

Hoist lowers but will
not lift

Down circuit open

Broken conductor in
pendant cord

Faulty magnetic
contactors

Faulty switch in
pendant

Check circuit for loose connections. Check down side of limit
switch for malfunction.

Check the continuity for each conductor in the cable. If one is
broken, replace entire cable.

Check coils for open or short circuit. Check all connections on
motor circuit. Check for burned contacts. Replace as needed.

Check electrical continuity. Check electrical connections.
Replace or repair as needed.

Hoist overloaded Reduce load to within rated capacity of hoist.

Low voltage in hoist's
power supply

Up circuit open

Broken conductor in
pendant cord

Faulty magnetic
contactor

Faulty switch in
pendant

Determine cause of low voltage and bring to within plus or minus
10% of the voltage specified on the motor nameplate. The
voltage should be measured at the hoist contactor.

Check circuit for loose connections. Check up side of limit switch
for malfunction.

Check the continuity of each conductor in the cable. If one is
broken, replace entire cable.

Check coils for open or short circuit. Check all connections on
motor circuit. Check for burned contacts. Replace as needed.

Check electrical continuity. Check electrical connections.
Replace or repair as needed.

Hoist will not lift rated
load or does not have
the proper lifting speed

Load drifts excessively
when hoist is stopped

Faulty friction clutch Replace.

Hoist overloaded Reduce load to within rated capacity.

Low voltage in hoist's
power supply

Determine cause of low voltage and bring to within plus or minus
10% of voltage specified on the motor nameplate. The voltage
should be measured at the hoist contactor.

Brake drags Check motor brake adjustment for proper clearance.

Faulty friction clutch Replace.

Motor brake not
holding

Clean and inspect brake lining. Check brake adjustment for
proper clearance.

Mechanical Load
brake not holding (ER

Replace as needed. (ER only, NER has no load brake.)

only)

36

Table 7-1 Troubleshooting Guide

Symptom Cause Remedy

Excessive load Reduce load to within rated capacity of hoist.

Excessive duty cycle Reduce frequency of lifts.

Motor or brake
overheating

Hoist operates
intermittently

Wrong voltage or
frequency

Check voltage and frequency of power supply against the rating
on the nameplate on the motor.

Brake drags Check brake adjustment for proper clearance.

Above an ambient temperature of 140°F, the frequency of hoist
Extreme external
heating

operation must be reduced to avoid overheating of the motor.

Special provisions should be made to ventilate the hoist or

otherwise shield it from the heat.

Collectors making poor
contact

Contactor contacts
arcing

Loose connection in
circuit

Broken conductor in
Pendant Cord

Check movement of spring loaded arm, weak spring, connections,

and shoe. Replace as needed.

Check for burned contacts. Replace as needed.

Check all wires and terminals for bad connections. Replace as

needed.

Check for intermittent continuity in each conductor the Pendant

Cord. Replace entire Pendant Cord if continuity is not constant.

37

8.0 Material Safety Data Sheets

NOTICE

The ER and NER hoists are shipped new with the oil for the gear box and the grease for the load chain in separate
container(s). In compliance with OSHA regulations, Material Safety Data Sheets (MSDS) have been provided for
the gear oil that is provided in this separate container. The ER (with mechanical load brake/friction clutch) uses
different gear oil than the NER (with friction clutch). Identify the correct model (refer to Section 2.1) before using the
MSDS's below.

8.1 ER Model Gear Box Oil Material Safety Data Sheet (MSDS)

Effective date: June 9, 1998 MSDS No. 414005

SECTION I CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

COMPANY IDENTIFICATION NIPPON OIL COMPANY, LTD.

3-12, Nishi Shimbashi 1-chome, Minato-ku, Tokyo, 105-8412, Japan

EMERGENCY TELEPHONE NUMBER: [phone]

TELEPHONE NUMBER FOR INFORMATION: [phone]

FAX NUMBER FOR INFORMATION: [phone]

PRODUCT NAME: ANTOIL SUPER B

PRODUCT USE: Common lubricating oil for tractors

SECTION II COMPOSITION/INFORMATION ON INGREDIENTS

COMPOSITION

Components Amount (%) Limit

Highly refined petroleum oil >92 5mg/m3 TWA-OSHA (Mineral Oil Mist #1)

5 mg/m

Additives >8

Anti-foam additives

Detergents-dispersants

Oxidation inhibitors

Hazardous Information

Product is non-hazardous. (1910, 1200 OSHA)

#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.

Because it carries the Threshold Limit Value (TLV) for mineral oil mist.

3

TWA-ACGIH (Mineral Oil Mist #1)

38

ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued

SECTION III HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

Warning statement:

Caution! Prolonged or repeated contact with skin may cause irritation in some cases.

Precautionary Measures:

Avoid breathing vapor and mist. Keep container closed.

Avoid contact with eyes, skin, and clothing.

Wash thoroughly after handling. Keep away from heat.

Potential health effect:

Eyes: May cause minor irritation.

Skin: May cause minimal skin irritation.

Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high

concentrations generated from spraying, heating the material, or as from exposure in
poorly ventilated areas or confined spaces, may cause irritation of the nose and throat,
headache, nausea and drowsiness.

Ingestion: May cause abdominal discomfort, nausea or diarrhea.

Sensitization properties: Unknown

Chronic Properties: If prolonged exposure occurs, nausea, headache, diarrhea, and physical discomfort.

Other remarks: None

SECTION IV FIRST AID MEASURES

Eyes: Flush immediately with water for at least 15 minutes. Get immediate medical attention.

Skin: Wash with soap and water. Get medical attention if irritation develops. Launder

contaminated clothing before reuse.

Inhalation: Remove exposed person to fresh air if adverse effects are observed.

Ingestion: Do not make person vomit unless directed to do so by medical personnel.

Note to physician: Treat symptomatically.

SECTION V FIRE FIGHTING MEASURES

Flash point (Typical), ºC: 234(COC)

Autoignition tempt., ºC: Not Determined

Flammability limits: Not Determined

Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.

Special fire fighting procedures: Recommend wearing self-contained breathing apparatus. Water may cause

splattering. Material will float on water.

Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.

Autoignition temperature: Not determined.

Explosion date: Material does not have explosive properties.

39

ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued

SECTION VI ACCIDENTAL RELEASE MEASURES

Procedures in Case of Accidental Release, Breakage, or Leakage:

Stop the source of the leak or release. Clean up releases as soon as possible. Contain liquid to prevent further
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as
absorbent materials or pumping. Where feasible and appropriate, remove contaminated soil. Follow prescribed
procedures for reporting and responding to larger releases.

SECTION VII HANDLING AND STORAGE

Do not weld, heat or drill container. Replace cap or bung. Emptied container still contains hazardous material which
may ignite with explosive violence if heated sufficiently.

Minimum feasible handling temperature should be maintained.

Periods of exposure to high temperatures should be minimized.

Water contamination should be avoided.

CAUTION: Do not use pressure to empty drum or drum may rupture with explosive force.

SECTION VIII EXPOSURE CONTROLS/PERSONAL PROTECTION

Eye Protection: Chemical type goggles or face shield optional.

Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impervious

protective clothing including gloves.

Respiratory Protection: Wear a breathing mask.

Ventilation: No special ventilation is usually necessary. However, if operating

conditions create high air borne concentrations of this material, special
ventilation may be needed.

Other clothing and equipment: No special clothing or equipment is usually necessary.

Work practices, hygienic practices: No information is available.

Other handling and storage requirements: No information is available.

Protective measures during maintenance

of contaminated equipment:

No data available.

SECTION IX PHYSICAL AND CHEMICAL PROPERTIES

Odor Slight odor

Appearance Light brown liquid

Boiling point ºC No Data Available

Solubility Insoluble in water

Density @15ºC, g/cm

3

0.885

Pour point ºC -42.5

DMSO Extract (Base oil) Mass % (IP 346) < 3

40

ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued

SECTION X STABILITY AND REACTIVITY

Stability: Stable

Condition to Avoid: See the Handling and Storage section for further details.

Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.

Hazardous Polymerization: Will not occur.

Thermal decomposition: Smoke, carbon monoxide, aldehydes and other products of incomplete

combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be
released. Under combustion conditions, oxides of the following elements will be
formed: Calcium, Sulfur, Zinc.

SECTION XI TOXICOLOGICAL INFORMATION

Acute Oral: No Data Available Believed to be greater than 5 g/kg (rat)

Practically non-toxic

Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)

Practically non-toxic

Carcinogen: OSHA This material is listed as Group 3 by IARC

(Base oil) EU The classification as a carcinogen need not apply.

SECTION XII ECOLOGICAL INFORMATION

Biodegradation: No Data Available

Environmental fate: This material is not expected to present any environmental problems other than those

associated with oil spills.

SECTION XIII DISPOSAL CONSIDERATIONS

Waste Disposal Method:

Place contaminated materials in disposable containers and dispose of in a manner consistent with applicable
regulations. Contact local environmental or health authorities for approved disposal of this material.

SECTION XIV TRANSPORT INFORMATION

The description shown may not apply to all shipping situations.

DOT Proper Shipping Name: Not applicable

IMDG Proper Shipping Name: Not applicable

ICAO Proper Shipping Name: Not applicable

TDG Proper Shipping Name: Not applicable

NFPA Proper name: Class 1.

UN Number: Not applicable

41

ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued

SECTION XV REGULATION INFORMATION

The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.

The EC EINECS inventory: All components of this material are on the EC EINECS inventory.

The CANADA DSL inventory: May require notification before sale in CANADA.

The AUSTRALIA AICS inventory: May require notification before sale in AUSTRALIA.

The KOREA TCCL inventory: May require notification before sale in KOREA.

The PHILIPPINE PICCS inventory: No Data Available.

SECTION XVI OTHER INFORMATION

None

References:

1. Handbook of Toxic and Hazardous Chemicals and Carcinogens (2nd. ed.)

2. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983)

Material safety data sheets are provided as reference information on the safe handling of hazardous or harmful materials
to companies using such materials. When referring to this data sheet, companies should remember that they must take
responsibility for implementing the proper measures for their own particular situations. This data sheet is not a
guarantee of safety.

42

8.2 NER Model Gear Box Oil Material Safety Data Sheet (MSDS)

SECTION I

MANUFACTURER’S NAME

EMERGENCY
TELEPHONE NUMBER

TELEPHONE NUMBER
FOR INFORMATION

Nippon Oil Co., Ltd. 03-3502-9161 03-3502-1111

ADDRESS
3-12, Nishi Shimbashi 1-chome, Nimato-ku, Tokyo, 105 Japan

DATE PREPARED SIGNATURE OF PREPARER
Oct. 14, 1992 Signature on file at Harrington Hoists, Inc.

TRADE NAME AND SYNONYMS CHEMICAL NAME AND SYNONYMS
BONNOC M 260 Industrial gear oil

WARNING STATEMENT
CAUTION: Prolonged or repeated inhalation of fumes or contact with skin can be harmful.

SECTION II TYPICAL COMPOSITION

Base oil: (highly refined mineral oil) >94%

Additives: (Oxidation inhibitor, Rust inhibitor, Emulsion breaker, Antiwear Agent,

<6%

Antifoamer, Friction modifier)

Notes: These materials are listed in TSCA chemical substance inventory. The carcinogens that are

listed in federal OSHA, IARC, NTP are not used in this product.

SECTION III EXPOSURE STANDARD

No OSHA exposure or Threshold Limit Value (TLV) has been established for this material. The suggested TLV is 5

3

mg/m

for a daily 8-hour exposure.

This is the OSHA exposure standard and the TLV (1990-1991) for mineral oil mists.

SECTION IV OCCUPATIONAL CONTROL PROCEDURES

Eye protection: Chemical type goggles or face shield optional.

Skin protection: Avoid prolonged or frequently repeated skin contact with wearing

impervious protective clothing including gloves.

Respiratory protection: No special respiratory protection is normally required.

Ventilation: No special ventilation is usually necessary. However, if operating condition

create high airborne concentrations of this material, special ventilation may
be needed.

Other clothing and equipment: No special clothing and equipment is usually necessary.

Work practices, hygienic practices: No information is available.

Other handling and storage requirements: No information is available.

Protective measures during maintenance

contaminated equipment: No information is available.

43

NER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued

SECTION V HEALTH HAZARD INFORMATION

SYMPTOMS OF OVEREXPOSURE FOR EACH POTENTIAL ROUTE OF EXPOSURE

Inhalation: Not expected to be acutely toxic by inhalation.

Skin: Expected to cause no more than minor skin irritation, but prolonged or frequently

repeated skin contact may be harmful.

Eyes: Expected to cause no more than minor irritation.

Absorption through skin: No information is available.

Ingestion: Not expected to be acutely toxic by ingestion.

HEALTH EFFECTS OR RISK FROM EXPOSURE

Acute: No information is available.

Chronic: No information is available.

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE

No information is available.

SECTION VI EMERGENCY AND FIRST AID PROCEDURES

Eyes: Wash eyes with fresh water for at least 15 minutes. If irritation continues, see a doctor.

Skin: Wash skin thoroughly with soap and water. Launder contaminated clothing.

Inhalation: None considered necessary.

Ingestion: If swallowed, give a large amount of water to drink, make person vomit and call a doctor.

Sensitization property: Unknown

SECTION VII MEDIAN LETHAL DOSE (LD50)

Oral: N.D. ; Believed to be greater than 5g/kg

(rat) ; Practically non-toxic

Dermal: N.D. ; Believed to be greater than 3g/kg

(rabbit) ; Practically non-toxic

SECTION VIII FIRE PROTECTION INFORMATION

Flash Point ºC 240

Autoignition Temp. ºC N. D.

Flammability Limits N. D.

Extinguishing Media: Carbon Dioxide (CO2), Dry chemical foam, Water fog, or spray.

SECTION IX REACTIVITY DATA

Stability: X Stable Unstable

Conditions to avoid: Do not store at high temperature.

Incompatibility (materials to avoid): May react with strong oxidizing materials.

Hazardous polymerization: May occur X Will not occur

44

NER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued

SECTION X REQUIREMENTS FOR TRANSPORTATION, HANDLING, AND STORAGE

Minimum feasible handling temperatures should be maintained.
Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.

SECTION XI SPILL, LEAK, AND DISPOSAL PROCEDURES

PROCEDURES IN CASE OF BREAKAGE OR LEAKAGE

Wipe up or absorb on suitable material and shovel up.

WASTE DISPOSAL METHOD

Place contaminated materials in disposable containers and bury in an approved dumping area.

SECTION XII CHEMICAL AND PHYSICAL PROPERTIES

Density 15ºC g/cm

3

0.900

Viscosity C5t @40ºC 260

Solubility Insoluble in water

Boiling point N. D.

Evaporation rate N. D.

Vapor pressure mmHg N. D.

Vapor Density N. D.

PH of undiluted product N. D.

Percent Volatile by volume N. D.

Appearance Green colored liquid

Odor Little odor

N. D. – not determined

45

8.3 (N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS)

Effective date: November 9, 1999 MSDS No. 601008

SECTION 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

COMPANY IDENTIFICATION NIPPON MITSUBISHI OIL CORPORATION

3-12, Nishi Shimbashi 1-chome, Minato-ku, Tokyo, 105-8412, Japan

EMERGENCY TELEPHONE NUMBER: [phone]

TELEPHONE NUMBER FOR INFORMATION: [phone]

FAX NUMBER FOR INFORMATION: [phone]

PRODUCT NAME: EPNOC GREASE AP O

PRODUCT USE: Lubricating grease

SECTION 2. COMPOSITION/INFORMATION ON INGREDIENTS

COMPOSITION

Components Amount (%) Limit

Highly refined petroleum oil >89 5mg/m3 TWA-OSHA (Mineral Oil Mist #1)

5 mg/m

Thickener (Lithium Soap)

Additives

< 4

< 7

3

TWA-ACGIH (Mineral Oil Mist #1)

Friction Modifiers

Oxidation Inhibitors

Rust Inhibitors

Hazardous Information

#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.

Because it carries the Threshold Limit Value (TLV) for mineral oil mist.

46

(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS) - continued

SECTION 3. HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

Warning statement:

Caution! Prolonged or repeated contact with skin may cause irritation in some cases.

Precautionary Measures:

Avoid breathing vapor and mist. Keep container closed.

Avoid contact with eyes, skin, and clothing.

Wash thoroughly after handling. Keep away from heat.

Potential health effect:

Eyes: May cause minor irritation.

Skin: May cause minimal skin irritation.

Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high

concentrations generated from spraying, heating the material, or as from exposure in
poorly ventilated areas or confined spaces, may cause irritation of the nose and throat,
headache, nausea and drowsiness.

Ingestion: May cause abdominal discomfort, nausea or diarrhea.

Sensitization properties: Unknown

Chronic Properties: If prolonged exposure occurs, nausea, headache, diarrhea, and physical discomfort.

Other remarks: None

SECTION 4. FIRST AID MEASURES

Eyes: Flush immediately with water for at least 15 minutes. Get immediate medical attention.

Skin: Wash with soap and water. Get medical attention if irritation develops. Launder

contaminated clothing before reuse.

Inhalation: Remove exposed person to fresh air if adverse effects are observed.

Ingestion: Do not make person vomit unless directed to do so by medical personnel.

Note to physician: Treat symptomatically.

SECTION 5. FIRE FIGHTING MEASURES

Flash point (Typical), ºC: Not Determined

Autoignition tempt., ºC: Not Determined

Flammability limits: Not Determined

Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.

Special fire fighting procedures: Recommend wearing self-contained breathing apparatus. Water may cause

splattering. Material will float on water.

Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.

Explosion date: Material does not have explosive properties.

47

(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS) - continued

SECTION 6. ACCIDENTAL RELEASE MEASURES

Procedures in Case of Accidental Release, Breakage, or Leakage:

Stop the source of the leak or release. Clean up releases as soon as possible. Contain liquid to prevent further
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as
absorbent materials or pumping. Where feasible and appropriate, remove contaminated soil. Follow prescribed
procedures for reporting and responding to larger releases.

SECTION 7. HANDLING AND STORAGE

Do not weld, heat or drill container. Replace cap or bung. Emptied container still contains hazardous material which
may ignite with explosive violence if heated sufficiently.

Minimum feasible handling temperature should be maintained.

Periods of exposure to high temperatures should be minimized.

Water contamination should be avoided.

CAUTION: Do not use pressure to empty drum or drum may rupture with explosive force.

SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Eye Protection: Chemical type goggles or face shield optional.

Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impervious

protective clothing including gloves.

Respiratory Protection: Wear a breathing mask.

Ventilation: No special ventilation is usually necessary. However, if operating

conditions create high air borne concentrations of this material, special
ventilation may be needed.

Other clothing and equipment: No special clothing or equipment is usually necessary.

Work practices, hygienic practices: No information is available.

Other handling and storage requirements: No information is available.

Protective measures during maintenance

of contaminated equipment:

No data available.

SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES

Odor Slight odor

Appearance Light brown buttery

Boiling point ºC No Data Available

Solubility Insoluble in water

Density @15ºC, g/cm

3

No data available

Dropping point ºC 186

Penetration worked @25ºC, 60W 359

DMSO Extract (Base oil) Mass % (IP 346) < 3

48

(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS) - continued

SECTION 10. STABILITY AND REACTIVITY

Stability: Stable

Condition to Avoid: See the Handling and Storage section for further details.

Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.

Hazardous Polymerization: Will not occur.

Thermal decomposition: Smoke, carbon monoxide, aldehydes and other products of incomplete

combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be
released. Under combustion conditions, oxides of the following elements will be
formed: Calcium, Sulfur, Zinc.

SECTION 11. TOXICOLOGICAL INFORMATION

Acute Oral: No Data Available Believed to be greater than 5/kg (rat)

Practically non-toxic

Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)

Practically non-toxic

Carcinogen: OSHA This material is listed as Group 3 by IARC

(Base oil) EU The classification as a carcinogen need not apply.

SECTION 12. ECOLOGICAL INFORMATION

Biodegradation: No Data Available

Environmental fate: This material is not expected to present any environmental problems other than those

associated with oil spills.

SECTION 13. DISPOSAL CONSIDERATIONS

Waste Disposal Method:

Place contaminated materials in disposable containers and dispose of in a manner consistent with applicable
regulations. Contact local environmental or health authorities for approved disposal of this material.

SECTION 14. TRANSPORT INFORMATION

The description shown may not apply to all shipping situations.

DOT Proper Shipping Name: Not applicable

IMDG Proper Shipping Name: Not applicable

ICAO Proper Shipping Name: Not applicable

TDG Proper Shipping Name: Not applicable

NFPA Proper name: Class 1.

UN Number: Not applicable

49

(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS) - continued

SECTION 15. REGULATION INFORMATION

The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.

May require notification before sale in US.
No data available.

The EC EINECS inventory: All components of this material are on the EC EINECS inventory.

May require notification before sale in EC.
No data available.
Some components of this material is on the EC ELINCS inventory.
The other components are on the EC EINECS inventory.

The CANADA DSL inventory: All components of this material are on the DSL inventory.

May require notification before sale in CANADA.
No data available.

The AUSTRALIA AICS inventory: All components of this material are on the AICS inventory.

May require notification before sale in AUSTRALIA.
No data available.

The KOREA TCCL inventory: All components of this material are on the TCCL inventory.

May require notification before sale in KOREA.
No data available.

The PHILIPPINE PICCS inventory: All components of this material are on the PICCS inventory.

May require notification before sale in PHILIPPINE.
No Data Available.

SECTION 16 OTHER INFORMATION

None

References:

3. Handbook of Toxic and Hazardous Chemicals and Carcinogens (2nd. ed.)

4. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983)

Material safety data sheets are provided as reference information on the safe handling of hazardous or harmful materials
to companies using such materials. When referring to this data sheet, companies should remember that they must take
responsibility for implementing the proper measures for their own particular situations. This data sheet is not a
guarantee of safety.

50

9.0 Warranty

All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and
workmanship from date of shipment by Harrington for the following periods:

Manual Hoists & Trolleys - 2 years

Air and Electric Powered Hoists, Trolleys, and Crane Components - 1 year

Spare / Replacement Parts - 1 year

The product must be used in accordance with manufacturer’s recommendations and must not have
been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or
alterations.

Should any defect in material or workmanship occur during the above time period in any product,
as determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its
discretion, either to replace (not including installation) or repair the part or product free of charge
and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.

Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s
published repair center prior to shipping product for warranty evaluation. An explanation of the
complaint must accompany the product. Product must be returned freight prepaid. Upon repair,
the product will be covered for the remainder of the original warranty period. If it is determined
there is no defect, or that the defect resulted from causes not within the scope of Harrington’s
warranty, the customer will be responsible for the costs of returning the product.

Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to
the product’s merchantability or fitness for a particular application. Harrington will not be liable for
death, injuries to persons or property or for incidental, contingent, special or consequential
damages, loss or expense arising in connection with the use or inability whatever, regardless of
whether damage, loss or expense results from any act or failure to act by Harrington, whether
negligent or willful, or from any other reason.

51

This Page Intentionally Left Blank

52

10.0 Parts List

When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist
nameplate (see fig. below).

Reminder: Per sections 1.1 and 3.6.4 to aid in ordering Parts and Product Support, record the Hoist code number, lot
number and serial number in the space provided on the cover of this manual.

ER/NER Series Nameplate

The parts list is arranged into the following sections:

Section Page

10.1 Housing and Motor Parts……………………………………………….…………………………….. 54

10.2 Gearing Parts…………………………………………………………………………………………...58

10.3 Hook Parts………………………………………………………………….………………………….. 62

10.4 Chaining Parts…………………………………………………………...…………………………….. 66

10.5 Electric Parts…………………………………………………………….……………………………... 68

10.6 Power Supply and Pendant Parts……………………………………...…………………………….. 70

In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to

Section 2 for hoist model numbers and additional descriptions. The designators are:

S = Single Speed

D = Dual Speed

F = NER models

M = ER models

U = Upper Limit Switch only (standard)

U/L = Upper/Lower Limit Switch (optional)

53

10.1 Housing and Motor Parts

54

Figure 10-1 Housing and Motor Parts

D015

ES214-

10.1 Housing and Motor Parts

5502

ER1ES-

5502

ER1EB-

ER1DS9107 ER1EB9107

ER1DS2106 ER1EB2106

ER1DB5212 ER1EB5212

ES214010S ER1DE9214 ES214015

9214

ER1CE-

9214

ER1FB-

ER1DB9214 ES214D015

ER1FS-

ER1CB-

5502

ER1DS5502 ER1DE5502 ER1ES5502

5502

ER1FB-

5502

ER1DB5502 ER1EB5502

Parts Per

Figure

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

Part Name

No.

S 1 ER1BS9107 ER1CS9107 ER1DS9107 ER1ES9107

D 1 ER1BS9107 ER1CS9107

1 Fan Cover

2 Socket Bolt 4 9091233 9091255 9091279

3 Toothed Lock Washer 4 9679708 9679709 9679711

4 Snap Ring 1 9047115 9047118 9047124

5 Fan Washer 1 ER1BS9322 ER1DS9322 ER1ES9322

6 O Ring 1 9013310 9013314 9013318

7 Fan 1 ER1BS9108 ER1CS9108 ER1DS9108 ER1ES9108

8 Nut 1 ES217005S ES217010S ES217015

9 Lock Washer 1 ES218005S ES218010S ES218015

10 Spacer 1 ES216S005 ES216S010 ES216S015

S 1 ER1BS2106 ER1CS2106 ER1DS2106 ER1ES2106

11 Motor Cover Assembly

D 1 ER1BS2106 ER1CS2106

12 Socket Bolt 4 9091251 9091273 9091295 90912115

13 Spring Washer 4 9012709 9012711 9012712 9012713

14 Collar M 1 ES192005S ES192010S ES192015

15 Coned Disc Spring M 4 E3S191005S ES191010S ES191015

55

S 1 ER1BS5212 ER1CS5212 ER1DS5212 ER1ES5212

16 Brake Drum Assembly

D 1 ER1BS5212 ER1CS5212

S 1 ES214003 ES214005S

17 Brake Spring

D 1 ER1BB9214 ER1CB9214

S 1 ES506003 ES506005S ES506010S ES506015

D 1 ES506003 ES506005S ES506015

18 Thrust Collar

S 2 ES505003 ES505005S ES505010S ES505015

D 2 ES505003 ES505005S ES505015

19 Thrust Disc

S 1 ES503003 ES503005S ES503010S ES503015

D 1 ES503003 ES503005S ES503015

20 Pull Rotor

S 1 ES504003 ES504005S ES504010S ES504015

D 1 ES504003 ES504005S ES504015

21 Coned Disc Spring

S 1 ER1BS5502 ER1CS5502

D 1 ER1BB5502 ER1CB5502

22 Motor Shaft with Rotor

23 Key 1 ER1BS9320 ER1DS9320

10.1 Housing and Motor Parts

20S5A1

A1KHM-

A1KHM-

20B5A1

A1KHM-

30S5A1

A1KHM-

20S5A1

A1KHA-

30B5A1

A1KHA-

20B5A1

A1KHA-

30S5A1

30B5A1

A1KHA-

90912135

9679711

ER1BS9135

ER1BS9135

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Parts Per

A1KHA10S5A1 A1CKK20E5A1 A1KHA20S5A1

A1KHM10S5A1 A1KHM20E5A1 A1KHM20S5A1

A1KHM10B5A1 A1KHM20B5A1

10E5A1

A1KHM-

Hoist

S 1 A1KHM03S5A1 A1KHM05S5A1

D 1 A1KHM03B5A1 A1KHM05B5A1

A1KHA10B5A1 A1KHA20B5A1

10E5A1

A1CKK-

5

4 9091259 9091286

S 1 A1KHA03S5A1 A1KHA05S5A1

D 1 A1KHA03B5A1 A1KHA05B5A1

5

4 9679709 9679711

2 ER1BS9135

F

3

M2

2 ES650005S

Part Name

Machine Screw with Lock

46 Washer 2 ER1BS9436

Washer

47

Motor Frame with Stator

208-230/460V-3-60

No.

Figure

24

Motor Frame with Stator

575V-3-60

25 Socket Bolt 4 90912138 9091275 9091297 90912137

26 Set Pin S 2 ES120003 ES120010S ER1DS9138 ER1ES9138

27 Packing M 1 ER1BS9118 ER1CS9118 ER1DS9118 ER1ES9118

28 Body B F 1 ER1BS9101 ER1CS9101 ER1DS9101 ER1ES9101

29 Body C M 1 ER1BS9099 ER1CS9099 ER1DS9099 ER1ES9099

30 Oil Plug 2 E3S111003

31 Plug Packing 2 E3S112003

32 Set Pin S 2 ES120003 ES120010S

33 Packing G 1 ER1BS9116 ER1CS9116 ER1DS9116 ER1ES9116

34 Gear Case M M 1 ER1BS9102 ER1CS9102 ER1DS9102 ER1ES9102

35 Gear Case F F 1 ER1BS9103 ER1CS9103 ER1DS9103 ER1ES9103

36 Socket Bolt

37 Toothed Lock Washer

38 Oil Cap Assembly M 1 ER1BS1175 ER1BS1175 ER1BS1175

39 Oil Plug B

40 Eyebolt Packing 1 ES127005S

41 Name Plate OF F 1 ER1BS9890

42 Name Plate OM M 1 ER1BS9891 ER1BS9891 ER1BS9891

43 Spring Pin 1 E3S129005S

44 Cover Suspender A 1 ER1BS9431

45 Cover Suspender B 1 ER1BS9432

56

10.1 Housing and Motor Parts

ER1DS2104 ER1DB2104 ER1ES1104

ER1DB2104 ER1ES1104

967971151

A1CHM-

A1CHM-

A1CHM-

A1CHM-

A1CHM-

A1CHM-

A1CHM-

A1CHM-

A1CHM-

9012709

A1CHM-

ER1EB9109

11

90127-

9868

50U9A3

30S9A3

30L9A3

25M9A3

20B9A3

20S9A3

A1CHM-

30R9A3

20E9A3

20L9A3

15M9A3

10B9A3

10S9A3

A1CHM-

A1CHM20S9A5

A1CHM10S9A5

50V9A6

A1CHM-

A1CHM30C9A6

25P9A6

A1CHM-

20C9A6

A1CHM-

15P9A6

A1CHM-

ER1BL-

ER1BS-

ER1BL-

ER1BS9868

ER1DR-

ER1CE-

ER1BL-

ER1BS9868

9868

9868

9868

9868

9868

9109

ER1EB-

90912-

9012711

72

9091272

Parts Per

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

ER1CB-

2104

S 1 ER1BS2104 ER1CS2104

D 1 ER1BB2104 ER1CB2104

S 4 9679708 9679709 9679711

D4

10E9A3

A1CHM-

10L9A3

A1CHM-

05S9A3

A1CHM-

05L9A3

A1CHM-

03S9A3

A1CHM-

05B9A3

A1CHM-

A1CHM-

03B9A3

A1CHM-

A1CHM-

D1

05S9A5

A1CHM-

05S9A5

05S9A5

A1CHM-

03S9A5

A1CHM-

03S9A5

03S9A5

A1CHM-

S1

D1

A1CHM-

03S9A6

A1CHM-

A1CHM-

A1CHM-

01H9A6

A1CHM-

A1CHM-

S1

9868

ER1CE-

9868

10C9A6

ER1BL-

9868

ER1BS-

9868

03S9A6

ER1BH-

9868

05L9A6

ER1BL-

9868

ER1BS-

9868

01H9A6

ER1BH-

D1

S1

D1

S3

D3

S3

D3

Part Name

Spring Washer D 4 9012708

Toothed Lock Washer

48 Packing C 1 ER1BS9117 ER1CS9117 ER1DS9117 ER1ES9117

49 Controller Cover Assembly

No.

Figure

50 Socket Bolt 4 9091233 9091254 9091276

Name Plate B

52 S 1

Name Plate B Blank

53 Name Plate D

54 Name Plate AD 1

55 Warning Label EE 1 E2D866125

56 Balancer

57 Spring Washer

58 Socket Bolt

57

10.2 Gearing Parts

Figure 10-2 Gearing Parts

58

10.2 Gearing Parts

5220

ER1ES-

5220

ER1FS-

9241

ER1EM-

ER1FS9241

9241

ER1EM-

9241

ER1ES-

ER1DL9241

9241

ER1DS-

ER1EM-

ER1FS-

ER1EL-

ER1EM-

ER1ES-

ER1DE9240

ER1DS-

ER1DM-

ER1DS-

ER1CE-

9240

9240

9240

9240

9240

9240

9240

9240

9240

9240

9240

9240

ER1EL9240

9240

9240

9240

9240

ER1EL-

ER1FS-

ER1EL9240

ER1ES-

ER1DS-

ER1DM-

ER1DS-

9240

9240

9240

9240

9240

9240

ER1EL-

ER1EM-

9240

ER1FS-

ER1FS-

9240

ER1EL-

9240

ER1EM-

9240

ER1ES-

ER1ES-

9240

ER1DS-

ER1DS-

9240

ER1DM-

ER1DM-

9240

ER1DS-

ER1DS-

ER1EM-

ER1FS-

ER1EL-

ER1EM-

ER1ES-

ER1DE1223

ER1DL-

ER1DM-

ER1DS-

ER1CE-

1223

1223

1223

1223

1223

1223

1223

1223

1223

1223

ER1EP-

1223

ER1FB-

1223

ER1EC-

1223

ER1EP-

1223

ER1EB-

-1223

ER1DC

1223

ER1DP-

1223

ER1DB-

ES120010S ES120010S

Parts Per

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

Part Name

ER1CS9241 ER1CL-9241

9241

ER1BL-

ER1CS9240

ER1CH-

ER1BL-

ER1BS-

ER1BH-

F, S 1

9240

9240

9240

9240

ER1CS9240

ER1CH-

ER1BA-

ER1BS-

ER1BH-

M, S 1

9240

9240

9240

9240

ER1BL9240 ER1CS9240

ER1BA-

F, D 1

F, S 2 ES120003 ES120010S ES120010S

003

ES120-

003

ES120-

M, S 2

ES120003 ES120010S ES120010S

003

ES120-

F, D 2

ES120003 ES120003 ES120010S ES120010S

M, D 2

1223

1223

ER1CC-

ER1CL -

1223

ER1CS9240

9247

ER1BC-

9240

M, D 1 ER1BA9240

ER1CS-

ER1CH-

ER1BL-

ER1BS-

ER1BH-

1223

ER1CB-

1223

1223

ER1CA-

1223

1223

ER1BC-

1223

1223

ER1BB-

1223

1223

ER1BA-

F, S 1

F, D 1

1 Bearing Holder 1 ER1CS9110 ER1DS9110 ER1ES9110

2Socket Bolt 3 90912133 9091220 9091249

3 Snap Ring 1 9047262 9047262 9047275 9047280

4 Collar B 1 ER1BS9111

5 Pinion Assembly 1 ER1BS5220 ER1CS5220 ER1DS5220 ER1ES5220

6 Oil Seal 1 ES221003 ES221010S ES221015

7 Ball Bearing 1 9000507 9000509 9000609 9000611

8 Load Sheave 1 ER1BS9241

9 Oil Seal 1 ES232005S ES232005S ER1DS9244 ES232015

10 Ball Bearing 1 9000107 9000107 9000109 9000110

No.

Figure

11 Snap Ring 1 9047262 9047262 9047275 9047280

12 Load Gear

13 Snap Ring 1 9047130 9047135 9047145 9047150

14 Ball Bearing 1 9000201 9000301 9000303 9000304

15 Ball Bearing 1 9000301 9000204 9000404 9000405

16 Friction Clutch Set

17 Wavy Washer F 1 ER1BS9234 ER1CS9234 ER1DS9234 ER1ES9234

18 Oil Seal F 1 ES221005S E6F235003S ER1DS9233 ER1ES9233

19 Friction Plug F 1 ER1BS9235 ER1CS9235 ER1DS9235 ER1ES9235

20 Nameplate FP F 1 ER1BS9892

21 Set Pin S

59

10.2 Gearing Parts

ER1DL9261 ER1FS9261

ER1DL9261 ER1FS9261

9012711 9012711

9012711 9012711

9091275 9091275

9091275 9091275

9000201 9000302

9000201 9000302

5262

5262

5262

ER1EL5262

5262

5262

ER1EL-

ER1FB-

ER1EC-

ER1EL5262

ER1DC-

ER1DP-

5262

5262

5262

5262

5262

ER1EL-

5262

5262

ER1FS-

5262

ER1EL-

5262

ER1DL-

5262

ER1DM-

ER1FB-

ER1FS-

5262

ER1EC-

ER1EL-

5262

ER1DC-

ER1DL-

5262

ER1DP-

ER1DM-

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Parts Per

5262

ER1DL-

09

9261

ER1CL -

Hoist

9261

ER1CL -

ER1CL9261 ER1DL9261 ER1FS9261

9261

ER1BC-

ER1BC-

F, S 1

F, D 1

M, S 1

90127-

9261

ER1BC9261 ER1CL9261 ER1DL9261 ER1FS9261

M, D 1

09

90127-

9012709 9012711 9012711

09

90127-

F, S 3

09

90127-

F, D 3

M, S 3

90912-

9012709 9012709 9012711 9012711

F, S 3

M, D 3

138

138

90912-

138

90912-

M, S 3

90912138 9091275 9091275

138

90912-

F, D 3

9000

F, S 2

M, D 3 90912138 90912138 9091275 9091275

100

100

9000

M, S 2 ER1BC-9265

9000100 9000201 9000302

9265

ER1BC-

F, D 2

ER1CL-

ER1BC9265 9000100 9000201 9000302

F, S 1

M, D 2

5262

5262

ER1CL-

M, S 1 ER1BC5262

ER1CC-

ER1CL-

ER1BC-

5262

ER1DL-

5262

5262

ER1CC-

5262

5262

ER1CL-

5262

F, D 1

ER1BC5262

M, D 1

9268

ER1BC-

9268

ER1BC-

ER1BC9268

F, D 1

M, S 1

M, D 1

Part Name

Gear Plate

No.

Figure

22

23 Spring Washer

24 Socket Bolt

Ball Bearing

(Needle Bearing for

003S and 005L)

25

26 Gear B Assembly

27 Thrust Needle Bearing

60

ER1EM-

ER1FS-

ER1EL-

ER1EM-

ER1ES-

ER1DL -

ER1DM-

1274

1274

1274

1274

1274

1274

1274

ER1EP-

ER1FB-

ER1EC-

ER1EP-

ER1EB-

ER1DC-

ER1DP-

10.2 Gearing Parts

1274

1274

1274

1274

1274

1274

1274

Parts Per

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

1274

ER1DS-

ER1CL-

ER1CS-

ER1CH-

9269

ER1BC-

9269

ER1BC-

ER1BC9269

F, D 1

M, S 1

M, D 1

ER1BL-

ER1BS-

ER1BH-

1274

ER1DB-

1274

1274

ER1CC-

1274

1274

ER1CB-

1274

1274

ER1CA-

1274

1274

ER1BC-

1274

1274

ER1BB-

1274

1274

ER1BA-

M, S 1

M, D 1

Part Name

Mechanical Brake with Friction

Clutch Set

No.

Figure

28 Thrust Plate

29 Pawl M 1 L4155015 L4155015 ES268010S

30 Pawl Shaft M 1 ER1BS9289 ER1BS9289 ER1ES9289

31 Pawl Spring M 1 ER1BS9290 ER1BS9290 ER1ES9290

32 Snap Ring M 1 L4188015 L4188015 9047116

33 Pawl Shaft Washer M 1 ER1BS9294 ER1BS9294 ER1ES9294

34

35 Ball Bearing M 1 9000201 9000202 9000303 9000304

61

10.3 Hook Parts

Figure 10-3 Hook Parts

62

10.3 Hook Parts

9031

ER1FR-

ER1FS9031

9031

ER1ES-

9031

ER1DR-

ER1DL9031

9031

ER1DS-

MR1GS-

MR1FS9001

MR1ES-

MR1FS-

050

37

90094-

1001

ER1FR-

ER1FS1001

1001

ER1ES-

1001

ER1DR-

ER1DL1001

1001

ER1DS-

ER1FR-

ER1ES-

ER1FS-

1002

ER1FS1002

1002

1002

050

ES041-

030

ES041-

030

M2049-

020

M2049-

145

90094-

13

90094-

E7S126005

ER1FS9028

9028

050

ES006-

ES088-

9001

9001

9001

T7GB004030

004020

004030

9030

ER1FR-

ER1ES9029

9030

ER1DR-

ER1DL9029

9029

ER1DS-

ER1ES-

MR1GS-

MR1GS-

T7GB004030

9001

T7GB-

T7GB-

004020

9001

T7GB-

T7GB-

004030

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Parts Per

Part Name

Figure

ER1CS1001 ER1CL1001

1001

ER1BL-

1 ER1BS9031 ER1CS9031

1 MR1DS9001 MR1ES9001

1 T7GB004010 T7GB004020

Hoist

Suspender T (for MR

Motorized Trolley)

Suspender G (for Motorized

Trolley)

Suspender E (for Geared

Trolley)

Suspender E (for Push Trolley) 1 T7GB004005 T7GB004010 T7GB004020

1

No.

2

3 Connection Yoke 1 ER1BS9029 ER1CS9029

4 Connection Yoke Rubber 1 ER1BS9028 ER1DL9028

5 Yoke Bolt 1 ER1CS9032 ER1ES9032

6 Slotted Nut 1 L3183008 ES088020L

7 Split Pin 1 90094145 9009436

8 Top Hook Assembly 1 ER1BS1001

9 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002

10 Chain Pin 1

11 Slotted Nut 1

12 Split Pin 1

13 Connection Shaft 1 ER1BS9121 ER1CS9121 ER1DS9121 ER1ES9121

14 O Ring 2 9013306 9013309 9013313 9013317

15 Plate A 1 ER1BS9123 ER1DS9123 ER1ES9123

2 M6F554010

Machine Screw with Spring

Washer

16

Socket Bolt 2 9091249

17 Toothed Lock Washer 2 9012709

18 Fixing Shaft Assembly 1 ER1BS1122 ER1CS1122 ER1DS1122 ER1ES1122

Shaft Plug 1 ER1BS9128 ER1CS9128 ER1DS9128

19 O Ring 2 9013305 9013307

20

Oil Plug 1

21 Plug Packing 1 ES127005S

22 Machine Screw 1 9798543

63

10.3 Hook Parts

72

9055

90912-

ER1FR-

11

90127-

13

050

050

050

050

1011

2011

1002

ES026-

ER1FR-

ER1FR-

ER1FR-

ES027-

050

ES022-

ES5054-

ES1051-

050

ES032-

050

ES082-

90127-

25

90934-

030

M3805-

1041

025C

ER1ES

LCER-

LCER0

25NP

LCER-

025ND

ER1FS1011

ER1EM-

ER1ES-

ER1DR

ER1ES1011

ER1DM-

ER1DS1011

ER1FS1041

ES026025

ES027025

015

ES027-

025

ES027-

ES022025

015

ES022-

025

ES022-

030

ES5054-

030

ES1051-

030

ES032-

025

ES082-

12

90127-

27

90934-

030

M3805-

ER1ES1041

ER1FS1002

1011

1011

-1011

1011

ER1ES-

-2011

ER1FS

ER1FS

ER1DM-

1002

1002

ER1ES1002

1002

015

ES026-

025

ES026-

LCER030C

LCER030NP

LCER030ND

025C

LCER-

LCER-

LCER-

025NP

025ND

1041

ER1ES

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Parts Per

Fig No Part Name

1011

ER1CS-

1011

ER1CH-

1011

ER1CS-

1011

ER1BS-

1011

ER1BH-

1 ER1CS1041 ER1DS1041 ER1ES1041

2

Hoist

Load Chain (Black) 1 LCER003C LCER005C LCER010C LCER020C

Load Chain (Nickel Plated) 1 LCER003NP LCER005NP LCER010NP LCER020NP

Load Chain (Nickel Diffused) 1 LCER003ND LCER005ND LCER010ND LCER020ND

28 Hook Latch Assembly 1 ER1BS1002 ER1DS1002

23 Body Protector 1

24 Socket Bolt 2

25 Spring Washer 2

27 Bottom Hook Assembly 1

26 Bottom Hook Complete Set 1

29 Thrust Collar A 1 ES026003 ES026010L ES026015

30 Hook Stopper 2 ES027003 ES027010L ES027015

31 Thrust Bearing 1 ES022003 ES022010L ES022015

32 Bottom Shaft Assembly 1

33 Idle Sheave Assembly 1

35 Bolt 3

36 Spring Washer 3

34 Bottom Yoke Assembly 1

37 Nut 3

38 Name Plate C 1

39 Stopper Assembly

40

64

10.3 Hook Parts

This Page Intentionally Left Blank

65

10.4 Chaining Parts

Figure 10-4 Chaining Parts

66

9331

ER1EM-

ER1FS9331

9331

ER1EM-

9331

ER1ES-

ER1DL1331

9330

ER1EM-

ER1FS9330

9330

ER1EM-

9330

ER1ES-

ER1DL9330

ER1EM-

ER1FS9333

ER1EM-

10.4 Chaining Parts

9333

9333

ER1DL9334 ER1ES9334

ER1EM-

ER1EM-

ER1ES-

9337

ER1FS9337

9337

9337

5335

ER1EM-

ER1FS5335

5335

ER1EM-

5335

ER1ES-

ER1DL5335

9053(1)

ER1EM-

ER1FS9053 (1)

9053 (1)

ER1EM-

ER1ES9053 (1)

ER1ES-

9053 (2)

9051 (2)

ER1EM-

ER1FS9051 (1)

9051 (1)

ER1EM-

015 (1)

ES047-

ER1DL-

9051 (2)

ER1FH-

9051 (2)

ER1FB9051 (1)

ER1FH-

9051 (1)

ES047-

D015(1)

015 (1)

ES047-

9051 (3)

ER1EM-

ER1FH-

9051 (3)

ER1FS9051 (2)

ER1FB9051 (2)

9051 (2)

ER1EM-

ER1FH-

9051 (2)

ES047-

015 (2)

ES047-

D015 (2)

ER1DL-

9051 (3)

015 (2)

ER1DL9051 (2)

ES047-

015 (2)

ES047-

ER1DL-

9051 (2)

ER1FH-

ER1FS9054

ER1FH-

9054

9054

9332

ER1EM-

ER1FS9332

9332

ER1EM-

9332

ER1ES-

ER1DL9332

L4082060

END-

ENDSUSE

SUSDR

ER1ES9408

ER1DR-

9408

J1BE080

J1BE11006032

-3518

Parts Per

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

1331

ER1DS-

ER1CS1331 ER1CL1331

9331

ER1BL-

9330

ER1DS-

ER1CS9330 ER1CL9330

9330

ER1BL-

9334

ER1DS-

5335

ER1DS-

ER1CS5335 ER1CL5335

L5335

ER1B-

U, S (x) ER1DL9051 (1)

U, D (x)

(x) ES047D003 (2) ES047A005 (2) ER1DS9051 (2)

U/L, S

ER1DS-

9051 (2)

ER1DS-

9051 (2)

ES047A005 (2)

ES047-

D003 (2)

ES047-

D003 (6)

(x)

U/L, D

9332

ER1DS-

ER1CS9332 ER1CL9332

9332

ER1BL-

1 ES857005S

2

17 Split Pin 1 9009410

19 Chain Container Assembly 1 ER1BS6403 ER1CS6404 ER1DS6405 BKE2

20 Socket Bolt 1 ER419001 90912104

21 Lever Nut 1 ES855003

22 Socket Bolt 1 ER414001 90912136

1 Chain Guide A U 1 ER1BS9331

2 Chain Guide AL U/L 1 ER1BS9330

3 Guide Roller 1 ES403005S ER1DS9333 ER1DL9333

4 Roller Pin 1 ER1CS9334

5 Limit Lever S U 1 ER1BS9337 ER1CS9337 ER1DS9337

6 Limit Lever Assembly U/L 1 ER1BS5335

Fig No Part Name

7 Cushion Rubber U (x) ER1BS9053 (2) ER1CS9053 (2) ER1DS9053 (2)

8 Chain Spring

9 Limit Lever Striker U 1 ER1ES9054

10 Chain Guide B 1 ER1BS9332

11 Mach. Screw w/Spring Washer 4 M6F554010 E6F151003

12 Socket Bolt 4 90912138 9091254 9091277 9091274

13 Spring Washer 4 9012709 9012711

14 Limit Lever Pin Assembly 1 ER1BS1338 ER1CS1338 ER1DS1338 ER1ES1338

18 Chain Container Kit 1 BKB1 BKC1 BKD1

23 Lever Nut

24 End Wire (OBSOLETE) * 1 ER1BS9408 ER1DS9408

25 End Suspender Assembly 1 ENDSUSB ENDSUSCD

26 End Suspender 1 ER1BS9408R2

27 Socket Bolt 1 9091255 ER414001

28 Flat Washer 2 J1WD01100060

29 Lever Nut 1 ES855003 ES857005S L4082060

* Replace figure #24 with figure #25 End Suspender Assembly.

67

10.5 Electric Parts

Figure 10-5 Electric Parts

68

10.5 Electric Parts

ER1BS9445

3306B

MGC2-

4306A

MGC2-

MS556010 MS556010

ECP91CHAB ECP91CHAB

ECP1306AA ECP1306AA

3226B

MGC1-

5306A

MGC1-

MGC12226A MGC13226B

MGC1-

3306A

MS556-

010

TRF63-

TRF65-

M601

M601

TRF62M601 TRF63M601

TRF33-

TRF35-

K601

K601

TRF32K601 TRF33K601

9006273 9006272

9006271 9006272

Parts Per

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

Fig No Part Name

U 1 ER1BS1551 ER1ES1551

1 Limit Switch Assembly

U/L 1 ER1BS2551 ER1ES2551

2 Socket Bolt 3 9091247

3 Spring Washer 3 9012709

4 Plate 1 ER1BB9441 ER1CB9441 ER1DB9441 ER1EB9441

3 ER1BS9445

5Plate Screw

4

S 1 ECP1306AA

6 Hinge 1 ER1BS9442 ER1CS9442 ER1ES9442

7 Hinge Screw 2 ER1BS9443

8 Mach. Screw w/Spring Washer 2 E6F151003

9 Bushing 1 ECP99JBAA ECP99JBAB

CH Meter

M 1 ECP91CHAB

- Trans. Secondary = 110V

10

11 Terminal Plate, 3P 1 ECP1303AA

12 Mach. Screw w/Spring Washer 2 MS555010

S 2 MS556010

D 2 ECP1306AA

D 4 MS556010

13 Terminal Plate 6P

14 Mach. Screw w/Spring Washer

15 Mach. Screw w/Spring Washer 3 MS555010

16 Electromagnetic Contactor 1 MGC22306A MGC23306A MGC23306B

Electromagnetic Contactor

17 Mach. Screw w/Spring Washer 2 MS556010

D 1 MGC11226A

- High Speed

18

19 Mach. Screw w/Spring Washer D 2 MS556010 MS556010 MS556010

D1

Electromagnetic Contactor

- Low Speed

20

S 1 TRF62M601 TRF63M601Transformer

21 Mach. Screw w/Spring Washer D 2

D 1 TRF62M601

- Primary = 208-230/460V

S 1 TRF32K601 TRF33K601

- Secondary = 110V

Transformer

22

- Primary = 575V

D 1 TRF32K601

- Secondary = 110V

S 1 9006271 9006272

D 1 9006271

Fuse

- Trans. Secondary = 110V

23

24 Mach. Screw w/Spring Washer 4 MS555010

69

10.6 Power Supply and Pendant Parts

70

Figure 10-5 Power Supply and Pendant Parts

10.5 Electric Parts10.6 Power Supply and Pendant Parts

Parts Per

001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L

Hoist

4 ES656003

S 1 ER1BS1564 ER1ES1564

D 1 ER1BB1564 ER1EB1564

8 ES558003

1 ER1BS1521 ER1ES1521

16/4P 16/4P

ER1BB1558 ER1EB1558

2 ES650005S

S 1 ER1BS1557 ER1ES1557

D 1 ER1BB1558

S 1 ES1615S003

ECP311BAB ECP311BAB

D 1 ECP311BAB

ARROWD ARROWD

2 M6F554010

S 1 ARROWS

D 1 ARROWD

Push Button Cord 4C D 1 16/4P

2 Push Button Switch

18

Assembly

19 Cord Chain Pin B 1 ES628003

20 Split Pin 1 9009402

Arrow

- set of 2

21 Cap 2 CAP

22

23 Plug 5P 1 E3S613003

24 Warning Tag LD 1 WTAG7

25 Tag Holder 1 E3S787003

26 Cord Support Wire Stopper 1 ER1BS9535

Machine Screw with Spring

Washer

27

Machine Screw with Spring

Washer

1 Socket Holder 1 ER1BS9511

2 Socket Holder Packing 1 ER1BS9512

3

Fig No Part Name

4 Socket 4P Assembly 1 ER1BS1523 ER1ES1523

Flat Head Tapping Machine

Screw

Power Supply Cable 4C

Complete Set

10 Cable Support Arm 1 ER1BS9541

12 Cord Support Pin B 1 ES628003

11 Cable Support 12 Assembly 1 ES822003 MS1724010

8 Power Supply Cable 4C 1 14/4 12/4

5 Socket 5P Assembly

6

7

9 Plug 4P 1 ES522003 E7S522003

13 Split Pin 1 9009402

14 Cable Hanger 14 Assembly 2 ES1527003 MS1733020

Machine Screw with Spring

Washer

15

Push Button Cord 3C S 1 16/3P

Push Button Cord Complete

Set

17

16

71

www.harringtonhoists.com

Harrington Hoists, Inc. Harrington Hoists – Western Division
401 West End Avenue 2341 Pomona Rincon Rd. #103
Manheim, PA 17545-1703 Corona, CA 92880-6973
Phone: [phone] Phone: [phone]
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: [phone] Fax: [phone]

EROM