Mestek IIEB-11 Parts Manual

INSTALLATION INSTRUCTIONS & PARTS LIST

POWER VENTED GAS FIRED BLOWER UNIT HEATERS

ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.

IIEB-11

J30-05390

Model No.

Serial No.

FOR Y OUR SAFETY

The use and storage of gasoline or other ﬂ ammable v apors and liquids in open containers in the vicinity of this appliance is hazardous.

FOR Y OUR SAFETY

If you smell gas:

1. Open windows.

2. Don’t touch electrical switches.

3. Extinguish any open ﬂ ame.

ENERGY

PERFORMANCE

VERIFIED

RENDEMENT

ENERGETIQUE

VERIFIE

4. Immediately call your gas supplier.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment

APPROVED FOR USE IN CALIFORNIA

Install, operate and maintain unit in accordance with manufacturer's instructions to avoid exposure to fuel substances or substances from incomplete combustion which can cause death or serious illness. The state of California has determined that these substances may cause cancer, birth defects, or other reproductive harm.

Installer Please Note: This equipment has been test fired and inspected. It has been

shipped free from defects from our factory. However, dur ing shipment and installation, problems such as loose wires, leaks or loose fasteners may occur. It is the installer's

responsibility to inspect and correct any problems that may be found.

RECEIVING INSTRUCTIONS

Inspect shipment immediately when received to determine if any damage has occurred to the unit during shipment. After the unit has been uncrated, check for any visible damage to the unit. If an y damage is found, the consignee should sign the bill of lading indicating such damage and immediately file claim for damage with the transportation company.

08/12

INSTALLER'S RESPONSIBILITY

260 NORTH ELM ST., WESTFIELD, MA 01085

TEL: (413) 568-9571 FAX: (413) 562-8437

www.mestek.com

TABLE OF CONTENTS

SPECIFICATIONS

Basic Description ....................................................2

Performance & Speciﬁ cation Data ..........................4

GENERAL SAFETY INFORMATION

Installation Codes ...............................................2, 3

Special Precautions ............................................2, 3

INSTALLATION

Locating Units .....................................................5, 6

Proper Clearances ..............................................5, 6

Suspension of Units ............................................5, 6

Air for Combustion .................................................6

Gas Supply Piping/Sizing .......................................7

Pipe Installation .....................................................8

Blower Set-up and Adjustment ........................9, 10

DESCRIPTION

The Power Vented Gas Blower Unit Heater is a factory assembled, high static pressure type, centrifugal blower unit designed for heavy duty applications such as continuous operation or where a single unit heater must do the entire heating job in a large area. These blower type unit heaters may be used with the standard adjustable louvers or with short duct runs

ELECTRICAL CONNECTIONS ................................11

VENTING .................................................12, 13, 14, 15

OPERATION

Spark Ignition ..................................................16, 17

Main Burner Oriﬁ ce Schedule ...............................18

Adjustments ..........................................................18

MAINTENANCE

Servicing & Cleaning ............................................19

TROUBLESHOOTING GUIDE ...............20, 21, 22, 23

IDENTIFICATION OF PARTS ........................24, 25, 26

Replacement Parts ...............................................27

WARRANTY ..............................................................27

INSPECTION SHEET ................................................28

UNIT NUMBER DESCRIPTION ................................29

and discharge nozzles for spot heating. These blower type unit heaters may be used where low sound levels ar e r e q ui r e d. The designs are certified by ETL as providing a minimum of 80% thermal efficiency, and approved for use in California. Do not alter these units in any way. If you have any questions after reading this manual, contact the manufacturer.

Figure 1 - Power Vented Blower Unit Heaters

Front View

The following terms are used throughout this manual, in addition to ETL requirements, to bring attention to the presence of potential hazards or to important information concerning the product:

See Identiﬁ cation of Parts Section

for unit components.

Rear View

Indicates an imminently hazardous situation which, if not av oided, will result in death, serious injury or substantial property damage.

Indicates an imminently hazardous situation which, if not avoided, could result in death, serious injury or substantial property damage.

Indicates an imminently hazardous situation which, if not avoided, may result in minor injury or property damage.

NOTICE: Used to notify of special instructions on installation, operation or maintenance which are important to equipment but not related to personal injury hazards.

GENERAL SAFETY INFORMATION

Failure to comply with the general safety information may result in extensive property damage, severe personal injury or death.

This pr oduct must be installed b y a licensed plumber or gas ﬁ tter when installed within the Commonwealth of Massachusetts.

Installation must be made in accordance with local codes, or in absence of local codes, with the latest edition of ANSI Standard Z223.1 (N.F.P.A. No.54) National Fuel Gas Code. All of the ANSI

and NFPA Standards referred to in these installation instructions are those that were applicable at the time the design of this appliance was certified. The ANSI Standards are available from the American National Standards Institute, Inc., www.ansi.org. The NFPA Standards are available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. These unit heaters are designed for use in airplane hangars when installed in accordance with ANSI/NFPA No. 409 and in public garages when installed in accordance with NFP A No . 88A and NFP A No . 88B.

If installed in Canada, the installation must conform with local building codes, or in absence of local building codes, with CSA-B149.1 “Installation Codes for Natural Gas Burning Appliances and Equipment" or CSA-B149.2 “Installation Codes for Propane Gas Burning Appliances and Equipment”. These Unit Heaters hav e been designed and certiﬁ ed to comply with CSA 2.6. Also see sections on installation in AIRCRAFT HANGARS and PUBLIC GARAGES.

Use only the fuel for which the heater is designed (see rating plate). Using LP gas in a heater that requires natural gas, or vice versa, will create the risk of gas leaks, carbon monoxide poisoning and explosion.

Do not attempt to convert the heater for use with a fuel other than the one intended. Such conversion is dangerous, as it will create the risks listed previously.

Make certain that the power source conforms to the electrical requirements of the heater.

Do not depend upon a thermostat or other switch as sole means of disconnecting power when installing or servicing heater. Always disconnect power at main circuit breaker as described above. Failure to do so could result in fatal electric shock.

Special attention must be given to any grounding information pertaining to this heater. To prevent the risk of electrocution, the heater must be securely and adequately grounded. This should be accomplished by connecting a grounded conductor between the service panel and the heater. To ensure a proper ground, the grounding means must be tested by a qualiﬁ ed electrician.

Do not insert ﬁ ngers or foreign objects into the heater or its air moving device. Do not block or tamper with the heater in any manner while in operation or just after it has been turned off, as some parts may be hot enough to cause injury .

Do not alter the unit heater in any way or damage to the unit and/or severe personal injury or death may occur!

Disconnect all power and gas supplies before installing or servicing the heater . If the power disconnect is out of sight, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electric shock, or severe personal injury.

Ensure that all power sources conform to the requirements of the unit heater or damage to the unit will result!

Follow installation instructions CAREFULLY to avoid creating unsafe conditions. All wiring should be done and checked by a qualified electrician, using copper wire only. All gas connections should be made and leaktested by a suitably qualiﬁ ed individual, per instructions in this manual. Also follow procedures listed on the “Gas Equipment Start-Up Sheet” located in this manual.

This heater is intended for general heating applications ONLY. It must NOT be used in potentially dangerous locations such as ﬂ ammable, explosive, chemical-laden or wet atmospheres.

In cases in which property damage may result from malfunction of the heater, a backup system or a temperature sensitive alarm should be used.

The open end of piping systems being purged shall not discharge into areas where there are sources of ignition or into conﬁ ned spaces UNLESS precautions are taken as follows: (1) by ventilation of the space, (2) control of purging rate, (3) elimination of all hazardous conditions. All precautions m ust be taken to perform this operation in a safe manner!

Unless otherwise speciﬁ ed, the following conversions may be used for calculating SI unit measurements: 1 foot = 0.305 m 1 inch = 25.4 mm 1 psig = 6.894 kPa 1 pound = 0.453 kg 1 gallon = 3.785 L 1 cubic foot = 0.028 m

1 inch water column = 0.249 kPa 1000 Btu/Cu. Ft. = 37.5 MJ/m

1000 Btu per hour = 0.293 kW liter/second = CFM x 0.472 meter/second = FPM ÷ 196.8

T able 1 – Perf ormance and Dimensional Data – Power V ented Blower Unit Heater

Unit Size 100 125 150 175 200 225 250 300 350 400 PERFORMANCE DATA ‡

Input BTU/Hr 100,000 125,000 150,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000 (kW) (29.3) (36.6) (43.9) (51.2) (58.6) (65.9) (73.2) (87.8) (102.5) (117.1) Output BTU/Hr 80,000 100,000 120,000 140,000 160,000 180,000 200,000 240,000 280,000 320,000 (kW) (23.4) (29.3) (35.1) (41.0) (46.9) (52.7) (58.6) (70.3) (82.0) (93.7) Thermal Efﬁ ciency (%) 80 80 80 80 80 80 80 80 80 80 Free Air Delivery CFM 1,200 1,575 1,975 2,300 2,400 2,600 2,850 3,950 4,600 4,800 (cu. m/s) (0.566) (0.743) (0.932) (1.086) (1.133) (1.227) (1.345) (1.864) (2.171) (2.266) Air Temperature Rise F Deg. 62 59 56 56 62 64 65 56 56 62 (C Deg.) (34) (33) (31) (31) (34) (36) (36) (31) (31) (34) Outlet Velocity FPM 880 950 1,030 1,045 965 935 930 1,080 1,090 1,000 (m/s) (4.47) (4.83) (5.23) (5.31) (4.90) (4.75) (4.72) (5.49) (5.54) (5.08) Full Load Amps at 115V 8.3 9.8 10.6 10.6 15.2 15.2 15.2 15.2 18.6 18.6 MOTOR DATA : Motor HP 1/4 1/3 1/2 1/2 3/4 3/4 3/4 3/4 1 1 Motor (kW) (0.19) (0.25) (0.37) (0.37) (0.56) (0.56) (0.56) (0.56) (0.75) (0.75) Motor Type SPH SPH SPH SPH SPH SPH SPH SPH cap.start cap.start R.P.M. 1,725 1,725 1,725 1,725 1,725 1,725 1,725 1,725 1,725 1,725 Amps @ 115V 5.1 6.6 7.4 7.4 12.0 12.0 12.0 12.0 15.4 15.4 DIMENSIONAL DATA in. (mm) “A” Height to Top of Unit 31-1/4 31-1/4 36-1/4 36-1/4 36-1/4 36-1/4 36-1/4 36-1/4 36-1/4 36-1/4 (794) (794) (921) (921) (921) (921) (921) (921) (921) (921) “B” Width of Unit 17-7/8 20-5/8 20-5/8 23-3/8 26-1/8 28-7/8 31-5/8 37-1/8 42-5/8 48-1/8 (454) (524) (524) (594) (664) (733) (803) (943) (1083) (1222) “C” Height to Top of Hanger 34-1/8 34-1/8 39-1/8 39-1/8 39-1/8 39-1/8 39-1/8 39-1/8 39-1/8 39-1/8 (867) (867) (994) (994) (994) (994) (994) (994) (994) (994) “D” Depth to Rear of Housing 42-5/8 44-1/4 44-1/4 47 47 51 51 48-1/4 51 51 (1083) (1124) (1124) (1194) (1194) (1295) (1295) (1226) (1295) (1295) “E” Hanging Distance Width 14-1/2 17-1/4 17-1/4 20 22-3/4 25-1/2 28-1/4 33-3/4 39-1/4 44-3/4 (368) (438) (438) (508) (578) (648) (718) (857) (997) (1137) “F” Discharge Opening Width 15-3/8 18-1/8 18-1/8 20-7/8 23-5/8 26-3/8 29-1/8 34-5/8 40-1/8 45-5/8 (391) (460) (460) (530) (600) (670) (740) (879) (1019) (1159) “J” to Centerline of Flue 5-7/8 7-1/4 7-1/4 8-5/8 10 11-1/4 12-3/4 15-1/2 18-1/4 21 (149) (184) (184) (219) (254) (286) (324) (394) (464) (533) “L” Hanger Location 16-3/8 16-3/8 16-3/8 16-3/8 16-3/8 16-3/8 16-3/8 16-3/8 16-3/8 16-3/8 (416) (416) (416) (416) (416) (416) (416) (416) (416) (416) “M” Hanging Distance Depth 16-3/8 16-3/8 16-3/8 17-7/8 17-7/8 21-7/8 21-7/8 21-7/8 21-7/8 21-7/8 (416) (416) (416) (454) (454) (556) (556) (556) (556) (556) Flue Size Dia-in. * 4 4 4 4 5 5 5 6 6 6 (Dia-mm) (102) (102) (102) (102) (127) (127) (127) (152) (152) (152) Blower Size-in. 9 10 10 12 12 12 12 (2) 10 (2) 12 (2) 12 Gas Inlet-Natural Gas-in. 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 Gas Inlet-LP Gas-in. 1/2 1/2 1/2 1/2 1/2 1/2 OR 3/4 Approx. Shipping Wt. lb. 262 279 314 336 363 408 427 471 561 594 (kg) (119) (127) (142) (152) (165) (185) (194) (214) (254) (269)

‡ Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above

sea level; refer to local codes, or in absence of local codes, refer to the latest edition of the National Fuel Gas Code, ANSI Standard Z223.1 (N.F.P.A. No. 54).

For installations in Canada, any references to deration at altitudes of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal

altitude rating, and be so marked in accordance with the ETL certiﬁ cation.

LEGEND: SPH = SPLIT PHASE CAP. START = CAPACITOR START

Figure 2 Unit Dimensions

DIMENSIONS .XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS

INSTALLATION

Do not install unit heaters in corrosive or ﬂ ammable atmospheres! Premature failure of, or severe dama ge to the unit will result!

Avoid locations where extreme drafts can affect burner operation. Unit heaters must not be installed in locations where air for combustion would contain chlorinated, halogenated or acidic vapors. If located in such an environment, premature failure of the unit will occur!

Since the unit is equipped with an automatic gas ignition system, the unit heater must be installed such that the gas ignition control system is not directly exposed to water spray, rain or dripping water.

NOTE: Location of unit heaters is related directly to the selection of sizes. Basic rules are as follows:

MOUNTING HEIGHT: Unit Heaters must be installed at

a minimum of 8 feet (2.4m) above the ﬂ oor, measured to the bottom of the unit. At heights above 8 feet (2.4m), less efﬁ cient air distribution will result. Occasionally unit heaters must be mounted at heights of 12 to 16 feet (3.7 to 4.9m) in order to clear obstacles. When this is the case, it is advisable to use centrifugal blower unit heaters.

AIRCRAFT HANGARS: Unit Heaters must be installed in aircraft hangars and public garages as follows: In aircraft hangars, unit heaters must be at least 10 feet (3.05m) above the upper surface of wings or engine enclosures of the highest aircraft to be stored in the hangar and 8 feet (2.44m) above the ﬂ oor in shops, ofﬁ ces and other sections of the hangar where aircraft are not stored or housed. Refer to current ANSI/NFPA No. 409, Aircraft Hangars. In Canada, installation is suitable in aircraft hangars when acceptable to the enforcing authorities.

PUBLIC GARAGES: In repair garages, unit heaters must be at least 8 feet (2.4m) above the ﬂ oor. Refer to the latest edition of NFPA No. 88B, Repair Garages.

In parking structures, unit heaters must be installed so that the burner ﬂ ames are located a minimum of 18 inches (457mm) above the ﬂ oor or protected by a partion not less than 18 inches (457mm) high. However, any unit heater mounted in a parking structure less than 8 feet (2.4m) above the ﬂ oor must be equipped with an OSHA approved fan guard. Refer to the latest edition of NFPA 88A, Parking Structures.

In Canada, installation must be in accordance with the latest edition of CSA-B149 “Installation Codes for Gas Burning Appliances and Equipment.”

AIR DISTRIBUTION: Direct air towards areas of maximum heat loss. When multiple heaters are involved, circulation of air around the perimeter is recommended where heated air ﬂ ows along exposed walls. Satisfactory results can also be obtained where multiple heaters are located toward the center of the area with heated air directed toward the outside walls. Be careful to avoid all obstacles and obstructions which could impede the warm air distribution patterns. Heat throw distances are presented in Figure 3 and Table 2.

Figure 3 - Heat Throw Distances

Table 2 - Standard Applications - Heat Throw Distances (Approximate)

“H” Distance From Floor to Bottom of Unit

ft. 100,000 125,000 150,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000

(m) (29.3) (36.6) (43.9) (51.2) (58.6) (65.9) (73.2) (87.8) (102.5) (117.1)

8 60 65 70 75 80 85 90 105 110 120 (2.4) (18.3) (19.8) (21.3) (22.9) (24.4) (25.9) (27.4) (32.0) (33.5) (36.6) 10 54 56 60 64 68 72 78 90 95 100 (3.0) (16.5) (17.1) (18.3) (19.5) (20.7) (21.9) (23.8) (27.4) (29.0) (30.5) 12 44 46 49 57 61 65 68 80 84 90 (3.7) (13.4) (14.0) (20.7) (17.4) (18.6) (19.8) (20.7) (24.4) (25.6) (27.4) 15 NR NR 45 49 52 56 60 70 74 80 (4.6) NR NR (22.6) (14.9) (15.8) (17.1) (18.3) (21.3) (22.6) (24.4) 20 NR NR NR NR 46 50 54 63 66 70

(6.1) NR NR NR NR (14.0) (15.2) (16.5) (19.2) (20.1) (21.3)

NR = Not recommended

UNIT SIZE BTU/Hr (kW)

INSTALLATION (continued)

The installation is to be adjusted to obtain an air throughput within the range speciﬁ ed on the rating plate.

Unit heaters should not be installed to maintain low temperatures and/or freeze protection of buildings. A minimum of 50°F (10°C) thermostat setting must be maintained. If unit heaters are operated to maintain

lower than 50°F (10°C), hot ﬂ ue gases are cooled inside the heat exchanger to a point where water vapor (a ﬂ ue gas by-product) condenses onto the heat exchanger walls. The result is a mildly corrosive acid that prematurely corrodes the aluminized heat exchanger and can actually drip water down from the unit heater onto floor surface. Additional unit heaters should be installed if a minimum 50°F (10°C) thermostat setting cannot be maintained.

AIR FOR COMBUSTION: The Unit Heater shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas, proper venting, and the maintenance of ambient temperature at safe limits under normal conditions of use. The Unit Heater shall be located in such a

manner as not to interfere with proper circulation of air within the conﬁ ned space. When buildings are so tight that normal inﬁ ltration does not meet air requirements, outside air shall be introduced per Sections 1.3.4.2 and

1.3.4.3 of ANSI Z223.1 for combustion requirements. A permanent opening or openings having a total free area of not less than one square inch per 5,000 BTU/HR. (1.5 Kw) of total input rating of all appliances within the space shall be provided.

Make certain that the lifting methods used to lift the unit heater and the structure to which the heater is to be mounted is capable of safely supporting its weight. Under no circumstances must the gas lines, venting system or the electrical conduit be used to support the heater or should any other objects (ie. ladder/person) lean against the heater, gas lines or electrical conduit for support. Failure to heed these warnings may result in property damage, personal injury or death.

Unit heaters must be hung level from side to side and from front to back; see Figures 2, 4 and 5. Failure to do so will result in poor performance and or premature failure of the unit.

Insure that all hardware used in the suspension of each unit heater is more than adequate for the installation. Failure to do so may result in extensive property damage, severe personal injury or death!

Refer to Figures 4 and 5, and dimensional data per Table 1 and Figure 2 for suspension of units.

Figure 4 - Heater Mounting*

NOTICE: Unit heater sizing should be based on heat loss calculations where the unit heater output equals or exceeds heat loss.

CLEARANCES: Each Gas Unit Heater shall be located

with respect to building construction and other equipment so as to permit access to the Unit Heater. Clearance between walls and the vertical sides of the Unit Heater shall be no less than 18 inches (457 mm). A minimum clearance of 6 inches (152 mm) must be maintained between the top of the Unit Heater and the ceiling. The bottom of the Unit Heater must be no less than 12 inches (305 mm) from any combustible. However, in order to ensure access to the burner compartment, a minimum distance of 21 inches (533 mm) is required. The distance between the flue collector and any combustible must be no less than 6 inches (152 mm). Also see AIR FOR COMBUSTION and VENTING sections.

NOTICE: Increasing the clearance distances may be necessary if there is a possibility of distortion or discoloration of adjacent materials.

*All hanging hardware and wood is not included with the unit (To be ﬁ eld supplied).

Figure 5 - Heater Mounting 100/400 MBTU Sizes

Unit Sizes

INSTALLATION – GAS SUPPLY PIPING/SIZING

To avoid equipment damage or possible personal injury, do not connect gas piping to this unit until a supply line pressure/leak test has been completed. Connecting the unit before completing the pressure/leak test may damage the unit gas valve and result in a ﬁ re hazard.

Do not rely on shut off valve to isolate the unit while conducting gas pressure/leak tests. These valves may not be completely shut off, exposing the unit gas valve to excessive pressure and damage.

PIPE SIZING

To provide adequate gas pressure at the gas unit heater, size the gas piping as follows:

NOTICE: If more than one gas unit heater is to be served by the same piping arrangement, the total cu ft/hr input and length of pipe must be considered.

1. Find the cu ft/hr by using the following formula: Input

Cu ft/hr =

Btu per Cu ft

2. Refer to Table 3. Match “Pipe Run in Feet” with appropriate “Gas Input - Cu Ft/Hr” ﬁ gure. This ﬁ gure can then be matched to the pipe size at the end of the column.

Example: It is determined that a 67 foot (20.4m) run of gas pipe is required to connect a 200 MBTU gas unit heater to a 1,000 Btu/cu. ft (0.29 kW) natur al gas supply.

200,000 Btu/hr

= 200 Cu ft/hr

1,000 Btu/cu ft Using Table 3, a 1 inch pipe is needed.

NOTICE: If the gas unit heater is to be ﬁ red with LP gas, consult the local LP gas dealer for pipe size information.

NOTE: HEATER INSTALLATION FOR USE WITH PROPANE (BOTTLED) GAS MUST BE MADE BY A QUALIFIED L.P. GAS DEALER OR INSTALLER. HE WILL ENSURE THAT PROPER JOINT COMPOUNDS ARE USED FOR MAKING PIPE CONNECTIONS; THAT AIR IS PURGED FROM LINES; THAT A THOROUGH TEST IS MADE FOR LEAKS BEFORE OPERATING HEATER; AND THAT IT IS PROPERLY CONNECTED TO PROPANE GAS SUPPLY SYSTEM.

Before any connection is made to an existing line supplying other gas appliances, contact the local gas

NOTICE: See General Safety Information section for english/SI (metric) unit conversion factors.

company to make certain that the existing line is of adequate size to handle the combined load.

Table 3 - Gas Pipe Size

Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less, and a Pressure Drop of 0.5 Inch Water Column (124.4 Pa) (Based on a 0.60 Speciﬁ c Gravity Gas) Nominal

Iron Internal Length of Pipe, Feet (meters) Pipe Size

Dia. 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in. in. (3.0) (6.1) (9.1) (12.2) (15.2) (18.3) (21.3) (24.4) (27.4) (30.5) (38.1) (45.7) (53.3) (61.0) 1/2 0.622 175 120 97 82 73 66 61 57 53 50 44 40 37 35 (4.96) (3.40) (2.75) (2.32) (2.07) (1.87) (1.73) (1.61) (1.50) (1.42) (1.25) (1.13) (1.05) (0.99) 3/4 0.824 360 250 200 170 151 138 125 118 110 103 93 84 77 72 (10.2) (7.08) (5.66) (4.81) (4.28) (3.91) (3.54) (3.34) (3.11) (2.92) (2.63) (2.38) (2.18) (2.04) 1 1.049 680 465 375 320 285 260 240 220 205 195 175 160 145 135 (19.3) (13.2) (10.6) (9.06) (8.07) (7.36) (6.80) (6.23) (5.80) (5.52) (4.96) (4.53) (4.11) (3.82) 1 1/4 1.380 1400 950 770 660 580 530 490 460 430 400 360 325 300 280 (39.6) (26.9) (21.8) (18.7) (16.4) (15.0) (13.9) (13.0) (12.2) (11.3) (10.2) (9.20) (8.50) (7.93) 1 1/2 1.610 2100 1460 1180 990 900 810 750 690 650 620 550 500 460 430 (59.5) (41.3) (33.4) (28.0) (25.5) (22.9) (21.2) (19.5) (18.4) (17.6) (15.6) (14.2) (13.0) (12.2) 2 2.067 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150 1020 950 850 800 (112) (77.9) (62.3) (53.8) (47.6) (43.0) (39.6) (36.8) (34.5) (32.6) (28.9) (26.9) (24.1) (22.7) 2 1/2 2.469 6300 4350 3520 3000 2650 2400 2250 2050 1950 1850 1650 1500 1370 1280 (178) (123) (99.7) (85.0) (75.0) (68.0) (63.7) (58.0) (55.2) (52.4) (46.7) (42.5) (38.8) (36.2) 3 3.068 11000 7700 6250 5300 4750 4300 3900 3700 3450 3250 2950 2650 2450 2280 (311) (218) (177) (150) (135) (122) (110) (105) (97.7) (92.0) (83.5) (75.0) (69.4) (64.6) 4 4.026 23000 15800 12800 10900 9700 8800 8100 7500 7200 6700 6000 5500 5000 4600 (651) (447) (362) (309) (275) (249) (229) (212) (204) (190) (170) (156) (142) (130)

1. Determine the required Cu. Ft. / Hr. by dividing the rated heater input by 1000. For SI / Metric measurements: Convert unit Btu. / Hr. to kilowatts. Multiply the unit input (kW) by 0.0965 to determine Cubic Meters / Hour. 2. FOR NATURAL GAS: Select the pipe size directly from the table. 3. FOR PROPANE GAS: Multiply the Cu. Ft. / Hr. (Cubic Meters per Hour) value by 0.633; then use the table. 4. Refer to the metric conversion factors listed in General Safety section for more SI unit measurements/conversions.

PIPE INSTALLATION

D3631C

1. Install the gas piping in accordance with applicable

local codes.

2. Check gas supply pressure. Each unit heater

must be connected to a manifold pressure and a gas supply capable of supplying its full rated capacity as specified in Table 4. A field LP tank regulator must be used to limit the supply pressure to maximum of 14 inches W.C. (3.5 kPa). All piping should be sized in accordance with the latest edition of ANSI Standard Z223.1 National Fuel Gas Code; in Canada, according to CSA B149. See Tables 1 and 3 for correct gas supply piping size. If gas pressure is excessive on natural gas applications, install a pressure regulating valve in the line upstream from the main shutoff valve.

3. Adequately support the piping to prevent strain on

the gas manifold and controls.

4. To prevent the mixing of moisture with gas, run the

take-off piping from the top, or side, of the main.

5. Standard gas unit heaters, optional two-stage units,

and hydraulic modulating units are supplied with a combination valve which includes:

(a) Manual “A” valve (b) Manual “B” valve

Pipe directly in to combination valve (see Figure 4).

6. A 1/8 inch N.P.T . plugged tapping, accessib le for test

gauge connection, must be installed immediately upstream of the gas supply connection to the appliance

7. Provide a drip leg in the gas piping near the gas

unit heater. A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing. The manual main shutoff valve must be located exter nal to the jacket. See Figure 6.

8. Make certain that all connections have been

adequately doped and tightened.

Check all pipe joints for leakage using a soap solution or other approved method. Never use an open flame or severe personal injury or death may occur.

Figure 6 - Pipe Installation, Standard Controls

Never use an open ﬂ ame to detect gas leaks. Explosive conditions may e xist which would result in personal injury or death.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

CAUTION: Do not over tighten the inlet gas piping into the valve. This may cause stresses that would crack the valve!

NOTICE: Use pipe joint sealant resistant to the action of liquefied petroleum gases regardless of gas conducted.

Table 4 - Gas Piping Requirements*

Gas Type

Manifold

Pressure

Supply Inlet

Pressure

Natural Gas

3.5 in. W.C. (0.9 kPa)

14 in. W.C. Max.

(3.5 kPa)

5.0 in W.C. Min. (1.2 kPa)

Propane (LP) Gas

10.0 in. W.C. (2.5 kPa)

14 in. W.C. Max.

(3.5 kPa)

11.0 in W.C. Min. (2.7 kPa)

*For single stage applications only at normal altitudes.

INSTALLATION (continued)

BLOWER SET UP

BLOWER DRIVE ADJUSTMENT

The drive ratio of the motor and blower sheaves has been preset at the factory for a temperature rise of 65°F at 0 inch W.C. If the unit is to be operated under different air ﬂ ow or pressure requirements, the drive ratio must be altered by means of the adjustable sheave on the

belt without ﬁ rst disconnecting all electrical power to the unit or severe personal injury may result!

Never attempt to adjust the drive

blower motor, Figure 7.

1. Ensure that all packing material, support blocks, etc. have been removed from the unit.

2. Adjust the blower drive belt tension by means of the two tension bolts on the blower motor base. When proper tension has been achieved, the mid-point deﬂ ection of the belt will be 3/4 inch when subjected to a 5 lb. force.

3. Recheck all electrical connections.

4. When power is applied, ensure that the motor and blower are rotating in a clockwise direction when viewed from the drive side.

1. Remove the belt guard and loosen the belt tension bolts on the blower motor base.

2. Loosen the set screw on the adjustable half of the motor sheave. To increase the blower speed, turn the adjustable half of the sheave clockwise, counter clockwise to slow the blower. Retighten the set screw.

3. Realign the blower and motor sheaves if necessary.

4. Adjust the belt tension as speciﬁ ed in the BLOWER SET UP section under step 2.

5. Replace the belt guard.

5. Measure the current draw of the motor.

Never operate the unit without

The "at speed" current draw of the

motor must never exceed that specified on the

the belt guard in place or severe personal injury

may result! motor rating plate or severe damage to the motor will result!

6. Check that the air flow of the unit, the rpm and current draw of the blower motor and the temperature rise are within the limits specified in Table 1, the blower motor rating plate and the rating plate on the unit, respectively (also see Motor Data on page 10).

Figure 7 - Motor & Blower Assembly *

* PART DESCRIPTION A. Blower Housing B. Blower Wheel C. Blower Shaft D. Bearings (sets only) E. Drive Pulley (standard) F. Driven Pulley (standard) G. V-Belt H. Motor

Never operate the unit beyond the specified limits or severe damage to, and or premature failure of, the unit will result!

* NOTICE: THE BLOWER ASSEMBLY FOR THE 100/250 UNITS CONSISTS OF 1 WHEEL, 1 HOUSING, 1 SHAFT AND 1 BEARING SET. FOR 300/400 UNITS THE BLOWER ASSEMBLY CONSISTS OF 2 WHEELS, 2 HOUSINGS, 1 SHAFT AND 1 BEARING SET.

Table 5 - Motor Data

H.P.

VOLTAGE

RPM

SHAFT

FRAME

STARTER

SIZE

1/2 1/2 3/4 3/4

1 1-1/2 1-1/2

NOTES: 1. Motors are typically permanent lube, ball bearing drive with class “B” windings.

2. All motors through 3 H.P. are equipped with auto reset overloads.

3. Single phase motors 1-1/2 H.P. and larger and all 3 phase motors require a contactor (or starter if speciﬁ ed).

4. Motor frame must not exceed NEMA frame 56.

115/230

208/230/460

115/230

208/230/460

115/230

208/230/460

115/230 208/230/460 208/230/460 208/230/460

1 3 1 3 1 3 1 3 3 3

1725 1725 1725 1725 1725 1725 1725 1725 1725 1725

5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8

56 56 56 56 56 56 56 56 56 56

0/00

Table 6 - Motor Full Load Amps*

VOLTAGE – PHASE

H.P.

1/2 3/4

1-1/2

2 3

115-1

9.8

13.8

16.0 — — —

208-1

5.4

7.6

8.4

10.5

12.6

17.8

*Average value, all speeds and frequencies.

230-1

4.9

6.9

8.0

10.0

12.0

17.0

208-3

2.2

3.1

4.1

6.0

7.8

11.0

230-3

2.0

2.8

3.5

5.0

6.5

9.0

460-3

1.0

1.4

1.8

2.5

3.3

4.5

— 00 — 00 — 00 — 00

Table 7 - Pulley Table 1725 RPM Motors (1/3 to 3 H.P.)

MOTOR PULLEYS

IVL34

1.9-2.9

IVL44

2.8-3.8

AK51

4.7

AK56

5.2

Turns Open

5 4-1/2 4 3-1/2 3 2-1/2 2 1-1/2 1 1/2 0

697 734 771 807 844 880 918 954

991 1027 1064 1101 1137 1174 1211 1247 1284 1321 1357 1394

630 663 697 730 763 796 829 863 896 928 962

995 1028 1061 1094 1127 1161 1194 1227 1260

BLOWER PULLEYS

AL64

6.0

546 575 603 633 661 690 719 748 776 805 834 863 891 920 949

978 1006 1035 1064 1093

AL74

7.0

468 493 517 542 567 591 616 641 665 690 715 739 764 789 813 838 863 887 912 936

AL84

8.0

410 431 453 474 496 517 539 560 582 604 625 647 668 690 712 733 755 776 798 819

AL104

10.0

327 345 362 380 397 414 431 448 466 483 500 518 535 552 569 587 604 621 638 656

ELECTRICAL CONNECTIONS

HAZARDOUS VOL TAGE!

disconnect ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cause severe personal injury or death.

Standard units are shipped for use on 115 volt, 60 hertz single phase electric power. The motor name-plate and electrical rating on the transformer should be checked before energizing the unit heater electrical system. All external wiring must conform to the latest edition of the ANSI/NFPA No. 70, National Electrical Code and applicable local codes; in Canada, to the Canadian Electrical Code, Part 1 CSA Standard C22.1.

Do not use any tools (i.e. screwdriver , pliers, etc.) acr oss the terminals to chec k for po wer. Use a voltmeter.

The transformer supplied with this unit heater is internally fused. Any over load or shor t circuit will r uin the transformer.

It is recommended that the electrical power supply to each unit heater be provided by a separate, fused and permanently live electrical circuit. A disconnect switch of suitable electrical rating for each unit heater should be located as close to the gas valve and controls as possible. Each unit heater must be electrically grounded in accordance with the latest edition of the National Electric Code, ANSI/NFPA No. 70 or CSA Standard C22.1.

THERMOSTAT WIRING AND LOCATION

NOTICE: The thermostat must be mounted on a vertical vibration-free surface free from air currents and in accordance with the furnished instructions.

* Thermostat wires tagged “W” and “G” must be connected together except when using a general purpose "SPDT" 24VAC relay and a standard thermostat with subbase, or when using Honeywell T834H-1009 or T834H-1017 thermostats. Also refer to Figure 8 for other wiring connections.

Figure 8 - C1267G

THERMOSTAT HEAT ANTICIPATOR ADJUSTMENTS:

The initial heat anticipator setpoint should equal the thermostat's current amperage draw when the unit is firing. This setpoint should be measured for the best results. Use the recommended ranges as a guide. If further information is needed, consult your thermostat manufacturer's instructions.

Recommended Heat Anticipator Setting Ranges:

25 ft. (7.6m) 50 ft. (15.2m) Gas Ignition Type T'stat Wiring T'stat Wiring

For Power Vented Units: 0.85 to 0.90 A 0.90 to 1.1 A Intermittent (Spark) Max. Setting

on T'stat

FAN TIME DELAY CONTROL

Leads from time delay controls are factory wired to the junction box. The fan control is a time delay relay (approximately 45 seconds ON, 65 seconds OFF). The fan control is rated at 17 amps.

NOTICE: The start-up fan delay must not exceed 90 seconds from a cold start.

Mount the thermostat approximately 5 feet (1.5 m) abov e the floor in an area where it will be exposed to a free circulation of average temperature air. Alwa ys refer to the thermostat instructions as well as our unit wiring diagram and wire accordingly. Avoid mounting the thermostat in the following locations:

1. Cold areas - Outside walls or areas where drafts

may affect the operation of the control.

2. Hot areas - Areas where the sun's rays, radiation, or

warm air currents may affect control operation.

3. Dead areas - Areas where air cannot circulate freely,

such as behind doors or in corners.

IMPORTANT: For all wiring connections, refer to the wiring diagram that your unit is equipped with (either afﬁ xed to the side jacket or enclosed in your unit's installation instruction envelope). Should any original wire supplied with the heater have to be replaced, it must be replaced with wiring material having a temperature rating of at least 105°C.

Should any high limit switch wires have to be replaced, they must be replaced with wiring material having a temperature rating of 200°C minimum.

VENTING FOR POWER VENTED (CATEGORY III) UNIT HEATERS

Tee With Drip Leg & Cleanout Cap At Lowest Point Of Vent System (Typ.)

D4072

To Horizontal Flue Vent Termination

Reducer/Increaser Where Applicable

Power Venter

D4071

AIR FLOW

Power Venter

Tee With Drip Leg & Cleanout Cap

To Vertical Flue Vent Termination

Reducer/Increaser Where Applicable

Power Venter

Tee With Drip Leg & Cleanout Cap At Lowest Point Of Vent System (Typ.)

D4073

To Horizontal Flue Vent Termination

Reducer/Increaser Where Applicable

All unit heaters must be vented! All venting installations shall be in accordance with the latest edition of Part 7, venting of Equipment of the National Fuel Gas Code, ANSI Z223.1, or applicable provisions of local building codes for natural or power vented units.

For Canadian installations, also see page 13. Power vented units are designed to be used with single

wall vent pipe utilizing horizontal or vertical venting arrangements (see Figures 9, 10 and 11). These arrangements may terminate external to the building using either a single wall or double wall (Type B) vent. See Figures 9 thr u 16 for special installation requirements regarding these venting conditions.

CARBON MONOXIDE! Your venting system must not be blocked by any snow, snow drifts, or any foreign matter. Inspect your venting system to ensure adequate ventilation exists at all times! Failure to heed these warnings could result in Carbon Monoxide Poisoning (symptoms include grogginess, lethargy, inappropriate tiredness, or ﬂ u-like symptoms).

Do not use a type B (double wall) vent internally within the building on our power vented units!

The venting system for these appliances shall terminate at least four feet (1.2m) belo w , f our feet (1.2m) horizontal from, or one foot (0.3m) above any door, window, or gravity air inlet into any building.

Through the wall vents for these appliances shall NOT terminate over public walkways, or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators, relief valves, or other equipment.

The vent pipe equivalent length must be 5 feet (1.5 m) minimum and must not exceed 50 feet (15.2 m). Equivalent length is the total length of straight sections PLUS 15 feet (4.6m) for each 90 degree elbow, 8 feet (2.4 m) for each 45 degree elbow, and 10 feet (3.0m) for the vent cap. An elbow should never be attached

directly to the venter!

Maintain 6 inch (152mm) between vent pipe and combustible materials. A minimum of 12 inch (305mm) of straight pipe is required from the venter outlet before installing an elbow in the vent system.

Figure 9 - Horizontal Left Vent Position (Rear View of Unit Heater)

If double wall venting is used, components which are UL Listed and approved for Category III positive pressure venting systems MUST be used.

A Briedart Type L, Field Starkap or an equivalent vent cap must be supplied by the customer for each power vented unit. The vent pipe diameter MUST be as specified in Table 1 (“D” Dia. Flue Opening). A reducer must be field installed for 100 through 175 MBH Unit Sizes. All 300 through 400 MBH Unit sizes are factory equipped with the required flue increaser. Refer to Figure 10 for additional requirements.

Vent Systems - Termination Clearance Requirements* Minimum Clearances for Structure Termination Locations

4 feet below Door, window or any gravity air inlet 4 feet horizontally 1 foot above Forced air inlet within 10 ft. 3 feet above Adjoining building or parapet 6 feet

Adjacent public walkways 7 feet above grade * If the vent terminal is to be installed near ground level, the vent

terminal must be positioned at least twelve inches above the maximum anticipated snow depth (see page 13 for Canadian requirements).

Figure 10 - Horizontal Right Vent Position (Rear View of Unit Heater)

Figure 11 - Vertical Vent Position (Side View of Unit Heater)

Use single wall pipe constructed of 26 gauge galvanized steel or material or equivalent durability and corrosion resistance for the vent system. For installation in Canada, vent pipe must conform with local building codes, or in absence of local codes, with current CSA B149.1/B149.2 installation codes for gas burning appliances and equipment.

Insulate single wall vent pipe exposed to cold air or running through unheated areas.

Each unit must have an individual vent pipe and vent terminal per furnace section! Each unit MUST

NOT be connected to other vent systems or to a chimney.

Never use a pipe of a diameter other than that specified in Table 1 or Figure 2! Never use PVC or other nonmetallic pipe for venting! To do so may result in serious damage to the unit or severe personal injury or death!

The vent terminal must be installed with a minimum clearance of four feet (1.2m) from electric meters, gas meters, regulators and relief equipment.

Seal ALL vent pipe joints and seams to prevent leakage. Use General Electric RTV-108 or DowCorning RTV-732 silicone sealant (or equivalent); or 3M #425 aluminum foil tape (or equivalent).

The vent system must be installed to prevent collection of condensate. Vertical vent pipes should be equipped with condensate drains. Pitch horizontal pipes downward 1/4 inch per foot (21mm per meter) toward outlet for condensate drainage (refer to Figures 9 through 16).

Horizontal portions of the venting system shall be supported at maximum intervals of four feet (1.2m) to prevent sagging (in Canada, support at 3 feet (1m) minimum intervals).

Units are shipped from the factory set up for vertical venting. To convert the power venter for horizontal venting, remove the shipping support bracket; refer to Figures 9 thru 12 and 22, and follow this procedure:

1. Hold power venter motor in position.

2. Remove the three Phillips-head screws from the motor adaptor plate.

3. Remove the three screws which connect the power venter stack to the power venter housing.

4. Rotate the power v enter housing to the horizontal position.

5. Replace screws accordingly.

NOTICE: The motor, pressure switch, and junction box bracket MUST remain located as shipped from the factory. Rotate only the blower housing! If the power venter housing is to be moved to the right horizontal position, the junction bo x must be r otated 90 degrees CCW to clear the connection. To do this, remove all wires, conduit and conduit connector from the junction box, noting location of wires. Move box, using holes provided. Move 7/8 inch plug from bottom of box to side. Reconnect all wires accor ding to the unit's wiring diagram.

Figure 12 - Adaptor Installation

The following instructions apply to Canadian installations in addition to installation and operating instructions:

1. Installation must conform with local building codes, or in absence of local codes, with current CSA B149.1 installation codes for natural gas burning appliances and equipment, or CSA B149.2, installation codes for propane gas burning appliances and equipment.

2. Any references to U.S. standards or codes in these instructions are to be ignored and the applicable Canadian standards or codes applied.

3. The reducer must be ﬁ eld supplied for 100, 125, 150 and 175 MBH unit sizes.

4. If using a metal vent system under positive gauge pressure in Canada, a slip ﬁ t vent connection must be secured by at least two corrosionresistant screws, or other mechanical locking means.

5. The vent shall not terminate – (a) Less than 6 ft. (1.8m) from a combustion air inlet of another appliance. (b) Less than 3 ft. (1m) from any other building opening or any gas service regulator. (c) Directly above a gas utility meter or service regulator.

REFER TO SPECIFICATION TABLE AND INSTALLATION MANUAL FOR PROPER USAGE

Figure 13

Figure 14

Figure 15

Figure 16

OPERATION

POWER VENTED BLOWER UNITS

INTERMITTENT (SPARK) PILOT IGNITION

EXPLANATION OF CONTROLS:

1. The unit heater is equipped with a dual automatic

gas valve and electric ignition device (separ ate from the gas valve on most models) which provide the following functions: a. The unit heater is equipped with a power vent

system consisting of a power venter motor and blower, pressure switch, and sealed flue collector in place of the conventional draft diverter.

The addition of external draft hoods or power venters is not permitted. Addition of such devices may cause severe unit malfunction or failure!

b. The power venter motor is energized by the

room thermostat on a call for heat. The pressure switch measures the flow through the vent system and energizes the indirect spark ignition system when the ﬂ ow is correct.

The pressure switch MUST NOT be bypassed. The unit MUST NOT be ﬁ red unless the power venter is operating. An unsafe condition could result.

4. The wall thermostat (supplied optionally) is a temperature sensitive switch which operates the vent system and ignition system; it turns the main gas valve ON or OFF to control the temperature of the space being heated. It must be mounted on a vibration free, vertical surface away from air currents, in accordance with the instructions furnished with the thermostat (also refer to Electrical Section).

START-UP

1. Open the manual valve supplying gas to the unit heater, and with the union connection loose, purge air from the gas line. Tighten the union and check for gas leaks, using a soapy water solution only.

Never use an open ﬂ ame to detect gas leaks. Explosive conditions may e xist which could result in personal injury or death.

Before attempting to light or relight pilot, wait 5 minutes to allow gas which may have accumulated in the burner compartment to escape. Failure to do so could cause the accumulated gas to ignite rapidly, leading to personal injury or death.

c. The indirect spark ignition system consists of

an ignition control module, a dual combination gas valve, and a spark-ignited pilot burner. When the pressure switch closes, the pilot valve opens and a spark is generated to light the pilot burner. When the ﬂ ame sensing circuit senses that pilot ﬂ ame is established, the main gas valve is opened to supply gas to the main burners. When the thermostat is satisﬁ ed, the vent system is de-energized and both valves are closed to stop all ﬂ ow of gas to the unit.

d. Pilot solenoid v alve also functions as a main gas

valve to provide redundancy.

e. Pressure regulator provides proper and steady

gas pressure to the main burners.

f. Manual shutoff valve for service and long term

shut-down. (Separate from the automatic valve on some models.)

2. The limit switch interrupts the ﬂ ow of electric current to the main gas valve in case the heater becomes overheated.

3. The fan switch delays the operation of the fan until the heater is warmed, then keeps the fan running after the gas has been turned off until the useful heat has been removed. The start-up fan delay

must not exceed 90 seconds from a cold start.

2. Open the manual valve on the unit heater.

3. Turn ON electrical power.

4. The unit should be under the control of the thermostat. Turn the thermostat to the highest point and determine that the power venter motor starts and the pilot and main burners ignite. Turn the thermostat to the lowest point and determine that the power venter motor shuts off and pilot and main burners are extinguished.

5. If pilot adjustment is required, remove the pilot adjustment seal cap and adjust the pilot screw to obtain proper ﬂ ame. Clockwise rotation decreases pilot ﬂ ame size. Replace the cap.

6. Turn the thermostat to the desired position.

7. Refer to “Adjustments” section for more specifications.

SHUT DOWN

1. Turn the valve selector knob to the “OFF” position.

2. Turn off the electricity.

3. To relight, follow the “start-up” instructions.

See Figure 17 for parts/identiﬁ cation.

Figure 17 - Burner Components Intermittent Pilot Ignition

BURNER DRAWER COMMON PARTS:

1. MAIN BURNERS

2. BURNER MANIFOLD

3. AIR SHUTTERS

4. BURNER SPRINGS

5. MAIN BURNER ORIFICE

6. TRANSFORMER

7. PILOT TUBING CONTROLS: (REFER TO UNIT WIRING DIAGRAM) 8A. MAIN GAS VALVE (HONEYWELL) 8B. MAIN GAS VALVE (WHITE RODGERS)

9. HONEYWELL IGNITOR

10. HONEYWELL PILOT BURNER

11. HONEYWELL PILOT ORIFICE

12. HONEYWELL ELECTRODE/SENSOR LEAD

13. HI-LIMIT SWITCH (LOCATED ON REAR HEADER PLATE OF THE HEAT EXCHANGER; AIR INLET SIDE).

Honeywell

WARNIN

S8600M

CONTINUOUS RE-TRY

100% SHUTOFF IP

SEC. TRIAL

)

MV/

GND

BURNER (

IGNITION

)

(GND

OPT.)

TH-W

(

SPA 9

GAS INPUT RATE

NORMAL

(HARD FLAME)

LIFTING

TOO MUCH AIR)

YELLOW TIPPING

(MARGINAL)

YELLOW FLAME

(TOO LITTLE AIR)

Check the gas input rate as follows. To calculate metric units, refer to general safety section for metric conversions/SI units):

Never overfire the unit heater, as this may cause unsatisfactory operation or shorten the life of the heater. the life of the heater.

1. Turn off all gas appliances that use gas through the same meter as the unit heater.

2. Turn gas ON to the unit heater.

3. Clock the time in seconds required to burn one

cubic foot of gas by checking the gas meter.

4. Insert the time required to burn one cubic foot of

gas into the following formula and compute the

input rate. 3600 (Sec. Per Hr.) x Btu/Cu. Ft Time (Sec.)

For example, assume the Btu content of one cubic foot of gas equalled 1000 and that it takes 18 seconds to burn one cubic foot of gas.

3600 x 1000

= 200,000 Btu/Hr.

NOTICE: If the computation exceeds or is less than 95 percent of the gas Btu/hr. input rating (see Speciﬁ cations), adjust the gas pressure.

Adjust the gas pressure as follows:

1. NATURAL GAS: Best results are obtained when

the unit heater is oper ating at its full input rating with

the manifold pressure of 3.5 inches W.C. (0.9 kPa).

Adjustment of the pressure regulator is not normally

necessary since it is preset at the factory. However,

ﬁ eld adjustment may be made as follows: a. Attach manometer at pressure tap plug adjacent

to control outlet.

b. Remove regulator adjustment screw cap,

located on combination gas valve.

c. With a small screwdriver, rotate the adjustment

screw counterclockwise to decrease or clock- wise to increase pressure.

Do not force beyond stop limits.

d. Replace regulator adjustment screw cap.

2. PROP ANE GAS: An exact manifold pressure of 10.0

inches W.C. (2.5 kPa) must be maintained for proper

operation of the unit heater. If the unit is equipped

with a pressure regulator on the combination gas

valve, follow steps “a” through “d” above. If the unit

is not so equipped, the propane gas supply system

pressure must be regulated to attain this manifold

operating pressure.

= Input Rate

3. The adjusted manifold pressure should not vary more than 10% from the pressure specified in Table 7.

Table 7 - Main Burner Oriﬁ ce Schedule*

PROPANETYPE OF GAS NATURAL

3.5" W.C. (0.9 kPA)

96 42

120

140

163

186

210

233

280

326

372

2500 BTU/Ft

(93.1 MJ/m3)

BTU

HEA TING V ALUE

MANIFOLD

PRESSURE

FT 3/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

/HR

ORIFICE DRILL

INPUT

1000

100 125 150 175 200 225 250 300 350 400

* This schedule is for units operating at normal altitudes of 2000 ft. (610m) or less. For operation at elevations above 2000 feet (610m), input ratings must be reduced at the rate of 4 percent for each 1000 feet (305m) abov e sea level.

SPECIAL ORIFICES ARE REQUIRED FOR INST ALLATIONS ABO VE 2000 FEET (610M).

When installed in Canada, any references to deration at altitudes in excess of 2000 feet (610m) are to be ignored. At altitudes of 2000 to 4500 feet (610 to 1372m), the unit heaters must be oriﬁ ced to 90% of the normal altitude rating, and be so marked in accordance with the ETL certiﬁ cation.

1075 BTU/Ft

(40.1 MJ/m3)

10" W.C.

(2.5 kPA)

40 54 50 54 60 54 70 54 80 54 90 54

100

120

140

160

NO. OF

BURNER

ORIFICES

4 5 6 7 8

9 10 12 14 16

PRIMARY AIR SHUTTER ADJUSTMENT

After the unit has been operating for at least 15 minutes, adjust the primary air flow to the burners. Turn the friction-locked, manually-rotated air shutters clockwise to close, or counterclockwise to open.

For correct air adjustment, close the air shutter until yellow tips in the flame appear. Then open the air shutter to the point just beyond the position where yellow tipping disappears. Refer to Figure 18.

NOTICE: There may be momentary and spasmodic orange flashes in the flame. This is caused by the burning of airborne dust particles, and not to be confused with the yellow tipping, which is a stable or permanent situation when there is insufficient primary air.

Figure 18 - Main Burner Flames

PILOT ADJUSTMENT

1. Remove the pilot adjustment cap.

2. Adjust the pilot screw to provide a properly sized ﬂ ame.

3. A proper pilot flame is a soft steady flame that envelopes 3/8 to 1/2 inch (9.5 to 12.7mm) of the ﬂ ame sensor tip.

4. Replace the pilot adjustment cap.

MAINTENANCE

MANIFOLD PRESSURE ADJUSTMENT

If the manifold pressure requires minor adjustment, remove the cap from the pressure regulator and turn the adjustment screw clockwise to increase the pressure, or counterclockwise to decrease the pressure. The adjusted manifold pressure should not vary more than 10% from the pressures specified in Table 4.

PERIODIC SERVICE NOTICE: It is recommended that the heater and

vent system be checked once a year by a qualiﬁ ed serviceman.

All Maintenance/Service info should be recorded accordingly on the Inspection Sheet provided in this manual.

Open all disconnect switches and disconnect all electrical and gas supplies and secure in that position before servicing unit. Failure to do so may result in personal injury or death from electrical shock.

Gas tightness of the safety shutoff valves must be chec ked on at least an ann ual basis.

T o check gas tightness of the saf ety shut-off valves , turn off the manual valve upstream of the appliance combination control. Remove the 1/8 inch pipe plug on the inlet side of the combination control and connect a manometer to that tapping. Turn the manual valve on to apply pressure to the combination control. Note the pressure reading on the manometer, then turn the valv e off. A loss of pressure indicates a leak. If a leak is detected, use a soap solution to check all threaded connections. If no leak is found, combination control is faulty and must be replaced bef ore putting appliance back in service.

Should maintenance be required, perform the following inspection and service routine:

1. Inspect the area near the unit to be sure that there is no combustible material located within the minimum clearance requirements listed in this manual.

Under no circumstances should combustible material be located within the clearances specified in this manual. Failure to provide proper clearance could result in personal injury or equipment damage from ﬁ re .

2. Turn OFF the manual gas valve and electrical power to the gas unit heater.

3. To clean or replace the main burners, remove the bottom panel and compress the spring by moving the burner toward the manifold. Slide the opposite end of the burner downward from the locating slot while retaining spring is still compressed. Pull the burners away from the heater.

4. With the burners removed, gently wire brush the inside surfaces of the heat exchanger.

5. Remove any dirt, dust, or other foreign matter from the burners using a wire brush and/or compressed air. Ensure that all par ts are unobstr ucted. Inspect and clean pilot burner if necessary.

6. Reassemble the gas unit heater by replacing all parts in reverse order.

7. Complete the appropriate unit star t-up procedure as given in the “Operation” section of this manual (see lighting instruction plate on the unit).

8. Check the burner adjustment. See the “Primary Air Shutter Adjustment” section of this manual.

9. Check all gas control valves and pipe connections for leaks.

10. Check the operation of the automatic gas valve and the power venter assembly by lowering the setting of the thermostat, stopping the operation of the gas unit heater. The gas valve should close tightly, completely extinguishing the flame on the main burners.

11. Inspect and ser vice the motor/fan assembly. To maintain efficient air flow, inspect and clean the fan blades and guard to prevent buildup of foreign matter.

12. Check lubrication instructions on the motor. If oiling is required, add 3 to 4 drops of electric motor oil as follows:

a. Light Duty - After 3 years or 25,000 hours of

operation.

b. Average Duty - Annually after 3 years or 8,000

hours of operation.

c. Heavy Duty - Annually after 1 year or at least

every 1500 hours of operation.

Never over oil the motor or premature

failure may occur!

13. Check and test the operational functions of all safety devices supplied with your unit.

Table 8 - Power Vented Blowers Troubleshooting Guide

SYMPTOMS

A. Flame lifting from burner ports.

B. Flame pops back.

POSSIBLE CAUSE(S) CORRECTIVE ACTION

1. Pressure regulator set too high.

2. Defective Regulator.

3. Burner oriﬁ ce too large.

1. Excessive primary air.

2. Burner oriﬁ ce too small.

1. Reset manifold pressure. Refer to “Operation”.

2. Replace regulator section of combination gas valve or complete valve.

3. Check with local gas supplier for proper oriﬁ ce size and replace. Refer to “Operation”.

Close air shutter. Refer to “Operation”.

2. Check with local gas supplier for proper oriﬁ ce size and replace. Refer to “Operation”.

C. Noisy ﬂ ame.

D. Yellow tip ﬂ ame (some yellow

tipping on propane gas is permissible).

E. Floating ﬂ ame.

1. Too much primary air.

2. Noisy pilot.

3. Irregular oriﬁ ce causing whistle or resonance.

4. Excessive gas input. a. Pressure regulator set too high. b. Defective regulator.

c. Burner oriﬁ ce too large.

1. Insufﬁ cient primary air.

2. Clogged main burner ports.

3. Misaligned oriﬁ ces.

4. Clogged ﬂ ue collector.

5. Air shutter linted.

6. Insufﬁ cient combustion air.

1. Blocked venting.

2. Insufﬁ cient combustion air.

3. Blocked heat exchanger.

4. Air leak into combustion chamber or ﬂ ue collector.

1. Close air shutter.

Reduce pilot gas. Refer to “Operation”.

3. Replace oriﬁ ce.

4. a. Reset manifold pressure. b. Refer to “Operation”; Replace regulator

section of combination gas valve or complete valve.

c. Check with local gas supplier for proper

oriﬁ ce size and replace.

Refer to “Operation”.

1. Open air shutters. Refer to “Operation”.

2. Clean main burner ports.

3. Replace manifold assembly.

4. Clean ﬂ ue collector.

5. Check for dust or lint at air mixer opening

and around the air shutter.

6. Clean combustion air inlet openings in bottom panel, see “Installation”.

1. Clean ﬂ ue. Refer to “Installation”.

2. Clean combustion air inlet openings in bottom panel, see “Installation”.

3. Clean heat exchanger.

4. Determine cause and repair accordingly.

F. Gas Odor.

G. Delayed ignition.

H. Failure to ignite.

1. Shut off gas supply immediately!

2. Blocked heat exchanger/venting.

3. Drafts around heater.

4. Negative pressure in building.

5. Blocked ﬂ ue collector.

1. Excessive primary air.

2. Main burner ports clogged near pilot.

3. Pressure regulator set too low.

4. Pilot decreases in size when main burners come on.

5. Pilot ﬂ ame too small.

6. Drafts around heater.

7. Improper venting.

1. Main gas off.

2. Lack of power at unit.

3. Thermostat not calling for heat.

4. Defective limit switch.

5. Improper thermostat or transformer wiring at gas valve.

6. Defective gas valve.

7. Defective thermostat.

8. Defective transformer.

1. Inspect all gas piping and repair.

2. Clean heat exchanger/ﬂ ue.

3. Eliminate drafts. Refer to “Installation”.

4. See “Installation”.

5. Clean ﬂ ue collector.

1. Close air shutter. Refer to “Operation".

2. Clean main burner ports.

3. Reset manifold pressure. Refer to “Operation”.

4. Supply piping is inadequately sized. Refer to “Installation”.

5. Clean pilot oriﬁ ce. Refer to “Operation”.

6. Eliminate drafts. Refer to “Installation”.

7. Refer to “Installation”.

1. Open all manual gas valves.

2. Replace fuse or turn on power supply.

3. Turn up thermostat.

4. Check limit switch with continuity tester. If open, replace limit switch.

5. Check wiring per diagrams.

6. Replace gas valve.

7. Check thermostat and replace if defective.

8. Be sure 115 volts is supplied to the transformer primary, then check for 24 volts at secondary terminal before replacing.

Power Vented Blowers Troubleshooting Guide

SYMPTOMS

H. continued

9. Loose wiring.

10. Defective ignition control.

POSSIBLE CAUSE(S) CORRECTIVE ACTION

9. Check and tighten all wiring connections per diagrams.

10. Replace, if necessary. Also see W, X & Y symptoms.

J. Condensation of water vapor.

K. Burner won't turn off.

L. Rapid burner cycling.

M. Noisy

N. Pilot will not light or will not

stay lit.

1. Improper venting.

1. Poor thermostat location.

2. Defective thermostat.

3. Improper thermostat or transformer wiring at gas valve.

4. Short circuit.

5. Defective or sticking gas valve.

6. Excessive gas supply pressure.

1. Loose electrical connections at gas valve, ignitor, pilot or thermostat.

2. Excessive thermostat heat anticipation cycles.

3. Unit cycling on high limit.

4. Poor thermostat location.

5. Draft on Pilot.

6. Defective ignitor control.

7. Blower motor turning too slowly.

8. Defective high limit switch.

1. Blower wheel loose.

2. Blower wheel blades dirty.

3. Blower wheel rubbing housing.

4. Bearings are dry.

5. Pulleys loose.

1. Main gas off.

2. Pilot adjustment screw turned too low on combination/automatic main gas valve.

3. Air in gas line.

4. Incorrect lighting procedure.

5. Dirt in pilot oriﬁ ce.

6. Extremely high or low gas pressure.

7. Defective spark cable.

8. Drafts around unit.

9. Pilot valve not opening (faulty wiring).

10. No spark (faulty wiring).

11. Defective gas valve/ignitor control.

1. Refer to “Installation, Venting”.

1. Relocate thermostat away from drafts.

2. Replace thermostat.

3. Check wiring per diagrams.

4. Check operation at valve. Look for short (such as staples piercing thermostat wiring), and correct.

5. Replace gas valve.

6. Refer to “Operation”.

1. Tighten all electrical connections.

2. Adjust thermostat heat anticipator for longer cycles. Refer to “Operation”.

3. Check for proper air supply across heat exchanger.

4. Relocate thermostat. (Do not mount thermostat on unit).

5. Eliminate drafts. Refer to Installation.

6. Replace ignitor.

7. Clean blower wheel blades; oil blower

motor; check for voltage to blower fan. Refer to “Maintenance” section.

8. Jumper limit switch terminals 1 and 2. If burner operates normally, replace switch.

1. Replace or tighten.

2. Clean fan wheel.

3. Realign.

4. Oil bearings on blower motor. (Refer to label on motor).

5. Replace or tighten.

1. Open all manual gas valves.

2. Increase size of pilot ﬂ ame. Refer to “Operation”.

3. Purge air from gas supply.

4. Follow lighting instruction label adjacent to gas valve.

5. Remove pilot oriﬁ ce. Clean with compressed air or solvent. (Do not ream).

6. Refer to “Operation”.

7. Check spark cable connection, and replace if defective.

8. Eliminate drafts. Refer to “Installation”.

9. Inspect and correct all wiring.

10. Inspect and correct ignition system wiring. See symptoms W, X, & Y.

11. Replace.

O. Fan will not run.

1. Loose wiring.

2. Defective motor overload protector or

1. Check and tighten all wiring connections per diagrams. Thermostat wires tagged “W” and “G” must be connected together (unless special thermostats are used; if so, see thermostat wiring diagram). See electrical connections.

2. Replace motor.

defective motor.

Power Vented Blowers Troubleshooting Guide

SYMPTOMS

O. continued

3. Defective fan switch.

4. Lack of power at unit.

POSSIBLE CAUSE(S) CORRECTIVE ACTION

3. Check for 24V across 1 and 3 terminals on fan time delay switch. If 24V is present, jumper terminals numbered 2 and 4. If motor runs, the fan switch is def ective and must be replaced. If 24V is not present, check wiring per diagrams.

4. Replace fuse or turn on power.

P. Fan motor turns on and off while

burner is operating.

Q. Fan motor will not stop.

R. Not enough heat.

S. Too much heat.

1. Fan switch heater element improperly wired.

2. Defective fan switch.

3. Motor overload protector cycling ON and OFF.

4. Motor not properly oiled.

1. Improperly wired fan control.

2. Main burners not lighting while thermostat calls for heat.

3. Defective fan switch.

1. Incorrect gas input.

2. Heater undersized.

3. Thermostat malfunction.

4. Heater cycling on limit control.

1. Thermostat malfunction.

2. Heater runs continuously. a. Improper thermostat or transformer

wiring at gas valve.

b. Shor t circuit.

c. Defective or sticking gas valve. d. Excessive gas supply pressure.

1. Be sure fan switch heater terminals are connected per diagrams.

2. Replace fan switch.

3. Check motor amps against motor name plate rating, check voltage, replace fan motor if defective.

4. Refer to label on motor.

1. Check all wiring.

2. Refer to H or N symptoms.

3. Replace fan switch.

1. Refer to “Operation”.

2. This is especially true when the heated space is enlarged. Have the heat loss calculated and compare to the heater output (80% of input). Your gas supplier or installer can furnish this information. If heater is under sized, add additional heaters.

3. Replace thermostat.

4. Check air movement through heat exchanger. Check voltage to fan motor. Clean fan blade and heat exchanger and oil fan motor.

1. Replace thermostat.

2. a. Check wiring per diagrams.

b. Check operation at valve. Look for short

(such as staples piercing thermostat

wiring), and correct. c. Replace gas valve. d. Refer to “Operation”.

T. Cold air is delivered on start up.

U. Cold air is delivered during heater

operation.

V. No Spark.

W. Spark present but pilot does not

light.

1. Fan switch heater element improperly

1. Incorrect manifold pressure or input.

2. Voltage to unit too high.

3. Air throughput too high.

1. Thermostat not calling for heat.

2. No low voltage.

3. Spark gap closed or too wide.

4. Broken or cracked ceramic on spark

1. Loose S8600 connections.

2. Improper gas pressure.

3. Is spark in pilot gas stream?

4. No pilot gas — do not use match to

wired.

electrode.

test - presence of gas is easily detected by the odor.

1. Be sure fan switch heater terminals are connected per diagrams.

1. Refer to “Operation”.

2. Check motor voltage with fan running. Should be 115 volts AC.

3. Refer to “Operation”.

1. Close thermostat contacts.

2. Check for 24V across 24V terminals of S8600.

3. Set gap to 0.1".

4. Replace pilot assembly.

1. Check all connections, term. PV feeds 24V to pilot valve.

2. Check pressure — pressure that is either too high or too low may cause a problem.

3. Spark should arc from electrode.

4. Check pilot line for kinks. Ensure there are no drafts.

Power Vented Blowers Troubleshooting Guide

SYMPTOMS

X. Pilot lights — Main valve does not

energize.

1. Loose S8600 connections.

2. Cracked or broken sensor ceramic.

3. Check sensor/spark lead for continuity.

4. Measure 24 volts from term. MV to term.

POSSIBLE CAUSE(S) CORRECTIVE ACTION

MV/PV.

1. Check connections-term. MV feeds main valve.

2. Replace pilot assembly.

3. Replace if needed.

4. If present, replace main valve; if not, replace S8600 Igniter.

Y. Hi-Limit switch tripping.

Z. Noisy power venter.

AA. Power venter will not run.

1. Unit is overﬁ ring.

2. Air ﬂ ow too low

3. Defective switch.

1. Power venter wheel loose.

2. Power venter wheel dirty.

3. Power venter wheel rubbing housing.

4. Bearings are dry.

1. Lack of power at unit.

2. Loose wiring.

3. Defective motor overload protector or defective motor.

4. Defective power venter relay.

5. Thermostat not calling for heat.

6. Defective hi-limit switch.

1. Manifold pressure is too high; adjust. Burner oriﬁ ces may be too large: verify/replace if req'd.

2. Increase air ﬂ ow; check fan size. Check for proper voltage.

3. Replace.

1. Replace or tighten.

2. Clean power venter wheel.

3. Realign power venter wheel.

4. Oil bearings on power venter motor. (Refer to label on motor).

1. Replace fuse or turn on power.

2. Check and tighten all wiring connections per diagrams. Thermostat wires tagged "W" and "G" must be connected together (unless special thermostats are used; if so, see thermostat wiring diagram). See electrical connections.

3. Replace motor.

4. Check for 24V across 1 and 3 terminals on fan relay. If 24V is present, jumper terminals numbered 2 and 4. If motor runs, the relay is defective and must be replaced. If 24V is not present, check wiring per diagrams.

5. Turn up thermostat.

6. Replace defective hi-limit switch.

BB. Power venter motor turns on

and off while burner is operating.

CC. Power ventor motor will not

stop.

1. Power venter relay improperly wired.

2. Defective venter relay switch.

3. Motor overload protector cycling on and off.

4. Motor not properly oiled.

1. Improperly wired venter relay.

2. Main burners not lighting while thermostat calls for heat.

3. Defective venter relay.

1. Be sure venter relay terminals are connected per diagrams.

2. Replace venter relay.

3. Check motor amps against motor name plate rating, check voltage, replace power venter motor if defective.

4. Refer to label on motor.

1. Check all wiring.

2. Refer to H & N symptoms.

3. Replace venter relay.

IDENTIFICATION OF PARTS

BLOWER UNIT HEATERS

Figure 19 - Component Parts (Bottom View)

BLOWER

WHEEL/HOUSING

BURNER DRAWER

COMPARTMENT

MOTOR

BELT GUARD

GAS VALVE

ELECTRIC

IGNITOR

LIGHTING INSTRUCTIONS/ DATA PLATE

MAIN BURNERS

CARRYOVER

Figure 20 - Internal Furnace Components

1. HEAT EXCHANGER

2. FLUE COLLECTOR

3. BURNER DRAWER

PILOT ACCESS DOOR/ OBSERVATION PORT

Figure 21 - Burner Assembly Parts

SP ARK LEAD CABLE

Figure 22 - Power Venter Assembly

REF. NO. DESCRIPTION 1 Blower Housing Assembly 2 Speed Nut 3 Motor 4 Washer, Plain 5 Plate Adapter 6 Blower Wheel* 7 Mounting Bracket (Pressure Switch) 8 Mounting Bracket (Junction Box) 9 Screw, S.T. 10 Screw, Machine (L = 3/4") 11 Nut, Keps (Ext. Lock Washer) 12 Air Pressure Switch

REF. NO. DESCRIPTION 13 Drill Screw 14 Junction Box Cover 15 Snap Bushing 16 Relay (Motor) 17 Draftor Stack Assembly 18 Tubing Formation (Aluminum) 19 Male Connector 20 Locknut 21 Hole Plug 22 Pressure Switch Cover 23 Drill Screw 24 Junction Box Base 25-28 Power Connection

NOTES: *1) For item No. 6, use counter-clockwise rotation.

2) DO NOT OVERTIGHTEN CELCON NUT! HAND TIGHTEN ONLY! DO NOT USE TOOLS! Approximate 1/3 turn maximum or 8 inch pounds is sufﬁ cient from the point where the tube does not slip in or out.

3) Flue Sizes: 100/175 units: 4" dia. ﬂ ue outlet Reducer required – To be supplied by installer. 200/250 units: 5" dia. ﬂ ue outlet (no adapter required). 300/400 units: 6" dia. ﬂ ue outlet Increaser required – To be supplied by manufacturer.

INSTALLATION INSTRUCTIONS

FOR FIELD REPLACEMENT OF POWER VENTER MOTOR

Never service any compartment without first disconnecting all electrical and gas supplies. Refer to unit’s wiring diagram. This replacement must be performed only by a qualiﬁ ed technician.

Figure 23 - Identiﬁ cation of Parts

REF. NO. DESCRIPTION 1 Relay Junction Bo x/Mounting Bracket Assemb ly 2 #8 Drill Screws (2 required) 3 Pressure/Mounting Bracket Assembly 4 Mounting Plate Adapter 5 Keps Nut w/External Tooth Lockwasher (4 required) 6 Motor Support Shipping Bracket 7 Phillips Head Screws (3 required) 8 Power Venter Blower Housing 9 Blower Wheel 10 Motor 11 Space Washers (3 required) 12 Machine Screw (3 required) 13 Sensing Tube 14 Set Screw

NOTICE: All hardware (screws, nuts, washers) that will be removed from the unit will be reused for this motor replacement. DO NOT LOSE ANY OF THESE PARTS.

TOOLS AND PARTS NEEDED:

Wire Stripper and Crimper; Slotted Head and #2 Phillips Head Screwdriver; 3/8" Wrench; 1/8" Allen Wrench (long handle); marker; (1) 1/4" push on terminal for Wire.

NOTES:

1) Remove the cover from the Relay Junction Box (Item 1) by removing two screws (Item 2) top and bottom. Disconnect both wires from the motor lead ends. One is connected to terminal #4 on the venter relay, and the other is connected with a wire nut to a black wire.

2) Remove the sensing tube (Item 13) from the Pressure Switch/Mounting Bracket (Item 3) at motor end only Separated Combustion Units: Remove both tubes at motor end only - note location.

3) Mark locations of the Relay Junction Box and Pressure Switching Mounting Brackets along with the Motor (Item 10) mounts on the Mounting Adapter Plate (Item 4) - using a marker.

4) Remove nut (Item 5) that secures the Motor Support Shipping Bracket (Item 6) to the Mounting Adapter Plate. Pull this brac ket a w a y from the Motor Mounting Adapter Plate.

5) Remove three phillips head screws (Item 7) on the Motor mounting Adapter Plate. Remove the Motor/ Blower Wheel/Adapter Plate assembly from the Power Venter Blower Housing (Item 8).

6) Remove the Blower Wheel (Item 9) from the motor shaft - by removing the set screw (Item 14) using a 1/8" Allen Wrench.

7) Remove the three Motor Mounting Nuts (Item 5), Space Washers (Item 11), and Screws (Item 12). Do not lose these parts! Using caution - the motor will disengage from the Mounting Adapter Plate, along with the Relay Junction Box and Pressure Switch Mounting Brackets will also disengage

8) Reverse order to install the new Power Venter Motor.

9) TEST FIRE THE UNIT FOR A FEW CYCLES, MAKING SURE THAT THE UNIT IS OPERATING SATISFACTORY.

HOW TO ORDER REPLACEMENT PARTS

Please send the following information to your local representative. If further assistance is needed, contact the manufacturer's customer service department.

• Model number

• Serial Number (if any)

• Part description and Number as shown in the Replacement Parts Catalog.

LIMITED WARRANTY

POWER VENTED GAS–FIRED BLOWER UNIT HEATERS

1. The Manufacturer warrants to the original owner at original installation site that the above model of Gas–Fired Heaters (the “Product”) will be free from defects in material or workmanship f or one (1) year from the date of shipment from the factory, or eighteen (18) months from the date of manufacture, whichever occurs ﬁ rst. The Manuf acturer further warrants that the complete heat e xchanger, draft hood assembly, and burner will be free from defects in material or workmanship for a period of ten (10) years from the date of manufacture. If upon examination by the Manufacturer the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.

2. This limited warranty does not apply: (a) if the Product has been subjected to misuse or neglect, has been accidentally or intentionally

damaged, has not been installed, maintained or operated in accordance with the furnished written

instructions, or has been altered or modiﬁ ed in any way by any unauthorized person. (b) to any expenses , including labor or material, incurred during removal or reinstallation of the Product. (c) to any damage due to corrosion by chemicals, including halogenated hydrocarbons, precipitated in

the air. (d) to any workmanship of the installer of the Product.

3. This limited warranty is conditional upon: (a) advising the installing contractor, who will in turn notify the distributor or manufacturer. (b) shipment to the Manufacturer of that part of the Product thought to be defective. Goods

can only be returned with prior written approval of the Manufacturer. All returns must be freight prepaid.

material or workmanship.

4. Repair or replacement of any part under this Limited Warranty shall not e xtend the dur ation of the warranty with respect to such repaired or replaced part beyond the stated warranty period.

5. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED,

AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY. IN NO EVENT SHALL THE MANUFACTURER BE LIABLE IN ANY WAY FOR ANY CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, OR FOR ANY AMOUNTS IN EXCESS OF THE SELLING PRICE OF THE PRODUCT OR ANY PARTS THEREOF FOUND TO BE DEFECTIVE. THIS LIMITED WARRANTY GIVES THE ORIGINAL OWNER OF THE PRODUCT SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY BY EACH JURISDICTION.

In the interest of product improvement, we reserve the right to make changes without notice.

GAS EQUIPMENT

START-UP

Customer ____________________________________ Job Name & Number _________________________

PRE-INSPECTION INFORMATION

With power and gas off.

Type of Equip:

Serial Number _________________________ Model Number __________________________ Name Plate Voltage: _____________ Name Plate Amperage: _____________ Type of Gas: Natural LP Tank Capacity _______ lbs. Rating: _ _____ BTU @ ____ °F

_______ kg _ _____ kw @ ____ °C

Unit Heater Duct Furnace Indoor Rooftop

❐ Are all panels, doors, vent caps in place? ❐ Has the unit suffered any external damage? Damage ______________________________ ❐ Does the gas piping and electric wiring appear to be installed in a professional manner? ❐ Has the gas and electric been inspected by the local authority having jurisdiction? ❐ Is the gas supply properly sized for the equipment? ❐ Were the installation instructions followed when the equipment was installed? ❐ Have all ﬁ eld installed controls been installed? ❐ Do you understand all the controls on this equipment? If not, contact your wholesaler or rep.

(DO NOT START this equipment unless you fully understand the controls.)

GENERAL

With power and gas off.

❐ Make certain all packing has been removed. ❐ Tighten all electrical terminals and connections. ❐ Check all fans & blowers for free movement. ❐ Check all controls for proper settings. ❐ Check all set screws on blowers and bearings. ❐ Check belt tightness.

BLOWER

With power on and gas off.

❐ Check voltage L1 _____ L2 _____ L3 _____

❐ Inlet gas pressure. ____ in. W.C. or ____ kPa ❐ Pilot & main burner ignition. ❐ Manifold gas pressure. ____ in. W.C. or ____ kPa ❐ Check electronic modulation. Set at: __________ ❐ Cycle and check all other controls not listed. ❐ Entering air temp. _____ °F or ____ °C ❐ Discharge air temp. (high ﬁ re) ____ °F. or ____ °C ❐ External static pressure _________ in. W.C. ❐ Cycle by thermostat or operating control.

GAS HEATING

With power and gas on.

❐ Check rotation of main blower. ❐ Check motor amps L1 _____ L2 _____ L3 _____ ❐ Blower RPM _____________ ❐ Check air ﬁ lters. (Record quantity & size.)

Remarks: _____________________________________________

__________________________________________________ __________________________________________________

PO WER VENTED BLO WER

UNIT NUMBER DESCRIPTION

Digit X X X X — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 + Item

Preﬁ x UT CA FT FM GT IC AL GC SV MT MS AS

(Internal use Only)

Digit #1, 2 - Unit Type [UT]

B2 - Power Vented Blower

Digit #3, 4, 5 - Capacity [CA]

100 - 100,000 BTU/HR 125 - 125,000 BTU/HR 150 - 150,000 BTU/HR 175 - 175,000 BTU/HR 200 - 200,000 BTU/HR 250 - 250,000 BTU/HR 300 - 300,000 BTU/HR 350 - 350,000 BTU/HR 400 - 400,000 BTU/HR

Digit #6 - Furnace Type [FT]

A - Right Side Access

Digit #7 - Heat Exchanger Construction Material [FM]

1 - Aluminized Steel 2 - 409 Stainless Steel 3 - 321 Stainless Steel

Digit #8 - Gas Type [GT]

N - Natural Gas P - Propane Gas (LP) K - Natural Gas w/100% Shutoff

Digit #9 - Ignition Control [IC]

2 - Spark Ignition

Digit #10 - Altitude [AL]

A - 0–1,999 ft. J - 8,000–8,999 ft. B - 2,000–2,999 ft. K - 9,000–9,999 ft. C - 3,000–3,999 ft. L - 10,000–10,999 ft. D - 4,000–4,999 ft. M - 11,000–11,999 ft. F - 5,000–5,999 ft. N - Local Gas Supplier Derate G - 6,000–6,999 ft. P - Canadian High Altitude 2,000–4,500 ft. H - 7,000–7,999 ft.

Digit #11 - Gas Control [GC]

A - Single Stage B - T wo Stage H - Electronic Modulation w/Room Sensing J - Electronic Modulation w/Duct Sensing K - Electronic Modulation w/Duct Sensing & Room Override Stat L - Electronic Modulation w/External 4-20 mA Input N - Electronic Modulation w/External 0-10 VDC Input

Digit #12 - Supply Voltage [SV]

1 - 115/1/60 5 - 230/3/60 2 - 208/1/60 6 - 460/3/60 3 - 230/1/60 7 - 575/3/60 4 - 208/3/60 Z - Special

Note: Supply Voltages [SV] 2-7 include ﬁ eld mounted step down transformer.

Digit #13 - Motor Type [MT]

1 - Open Drip Proof 2 - Totally Enclosed 3 - Premium Efﬁ ciency, Open Drip Proof 4 - Premium Efﬁ ciency, Totally Enclosed

Digit #14 - Blower Motor Sizes [MS]*

A - 1/4 HP w/Contactor M - 3/4 HP B - 1/3 HP w/Contactor N - 1 HP C - 1/2 HP w/Contactor P - 1/2 HP w/Magnetic Starter D - 3/4 HP w/Contactor R - 3/4 HP w/Magnetic Starter F - 1 HP w/Contactor S - 1 HP w/Magnetic Starter G - 1-1/2 HP w/Contactor T - 1-1/2 HP w/Magnetic Starter H - 2 HP w/Contactor U - 2 HP w/Magnetic Starter J - 1/4 HP W - 1/4 HP w/Magnetic Starter K - 1/3 HP Y - 1/3 HP w/Magnetic Starter L - 1/2 HP

*Notes: 1. All 3-phase units [SV = 4, 5, 6, 7] include a contactor as standard.

2. All single phase units [SV = 1, 2, 3] include a contactor for units equipped with 1-1/2 HP. motor or higher [MS = G, H]

[MS] options J, K, L, M, N only available with single phase supply voltage [SV = 1, 2, 3].

Digit #15 - Accessories [AS] FACTORY INSTALLED

A8 - Input Derate S1 - 409 Stainless Steel Burners S3 - 409 Stainless Steel Flue Collector M8 - Discharge Duct Flange

P4 - Terminal Block Wiring P6 - Summer/Winter Switch

† FIELD INSTALLED (AS-____ )

† Field Installed Accessories are not included in the Unit Number. All Field Installed Accessories are entered as a separate line item using the catalog number which utilizes “AS” as a preﬁ x. i.e: A7 becomes AS-A7.

A7 - Pressure Regulator 1/2-2 psi H5 - Low Ambient Control F1 - 1-Stage T675A Ductstat M2-1 - Vent Caps (4") (Unit Capacity 100-175)

F2 - 2-Stage T678A Ductstat M2-2 - V ent Caps (5") (Unit Capacity 200-250) M2-3 - V ent Caps (6") (Unit Capacity 300-400) G1 - 1-Stage T87K Mercury Free Thermostat M3-1 - Adaptors (5"- 4") (Unit Capacity 100-175) w/Subase Kit M7 - 2 to 4 Point Suspension Kit G2 - 1-Stage T87K Mercury Free Thermostat w/TG511A Guard Kit P5 - 24V SPST Relay-Specify Purpose G3 - 1-Stage T834N Mercury Free Thermostat w/Fan Switch Q1 - “Y” Splitter Nozzle G5 - 2-Stage TH5220D Mercury Free Q2 - 30 Degree Nozzle Thermostat w/Subbase Q3 - 60 Degree Nozzle G6 - Locking Thermostat Cover Q4 - 90 Degree Nozzle G8 - 1-Stage T6169C Line V oltage Stat Q5 w/Subbase Q6 - Vertical Louvers G9 - 1-Stage T822K Mercury Free

Thermostat

Poly Tube Adaptor (Unit Capacity 150-400)

NOTES:

260 NORTH ELM ST., WESTFIELD, MA 01085

TEL: (413) 568-9571 FAX: (413) 562-8437

www.mestek.com

Mestek IIEB-11 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual