Merlin CYCLONE PRO MT120EVO Installation Manual

gomerlin.com.au gomerlin.co.nz

Sectional Garage Door Opener

Installation and Operating Instructions

Owners Copy: SAVE THESE INSTRUCTIONS for future reference

This manual contains IMPORTANT SAFETY information

DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY

MT120EVO

WARNING!

START BY READING THESE IMPORTANT SAFETY INSTRUCTIONS

•Failuretocomplywiththefollowing instructionsmayresultinserious personalinjury orpropertydamage.

• Read and follow all instructions carefully.

• The garage door opener is designed and tested to offer safe service, provided it is installed and operated in strict

accordance with the instructions in this manual.

hese safety alert symbols mean WARNING : A possible risk to personal safety or property

T damage exists.

Keep garage door balanced. Do not let the garage door opener compensate for a binding or sticking garage door. Sticking, binding or unbalanced doors must be repaired before installing this opener.

Do not wear rings, watches or loose clothing while installing or servicing a garage door opener. Wear gloves, safety goggles and suitable protective clothing where appropriate.

Frequently examine the door installation, in particular cable, springs andmountings for signs of wear, damage or imbalance. Do not use if repair or adjustment is needed since springs and hardware are under extreme tension and a fault can cause serious personal injury.

To avoid serious personal injury from entanglement,

remove all ropes, chains and locks connected to the garage door before installing the door opener.

Installation and wiring must be in compliance with your

local building and electrical codes. The safety reverse system test is very important. Your

garage door MUST reverse on contact with a 40 mm obstacle placed on the floor. Failure to properly adjust the opener may result in serious personal injury from a closing garage door. Repeat the test once a month and make

any necessary adjustments.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Use the Manual Release only for the separation of the carriage from the drive and - if possible - ONLY with the door closed. Do not use the red handle to push the door up or pullit down. Operation ofthe emergency releasecan lead to uncontrolled movements of the door, if springs are weak or broken or if the door is unbalanced. Mount the release handle of the emergency release at a height less than 1.8 m from the floor.

After installation, ensure that the parts of the door do not extend over public footpaths or roads.

Warning: If your garage has no service entrance door, a E1702M outside quick release must be installed. This accessory allows manual operation of the garage

CONTENTS PAGE

SAFETY INSTRUCTIONS . .. . . . . . . . .1

BEFORE YOU BEGIN . . . . . . . . . . . . . .2

DOOR TYPES . . . . . . . . . . . . . . . . . . . .2

CARTON INVENTORY . . . . . . . . . . . . .3

RAIL SIZES . . . . . . . . . . . . . . . . . . . . . .3

TOOLS REQUIRED . . . . . . . . . . . . . . . .4

HARDWARE PROVIDED . . . . . . . . . . . .4

COMPLETED INSTALLATION . . . . . . . .4

CONTROL PANEL . . . . . . . . . . . . . . . . .5

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .6

INSTALLATION . . . . . . . . . . . . . . . . .7-10

OPERATE THE MANUAL RELEASE . .10

ADJUSTMENT . . . . . . . . . . . . . . . .11-12

INSTALL THE PROTECTOR

SYSTEM (OPTIONAL) . . . . . . . . . . . . .13

Merlin recommends that “The Protector SystemTM” be

nstalled on all garage door openers. The “Protector

i System entrapment and is strongly recommended for homeowners with young children.

“The Protector System where the closing force as measured on the bottom of the door is over 400 N (40 kgf). Excessive force will interfere with

the proper operation of the Safety Reverse System or damage the garage door.

Installers should ensure that the doors are installed in a compliant manner as per AS/NZS 60335-2-95.

Install the wireless wall control (or any additional wall control) in a location where the garage door is visible, at a height of at least 1.5 m and out of the reach of children. Do not allow children to operate push button(s) or transmitter(s). Serious

personal injury from a closing garage door may result from misuse of the opener.

Permanently fasten theWarning Labels in Prominent Places,

adjacent to Wall Controls and on manual release mechanism as a reminder of safe operating procedures.

Activate opener only when the door is in full view, free of obstructions and the opener is properly adjusted. No one should enter or leave the garage while the door is in motion.

Automatic Door- The doormay operate unexpectedly, therefore

do not allow anything to stay in the path of the door.

Do not allow children to play near the door, or with door controls. Keep remotes away from children.

Disconnect electric power to the garage door opener before making repairs or removing covers.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid hazard.

This opener should not be installed in a damp or wet space exposed to weather.

To avoid damage to very light doors (such as fibreglass, aluminium or steel doors), an appropriate reinforcement should be added. To do so, contact the door manufacturer.

SAVE THESE INSTRUCTIONS

” provides an additional measure of safety against

”must be used for all installations

door from outside in case of power failure.

INSTALL WIRELESS WALL

BUTTON . . . . . . . . . . . . . . . . . . . . . . . .14

TIMER TO CLOSE . . . . . . . . . . . . . . . .14

INSTALL WARNING LABELS . . . . . . .15

PARTIAL OPENING FEATURE . . . . . .15

WIRELESS PROGRAMMING . . . . . . .16

USING YOUR OPENER . . . . . . . . . . .17

CARE OF YOUR OPENER . . . . . . . . .17

REPLACE BATTERIES IN

REMOTE . . . . . . . . . . . . . . . . . . . . . . .17

ACCESSORIES . . . . . . . . . . . . . . . . . .18

REPLACEMENT PARTS . . . . . . . . . . .19

TROUBLESHOOTING . . . . . . . . . . 20-21

SPECIFICATIONS . . . . . . . . . . . . . . . .22

WARRANTY . . . . . . . . . . . . . . . . . . . . .23

BEFORE YOU BEGIN:

1. Look at the wall and ceiling above the garage door. (The opener and header bracket must be securely fastened to structural

supports.)

. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may

be required.

3. Do you have an access door in addition to the garage door? If not, model E1702M Outside Quick Release Accessory is required. This accessory allows manual operation of the garage door from outside in case of power failure.

4. Complete the following test to make sure your garage door is balanced and is not sticking or binding:

• Lift the door about halfway. Release the door. If balanced, it should stay in place, supported entirely by its springs.

• Raise and lower the door to see if there is any binding or sticking, 20 kgf is the absolute maximum allowable force to raise or lower the door in any position. If your door binds, sticks, or is out of balance, call a trained door technician.

DOOR TYPES

A. Sectional Door with curved track

To suit spring balanced Residential Sectional doors up to 20 m2.

Electrical Connection

A 240 V General Purpose Outlet (GPO) ie. Power Point must be available in close proximity to the powerhead. This fitting is not part of the Opener hardware and must be supplied by the consumer.

In the event of a power outage or the unit being disconnected from the power source, the door MUST be operated and

supervised so that it completes a full UP and DOWN cycle with no obstructions in place to ensure that the unit automatically checks that the safety force settings are correct.

IMPORTANTS AFETYinformation TALLATIONBEFOREREADINGTHOROUGHLY

N2966N2966N2966N2966

OwnersCopy:SAVE THESEINSTRUCTIONS forfuture reference

MT120EVO

SectionalGarage Door Opener

nstallationand Operating Instructions

Thismanualcontains IMPORTANTSAFETYinformation

DONOTPROCEEDWITH THEINSTALLATIONBEFORE READINGTHOROUGHLY

N2966N2966N2966N2966

gomerlin.com.au gomerlin.co.nz

114A3361

ForServiceCall

InstallationDate

132A2900

RISKOFENTRAPMENT

RepeatSafetyReverseTestmonthly Door mustreverseoncontactwith a40mmobstacle p

lacedonthefloor Makenecessaryadjustments

AUTOMATICDRIVE:

eepawayfromthearea ofthedoorsinceit may o

perateunexpectedly

EMERGENCYRELEASE:

Toreleasepulldown firmlyontheredhandle

CARTON INVENTORY

our garage door opener and rail are packed in two seperate cartons. The CyclonePro (MT120EVO) opener carton

Y contains the opener, its fitting hardware and accessories. The rail carton contains the rail and some hardware.

1) Opener

(

(2) Hand held transmitter (2)

(3) Wireless wall control

(4) Curved door arm (5) Hanging bracket (2) (6) Rail bracket

(7) Header bracket

(8) Door bracket

9) Hardware bag

( (10) Rail assembly (separate carton) (11) C-Rail bracket (2) (12) Warning labels (13) Manual (14) Centre rail brackets (set) (15) Door bracket

RAIL SIZES AVAILABLE

DOOR HEIGHT: Sectional Doors

Up to 2.4 m 7024 CR5ANZ 3200 mm single piece 3040 mm

CHAIN & RAIL PART NUMBER:

From 2.4 - 3.4 m 740 CR5ANZ 1000 mm extension 4040 mm

NOTE: The Ceiling Fixing Point (Standard) is the position of the hanging bracket measured back from the lintel (see item 1 to 7 of “completed installation”). Also allow 400 mm back from the fixing point for installation of the powerhead (item 7 to 9 of “completed installation”).

The Alternate Fixing Point will position the hanging bracket between the Powerhead C-Rail brackets, (Item 14 of “completed installation”) and may line up with a structural support more favourably.

RAIL LENGTH: CEILING FIXING

POINTS: (standard)

ALTERNATE FIXING POINT:

3150 mm 4150 mm

10 (4x)

9 (8x)

8 (4x)

7 (1x)

6 (1x)

1 (1x)

2 (1x)

3 (4x)

4 (4x)

5 (4x)

Drill Bits

TOOLS REQUIRED

HARDWARE PROVIDED

(1) Clevispin 80 mm (2) R clip (3) Hexagonal head screw (4) Nut M8 (5) Flat washer M8 (6) Clevis Pin (7) R clip (8) Screw ST6 x 50 mm (9) Screw ST6,3 x 18 mm (10) Wallplug 8mm

COMPLETED INSTALLATION

As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation.

(1) Header bracket (2) Chain (3) Rail (4) Trolley (5) Rail connecting piece (6) Rail bracket

(7) Hanging bracket

(8) Power cord

(9) Opener (10) Manual release rope & handle (11) Straight door arm (12) Curved door arm (13) Door bracket (14) C-Rail brackets (15) Centre rail bracket

30 V DC

+ -

0 1 2 2 3 4 5 6 7

DOWN

PROG

LEARN (YELLOW)

INDICATOR LED

CONTROL PANEL (located under the cover at the rear of the opener)

1. External Accessory Power: 30 Vdc 50 mA available for universal receiver (not active in Low standby mode).

2. Terminal Block: used for external accessories (see chart below).

No Function Colour Polarity Comment

E-Serial port Green +ve

Push button Red +ve

2 Ground White -ve

Ground White -ve

IR Sensor Gray +ve Merlin IR Beam Input: (pulsing type only)

Door-in-door Green +ve

Door-in-door Green -ve Common terminal for Door in Door sensor

Flasher Black +ve Flashing light output: (24 Vdc 150 mA) while door is in motion

Flasher White -ve Flashing light output: negative terminal

3. UP Button: used for initial programming, to drive the door UP, and for displaying Diagnostic Code - Digit 1.

4. PROG Button: used to program door limits, and other features.

Serial Communication Input Dry Contact input for push button wired wall controls Common terminal for push button Common terminal for IR Beams

For Door in Door dry contact sensor: (4&5 are normally linked)

5. DOWN Button: used for initial programming, to drive the door DOWN, and for displaying Diagnostic Code - Digit 2.

6. LEARN Button: used to program remote controls and learn the forces manually.

7. Indicator LED: used to indicate various programming modes.

8. Green Button: used to activate the door when remote controls are not available. Open - Stop - Close via finger

access through the hole in the access cover.

SSEMBLY SECTION

36 - 38 mm

ASSEMBLING THE RAIL TO THE OPENER

Your garage door opener and rail are packed in two separate cartons. Remove the Power Head, Rail and all the hardware in preparation for assembly.

he chain is pretensioned from the factory, however, it is advisable to check the tension and adjust if necessary as

T outlined in step 9.

TIGHTEN THE CHAIN

Note: The spring must be able to compress and bounce during operation. Final tensioning can be performed after installation if necessary. Over tightening the chain may overload the system and cause excessive wear.

1.Tension the chain by adjusting the nut (1), on the pulley assembly, clockwise until the spring is engaged.

2.Continue tightening to compress the spring and remove all the slack in the chain. DO NOT OVERTIGHTEN but ensure chain is firm.

3.Adjust the spring to 36-38 mm as indicated in the diagram.

FASTEN RAIL TO OPENER

Remove the foam transport lock (X)

1.Slide the RAIL BRACKET (1) onto the powerhead end of the

rail (A) around 200 mm.

2.Position the rail drive spocket (2) over the opener motor shaft

(3) and push down to install.

3.Secure the rail on the opener with two C-Rail brackets (4) and

the screws (5).

This completes the assembly of the door opener to the rail.

INSTALLATION SECTION

50 mm

150 mm (6")

up to 200 mm

(50 to 200 mm depending on door type)

Wear protective goggles when working overhead to protect your eyes from injury. Disengage all existing garage door locks to avoid damage to the garage door. To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before

installing the opener.

HEADER BRACKET POSITIONING

he header bracket must be rigidly fastened to a

T structural support of the garage. Reinforce the wall or ceiling with a 40 mm (1-1/2") board if necessary. Failure to comply may result in improper operation of safety reverse system.

You can attach the header bracket either to the header wall (1) or to the ceiling (3). Follow the instructions which will work best for your particular requirements.

With the door closed, mark the vertical centre line (2) of the garage door. Extend line onto header wall above the door.

Open door to highest point of travel. Draw an intersecting horizontal line (4) on header wall 50 mm for Sectional Doors, and up to 200 mm for Tilt Doors, above high point to provide travel clearance for top edge of door.

INSTALL THE HEADER BRACKET

NOTE: Refer to vertical centre and horizontal lines created in the previous section for proper placement of header bracket.

A. Wall mount: centre the header bracket (1) on the vertical

centre line (2) with the bottom edge of the header bracket on the horizontal line (4) (with the arrow pointing toward the ceiling). Drill and secure the Header Bracket using the most suitable variation of holes (5). If using the wood screws provided, uses a 4.5 mm pilot drill. If securing to a metal fixture, self tapping “tek” screws may be more suitable.

B. Ceiling mount: extend vertical centre line (2) onto the ceiling.

Centre the header bracket (1) on the vertical mark no more than 150 mm (6") from the wall. Make sure the arrow is pointing toward the opener. Drill and secure the Header Bracket using the most suitable variation of holes (5). If using the wood screws provided, uses a 4.5 mm pilot drill. If securing to a metal fixture, self tapping “tek” screws may be more suitable. For concrete ceiling fixtures, 8 mm wall plugs are provided.

ATTACH RAIL TO HEADER BRACKET

Attach the Rail to the Header Bracket

• Position the assembled opener on the garage floor below the header bracket. Use foam packing material as a protective base.

NOTE: If the door spring is in the way youʼll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.

• Position the rail bracket against the header bracket.

• Align the bracket holes and secure with the 80 mm clevis pin and “R” clip (1) and (2).

+ 16 hidden pages

Merlin CYCLONE PRO MT120EVO Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual