Meritor PB-02101 User Manual
Issued 2/2003
Hydraulic Brake
Dayton • Quadraulic • Lucas • DCM
Catalog PB-02101
Strength • Power • Speed • Agility
MERITOR PARTS. RIGHT FROM THE START.
Table of Contents
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Quadraulic Disc Brake Applications……………………………………… 2
Page
Quadraulic Disc Brake……………………………………………………
4 x 64mm Quadraulic Phenolic Piston…………………………………
4 x 70mm Quadraulic Phenolic Piston…………………………………
4 x 70mm Quadraulic Steel Piston M10 x 1.5 Inlet Port ………………
4 x 70mm Quadraulic Steel Piston 7/16-24 Inlet Port…………………
4
6
8
10
12
Meritor Hydraulic Disc Brake 2.18" Twin Piston………………………… 14
Meritor Hydraulic Disc Brake 2.50" Twin Piston………………………… 16
Meritor Hydraulic Disc Brake 2.88" Twin Piston………………………… 18
DCM Brake…………………………………………………………………
DCM Brake Shoes…………………………………………………………
DCM Brake Components…………………………………………………
20
21
21
Durapark Brake Assembly………………………………………………… 24
Durapark Park Cylinder……………………………………………………
Durapark Adjuster Cylinder………………………………………………
26
28
Durapark Alphabetical Parts Listing……………………………………… 30
Durapark Numerical Cross Reference…………………………………
Durapark Supersessions…………………………………………………
31
32
Numerical Parts List…………………………………………………………Inside Back Cover
1
QUADRAULIC DISC BRAKE APPLICATIONS
BLUE BIRD BUS
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
FD965 10.7k FD ArvinMeritor D769 7636 KITD769AM
FF966/FF943 12k FD ArvinMeritor D769 7636 KITD769AM
S-15 Wide Track 15k RD ArvinMeritor D769 7636 KITD769AM
RS-19 L-Spindle 19k RD ArvinMeritor D769 7636 KITD769AM
RS-21 R-Spindle 21k RD ArvinMeritor D769 7636 KITD769AM
FREIGHTLINER/STERLING
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
FC-941 8k FD ArvinMeritor D769 7636 KITD769AM
FF-941 10k / 12k FD ArvinMeritor D769 7636 KITD769AM
RS-15 Track J1
Flange 13k / 15k RD ArvinMeritor D769 7636 KITD769AM
RS-17/19 L-Spindle
J1 Flange 17k / 19k RD ArvinMeritor D769 7636 KITD769AM
RS-21/23 R-Spindle
J1 Flange 21k / 23k RD ArvinMeritor D769 7636 KITD769AM
FORD
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
SIFCO 9k FD ArvinMeritor D769 7636 KITD769AM
RS-19 17.5k / 19k RD ArvinMeritor D769 7636 KITD769AM
RD ArvinMeritor D769 7636 KITD769AM
RS-21 21k / 23k RD ArvinMeritor D769 7636 KITD769AM
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING LINED
AXLE TYPE MFG. SIZE NO. NO. SHOES
Ra Lucas Girlling 15" X 5" 542 4528A SMA2124528
Ra Lucas Girlling 15" X 5" 542 4528A SMA2124528
Ra Lucas Girlling 15" X 6" 543 4504A SMA2124504
Ra Lucas Girlling 15" X 6" 543 4504A SMA2124504
Ra Lucas Girlling 15" X 7" 544 4505A SMA2124505
Ra Lucas Girlling 15" X 7" 544 4505A SMA2124505
GMC
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
FC-941 6k /8k FD ArvinMeritor D769 7636 KITD769AM
FF-941 10k / 12k FD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 15k RD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 17.9k RD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 19k RD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 21k RD ArvinMeritor D769 7636 KITD769AM
THOMAS BUILT BUS
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
Westport 10k / 12k FD ArvinMeritor D769 7636 KITD769AM
J-190-S (5.022 offset)
19k RD ArvinMeritor D769 7636 KITD769AM
2
QUADRAULIC DISC BRAKE APPLICATIONS
BLUE BIRD BUS
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
FREIGHTLINER/STERLING
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123574-004 70mm 60450469 60450468 R4011730 60050334
FORD
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123527-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123498-002 70mm 60450469 60450468 R4011730 60050334
R4011729 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123498-002 70mm 60450469 60450468 R4011730 60050334
SPRING CYLINDER WHEEL CYL. WHEEL CYL. REPAIR
KIT DRUM BORE SIZE LEFT RIGHT KIT PISTON
R407969 N/A 1-3/4" 201179 (EXP) 201180 (EXP) R415489
R407969 N/A 1-3/4" 201183 (Forward) 201184 (Forward) R415489
R407969 N/A 1-5/8" 201179 (EXP) 201180 (EXP) R415488
R407969 N/A 1-5/8" 201183 (Forward) 201184 (Forward) R415488
R407969 N/A 1-3/4" 201179 (EXP) 201180 (EXP) R415489
R407969 N/A 1-3/4" 201183 (Forward) 201184 (Forward) R415489
GMC
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123574-004 70mm 60450469 60450468 R4011730 60050334
THOMAS BUILT BUS
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
3
QUADRAULIC DISC BRAKE
CALIPER KITS/PISTON/ DESCRIPTION BILL OF MATERIAL
PART NO. PAD NO.
4 x 64mm QUADRAULIC DISC BRAKE
60450474 L/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port
60450474001 L/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
60450473 R/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port
60450473001 R/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
R4011729 Hardware Kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310814 lining spacer bolt
R4011731 Boot and Seal Kit 4) 69340647 boot
4) 69170343 seal
R4011511 Phenolic Caliper Piston and Shield 1) 69260551 piston
1) 69330719 shield
KITD769AM Disc Pad Set without wear sensors 4) 69240836 disc pad without wear
sensors
KITD769GM Disc pad set with wear sensors 2) 69240836 disc pad without wear
sensors
2) 69240833 disc pad with wear sensors
69540212 Bleeder Screw
69530525 Cross Over Tube
4 x 70mm QUADRAULIC DISC BRAKE
60450469 L/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port
60450469002 L/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
60450468 R/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 28 inlet port
60450468002 R/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 28 inlet port / incl. disc pads
R4011729 Hardware kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310814 lining spacer bolt
R4011730 Boot and Seal Kit 4) 69340646 boot
4) 69170337 seal
60050334 Phenolic Caliper Piston and Shield 1) 69260548 piston
1) 69330717 shield
KITD769AM Disc Pad Set without wear sensors 4) 69240836 disc pad without wear
KITD769GM Disc pad set with wear sensors 2) 69240836 disc pad without wear
sensors
2) 69240833 disc pad with wear sensors
69540212 Bleeder Screw
69530525 Cross Over Tube
60050321 L/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port
60450455 L/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port / incl. disc pads
4
QUADRAULIC DISC BRAKE
CALIPER KITS/PISTON/ DESCRIPTION BILL OF MATERIAL
PART NO. PAD NO.
4 x 70mm QUADRAULIC DISC BRAKE (cont.)
60050320 R/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port
60450454 R/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port / incl. disc pads
R4011121 Hardware Kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310803 lining spacer bolt
R4011120 Boot and Seal Kit 4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
69270814 Steel Caliper Piston 1) 69270814 piston
60050315 Steel Caliper Piston Kit 4) 69270814 piston
4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
60050314 Disc Pad Set 4) 69240836 disc pads
69540212 Bleeder Screw
69530524 Cross Over Tube
60050313 L/H 70 mm Steel Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
60050312 R/H 70 mm Steel Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
R4011121 Hardware Kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310803 lining spacer bolt
R4011120 Boot and Seal Kit 4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
69270814 Steel Caliper Piston 1) 69270814 piston
60050315 Steel Caliper Piston Kit 4) 69270814 piston
4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
60050314 Disc Pad Set 4) 69240836 disc pads
69540212 Bleeder Screw
69530524 Cross Over Tube
FP7636D769 Disc Pad Kit
5
QUADRAULIC DISC BRAKE
6
QUADRAULIC DISC BRAKE
HARDWARE KIT
Services One Wheel
BOOT AND SEAL KIT
PART NO.
R4011729
Includes:
DESCRIPTION
1 69160483 (Anti-Rattle Spring)
1 69310804 (Bolt Anti-Rattle)
2 69330709 (Lining Spacer)
2 69310814 (Lining Spacer Bolt)
R4011731
4 69340647 (Boot)
(64mm) 4 69170343 (Seal)
CALIPER PISTON
OUTER AND INNER BRAKE PAD
R4011511
1 69260551 (Piston)
(64mm) 1 69330719 (Heat Shield)
Phenolic
KITD769AM
KITD769GM
4 69240836
2 69240836
2 69240833 With wear sensors
FP7636D769
Generic Disc Pad Kit
7
QUADRAULIC DISC BRAKE
8
QUADRAULIC DISC BRAKE
HARDWARE KIT
Services One Wheel
BOOT AND SEAL KIT
PART NO.
R4011729
Includes:
DESCRIPTION
1 69160483 (Anti-Rattle Spring)
1 69310804 (Bolt Anti-Rattle)
2 69330709 (Lining Spacer)
2 69310814 (Lining Spacer Bolt)
R4011730
4 69340646 (Boot)
(70mm) 4 69170337 (Seal)
CALIPER PISTON
OUTER AND INNER BRAKE PAD
60050334
1 69260548 (Piston)
(70mm) 1 69330717 (Heat Shield)
Phenolic
KITD769AM
KITD769GM
4 69240836
2 69240836
2 69240833 With wear sensors
FP7636D769
Generic Disc Pad Kit
9
QUADRAULIC DISC BRAKE
10
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