Metal Dynamics THERMALUX SUPREME, THERMALUX CLARENDON, THERMALUX GRAND CUISINE, CD Maintance Manual

1.

THERMALUX SOLID FUEL

SLOW COMBUSTION COOKERS

AND BOILERS

INSTALLATION, OPERATING AND

MAINTENANCE INSTRUCTIONS

WARNING

Manufacturers of High Quality Solid Fuel Appliances

Specifications may change without notice.

WARNING: THE APPLIANCE AND FLUE MUST BE INSTALLED IN ACCORDANCE
WITH AS 2918–1990, NZS 7421:1990 AND THE APPROPRIATE REQUIREMENTS
OF THE LOCAL BUILDING REGULATORY AUTHORITY. MIXING OF APPLIANCE OR
FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE
DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS
CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER
SHOULD BE CONSULTED IN THE FIRST INSTANCE.

WARNING: DO NOT CONNECT TO AN UNVENTED HOT WATER SYSTEM.
INSTALL IN ACCORDANCE WITH AS 1529.1 AND THE APPROPRIATE REQUIREMENTS
OF THE RELEVANT REGULATORY AUTHORITY.

2.

THERMALUX SLOW COMBUSTION COOKING STOVES & BOILERS

(ALL MODELS)

INSTALLATION INSTRUCTIONS

All installations must comply with local building
regulations.
The following details may be used as a guide
where there are no specific local regulations.
Whilst the stove is built very solidly and is insulated
on the sides and rear with Rockwool, a fire left
uncontrolled can still cause skin temperatures
in excess of 100 degree C. The top and flue
temperatures can be three times this figure. Hence
common sense dictates that combustible materials
must be either shielded or a safe distance from
the stove.

HEARTH

The stove must stand on a non combustible
surface such as concrete, cement sheeting, bricks
etc. Where there is a timber floor, sub-floor
reinforcement may be required below the stove
– consult a qualified builder. Bricks can be laid on a
sheet of fibrous cement or galvanised steel placed
on the floor. This will bring the top of the stove to
normal bench height. The Gourmet Cooker stands
at 910mm which is normal bench height and so
a standard hearth as per Amdel Report should be
used.

Cupboards and timber framed wall clearance
should be as per Amdel report (attached) from
the sides and rear of the stove. For additional
protection, non combustible heat shields can be
mounted on the sides of the cupboard or rear
wall, having a 25mm vented air space between the
shield and the combustible surface.

Where the stove is installed with non combustible
materials adjacent to it, eg. bricks or stone
walls, then these materials may be as close as
you wish, however it is advisable still to leave
sufficient clearance to allow cleaning and to permit
connection of the pipes to the boiler.

FLUE
Fitting into existing chimney

Firstly sweep any old soot deposits from an existing
chimney.

Fit a register plate to close off the chimney and
install a 150mm diameter flue through the register
plate. Depending on the strength of chimney
draw, the length of flue required will vary. We
recommend 3.6 metres minimum flue length. A
closeable vent may be fitted in the register to allow
cooking smells to escape – or heat to escape in
summer. When this is done however, the draught
through the stove will be reduced, so a longer flue
may be required. We recommend the flue extend
to the top of the chimney and a chimney cap and
cowl be fitted. This is now law in most areas.

Free Standing Installation

A 150mm diameter flue of at least 3.6 metres
length is required. Stainless steel is recommended
as a flue materials.

Where the flue passes through the roof space and
when outside, it should be encased with a metal
outer casings, as per Amdel installation instruction
attached.
A free airspace should be provided between the
outer casing and any roofing timbers. Refer to local
government requirements.

The flue should finish in a suitable cowl,
incorporating a sealing cone to the cavity between
flue and outer casing. It is important that no
flue residues can enter this space as they can
accumulate and cause a fire hazard.

The top of the flue should be at least 600mm clear
of the roof or above the ridge if close to the ridge.

Rear Flue

Points to be remembered are:

a) If passing through a combustible wall, the

flue must have outer casings and insulation as
previously described. This can be achieved by
using an approved wall penetration kit.

b) Where ever the flue is outside or in cold air,

it must have an insulating outer casing to
prevent condensation of flue gases onto the
flue wall.

c) Cleaning access must be provided to all sections

of the flue.

HOT WATER CONNECTION (WARNING - DO
NOT FIRE STOVE BEFORE WATER IS FULLY

CONNECTED).
N.B. THE STOVE MUST NOT BE CONNECTED

TO A MAINS PRESSURE HOT WATER
SERVICE UNLESS A CALORIFIER IS FITTED
& SHOULD BE INSTALLED BY A QUALIFIED
PLUMBER OR INSTALLER.

The boiler is designed for a maximum head
pressure of 6 metres. It is made of 444 grade
stainless steel which is specifically formulated for
boiler construction, or fully welded mild steel in the
central heating unit.
The boiler should be connected with flow and
return fittings to open vented insulated tank of
between 200 and 400 litres.

The bottom boiler connections should be made to
the bottom of the storage tank and the top boiler
connection to approximately 1/3 from the top of
the tank. The pipes must rise at all times to allow
thermosyphoning. Where the tank is directly over
the stove, 3/4” N.B. pipe can be used but if there
is a longer horizontal distance, or for all central
heating units then 1” N.B. pipe should be used.
A solar panel and/or electrical element can be
connected to the tank for summer boosting if the
stove is not in use.

3.

GENERAL MAINTENANCE & INFORMATION

(ALL MODELS)

(IMPORTANT: READ THIS PAGE)

FIRE BRICKS: The bricks are made of high grade refractory mortar which will give good life if maintained
by rendering periodically with fire cement.

Due to the large nature of the bricks it is not uncommon for cracks to develop. This is easily repaired with
fire cement by jointing and rendering the surface of the brick.

SURFACE FINISH: Due to the hard working nature and high temperature of the stove the painted surface
will wear with use. This is normal and will need to be retouched from time to time.

To clean up spills and splatters wipe with a damp cloth or pour small amount of boiling water from kettle
over affected area and then wipe.

When stains become unsightly repaint affected area. The stove surface will need to be cool and clean.
Remove any loose material or fat. The new paint will cure and harden when the stove reaches good
working temperatures.

(If staining of the stove top proves troublesome, the entire stove top may be oiled with light grade cooking
oil and then cured with heat as per section below on care of oven trays. This will however give the stove
top a different appearance).

We have enclosed a tin of fire cement and touch-up paint, which you will find in the ash pan of the
Supreme, Grand Cuisine & Clarendon cookers. (Not applicable for Gourmet and Dynamic boiler models).

THE OVEN THERMOMETER: (Not applicable to Dynamic boilers) Is to provide a good general indication
of the oven temperature, however it may tend to read lower than the actual oven temperature as the
thermometer is positioned in the coolest part of the oven. The oven thermometer has been calibrated to
give the most accurate reading during the normal cooking range. It may therefore read high when the
stove is not lit. Let experience be your guide.

CARE OF OVEN TRAYS: (Not applicable to Dynamic boilers) To season and protect oven trays and prevent
rusting, first wash and dry the oven trays, then coat with cooking oil and place them in a hot oven to cure.
When cured the oven trays will have a golden brown appearance. This coating will protect the oven trays.
If coating wears repeat application.

This process can also be used to cure and protect steel of cast iron cookware.

OPERATING HINTS

* Always open damper controls on stoves and boilers before refuelling.
* Rake grate and clean ashpan out regularly.
* Avoid wet or green wood – these will cause maintenance problems in any stove or boiler.
* Briquettes or coal may be used and will give good overnight operating temperatures.
* Check and clean flues and smokeways at least every 6 months.
* A hot fire burning slowly produces little or no smoke. A cold fire smouldering produces maximum

smoke.

* Condensation may form in the fire box or ashpan area when the stove is lit or cold. This will evaporate

as the stove warms. The condensation may be more pronounced in C.D. models.

* Check rust inhibitor in central heating cookers and boilers every 6 months or after any major boiling

or water loss.

Happy cooking and heating from all at Thermalux.

Manufacturers of High Quality Solid Fuel Appliances

4.

OPERATING AND MAINTENANCE

INSTRUCTIONS

THERMALUX SUPREME

THERMALUX CLARENDON

THERMALUX GRAND CUISINE

&

CD MODELS

(Use Thermalux “Thermablend” long life rust inhibitor and

conditioner to protect C.D. models).

WARNING

Failure to read the following instructions could
result in an incorrect installation or use and
may void warranty. Please read section on
running the stove very carefully.

C.D. MODELS

Check “Thermablend” long life rust inhibitor and conditioner every

6 months. Failure to check and maintain correct rust inhibitor levels may

result in system failure and void warranty.

Manufacturers of High Quality Solid Fuel Appliances

5.

THERMALUX SLOW COMBUSTION COOKING STOVES

OPERATING INSTRUCTIONS

1. Firstly check that the stove has been safely
and correctly installed and that the hot water
system (if connected) has been filled with
water.

2. Suitable Fuels

The stove can burn any type of wood or coal.

However the wood must be dry; usually dried
for two or more years after cutting down and
then kept dry prior to burning.

Woods containing a lot of resin, eg. pine,

should only be used when the fire is burning
briskly, as they may cause severe flue deposits
when burnt slowly. Dry hardwood or coal
should be used for slow overnight burning.

3. Controls (Clarendon, Supreme & Grand

Cuisine) (See additional instructions for
CD & Grand Cuisine)

The Thermalux has 2 air intakes, each

controlled by a SPIN WHEEL one on the
ashpan door and one on the firebox door.
The stove also has a Flue Damper and Dilution
control knobs which are located on the front
right hand side of the stove.

Note: The Damper and Dilution controls

are combined into one control knob on the
Clarendon Stove.

Firebox Air Control
This is mainly used when burning wood. Fully

open for fast burning and closed for overnight
burning. Set in between to obtain desired fire
temperature.

Ash Door Air Control
This is the main air control especially when

burning coal or briquettes. Fully open for fast
burning and closed for overnight burning. Set
in between to obtain desired fire temperature.

Damper
This prevents loss of hot gasses up the flue

and slows the fire for steady burning. Fully
open to light the fire and when refuelling but
closed when fire is established. Fully closed for
overnight burning. (This may vary according to
individual flue draught).

Dilution Control (Not relevant to

Clarendon as the damper & dilution
control are combined)

In normal daytime use, this will remain closed.

It may be opened when the fire is shut
down for long periods of slow burning – eg
overnight. This control introduces warm dry
air into the base of the flue. It serves two
purposes: 1. To reduce condensation and
creosote build-up in the flue, when the fire
is burning very slowly and 2. To control the
flue draught in conjunction with the firebox
air controls to achieve longer overnight burn

times, however in many installations the use
of the Dilution control is not required.

Solid Oven Tray
The solid oven trays can be used for direct

baking of scones and biscuits and can also
be placed near the top of the oven to reduce
heat radiating from the top of the oven. When
cooking a roast or cakes which need extended
cooking times, remove the solid oven tray
and place in cool spot. 20 to 30 minutes into
cooking procedure slide the cool tray into the
top oven shelf position. This will cushion heat
that may burn the top of the food.

Temperature Gauge
The temperature gauge is mounted in the

oven door which is the coolest part of the
oven, especially if the door has been recently
opened. As such it will be generally found that
oven temperatures will be higher than those
shown on the gauge. Experience will show
which is the best gauge temperature for each
individual dish.

4. Lighting Up
Open firebox and ash door air controls and the

damper. (Close the dilution control if fitted).

Open the firebox door, set paper, kindling and

small timber (Fire lighters may be used). Ignite
the paper and close the firebox door. When the
kindling is well alight then add some slightly
larger wood until the fire is well established.

Some people open the ashpan door with the

firebox door closed to get increase draught for
lighting the fire.

Extreme caution must be taken if ever

this is done, and in no circumstances
leave the stove in this condition even for
a few minutes. If the stove is left in this
condition for more than a few minutes
extreme temperatures can be reached.

Once the fire is established, load up with wood

or coal, partly or fully close the damper and
leave the air controls open.

From cold, the oven can reach operating

temperature in about an hour. The hotplates
can be used almost immediately the fire is
established. In practice the stove is kept alight
most of the time and so all that is required is
that more fuel is added and the air control
opened a little while before the oven is
required.

If the oven is being quickly heated, slow the

fire before the required oven temperature is
reached, as the heat in the firebox will cause
the temperature to keep rising for several
minutes after the fire has been slowed down.

6.

DO NOT OVER FIRE

CONTROL BURNING AT ALL TIMES

To burn overnight, place several hardwood

logs in the fire and burn brightly for
approximately 15 minutes until fully ignited.
Then close air controls and damper. If fire
goes out leave bottom spin wheel open
approximately half to one turn. For extended
burn times or high draft situations open the
dilution control. This may vary from installation
to installation. As different installations will
have varying flue draw, some experimenting
will be needed to find the best air control and
damper positions for each particular stove.

During the first few days only light and

maintain small fire/s to run the stove in
and season iron components. You may then
increase stove temperatures to fully cure
surface finish and fire bricks.

Run the stove for several hours before the oven

is used, to allow any volatile components of
the paint to cure. During this time the V.H.T.
High Silicone coating used on the cooker will
fume. The room should be well ventilated.
Avoid any boil-overs, spills or splattering from
food cooking on the hot plate or in the oven
during the first few days as the surface finish
requires high temperature to harden and cure.
Do not attempt to clean the surface during the
first few days of operation. Use only mild non
abrasive cleaners when cleaning the cooker
surface. (See General Maintenance Sheet).

5. General Safety

Always protect hand with a glove or dry cloth.

The Thermalux stove is built more solidly and

safely than most heating or cooking stoves.
However it does contain a fire, and in extreme
circumstances (eg. ash pit door left open or fire
overloaded) can become very hot.

Flammable materials, especially aerosol cans

should be kept well away from the stove.

Tea towels drying on the rail should not be left

in front of the firebox door.

Fuel should be stored safely and the stove

should not be left unattended if full of fuel and
air controls fully opened.

6. Maintenance
The stove is designed to require a minimum of

maintenance. However the following should
be attended to:

a. Clear grate with a poker and empty

ash pan approximately every few days
depending on fuel used. (Briquettes and
some coal products produce a lot of
ash but some red gums may only need
emptying every few weeks).

b. Keep flue clean.

c. If good dry fuel is used, then the flue

should only need checking every 6 to 12
months. However if the stove starts to
smoke, then the flue is probably blocked
and needs cleaning. The flue can be
accessed from the cowl on the roof or via
the simmer plate on the stove top of the
Supreme & Grand Cuisine.

The Clarendon flue is accessed through

the removable inspection plate at the
base of the flue chamber found under
the hotplate. The hotplate will need to be
tilted or removed to clear soot deposits
from this area.

The Grand Cuisine also has an additional

smoke diversion channel built in along
the front of the stove. This is cleaned via
a removable inspection port found in the
centre of the stove at the front under the
hotplate. The hotplate will need to be
tilted or removed to access this area.

The stove is painted with V.H.T. high Silicone

finish. As this will in time fade or become
marked it can easily be recoated with new
V.H.T. available from the manufacturer, or your
local dealer.

Firebricks should be checked for cracks or

pitting every year and patched with stove
cement.

The grate will eventually burn out and need

replacing. New grates are available from the
manufacturer or your local dealer.

The door and hotplate seals are made of

braided ceramic rope and are available from
the manufacturer or your local dealer. They can
be fixed into the groove with silicone mastic.

7.

GRAND CUISINE & CD MODELS

GRAND CUISINE

The operation of the Grand Cuisine is the same as
the Supreme with the exception of the additional
damper dilution control on the front left hand side.
The following simple rules will allow you to achieve
different oven temperatures. Once a good fire has
been established the following control positions
will allow you to obtain varying temperatures
between the ovens.

1. With a good fire burning close the left damper­dilution and right damper knobs. (The separate
right hand dilution knob should also be
closed). In this position the right hand top
oven will be the hottest, the left hand top will
be the second hottest, right hand bottom will
be the third hottest, and the left hand bottom
the fourth hottest.

2. With the left hand damper-dilution knob open
and right hand damper knob closed the top
two ovens will be at a similar temperature and
the bottom two ovens will also be about the
same temperature.

NOTE: This is also the position for Wok
Cooking. (Remove round hotplate if required).

3. For overnight burn close left hand damper­dilution and right hand damper knobs. Right
hand dilution control may be opened for
extended burn times, if required, as per
instructions on Page 5.

NOTE: As a guide, the small oven usually runs
between 80 and 100 degrees less than the
top oven.

C.D. MODELS: The operation of the Supreme

CD and Grand Cuisine CD is the same as for the
standard cooker except the CD has an additional air
intake spin wheel located between the firebox door
and the ashpan door. The extra air intake located
in this position gives greater fire temperatures
required for hydronic central heating cookers.

The Supreme and Grand Cuisine CD has three air
intakes, each controlled by a SPIN WHEEL, one on
the ashpan door, one on the firebox door and one
between the two doors.

NOTE: The top spin wheel should be kept
closed during normal operation in most
installation situations.

Set and light the fire as per earlier instructions.
Have all three spin wheels open and flue damper
control open. As fire becomes established close spin
wheels from top to bottom (ie close firebox spin
wheel first, centre spin wheel second and ashpan

spin wheel last), until you maintain the desired fire
temperature. To increase fire temperature open
spin wheel from bottom to top.

Hydronic Central Heating is the most wonderful
form of home heating. To achieve the best results
you should think of your cooker as a heater.

You will need to refuel your CD more frequently
and maintain a higher fire to keep your central
heating temperatures up, than would be needed
in a normal domestic cooker.

REMEMBER

* Rake grate and clean ashpan out regularly.

(Ash rake and a combined spin wheel ashpan
tool is provided).

* Avoid wet or green wood – these will cause

maintenance problems in any cooker or boiler.

* Briquettes or coal may be used in all the

Dynamic & C.D. Boiler and will give good
overnight operating temperatures.

* Check and clean flues and smokeways at least

every 6 months.

* A hot fire burning slowly produces little or

no smoke. A cold fire smouldering produces
maximum smoke.

“THERMABLEND” LONG LIFE INHIBITOR

** Check rust inhibitor every 6 months or

after any major boiling or water loss. The
boiler is made of mild steel and will give
years of trouble free operation providing
anti-rust and if required hardness
conditioner levels are maintained. If water
supply is acidic add sodium bicarbonate
(cooking soda) - ask your dealer.

WARNING

HYDRONIC CENTRAL HEATING

(IMPORTANT: READ THIS WARNING)

For information on or the supply and installation
of Hydronic Central Heating components to suit
your home and your requirements, and to ensure
you comply with relevant building requirements,
consult your local Thermalux dealer or a qualified,
experienced installer.

Failure to correctly install a Hydronic Central
Heating System could result in injury to person or
property.

Thermalux “Thermablend” long life rust
inhibitor available from the manufacturer or
dealer.

Manufacturers of High Quality Solid Fuel Appliances

8.

OPERATING AND MAINTENANCE

INSTRUCTIONS

GOURMET

&

GOURMET CD

(Use Thermalux “Thermablend” long life rust inhibitor and

conditioner to protect C.D. models).

WARNING

Failure to read the following instructions could
result in an incorrect installation or use and
may void warranty. Please read section on
running the stove very carefully.

C.D. MODELS

Check “Thermablend” long life rust inhibitor and conditioner every

6 months. Failure to check and maintain correct rust inhibitor levels may

result in system failure and void warranty.

Manufacturers of High Quality Solid Fuel Appliances

9.

GOURMET

The Gourmet is the perfect combustion heater/cooker giving large space heating ability and excellent
responsive hot plate and oven cooking.

The Gourmet controls are simple and easy to use and will let you regulate your heating and cooking needs.

CONTROLS & THEIR USE (SEE DIAGRAM)

1. Flue Damper - for control of fire and oven temperature.

(forward closed - back open)

2. Top Air Control - Provides top air intake for clean

burning and aids in keeping the glass clean.
(down open - up closed)

3. Bottom Air Control - Aids in lighting fire and

gives turbo like boost to fire when extra heat
is required.
(left open - right closed)

4. Oven Vent - help regulate oven

temperatures.
(left open - right closed)

5. Ash Pan - easy removal of soot and ash

from around oven.

Note: Removal of round hotplate inserts on the stove
top aids cleaning of smoke ways on side of stove.

Check smoke ways and flue and clean at least every 6 to 12 months.
Smoke ways around oven may need cleaning more often.

When cooking roast or cakes which need extended cooking times, remove solid oven tray and place in a
cool spot. 20 to 30 minutes into cooking procedure slide cool tray onto top oven shelf position. This will
cushion heat that may burn the top of the food. The solid tray can also be used for baking scones and
biscuits etc.

The Gourmet will fume during the first few burns. Vent room well and do not cook on the stove or use
the oven until fuming ceases.

Always leave 25-30 mm of ash in the bottom of the firebox to protect the firebox and reduce heat into
the oven.

LIGHTING THE FIRE (CAUTION: Do not overfire the stove)

IMPORTANT: Before lighting the fire MAKE SURE the small steel baffle which is packed with the oven trays

is placed on the three pegs in the roof of the firebox.

Set fire with paper and kindling (and firelighter if required), open flue damper and top and bottom air
controls. Light paper and close firebox door. When fire is well established close flue damper.

NOTE: Always open damper when refuelling the Gourmet.

As a general rule to reduce heat close bottom control first and if still too hot reduce air intake on top air
control.

1

2

3

4

5

10.

For overnight burning establish a good burning fire and close both air control and flue damper.
(NOTE: A hot fire burning slowly produces little or no smoke - a cold fire smouldering produces much
smoke).

Avoid burning green or damp wood as this will clog the stove and result in more cleaning.

USING OVEN: Oven temperatures are controlled to a large extent by the size of fire burning. The oven
thermometer is to provide a good general indication of oven temperature, however may tend to read
lower than the actual oven temperature as the thermometer is positioned in the coolest part of the oven
door. The damper control, (1 on diagram) will aid in increasing or decreasing oven temperatures. With
damper closed for high oven temperatures and open for lower temperatures.

Oven vent (4 on diagram) open will lower oven temperatures, closed will increase temperature.

NOTE: Condensation may form in the ash pan when the stove is lit. This is normal and will evaporate as the
stove warms. The condensation may be more pronounced if the stove is fitted with a water jacket.

WARNING: The firebox glass is heat proof and the oven glass is toughened - they are not
interchangeable.

GOURMET CD MODEL

C.D. MODELS: The operation of the Gourmet CD is the same as for the standard cooker except with
the CD you may need to maintain a higher fire to achieve the greater temperatures required for hydronic
central heating cooker.

Hydronic Central Heating is the most wonderful form of home heating. To achieve the best results you
should think of your cooker as a heater.

You may need to refuel your CD more frequently and maintain a higher fire to keep your central heating
temperature up, than would be needed in a normal domestic hot water cooker.

GENERAL INFORMATION

* Avoid wet or green wood - these will cause maintenance problems in any cooker or boiler.

* Briquettes or coal may be used in the Gourmet C.D. in conjunction with wood and will give good

overnight operating temperatures.

* Check and clean flues and smokeways at least every 6 months.

* A hot fire burning slowly produces little or no smoke. A cold fire smouldering produces maximum

smoke.

** Check “Thermablend” rust inhibitor every 6 months or after any major boiling or water loss.

The boiler is made of mild steel and will give years of trouble free operation providing anti­rust and if required hardness conditioner levels are maintained. If water supply is acidic add
sodium bicarbonate (cooking soda) - ask your dealer.

Thermalux “Thermablend” long life rust inhibitor available from the manufacturer or dealer.

WARNING

HYDRONIC CENTRAL HEATING

(IMPORTANT: READ THIS WARNING)
For information on or the supply and installation of Hydronic Central Heating components to suit your
home and your requirements, and to ensure you comply with relevant building requirements, consult your
local Thermalux dealer or a qualified, experienced installer.

*Failure to correctly install a Hydronic Central Heating System could result in injury to person or property.

11.

THERMALUX SOLID FUEL

DYNAMIC 2500 & 3500

BOILERS

INSTALLATION, OPERATING AND

MAINTENANCE INSTRUCTIONS

(Use Thermalux “Thermablend” long life rust inhibitor and

conditioner to protect C.D. models).

WARNING

Failure to read the following instructions could
result in an incorrect installation or use and
may void warranty. Please read section on
running-in the stove very carefully.

Check “Thermablend” long life rust inhibitor and conditioner every

6 months. Failure to check and maintain correct rust inhibitor levels may

result in system failure and void warranty.

Manufacturers of High Quality Solid Fuel Appliances

12.

DYNAMIC 2500 BOILER

DANGER: The Dynamic 2500 Boiler must be open vented to prevent the system
becoming pressured - consult a qualified installer.

The operation of the Dynamic 2500 Boiler like all Metal Dynamic products has been kept simple.

The Dynamic Boiler has three air intakes, each controlled by a SPIN WHEEL, one on the ashpan door, one
on the firebox door and one between the two doors. The boiler also has a Flue Damper Control operated
by a lever on the flue spigot.

LIGHTING THE BOILER (DAMPER & SPIN WHEEL OPERATION)

(Make sure water connections are complete and correct, and water is in the system).

Set and light fire using paper and kindling (fire-lighters may be used). Have all three spin wheels open and
flue damper control open (lever in vertical position). As the fire becomes established close spin wheels from
top to bottom (ie. close firebox spin wheel first, centre spin wheel second and ashpan spin wheel last ),
until you maintain the desired fire temperature. To increase fire temperature open spin wheel from bottom
to top. Once the fire is established close flue damper (horizontal position).

NOTE: Always open flue damper when refuelling boiler.

For overnight burn close all spin wheels and damper control. If fire goes out leave bottom spin wheel open
approximately half to one turn. This may vary from installation to installation.

DYNAMIC 3500 BOILER

DANGER: The Dynamic 3500 Boiler must be open vented to prevent the system
becoming pressured - consult a qualified installer.

The operation of the Dynamic 3500 Boiler like all Metal Dynamic products has been kept simple.

The Dynamic Boiler has three air intakes, (two in solid door models) the lower controlled by a SPIN WHEEL
on the ashpan door, a SLIDE on the bottom of the firebox door and an AIR WASH at the top of the door
(the top control is only on units with a glass door fitted, as it aids in burning the glass clean). The boiler
also has a Flue Damper Control operated by a level on the side of the boiler. (See Dia. page 9)

LIGHTING THE BOILER (DAMPER & AIR CONTROL OPERATION)

(Make sure water connections are complete and correct, and water is in the system).

Set and light the fire using paper and kindling (fire-lighters may be used). Have all air controls open and
flue damper control open (lever pushed back). As fire becomes established close air controls from top to
bottom (ie. close firebox door controls first, and ashpan spin wheel last), until you maintain the desired fire
temperature. To increase fire temperature open air controls from bottom to top. Once the fire is established
close flue damper (forward position). (See Dia. page 9)

NOTE: Always open the flue damper when refuelling the boiler.

For overnight burn close all air controls and damper control. If fire goes out leave bottom spin wheel open
approximately half to one turn. This may vary from installation to installation.

13.

DYNAMIC 2500 & 3500

GENERAL MAINTENANCE & INFORMATION

(IMPORTANT: READ THIS PAGE)

FIRE BRICKS: The fire bricks are made of high grade refractory mortar which will give good life if
maintained by rendering periodically with fire cement.

SURFACE FINISH: Due to the hard working nature and high temperature of the boiler the painted surface
will wear with use. This is normal and will need to be retouched from time to time.

To clean wipe with a damp cloth. When stains become unsightly repaint affected area. The boilers surface
will need to be cool and clean. Remove any loose material.

The new paint will cure and harden when the boiler reaches good working temperatures.

WARNING: Consult a qualified installer in regards to the installation of any hydronic central heating

system. Failure to do so could result in injury to person or property.

OPERATING HINTS

* Always open damper control on boiler before refuelling.
* Rake grate and clean ashpan out regularly. (Ash rake and combined spin wheel and ashpan tool

provided).
* Avoid wet or green wood – these will cause maintenance problems in any stove or boiler.
* Briquettes or coal may be used and will give good overnight operating temperatures.
* Check and clean flues and smokeways at least every 12 months.
* A hot fire burning slowly produces little or no smoke. A cold fire smouldering produces maximum

smoke.
* Condensation may form in the fire box or ashpan area when the boiler is first lit or is cold. This will

evaporate as the boiler warms. The condensation may be quite pronounced.

** Check rust inhibitor every 6 months or after any major boiling or water loss. The boiler is

made of mild steel and will give years of trouble free operation providing anti-rust and if

required hardness conditioner levels are maintained. If water supply is acidic add sodium

bicarbonate (cooking soda) - ask your dealer.

Thermalux “Thermablend” long life rust inhibitor available from the manufacturer or dealer.

WARNING

HYDRONIC CENTRAL HEATING

(IMPORTANT: READ THIS PAGE)

For information on or the supply and installation of Hydronic Central Heating components to suit your
home and your requirements, and to ensure you comply with relevant building requirements, consult your
local Thermalux dealer or a qualified, experienced installer.

Failure to correctly install a Hydronic Central Heating System could result in injury to person or property.

Happy Heating from all at Thermalux.

Manufacturers of High Quality Solid Fuel Appliances

14.

METAL DYNAMICS

A Division of Albury Consolidated Industries P/L

P O Box 565 ALBURY NSW 2640

PH [phone] FAX [phone]

DATE OF PURCHASE ____________________________________

FROM WHOM PURCHASED ______________________________________________

MODEL __________ SERIAL NO. __________ DT___________ PT___________

INFORMATION FOUND ON INSIDE OF FIREBOX COVER DOOR OR REAR OF UNIT

WARRANTY

THERMALUX STOVE 1 YEAR WARRANTY

Metal Dynamics warrants this stove to be free from defects in materials and workmanship and under
normal use and service in accordance with the attached installation operating instructions and within
12 months from the date of original installation on the terms herein shall repair or replace without cost
to the original customer any part thereof which shall be returned to our factory or designated agent,
transportation charges prepaid and which our inspection shows to be thus defective.

This warranty does not apply to glass breakage or the discolouration of the surface or tarnishing of fittings,
all of which require normal service to maintain them.

Under the terms of this Warranty Metal Dynamics assumes no responsibility for the labour costs involved
in removing or replacing the stove, nor shall Metal Dynamics be liable for any injury, loss or damage
(direct, indirect or consequential) arising out of the use or inability to use the product or its removal and
replacement. All other stove Warranties expressed or implied are excluded to the extent possible at law.
Consumers also have rights under relevant State, Commonwealth and Federal Laws.

The retailers do not have authority to alter this warranty.

PLEASE TAKE A FEW MINUTES TO COMPLETE THE

ATTACHED WARRANTY CARD & QUESTIONNAIRE

*** FREE GIFT ***

AS A COMPANY COMMITED TO QUALITY AND SERVICE THE FOLLOWING INFORMATION IS INVALUABLE
TO US.

TO THANK YOU, WE WILL SEND BY RETURN MAIL, A SET OF STAINLESS STEEL TRIANGLE POT SPACERS
TO MAKE YOUR HEAT REGULATING ON POTS AND PANS EASIER.

***************

ALL THERMALUX COOKERS ARE HAND BUILT BY EXPERIENCED CRAFTSMEN TO ENSURE QUALITY
AND INDIVIDUALITY NOT ACHIEVABLE WITH MASS PRODUCTION METHODS.

THE CRAFTSMEN WHO FASHIONED YOUR THERMALUX SIGNATURES APPEAR ON YOUR QUALITY
CONTROL SHEET WHICH SHOULD BE KEPT WITH THIS WARRANTY SHEET.

HAPPY COOKING

15.

METAL DYNAMICS

A Division of Albury Consolidated Industries P/L

P O Box 565 ALBURY NSW 2640

PH [phone] FAX [phone]

WARRANTY REGISTRATION CARD

KINDLY COMPLETE AND RETURN THIS CARD WITHIN 14 DAYS OF PURCHASE

TO ASSURE REGISTRATION OF YOUR WARRANTY

YOUR NAME ___________________________________________________________
(Please Print)
YOUR ADDRESS ________________________________________________________
(Please Print)
____________________________________________________POSTCODE__________

DATE OF PURCHASE ____________________________________________________

FROM WHOM PURCHASED ______________________________________________

MODEL __________ SERIAL NO. __________ DT___________ PT____________

QUESTIONNAIRE

NOTE: You may tick more than one item if applicable

WHY DID YOU CHOOSE THERMALUX

1. Reason for choice
100% Australian Product ■ Price ■
Solid Construction ■ Appearance ■

Recommendation of Friend ■ Recommendation of Dealer ■
Choice of Model & Accessories options ■

2. Is this your first stove Yes ■ No ■

For: New home ■ Existing home ■
For: Replace old stove ■ Commercial use ■
For: Other (please state) ____________________________________________

3. Did you hear about Thermalux from
Press Ad ■ Radio Ad ■ TV Ad ■

Magazine Ad ■ Friend ■ Dealer ■

4. Purchasers Age Group
Under 25 yrs ■ 25-34 ■ 35-44 ■
45-59 ■ 60+ yrs ■

5. Number of people in household
2 or less ■ 3-4 people ■ 4+ people ■

6. Please rate the importance of each of the following points in making a “buying” decision
(rate between 1 & 10 : 1 = not important / 10 = very important)
Australian Made ■ Price ■ Advertising ■

After Sales Service ■ Recommendation of Friend ■
Recommendation of Dealer ■

THANK YOU FOR TAKING THE TIME TO HELP US IMPROVE OUR SERVICE AND PRODUCT RANGE

ALLAN BLACK
C.E.O.

16.