Metabo WF 18 LTX 125, WPF 18 LTX 125 User Manual

WEF 9-125 WEPF 9-125 WF 18 LTX 125 WPF 18 LTX 125
en Operating Instructions 5 fr Mode d'emploi 12
www.metabo.com Made in Germany
es Instrucciones de manejo 20
12
18 LT X 125
2
U V
13.
D
max
t
; t
max1
max3
M / l - / in (mm)
n min
I
120V
P
1
P
2
m lbs (kg)
in (mm)
in (mm)
-1
(rpm)
A
W
W
WF 18 LTX 125
*1) Serial Number: 01306..
WPF 18 LTX 125
*1) Serial Number: 13070..
18 -
5 (125)
5
/16; 1/
(8 ; 6)
5
/8“ - 11 UNC / 23/
8000 10000
-8
- 910
- 430
5.3 (2,4) 4.6 (2,1)
WEF 9-125
*1) Serial Number: 13060..
WEPF 9-125
*1) Serial Number: 13069..
4
(18)
32
4 1/2 “
115 mm
Metabowerke GmbH,
Postfach 1229
Metabo-Allee 1
D-72622 Nuertingen
Germany
5 “
125 mm
3
339204460
(1)
(4)
A
C
D
ASC 15
ASC 30
etc.
18 V 3,0 Ah 6.25594 Li-Power 18 V 4,0 Ah 6.25591 Li-Power 18 V 5,2 Ah 6.25592 Li-Power
6.30327
B
(16) (17)
ASC Ultra
4
Operating Instructions
1. Specified Use
The flat head angle grinders, when fitted with orig­inal Metabo accessories, are suitable for grinding, sanding, cutting-off and wire brushing metal, concrete, stone and similar materials without the use of water.
The user bears sole responsibility for any damage caused by improper use.
Generally accepted accident prevention regula­tions and the enclosed safety information must be observed.
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d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
2. General safety instructions
For your own protection and for the protection of your electrical tool, pay attention to all parts of the text that are marked with this symbol!
WARNING – Reading the operating instruc­tions will reduce the risk of injury.
Pass on your electrical tool only together with these documents.
General Power Tool Safety Warnings
WARNING – Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference! The term "power tool" in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
2.1 Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flam­mable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2.2 Electrical safety a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching out-
lets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
2.3 Personal safety a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medi­cation. A moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
2.4 Power tool use and care a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing
5
ENGLISHen
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalign­ment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many acci-
dents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
2.5 Service a) Have your power tool serviced by a qualified
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
3. Special Safety Instructions
3.1 Safety Warnings Common for Grinding, Sanding, Wire Brushing or Abrasive Cut­ting-Off Operations:
Use a) This power tool is intended to function as a
grinder, sander, wire brush or cut-off tool. Read all
safety warnings, and specifications provided with this power tool. Failure to follow all the instructions may result
in electric shock, fire and/or serious injury. b) Operations such as polishing are not recom-
mended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specif-
ically designed and recommended by the tool manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at
least equal to the maximum speed marked on the power tool. Accessories running faster than
their rated speed can break and fly apart. e) The outside diameter and the thickness of
your accessory must be within the capacity rating of your power tool. Incorrectly sized acces-
sories cannot be adequately guarded or controlled. f) The arbour size of wheels, flanges, backing
pads or any other accessory must properly fit
6
the spindle of the power tool. Accessories with
instructions, illustrations
arbour holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before
each use, inspect accessories such as abra­sive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If a power tool or accessory is dropped, check it for damage or install an undamaged accessory. After inspecting and installing an accessory, posi­tion yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break
apart during this test time. h) Wear personal protective equipment.
Depending on application, use a face shield, safety goggles or safety glasses. As appro­priate, wear dust mask, hearing protectors, gloves and workshop apron capable of stop­ping small abrasive or workpiece fragments.
The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from
work area. Anyone entering the work area must wear personal protective equipment. Fragments
of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of opera­tion.
j) Hold power tool by insulated gripping
surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal parts of the power tool "live" and shock the operator.
k) Position the cord clear of the spinning acces- sory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
I) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grip the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near flam- mable materials. Sparks could ignite these mate­rials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
3.2 Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite to the accessory’s rotation at the point of jamming.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these condi­tions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to resist kickback forces. Always use the auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.
The operator can control torque reactions or kick­back forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging
d) Use special care when working around
corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or
bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
3.3 Safety Warnings Specific for Grinding and Cutting-Off Operations:
a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for
which the power tool was not designed cannot be adequately guarded and are unsafe.
b) The guard must be securely attached to the
power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect
the operator from broken fragments, accidental contact with the wheel and sparks which could ignite clothing.
c) Wheels must be used only for recommended
applications. For example: do not grind with the side of the cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
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d) Always use undamaged wheel flanges that
are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel
thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
e)
Do not use worn down wheels from larger
power tools. Wheels intended for larger power
tools are not suitable for the higher speed of a smaller tool and may burst.
3.4 Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:
a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make excessively deep cuts. Overstressing the wheel
increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) If the wheel jams or if you interrupt a cut for
any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion, otherwise kickback may occur. Investigate and take corrective action to
eliminate the cause of the wheel jam. d) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may jam,
walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece
to minimise the risk of wheel pinching and kick­back. Large workpieces tend to sag under their own
weight. Supports must be placed under the work­piece near the line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a "pocket cut" into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, elec­trical wiring or objects that can cause kickback.
3.5 Safety Warnings Specific for Sanding Operations:
a) Do not use oversized sanding disc paper. Follow manufacturer's recommendations when selecting sanding paper. Larger sanding paper
extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
3.6 Safety Warnings Specific for Wire Brush­ing Operations:
a) Be aware that wire bristles are lost by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily
penetrate light clothing and/or skin.
7
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b) If the use of a safety guard is recommended
for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire
wheel or brush may expand in diameter due to work load and centrifugal forces.
3.7 Additional Safety Instructions WARNING – Always wear protective
goggles.
Use elastic cushioning layers if they have been supplied with the abrasive and if required.
Observe the specifications of the tool or accessory manufacturer! Protect the discs from grease or impacts!
Grinding discs must be stored and handled with care in accordance with the manufacturer's instruc­tions.
Never use parting grinder discs for roughing work. Do not apply pressure to the side of parting grinder discs.
The workpiece must lay flat and be secured against slipping, e.g. using clamps. Large workpieces must be supported adequately.
If accessories with threaded inserts are used, the end of the spindle may not touch the base of the hole on the grinding tool. Make sure that the thread in the accessory is long enough to accommodate the full length of the spindle. The thread in the accessory must match the thread on the spindle. See page 3 and chapter 13. Technical Specifica­tions for more information on the spindle length and thread.
Dust from material such as paint containing lead, some wood species, minerals and metal may be harmful. Contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders. Certain kinds of dust are classified as carcinogenic, such as oak and beech dust, especially in conjunction with additives for wood conditioning (chromate, wood preservative). Material containing asbestos must only be treated by specialists.
- Use a dust extraction device where possible.
- The work place must be well ventilated.
- The use of a dust mask of filter class P2 is recom-
mended. Follow national requirements for the materials you want to work with.
Materials that generate dusts or vapours that may be harmful to health (e.g. asbestos) must not be processed.
When working in dusty conditions, ensure that ventilation openings are not blocked. If it becomes necessary to remove dust, first disconnect the power tool from the mains supply (use non-metallic objects) and avoid damaging internal components.
Damaged, eccentric or vibrating tools must not be used.
Avoid damage to gas or water pipes, electrical cables and load-bearing walls (static).
8
Connect a FI circuit-breaker with max. release current (30 mA) upstream when using the machine outdoors!
A damaged or cracked additional handle must be replaced. Never operate a machine with a defective additional handle.
Do not use safety guards that are damaged. Before use, check the safety guards for cracks, deforma­tions or signs of severe wear and tear.
This power tool is not suitable for polishing work. Improper use of the machine will void the warranty! The motor may overheat and damage the electric power tool. We recommend using our angle polisher for polishing work.
3.8 Special safety instructions for mains powered machines:
Pull the plug out of the plug socket before any adjustments, conversions or servicing are performed.
During machining, of metals in
deposits inside the machine. This can lead to the transfer of electrical energy onto the machine housing. This can mean a temporary danger of electric shocks. This is why it is necessary when the machine is running to blow compressed air through the rear ventilation slots of the machine regularly, frequently and thoroughly. Here, the machine must be held firmly.
We recommend using a stationary extractor system and connecting a residual current circuit-breaker (FI) upstream. When the machine is shut down via the FI circuit-breaker, it must be checked and cleaned. See chapter 8. Cleaning for more information on cleaning the motor.
3.9 Special safety instructions for cordless machines:
Remove the battery pack from the machine before any adjustments, conversions or servicing are performed.
Do not use faulty or deformed battery packs! Do not open battery packs! Do not touch or short-circuit battery packs!
and comes into contact with your eyes, wash them with clean water and seek medical attention imme­diately.
SYMBOLS ON THE TOOL:
..........Class II Construction
V..............volts
A..............amperes
particular, conductive dust can form
Protect battery packs from water and mois­ture!
Do not expose battery packs to naked flame!
Slightly acidic, flammable fluid may leak from defective li-ion battery packs!
If battery fluid leaks out and comes into contact with your skin, rinse immediately with plenty of water. If battery fluid leaks out
Hz ...........hertz
.../min......revolutions per minute
~ ............. alternating current
........... direct current
n.............. rated speed
4. Overview
See page 2.
1 Support flange 2Spindle 3 Spindle locking button 4 Safety guard 5 Additional handle / Additional handle with vibration
damping * 6 Sliding 7Handle 8Switch-on lock * 9 Trigger *
10 Electronic signal indicator 11 B 12 Capacity indicator button * 13 Capacity and signal indicator * 14 Battery pack* 15 Dust filter 16 Clamping nut * 17 2-hole spanner * 18 Lever for safety guard attachment
* depending on equipment/not in scope of delivery
on/off switch
*
attery pack release button *
*
5. Initial Operation
5.1 For mains powered machines only
Before plugging in the device, check that the
rated mains voltage and mains frequency, as specified on the rating label, match your power supply.
Always install an RCD with a max. trip current
of 30 mA upstream.
5.2 For cordless machines only Dust filter
Always fit the dust filter if the surroundings are
heavily polluted (15).
The machine heats up faster when the dust
filter is fitted (15). It is protected by the elec­tronics system from overheating (see chapter9.).
Attaching: Attach dust filter (15) as shown.
To remove: edges, raise it slightly and then pull it downwards and remove.
Rotating battery pack
See illustration B on page 2. The rear section of the machine can be rotated 270°
in three stages, thus allowing the machine's shape to be adapted to the working conditions. Only operate the machine when it is in an engaged posi­tion.
See page 2, illustration A.
Holding the dust filter (15) by the upper
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Battery pack
Charge the battery pack before use (14). If performance diminishes, recharge the battery
pack. The ideal storage temperature is between 10°C and
30°C. "Li-Power" li-ion battery packs have a capacity and
signal indicator: (13)
- Press the button (12), the LEDs indicate the charge level.
- If one LED is flashing, the battery pack is almost flat and must be recharged.
Removing and inserting the battery pack
To remove: (11) and pull the battery pack (14) downwards.
To fit:
5.3 Attaching the additional handle
the left or right of the machine and secure.
5.4 Install safety guard
also chapter 10.
Safety guard for grinding
Designed for work with roughing wheels, flap sanding pads, diamond cut-off wheels.
See page 2, illustration E.
- Place the safety guard (4) in the position indi­cated.
- Push the lever and turn the safety guard until the closed section is facing the operator.
- Release the lever and turn the safety guard until the lever engages.
- Make sure that the guard is seated securely: the lever must engage and you should not be able to turn the safety guard.
Press the battery pack release button
Slide in the battery pack (14) until it engages.
Always work with the additional handle attached (5)! Attach the additional handle on
For safety reasons, always use the safety guard provided for the respective wheel! See
Use only accessories that are covered by at least 3.4 mm by the safety guard.
6. Attaching the grinding wheel
Before carrying out any modifications, remove
the battery pack from the machine and pull the mains plug from the socket. The machine must be switched off and the spindle must be at a standstill.
For reasons of safety, attach the parting guard
before performing parting work (see chapter
10. Accessories).
6.1 Locking the spindle
Press in the spindle locking button (3) only
when the spindle is stationary!
- Press in the spindle locking button (3) and turn the
spindle (2) by hand until you feel the spindle locking button engage.
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