Metabo W 7-100, W 7-115, W 7-125, W 7-115 Quick, W 7-125 Quick User guide

...
Page 1
W 7-100 W 7-115 W 7-125 W 7-115 Quick W 7-125 Quick W 8-125 W 9-115 W 9-125 W 9-125 Quick W 10-125 W 10-125 Quick W 10-150 Quick WE 9-125 Quick WE 14-125 Plus
Made in Germany
WE 14-150 Plus WE 14-150 Quick WP 7-115 Quick WP 7-125 Quick WPS 7-115 Quick WPS 7-125 Quick WQ 125 SP
PRC . . . . . . . . . . . . . . . . . . . . . . . 5
Korea . . . . . . . . . . . . . . . . . . . . . 13
Instruction for use . . . . . . . . . . . . 21
170 24 9970 - 0305
Page 2
WE 14-150 Quick
16
TC
electronic
WE 14-150 Plus
WE 14-125 Plus
WE 9-125 Quick
W 10-150 Quick
W 10-125 Quick,
WQ 125 SP
W 10-125
W 9-125 Quick
W 7-125 Quick,
WP 7-125 Quick,
WPS 7-125 Quick
W 7-115 Quick,
WP 7-115 Quick,
WPS 7-115 Quick
W 9-125
VTC
electronic
VTC
electronic
VC
electronic
10.000 10.500 9.000
5/8"-11 UNC
2
W 9-115
W 8-125
W 7-125
W 7-115
W 7-100
–––––– –
––––––––––––
(in) (4) (4 1/2) (5) (5) (4 1/2) (5) (4 1/2) (5) (5) (5) (5) (6) (5) (5) (6) (6)
mm 100 115 125 125 115 125 115 125 125 125 125 150 125 125 150 150
max
D
n /min 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 9.000 3.000- 7.000- 6.000- 9.000
M M 10 M 14
W 750 750 750 850 950 950 750 750 990 1.010 1.010 1.010 900 1.400 1.400 1.400
1
P
460 460 460 520 570 570 460 460 560 600 600 600 510 800 800 800
W
2
P
5555555555555555
) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15) (15)
2
2
m/s
(ft/s
hw
a
dB(A) 84 84 84 86 86 86 84 84 86 86 86 86 84 85 85 85
L
pA
dB(A) 97 97 97 99 99 99 97 97 99 99 99 99 97 – – –
L
WA
© 2005 Metabowerke GmbH, Postfach 1229, D-72602 Nürtingen, Germany
Jürgen Kusserow, Geschäftsleitung
EN 50144, 98/37/EG, 89/336/EWG.
(lbs) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.2) (4.2) (4.2) (4.2)
m kg 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9
Page 3
WP... WPS...
9
8
1
2
3
7
6
4
5
10
3
11
12 13
Page 4
a
b
c
d
g
k l
e f f f
h i j
m
n
4
Page 5
1 2 3 4 5 6 7 8
9.1
9.2
9.3
2
1
2
3
9
80m/s
4
5
10
10.1
10.2
10.3
11 12 13
13.1
13.2
13.3
13.4
13.5
14 15 16
5
Page 6
3
10
.45m/s
30
5
4
GFCI
3
10
max. 80 mm
30mA FI
6
Page 7
RPM
*
1* 2 3* 4 5 6* 7* 8 9 10* 11* 12* 13*
5
6
ᖙ乏᳈ᤶᤳണ៪⸈㺖ⱘ᠟ᶘDŽབᵰᴎ఼ⱘ᠟ ᶘᤳണˈ⽕ℶ᪡԰䆹ᴎ఼DŽ
䰘ᏺޣᤃ᠟ᶘ˄ḍ᥂կ䋻㣗ೈ⹂ᅮ˅˖
Փᣕ㓁᪡԰᳈ࡴ㟦䗖DŽ
䰘ᏺޣᤃ᠟ᶘ˄ḍ᥂կ䋻㣗ೈ⹂ᅮ˅˖
᠟ᶘ/ޣᤃ᠟ᶘ
*
7
Page 8
VTC TC
6
12 11
10
4
VTC TC
6
5
7
8
VC/VTC/TC
VC/VTC
VC/VTC/TC
1
WWE
1
9
WP WPS
8
9
9
WP
8
9
1
0
I
8
Page 9
VTC/TC
6
8
7
9
2
9.1
9
10
10
10
8
8m
5/16"
13 12
11
11
11
5 2
2
11
/
10.2
10.1
(10)
9
Page 10
13
12
12
12
B
A
12
13
/
10
A
B
10
13
11
11
VTC TC
6
12
4
b
c d
e
f
g h
i
j
k
l
m
n
a
12
13
12
1
2
3
10.3
10
13.1
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12.1
13.2
12.2
i
13
b5
b
12.4
4
10
12.3
4
f 22mmAF
7/8"
10
13.4
13.3
13.5
11
Page 12
0.5 1cm/0.2" 0.4"
11
m
EN 50144
A
L L
a
hw
pA
WA
15
2
D
n
M P P
1
max
14
/
14
15
6
12 11
12
11
12
n
12
Page 13
1
2
3
4
5
6
7
8
9
10
10.1
10.2
10.3
11
12
13
13.1
13.2
13.3
13.4
13.5
14
15
16
3
4
1
2
13
Page 14
max. 80 mm
3
10
14
Page 15
5
*
6
15
Page 16
8
1
0
I
7
16
Page 17
10
10
10.1
11
10.2
9
10
17
Page 18
12
12
B
A
12
13
10.3
11
12
13
(12)
18
Page 19
b
10
13.1
1
2
3
13.2
13.4
13.5
13.3
19
Page 20
14
16
20
15
Page 21
Instruction for use
Dear Customer, Many thanks for the confidence you have shown in us with the purchase of your new Metabo power tool. Every Metabo power tool is carefully tested and is subjected to the strict quality controls of the Metabo Quality Assurance section. However, the service life of any power tool is to a great degree dependent on yourself as the user. Please read and understand the information contained in these Operating Instructions and the accompanying documents. The more care you exercise in handling your Metabo power tool, the longer will be the reliable service it provides for you.
Contents
1 Declaration of Compliance 2 Proper Use 3 General Safety Rules 4 Specific Safety Rules 5 Functional Description 6 Special Product Features 7 Assembly, Initial Use 8 Operation, Switching On/Off 9 Operation, Setting Speed
(depending on equipment)
10 Operation, Fitting Tools
10.1 Fitting cutting and grinding discs
10.2 Securing/releasing the Quick clamping nut (depending on equipment)
10.3 Securing/releasing the clamping nut (depending on equipment)
11 Maintenance 12 Troubleshooting 13 Accessories
13.1 Removing the wheel guard
13.2 Fitting the hand guard
13.3 Fitting the backing pad and sanding discs
13.4 Fitting the wire brush
13.5 Fitting the cup-grinding wheel with wheel guard
14 Repairs 15 Environmental Protection 16 Technical Specifications
1 Declaration of Compliance
On our own responsibility, we hereby declare that this product complies with the standards or standard-setting documents listed on page 2.
2 Proper Use
Equipped with the appropriate accessories, Metabo angle grinders are suitable for cutting, grinding, sanding with a backing pad and brushing metal, concrete, stone and similar materials in dry operating conditions.
Saw discs, saw chains or similar parts must not be used under any circumstances.
The operator bears sole responsibility for any damage caused by inappropriate use. The generally recognised accident prevention regulations and the accompanying Safety Instructions must be observed.
3 General Safety Rules
Read and understand all instructions. Failure to follow all instructions listed below and in the red booklet may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS.
Keep all of the documents supplied with the tool in a safe place and pass them on to the new owner if you part with the tool.
4 Specific Safety Rules
Always use proper guard with grinding wheel.
A guard protects operator from broken wheel fragments.
Accessories must be rated for at least the speed recommended on the tool warning label.
Wheels and other accessories running over rated speed can fly apart and cause injury. Use at least "max. 80 m/s".
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a"live" wire will make exposed metal parts of the tool "live" and shock the operator.
Pay particular attention to the parts of the text marked with this symbol for your own safety and the protection of your power tool.
21
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Always wear eye goggles and hearing protection.
max. 80 mm
3
10
Use other available protective equipment such as protective gloves, suitable protective work clothing and helmet.
Before using the angle grinder, install the side handle (5) and always keep both hands on the tool at all times during use.
transfer of electrical energy onto the machine housing. This can mean a temporary danger of electric shocks. This is why it is necessary when the machine is running to blow compressed air through the rear ventilation slots of the machine regularly, frequently and thoroughly. Here, the machine must be held firmly.
It is recommended to use a stationary extraction system and to place a ground fault circuit interrupter (GFCI) downstream.
If the angle grinder is deactivated by the GFCI circuit interrupter, the angle grinder must be checked and cleaned. Cleaning the motor, see Maintenance.
The dust generated during operation is often injurious to health (e.g. when processing oak and beech woods, stone or paintwork which may contain lead or other harmful materials). This dust must not be allowed to penetrate the body. Use dust-extraction equipment as well as wearing a suitable dust mask. Remove any accumulations of dust thoroughly, using a suitable vacuum cleaner. Dust can be explosive!
Materials which generate hazardous dusts or vapours during processing (e.g. asbestos) should not be used.
Ensure that sparks produced during work do not constitute a risk to the user or other personnel and are not able to ignite inflammable substances. Endangered areas must be protected with flame-resistant covers. Make sure that fire­risk areas are always provided with suitable fire extinguishers.
Ensure that the accessories used always fulfil the following minimum requirements.
22
The permitted speed n correspond at least to the no-load speed for the power tool (please see Technical Specifications).
During machining, of metals in particular, conductive dust can form deposits inside the machine. This can lead to the
Carry out a test run after every tool change, ensuring that you are holding the angle grinder firmly with both hands. Hold the angle grinder away from your body. Ensure that there is no-one present in the area at risk. Run the angle grinder for approximately 30 seconds.
The angle grinder runs on for approx. 5 seconds after switch-off.
Observe the information and instructions provided by the tool or accessory manufacturer.
Do not contaminate discs with grease or subject them to impact.
Damaged, eccentric or vibrating tools should not be used.
Never use cutting discs for grinding purposes. Cutting discs must not be subjected to any lateral pressure. During cutting or grinding operation, always work with the wheel guard (4) fitted.
Use tools in dry operating conditions only.
Do not attempt to touch the moving tool - risk of injury.
Ensure that no damage is caused to gas or water pipes, electrical cables and weight-bearing walls (statics).
When using the power tool outdoors, an FI safety switch with a maximum tripping current of 30 mA
Respect the maximum grinding-disc diameter (please see Technical Specifications). The diameter of the central hole in the grinding disc (3) must fit the inner flange (10) without any play. Do not use any adapters or reducers.
must be connected on the incoming line side.
Angle grinder in continuous operation: To avoid the possibility of unintentional start-up: always turn off the switch when the plug is removed from the socket or if an interruption to the power supply has occurred.
Use elastic cushioning layers, if they are provided with the coated abrasive and if they are called for.
If using threaded hole discs, ensure that the thread in the disc is long enough for the spindle.
Use at least "max. 45 m/s".
max
must
Page 23
Hold the work piece securely in place.
Ensure that ventilation openings are kept clear when working in dusty conditions. If it should become necessary to clear dust, first disconnect the tool from the mains supply (use non metallic objects) and avoid damaging internal parts.
Abrasive wheels shall be stored and handled with care in accordance with manufacturer`s instructions.
If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electrician’s rubber gloves and footwear will further enhance your personal safety.
When using grinding wheel attachments, the guard must always be attached to the tool and positioned for maximum safety, so the least amount of wheel is exposed from the side the tool is being operated.
Grinding wheels or any other accessory must have a maximum safe operation speed greater than the “no load RPM” marked on the tool´s nameplate.
Always use auxiliary handle for maximum control over torque reaction or kick-back.
Operation of the grinder without the side handle could cause loss of control of the grinder, resulting in possible serious personal injury.
Before using a grinder or installing a new wheel, inspect the grinding wheel for chips and cracks. Remove bad wheels immediately. Run the tool at no load for one minute, holding the tool in the direction away from people. Wheels with flaws will normaly break
apart during this time.
Carefully handle both the tool and individual grinding wheels to avoid chipping or cracking. Install a new wheel if tool is dropped while grinding. Do not use a wheel that may be damaged. Fragments from a wheel that bursts
during operation will fly away at great velocity possibly striking you or bystanders.
Warning! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: – Lead from lead-based paints, – Crystalline silica from bricks and cement and
other masonry products, and
– Arsenic and cromium from chemically treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
Read operation instructions
Wear safety goggles
If the safety clutch is tripped, switch the angle grinder off immediately and remedy the fault.
A damaged or cracked side handle must be replaced. Never operate a machine with a defective side handle.
5 Functional Description
Refer to illustrations on page 3 (Please fold out).
1* Slide-switch (locking) 2 Spindle-lock button 3* Grinding disc 4 Wheel guard 5* Side handle / Side handle with vibration
damping 6* Electronic system indicator (VTC, TC only) 7* Knurled wheel for setting speed (VC, VTC) 8 Switch loc 9 Switch trigger
10* Inner flange 11* Quick clamping nut
or alternative
12* Clamping nut with 13* Pin spanner
*depending on equipment
6 Special Product Features
Metabo S-automatic safety clutch
If the tooling jams, the power flow to the engine will be restricted. Because of the high power which then arises, always hold the machine with both hands on the handles, stand safely, and concentrate on your work.
Marathon-Motor
The dust-protected Metabo Marathon-Motor with its Metabo winding-protection grid and powder-coated coil winding ensures up to 50% longer service life.
Wheel guard
The wheel guard requires no tools for adjustment. This allows it to be adjusted for a variety of applications in a matter of seconds.
23
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Auto-stop carbon brushes
1
0
I
When the auto-stop carbon brushes wear down to a predetermined level the power tool is automatically switched off, thus ruling out the possibility of damage to the armature.
Additional side handle with vibration damping (depending on scope of supply):
For comfortable work in continuous operation.
VC/VTC/TC electronic speed-control system (depending on equipment)
This electronic control system ensures the correct grinding speed for the relevant material (VC/VTC) and maintains close to a constant speed, even under load (VC/VTC/TC). The Vario-Tacho-Constamatic (VTC)/ Tacho­Constamatic (TC) electronic system also features starting-current limitation, electronically­controlled, smooth start-up, coil-temperature monitoring and an electronic restart safety device.
Refer to the Technical Specifications for the equipment level for your specific angle grinder.
7 Assembly, Initial Use
Before initial use, check that the mains voltage and mains frequency stated on the rating plate match the figures for your own mains supply.
Fit side-handle
For reasons of safety, always fit the side handle (5) to the right or left-hand side of the angle grinder before commencing work.
Fit wheel guard
(before working with the grinding disc)
With VTC, TC electronic system (depending on equipment): The red electronic system indicator (6) lights up briefly when the mains connection is made, thus indicating standby mode.
8 Operation, Switching On/Off
Always guide the machine with both hands!
First switch on, then apply the tool to the work piece!
It must be avoided that the machine draws in additional dust and shavings. When switching the machine on and off, keep it away from dust deposits.
After switching off the machine, only place it down when the motor has come to a standstill.
In the case of VTC, TC electronic control:
the red electronic signal indicator (6) comes on briefly when the machine is switched on.
Machines with slide-switch (1):
(Machines with the designation W... or WE...)
Switching on: slide the slide-switch (1) forward until it engages.
Switching off: press the rear end of the slide­switch.
Tools with switch trigger (9):
(Machines with the designation WP... or WPS...)
Remove the clamping nut (12) or the Quick clamping nut (11) and the inner flange (10) from the spindle. When fitting the wheel guard (4) to the angle grinder, ensure that the notch on the wheel guard coincides with the corresponding marking on the tool itself.
Turn the wheel guard so that the closed area is towards the operator.
Connect to mains supply.
24
Switching on: slide the switch lock (8) in the direction of the arrow and press the switch trigger (9).
Switching off: Release the switch trigger (9).
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Continuous operation:
11
10
10
(Machines with the designation WP...) Switch on the angle grinder and slide the switch lock (8) forward until it engages.
Switching off continuous operation:
Briefly press the switch trigger (9) and release.
If switched on continuously, the machine continues running if it is jerked out of your hands. Therefore, always hold the machine with both hands on the handles, stand safely, and concentrate on your work.
Restart safety device (only with VTC/TC electronic system):
If the mains connection is made with the angle grinder still switched on or if the power supply is restored after an interruption, the angle grinder will refuse to start. The red electronic system indicator (6) flashes. Switch angle grinder off and then on again.
9 Operation, Setting Speed
(depending on equipment)
Set the recommended speed with the knurled wheel (7).
Grinding disc, cutting disc, cup grinding wheel: high speed setting Brush: middle speed setting Surface dressing discs: low to middle speed
setting Apply only light pressure to the tool when working
at low speeds.
10.1 Fitting cutting and grinding discs
Locate the inner flange (10) on the spindle, as illustrated, ensuring that the inner flange cannot turn on the spindle.
Position the cutting disc or the grinding disc on the inner flange, as illustrated, ensuring that the cutting disc is supported evenly by the inner flange. When cutting, the sheet metal flange on the cutter disc should be resting on the inner flange.
10.2 Securing/releasing the Quick clamp­ing nut (depending on equipment)
Securing
10 Operation, Fitting Tools
Before any tool changing operation, always remove the plug from the mains supply socket and check that the angle grinder is switched off and that the spindle has come to a halt.
Locking the spindle
Press in the spindle-lock button (2) and turn the spindle by hand until the spindle-lock button can be felt to engage in position.
For tools which are thicker than 8 mm (5/16”) in the clamping area, use the clamping nut (12) with the pin spanner (13) instead of the Quick clamping nut (11).
Fit the Quick clamping nut (11) in the grooves on the spindle as illustrated. Lock the spindle in position. Turn the Quick clamping nut (11) clockwise by hand until tight. Tighten the Quick clamping nut by turning the grinding wheel firmly in a clockwise direction.
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Releasing
12
13
12
12
B
A
After switch-off, the angle grinder runs on for approx. 5 seconds. Press the spindle-lock button (2) shortly before the grinding tool comes to a final halt and the Quick clamping nut releases itself.
Using the spindle-lock button (2) to stop the spindle is only permitted if the Quick clamping nut is in use!
Screw the Quick clamping nut off.
10.3 Securing/releasing the clamping nut (depending on equipment)
Securing
Turn the clamping nut (12) onto the spindle:
Thin grinding wheels (A):
Move collar of clamping nut upwards, so that the grinding wheel can be safely clamped securely.
Thick grinding wheels (B):
Move collar of clamping nut downwards, so that the clamping nut can be fitted securely.
11 Maintenance
Remove the plug from the mains supply socket before undertaking any maintenance work.
Motor cleaning: blow compressed air through the rear ventilation slots of the machine regularly, frequently and thoroughly. Here, the machine must be held firmly.
The auto-stop carbon brushes must only be replaced in an accredited workshop. Have checks and maintenance carried out by Metabo Authorized Services.
12 Troubleshooting
With VTC, TC electronic system: electronic system indicator (6) lights up.
The coil temperature is too high. Allow the angle grinder to run under no-load conditions until the indicator display is extinguished.
13 Accessories
Use original Metabo accessories only. Your Metabo dealer will supply you with any
accessories you may require. To assist in selecting the correct accessories,
make sure that you take a note of the exact model of your tool for your dealer.
Refer to illustrations on page 4:
a Wheel guard with cutting and chasing guide
for processing stone b Hand guard c Safety goggles d Cup-grinding wheel guard e Cup-grinding wheel for surface smoothing
f Wire brushes g Lamellar surface dressing discs h Cutting and grinding discs
i Backing pads
j Cling-fit backing pads k Sanding discs
l Diamond cutting blade
m Extension for working with backing pads
n Pin spanner (offset)
Lock the spindle in position. Fit the pin spanner (13) onto the clamping nut (12) and turn clockwise to tighten.
Releasing
Lock the spindle in position, slacken off the clamping nut with the pin spanner (13) and screw off.
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13.1 Removing the wheel guard
10
b
1
2
3
13.2 Fitting the hand guard
(working with backing pad and sanding disc or brush)
Remove the tool, wheel guard and side-handle, as necessary.
Fit the hand guard (b) over the threaded part of the handle (5). Adjust the hand guard and fit to the angle grinder along with the side-handle.
Slacken off manually or with the pin spanner (13), as necessary.
13.4 Fitting the wire brush
Fit the hand guard.
Remove the wheel guard (4). Lock the spindle in position. Mount the wire brush (f) and tighten with the 22 mm AF open-ended spanner (7/8").
13.5 Fitting the cup-grinding wheel with wheel guard
13.3 Fitting the backing pad and sanding disc
Use only the clamping nut supplied along with the backing pad.
Locate the backing pad (i) on the spindle, as illustrated. Mount the sanding disc (k) with the backing pad clamping nut supplied. Lock the spindle in position. Tighten the sanding disc and backing pad by turning clockwise by hand.
Remove the wheel guard (4). Fit the cup-grinding wheel guard to the angle grinder, turning it on in the direction indicated by the arrow until fully in position. Use a screwdriver to tighten the screw.
27
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Locate the inner flange (10) on the spindle, ensuring that the flange cannot turn on the spindle. Position the cup-grinding wheel so that it rests evenly on the inner flange.
Screw the clamping nut (12) or the Quick clamping nut (11) onto the spindle. Lock the spindle in position. Secure the cup-grinding wheel with the clamping nut (12) or the Quick clamping nut (11).
Use the offset pin spanner (n) if the clamping nut (12) is being used.
Set the cup-grinding wheel/wheel guard projection as required (approx. 0.5 - 1 cm/
0.2" - 0.4"). Slacken off the two wing screws and adjust the wheel guard evenly upwards or down. Retighten wing screws.
14 Repairs
Repairs to power tools must be carried out by a qualified electrician only.
Any Metabo power tools in need of repair can be sent to one of the addresses listed in the spare parts list.
Please send the tool for repair with a brief description of the fault identified.
16 Technical Specifications
Notes on the details on page 2. We reserve the right to undertake modifications to reflect technical advances.
= maximum grinding disc diameter
D
max
n = no-load speed M = spindle thread
= rated input
P
1
= output power
P
2
= typically rated acceleration in the
a
hw
hand-arm area
Typical A-rated acoustic level:
= acoustic pressure level
L
pA
= acoustic power level
L
WA
Wear ear protectors!
m = weight
Measured values established according to EN 50144. The stated technical specifications are subject to tolerances (as specified in the respective current standards).
15 Environmental Protection
Metabo packaging is 100% suitable for recycling. Power tools and accessories at the end of their service life still contain large amounts of valuable raw materials and plastics which can likewise be fed back into a recycling process.
As the dust generated during grinding/cutting may contain harmful materials, do not dispose of it along with domestic waste but ensure it is taken to a collection point for special waste for proper disposal.
These Operating Instructions are printed on paper produced in a chlorine-free bleaching process.
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