Metabo W 9-115, W 9-125, W 9-115 Quick, W 9-125 Quick, WP 9-115 Quick Operating Instructions Manual

...
www.metabo.com Made in Germany
en Operating Instructions 7 fr Mode d'emploi 15
es Instrucciones de manejo 24
W 9-115 W 9-125 W 9-115 Quick W 9-125 Quick WP 9-115 Quick WP 9-125 Quick
W 12-125 Quick W 12-150 Quick W 12-125 HD WP 12-115 Quick WP 12-125 Quick WP 12-150 Quick
WE 15-125 Quick WE 15-150 Quick WE 15-125 HD WEP 15-125 Quick WEP 15-150 Quick
WEP 17-150 Quick
13Y
13X
2
2
7 7
15
12
A
B
C
1
3
2
4
56
7
12
11
13
14
8
910
2
3
0 mm
D
15
(b)
(a)
a → 5,0 Nm +/- 0,5 Nm b → 3,0 Nm +/- 0,3 Nm
4
Metabowerke GmbH, Postfach 1229, Metabo-Allee 1, D-72622 Nuertingen, Germany
W 9-115
*1) 00354..
W 9-125
*1) 00376..
W 9-115 Quick
*1) 00371..
W 9-125 Quick
*1) 00374..
WP 9-115 Quick
*1) 00380..
WP 9-125 Quick
*1) 00384..
WEV 10-125 Quick
*1) 00388..
W 12-125 Quick
*1) 00398..
W 12-150 Quick
*1) 00407..
W 12-125 HD
*1) 00408..
WP 12-115 Quick
*1) 00410..
M-Quick -
- -
✓✓✓✓✓✓✓
-
Electronic -
------VC----
Ø in (mm)
4
1
/
2
(115)5 (125)4
1
/
2
(115) 5 (125) 4
1
/
2
(115) 5 (125) 5 (125) 5 (125) 6 (150) 5 (125) 4
1
/
2
(115)
t
max1
; t
max2
; t
max3
in (mm)
3
/
8
;
1
/
4
;
1
/
4
(10; 6,8; 6,8)
M / l
- / in
(mm)
5/8“-11 UNC /
13
/
16
(21)
n
min
-1
(rpm)
10500 10500 10500 10500 10500 10500 10500 11000 9600 9600 11000
n
V
min
-1
(rpm)
------
2800-
10500
----
P
1
W
900 900 900 900 900 900 1000 1250 1250 1250 1250
P
2
W
550 550 550 550 550 550 590 780 780 780 780
I
120V
A
8,5 8,5 8,5 8,5 8,5 8,5 9,5 10,5 10,5 10,5 10,5
m lbs (kg)
4.6 (2,1) 4.6 (2,1) 4.6 (2,1) 4.6 (2,1) 4.6 (2,1) 4.6 (2,1) 4.6 (2,1) 5.3 (2,4) 5.5 (2,5) 5.5 (2,5) 5.3 (2,4)
a
h,SG
/K
h,SG
m/s
2
4,9/1,5 6,0/1,5 4,9/1,5 6,0/1,5 4,9/1,5 6,0/1,5 6,0/1,5 6,0/1,5 6,8/1,5 5,5/1,5 4,9/1,5
a
h,DS
/K
h,DS
m/s
2
<2,5/1,5 <2,5/1,5 <2,5/1,5 <2,5/1,5 <2,5/1,5 <2,5/1,5 <2,5/1,5 <2,5/1,5 3,0/1,5 2,6/1,5 <2,5/1,5
a
h,P
/K
h,P
m/s
2
-----------
13.
5
WP 12-125 Quick
*1) 00414..
WP 12-150 Quick
*1) 00418..
WE 15-125 Quick
*1) 00448..
WE 15-150 Quick
*1) 00464..
WE 15-125 HD
*1) 00465..
WEP 15-125 Quick
*1) 00476..
WEP 15-150 Quick
*1) 00488..
WEV 15-125 Quick
*1) 00468..
WEV 15-150 Quick
*1) 00472..
WEV 15-125 Quick HT
*1) 00562..
WEV 15-125 Quick Inox
*1) 00527..
WEP 17-150 Quick
*1) 00507..
M-Quick - ✓✓✓✓
-
✓✓✓✓✓✓✓
Electronic -
- - TC TC TC TC TC VTC VTC VTC VTC TC
Ø in (mm)
5 (125) 6 (150) 5 (125) 6 (150) 5 (125) 5 (125) 6 (150) 5 (125) 6 (150) 5 (125) 5 (125) 6 (150)
t
max1
; t
max2
; t
max3
in (mm)
3
/
8
;
1
/
4
;
1
/
4
(10; 6,8; 6,8)
M / l
- / in
(mm)
5/8“-11 UNC
/
25
/
32
(20)
n
min
-1
(rpm)
11000 9600 11000 9600 9600 11000 9600 11000 9600 9600 7600 9600
n
V
min
-1
(rpm)
-------
2800-
11000
2800-
9600
2800-
9600
2000-
7600
-
P
1
W
1250 1250 1550 1550 1550 1550 1550 1550 1550 1550 1550 1700
P
2
W
780 780 940 940 940 940 940 940 940 940 940 1000
I
120V
A
10,5 10,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 14,5
m lbs (kg)
5.3 (2,4)5.5 (2,5)5.5 (2,5)5.7 (2,6)5.7 (2,6)5.5 (2,5)5.7 (2,6)5.5 (2,5)5.7 (2,6)5.5 (2,5)5.5 (2,5)5.7 (2,6)
a
h,SG
/K
h,SG
m/s
2
6,0/1,5 6,8/1,5 6,0/1,5 6,8/1,5 5,5/1,5 6,0/1,5 6,8/1,5 6,0/1,5 6,8/1,5 5,0/1,5 4,7/1,5 6,8/1,5
a
h,DS
/K
h,DS
m/s
2
<2,5/1,5 3,0/1,5 3,6/1,5 3,4/1,5 2,6/1,5 3,6/1,5 3,4/1,5 3,6/1,5 3,4/1,5 4,0/1,5 2,5/1,5 3,0/1,5
a
h,P
/K
h,P
m/s
2
---------2,6/1,5<2,5/1,5-
13.
6
CLICK
D
max
= 4“ (100 mm) 6.30346
D
max
= 4
1
/
2
(115 mm) 6.30351
D
max
= 5“ (125 mm) 6.30352
D
max
= 6“ (150 mm) 6.30353
6.30792 (WP 12..., WEP 15...)
6.30791 (W 12..., WE 15..., WEV 15...)
(12)
CED 125: 6.26730
CED 125 Plus: 6.26731
GED 125: 6.26732
(1) (13) (14)
(2)
(12)
6.30327
6.27362
A
B
F
D
E
C
ENGLISH en
7
Operating Instructions
The angle grinders, when fitted with original Metabo accessories, are suitable for grinding, sanding, abrasive cutting-off operations and wire brushing metal, concrete, stone and similar materials without the use of water.
WEV 15-125 Quick HT, WEV 15-125 Quick Inox is additionally suited for light polishing work. We recommend using our angle polisher for demanding polishing work in continuous operation.
Machines with the designation WEV are particularly suited for working with wire brushes due to thumbwheel for speed selection.
The user bears sole responsibility for any damage caused by inappropriate use.
Generally accepted accident prevention regulations and the enclosed safety information must be observed.
For your own protection and for the protection of your electrical tool, pay attention to all parts of the text that are marked with this symbol!
WARNING – Reading the operating instruc­tions will reduce the risk of injury.
Pass on your electrical tool only together with these documents.
General Power Tool Safety Warnings
WARNING – Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference! The term "power tool" in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
2.1 Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2.2 Electrical safety a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
2.3 Personal safety a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
2.4 Power tool use and care a) Do not force the power tool. Use the correct
power tool for your application. The correct
1. Specified Use
2. General Safety Instructions
ENGLISHen
8
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools. f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
2.5 Service a) Have your power tool serviced by a qualified
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
3.1 Safety Warnings Common for Grinding, Sanding, Wire Brushing or Abrasive Cutting-Off Operations:
a) This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.WEV 15-125 Quick HT, WEV 15-125 Quick Inox can also be used as polishing tool.
b) Operations such as polishing are not
recommended to be performed with this power tool. Operations for which the power tool was not
designed may create a hazard and cause personal injury. (Does not apply to WEV 15-125 Quick HT, WEV 15-125 Quick Inox.)
c) Do not use accessories which are not
specifically designed and recommended by the tool manufacturer. Just because the accessory
can be attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at
least equal to the maximum speed marked on the power tool. Accessories running faster than
their rated speed can break and fly apart. e) The outside diameter and the thickness of
your accessory must be within the capacity rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or controlled.
f) Threaded mounting of accessories must
match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before
each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If a power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break
apart during this test time. h) Wear personal protective equipment.
Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be
capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from
work area. Anyone entering the work area must wear personal protective equipment. Fragments
of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold the power tool by insulated gripping
surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal parts of the power tool "live" and give the operator an electric shock.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagg ed and y our han d or ar m may be pulled into the spinning accessory.
I) Never lay the power tool down until the
accessory has come to a complete stop. The
3. Special Safety Instructions
ENGLISH en
9
spinning accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
3.2 Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.
The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
3.3 Safety Warnings Specific for Grinding and Cutting-Off Operations:
a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for
which the power tool was not designed cannot be adequately guarded and are unsafe.
b) The grinding surface of centre depressed
discs must be mounted below the plane of the guard lip. An improperly mounted grinding disc
that projects through the plane of the guard lip cannot be adequately protected.
c) The guard must be securely attached to the
power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect
the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommended
applications. For example: do not grind with the side of cut­off wheel. Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that
are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel
thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheels intended for larger power tools are not suitable for the higher speed of a smaller tool and may burst.
3.4 Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:
a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting
a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to
eliminate the cause of wheel binding. d) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind,
walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
ENGLISHen
10
kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a "pocket cut" into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
3.5 Safety Warnings Specific for Sanding Operations:
a) Do not use excessively oversized sanding disc paper. Follow manufacturer's recommendations when selecting sanding paper. Larger sanding paper extending beyond the
sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
3.6 Only for WEV 15-125 Quick HT, WEV 15­125 Quick Inox: Safety Warnings Specific for Polishing Operations:
a) Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning
attachment strings can entangle your fingers or snag on the workpiece.
3.7 Safety Warnings Specific for Wire Brushing Operations:
a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily
penetrate light clothing and/or skin. b) If the use of a guard is recommended for wire
brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel
or brush may expand in diameter due to work load and centrifugal forces.
3.8 Additional Safety Instructions:
WARNING – Always wear protective
goggles.
Use only accessories that are covered by at least 3.4 mm by the safety guard.
Use elastic cushioning layers if they have been supplied with the grinding media and if required.
Observe the specifications of the tool or accessory manufacturer! Protect the discs from grease or impacts!
Grinding discs must be stored and handled with care in accordance with the manufacturer's instructions.
Never use cutting discs for roughing work! Do not apply pressure to the side of the cutting discs.
The workpiece must lay flat and be secured against slipping, e.g. using clamps. Large workpieces must be sufficiently supported.
If accessories with threaded inserts are used, the end of the spindle may not touch the base of the hole on the grinding tool. Make sure that the thread in the accessory is long enough to accommodate the full length of the spindle. The thread in the accessory must match the thread on the spindle. See page 4-5 and chapter 13. Technical Specifications for more information on the spindle length and thread.
Use of a fixed extractor system is recommended. Always install an RCD with a max. trip current of 30 mA upstream. If the angle grinder is shut down via the RCD, it must be checked and cleaned. See chapter 8. Cleaning.
Damaged, eccentric or vibrating tools must not be used.
Avoid damage to gas or water pipes, electrical cables and load-bearing walls (static).
Pull the plug out of the socket before making any adjustments, converting or servicing the machine.
Metabo S-automatic safety clutch. When the safety clutch responds, switch off the machine immediately!
A damaged or cracked additional handle must be replaced. Never operate a machine with a defective additional handle.
A damaged or cracked safety guard must be replaced. Never operate a machine with a defective safety guard.
Secure small workpieces. For example, clamp in a vice.
Reduce dust exposure:
Particles generated when working with this
machine may contain substances that can cause cancer, allergic reactions, respiratory diseases, birth defects or other propagation defects. Some of these substances include: Lead (in paint containing lead), mineral dust (from bricks, concrete etc.), additives used for wood treatment (chromate, wood preservatives), some wood types (such as oak or beech dust), metals, asbestos. The risk depends on for how long the user or nearby persons are exposed to the substance. This dust must not be allowed to enter your body. Do the following to reduce exposure to these substances: Ensure good ventilation of the workplace and wear appropriate protective equipment, such as respirators able to filter microscopically small particles.
Observe the relevant guidelines for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal).
Collect the generated particles at the source, avoid deposits in the surrounding area.
Use suitable accessories for special work (see chapter 10.), thus less particles enter the environment in an uncontrolled manner.
Use a suitable extraction unit. Reduce dust exposure with the following measures:
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