Meridian Data 16i User Manual

EMD
storage
SecurStor 16i
iSCSI to SATA-II RAID Subsystem

Installation and Hardware

Reference Manual

For all technical support assistance:
Phone: (800) 995-1014 or (972) 980-7098
Web: http://www.emdstorage.com
SecurStor 16i Installation and Hardware Reference Manual
Contact Information
Company Address: Excel Meridian Data, Inc.
3220 Commander Drive, Suite 101 Carrollton, Texas 75006, U.S.A.
Phone: (800) 995-1014 or (972) 980-7098
Fax: (972) 980-0375
URL: www.EMDStorage.com Hours: Mon-Fri 7:30am to 6:30pm Central Time

Copyright 2006

This Edition First Published 2006

All rights reserved. This publication may not be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written consent of Excel Meridian Data.

Disclaimer

Excel Meridian Data makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. Furthermore, Excel Meridian Data reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revisions or changes. Product specifications are also subject to change without prior notice.

Trademarks

Excel Meridian Data and the Excel Meridian logo are registered trademarks of Excel Meridian Data, Inc. SecurStor 16i and other names prefixed with “EMD” and “SS” are trademarks of Excel Meridian Data, Inc. PowerPC® is a trademark of International Business Machines Corporation and Motorola Inc. Solaris and Java ar e trademarks of Sun Microsystems, Inc. All other names, brands, products or services are trademarks or registered trademarks of their respective owners.

RMA Policy

Please visit www.emdstorage.com for a detailed explanation of our RMA policy.
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Warnings and Certifications

Restricted Access Location:
This equipment is intended to be installed in a RESTRICTED ACCESS LOCAT IO N only .
Electric Shock Warning!
To Prevent Electric Shock: Access to this equipment is granted to trained operators and service personnel only. Only
modules housed in hot-swap canisters are field-serviceable. Accessing the backplane can cause electric shock.
FCC (applies in the U.S. and Canada)
FCC Class B Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules (47 CFR, Part 2, Part 15 and CISPR PUB. 22 Class B). These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this user’s guide, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, you are encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: 1) this device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation.
Warning:
A shielded power cord is requir ed in ord er to meet FC C emission limit s and also to prevent interference with nearby radio and television reception.
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SecurStor 16i Installation and Hardware Reference Manual
Use only shielded cables to connect I/O devices to this equipment. You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your authority to operate the equipment.
This device is in conformity with the EMC.
CB
(Certified Worldwide)
This device meets the requirements of the CB standard for electrical equipment with regard to establishi ng a satisfactory level of safety for persons using the device and for the area surrounding the apparatus. This standard covers only safety aspects of the above apparatus; it does not cover other matters, such as style or performance. For Power Supplies’ compatibility to China Compulsory Certification.
CCC
ITE BSMI Class A,
This device is in conformity with UL standards for safety .
Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems)
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By proper waste handling of this product you ensure that it has no negative consequences for the environment and human health, which could otherwise be caused if this product is thrown into the garbage bin. The recycling of materials will help to conserve natural resources.
For more details information about recycling of this product, please contact your local city office, your household waste disposal service or the shop where you purchased the product.
CNS 13438 (for Taiwan)
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Safety Precautions

Precautions and Instructions

Prior to powering on the subsystem, ensure that the correct power range is being
used.
The SecurStor 16i subsystem comes with 16 drive bays. Leaving any of these
drive bays empty will greatly affect the efficiency of the airflow within the enclosure, and will consequently lead to the system overheating, which can cause irreparable damage.
If a module fails, leave it in place until you have a replacement unit and you are
ready to replace it.
Airflow Consideration: The subsystem requires an airflow clearance, especially
at the front and rear. The airflow direction is from front to back.
Handle subsystem modules using the retention screws, eject levers, and the metal
frames/face plates. Avoid touching PCB boards and connector pins.
To comply with safety, emission, or thermal requirements, none of the covers or
replaceable modules should be removed. Make sure that all enclosure modules and covers are securely in place during operation.
Be sure that the rack cabinet into which the subsystem chassis will be installed
provides sufficient ventilation channels and airflow circulation around the subsystem.
Provide a soft, clean surface to place your subsystem on before working on it.
Servicing on a rough surface may damage the exterior of the chassis.
If it is necessary to transport the subsystem, repackage all drives separately.
Dual-redundant controller models come with two controller modules that must
be installed into the subsystem. Single controller modules come with a single controller module and a metal sheet is placed over the lower controller bay at the rear of the subsystem. Since single-controller modules cannot be upgraded, this metal sheet should NEVER be removed.

ESD Precautions

Observe all conventional anti-ESD methods while handling system modules. The use of a grounded wrist strap and an anti-static work pad are recommended. Avoid dust and debris in your work area.
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SecurStor 16i Installation and Hardware Reference Manual

About This Manual

This manual:

Introduces the SecurStor 16i Subsystem series. Describes all the active components in the system. Provides recommendations and details about the hardware installation
process of the subsystem.
Briefly describes how to monitor the subsystem. Describes how to maintain the subsystem.

This manual does not:

Describe components that are not user-serviceable. Describe the configuration options of firmware, using terminal
emulation programs, or the RAIDWatch GUI that came with your subsystem.
Give a detailed description of the RAID processing units or the RAID
controllers embedded within the subsystem.

Who should read this manual?

This manual assumes that its readers are experienced with computer hardware installation and are familiar with storage enclosures.

Related Documentation

Generic Operation Manual
Quick Install Guide

Conventions

Naming

From this point on and throughout the rest of this manual, the SecurStor 16i series is referred to as simply the “subsystem” or the “system” and SecurStor is frequently abbreviated as “SS.”

Important Messages

Important messages appear where mishandling of components is possible or when work order can be misconceived. These messages also provide important information associated with other aspects of system operation. The word “important” is written as “IMPORTANT,” both capitalized and bold and is followed by text in italics. The italicized text is the message to be delivered.
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Warnings

Warnings appear where overlooked details may cause damage to the equipment or result in personal injury. Warnings should be taken seriously. Warnings are easy to recognize. The word “warning” is written as “WARNING,” both capitalized and bold and is followed by text in italics. The italicized text is the warning message.

Cautions

Cautionary messages should also be heeded to help you reduce the chance of losing data or damaging the system. Cautions are easy to recognize. The word “caution” is written as “CAUTION,” both capitalized and bold and is followed by text in italics. The italicized text is the cautionary message.

Notes

These messages inform the reader of essential but non-critical information. These messages should be read carefully as any directions or instructions contained therein can help you avoid making mistakes. Notes are easy to recognize. The word “note” is written as “NOTE,” both capitalized and bold and is followed by text in italics. The italicized text is the cautionary message.

Steps

Steps are used to describe sequential steps of a specific work procedure. Adherence to the sequential steps can guarantee effectiveness and lower the chance of failure.

Lists

Bulleted Lists: Bulleted lists are statements of non-sequential facts. They can be read in any order. Each statement is preceded by a round black dot “.”
Numbered Li sts: Numbered lists are used to describe sequential steps you should follow in order.

Software and Firmware Updates

Please contact Excel Meridian Data for the latest software or firmware updates. NOTE that the firmware version installed on your system should provide the complete functionality listed in the specification sheet/user’s manual. We provide special revisions for various application purposes. Therefore, DO NOT upgrade your firmware unless you fully understand what a firmware revision will do.
Problems that occur during the updating process may cause unrecoverable errors and system down time. Always consult technical personnel before proceeding with any firmware upgrade.
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Table of Contents

ONTACT INFORMATION ..................................................................................................... II
C
COPYRIGHT 2006 ..................................................................................................................II
Disclaimer........................................................................................................................... ii
Trademarks.........................................................................................................................ii
RMA Policy.........................................................................................................................ii
WARNINGS AND CERTIFICATIONS ....................................................................................IIIV
TABLE OF CONTENTS ........................................................................................................VIII
CHAPTER 1 NTRODUCTION
1.1 PRODUCT OVERVIEW ............................................................................................ 1-1
1.1.1 Product Introduction..........................................................................................1-1
1.1.2 Enclosure Chassis............................................................................................. .1-2
1.1.2.1 Chassis Overview...............................................................................................1-2
1.1.2.2 Physical Dimensions ..........................................................................................1-3
1.1.2.3 Front Panel Overview.........................................................................................1-3
1.1.2.4 Hard Drive Numbering........................................................................................1-4
1.1.2.5 Rear Panel Overview.........................................................................................1-4
1.1.2.6 Backplane Board................................................................................................1-5
1.2 SUBSYSTEM COMPONENTS....................................................................................1-5
1.2.1 Drive Trays.........................................................................................................1-6
1.2.2 The RAID Controller Module ..............................................................................1-6
1.2.3 Controller Module Interfaces ..............................................................................1-7
1.2.4 DIMM Module.....................................................................................................1-8
1.2.5 BBU....................................................................................................................1-8
1.2.6 Power Supply Units............................................................................................1-8
1.2.7 Cooling Modules.................................................................................................1-9
1.3 SUBSYSTEM MONITORING .................................................................................. 1-10
1.3.1 I2C bus.............................................................................................................1-10
1.3.2 LED Indicators..................................................................................................1-10
1.3.3 Firmware (FW) .................................................................................................1-11
1.3.4 Audible Alarms.................................................................................................1-11
1.4 HOT-SWAPPABLE COMPONENTS......................................................................... 1-11
1.4.1 Hot-swap Capabilities.......................................................................................1-11
1.4.2 Components.....................................................................................................1-12
1.4.3 Normalized Airflow...........................................................................................1-12
CHAPTER 2 HARDWARE INSTALLATION
2.1 INTRODUCTION...................................................................................................... 2-1
2.2 SAFETY PRECAUTIONS .......................................................................................... 2-1
2.3 GENERAL INSTALLATION PROCEDURE ................................................................ 2-3
2.3.1 Installation Procedure Flowchart........................................................................2-4
2.4 UNPACKING THE SUBSYSTEM...............................................................................2-4
2.5 INSTALLATION OVERVIEW...................................................................................2-4
2.6 BBU INSTALLATION .............................................................................................2-5
2.6.1 BBU Module Installation Overview.....................................................................2-5
2.6.2 BBU Warnings and Precautions.........................................................................2-5
2.6.3 Installation Procedure.........................................................................................2-5
2.7 HARD DRIVE INSTALLATION................................................................................ 2-7
2.7.1 Hard Drive Installation Prerequisites..................................................................2-7
2.7.2 Hard Drive/Drive Tray Installation.......................................................................2-7
2.8 RACK/CABINET INSTALLATION ............................................................................2-9
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CHAPTER 3 SUBSYSTEM MONITORING
3.1 SUBSYSTEM MONITORING OVERVIEW ................................................................ 3-1
3.2 STATUS-INDICATING LEDS .................................................................................. 3-2
3.2.1 Brief Overview of the LEDs................................................................................3-2
3.2.2 Drive Tray LEDs.................................................................................................3-2
3.2.3 Controller Module LEDs .....................................................................................3-3
Restore NVRAM Defaults – a Push Button......................................................................3-4
3.2.4 Ethernet Port LEDs............................................................................................3-5
3.2.5 BBU Module LED...............................................................................................3-6
3.2.6 PSU LEDs..........................................................................................................3-6
3.2.7 Cooling Module LEDs.........................................................................................3-7
3.3 AUDIBLE ALARM .................................................................................................. 3-8
3.3.1 Default Threshold Values...................................................................................3-8
3.3.2 Failed Devices....................................................................................................3-9
3.4 I2C MONITORING.................................................................................................. 3-9
CHAPTER 4 SUBSYSTEM CONNECTION AND OPERATION
4.1 CONNECTION OVERVIEW ..................................................................................... 4-1
4.1.1 Cabling...............................................................................................................4-1
4.1.2 Network Topologies............................................................................................4-2
4.1.3 Points of Failure .................................................................................................4-2
4.2 HOST CONNECTION TOPOLOGIES........................................................................4-2
4.2.1 Sample Topology – Direct-Attached, Dual-path Connection ..............................4-2
4.3 POWER ON............................................................................................................ 4-5
4.3.1 Check List...........................................................................................................4-6
4.3.2 Power On Procedure..........................................................................................4-6
4.3.3 Power On Enclosure ..........................................................................................4-6
4.3.4 Power On Status Check.....................................................................................4-7
4.4 POWER OFF PROCEDURE ..................................................................................... 4-8
CHAPTER 5 SUBSYSTEM MAINTENANCE AND UPGRADING
5.1 OVERVIEW ............................................................................................................5-1
5.1.1 Maintenance......................................................................................................5-1
5.1.2 General Notes on Component Replacement......................................................5-1
5.2 REPLACING CONTROLLER MODULE COMPONENTS ........................................... 5-2
5.2.1 Overview............................................................................................................5-2
5.2.2 Notes on Controller Module Maintenance..........................................................5-3
5.2.3 Removing the Controller Module........................................................................5-3
5.2.4 Replacing the Controller Module........................................................................5-5
5.3 REPLACING OR UPGRADING MEMORY MODULES .............................................. 5-6
5.3.1 Memory Module Installation Overview................................................................5-6
5.3.2 Selecting the Memory Modules..........................................................................5-6
5.3.3 DIMM Module Installation...................................................................................5-7
5.4 REPLACING A FAULTY BBU.................................................................................5-8
5.4.1 BBU Warnings and Precautions.........................................................................5-9
5.4.2 Replacing a Faulty BBU.....................................................................................5-9
5.5 REPLACING A FAILED PSU MODULE ................................................................. 5-12
5.5.1 Notes on PSU Module Maintenance ................................................................5-12
5.5.2 Replacing the PSU Module...................................................................... ........5-13
5.6 COOLING MODULE MAINTENANCE................................................................... 5-15
5.6.1 Notes on Cooling Module Maintenance............................................................5-15
5.6.2 Replacing a Cooling Module.............................................................................5-16
5.7 REPLACING A FAILED HARD DRIVE ................................................................... 5-18
5.7.1 Hard Drive Maintenance Overview...................................................................5-18
5.7.2 Replacing a Hard Drive....................................................................................5-19
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APPENDIX A TECHNICAL SPECIFICATIONS
A.1 TECHNICAL SPECIFICATIONS...............................................................................A-1
System Weight..................................................................................................A-1
Vibration............................................................................................................ A-2
A.2 CONTROLLER SPECIFICATIONS ...........................................................................A-3
A.2.1 Configuration.....................................................................................................A-3
A.2.2 Architecture.......................................................................................................A-3
A.3 DRIVE TRAY SPECIFICATIONS .............................................................................A-4
A.4 POWER SUPPLY SPECIFICATIONS ........................................................................A-4
A.5 COOLING MODULE SPECIFICATIONS...................................................................A-4
A.6 RAID MANAGEMENT...........................................................................................A-5
A.7 FAULT TOLERANCE MANAGEMENT.....................................................................A-5
APPENDIX B PINOUTS
B.1. D-SUB 9 AND AUDIO JACK PINOUTS.........................................................................B-1
B.1.1. COM1 Serial Port Cable....................................................................................B-1
B.1.2. COM2 Serial Port Cable to UPS........................................................................B-2
B.2. NULL MODEM ............................................................................................................B-2
B.3. ETHERNET PORT PINOUTS.........................................................................................B-3
B.4. STP LAN CABLE........................................................................................................B-4
B.5. MAIN POWER .............................................................................................................B-4
APPENDIX C UNINTERRUPTIBLE POWER SUPPLY
C.1 UNINTERRUPTIBLE POWER SUPPLY OVERVIEW.................................................C-1
C.2 COMPATIBLE UPS SUPPLIES................................................................................C-1
C.3 SERIAL COMMUNICATION CABLE........................................................................C-1
C.4 CONNECTING THE UPS TO THE SUBSYSTEM.......................................................C-1
C.4.1 Connect the PSU Module Power Cords ............................................................C-1
C.4.2 Set the Baud Rate.............................................................................................C-2
C.4.3 Connect COM2..................................................................................................C-2
C.5 POWER ON............................................................................................................C-2
C.6 UPS STATUS MONITORING ..................................................................................C-3
C.6.1 Normal Operational Status ................................................................................C-3
C.6.2 UPS Messages..................................................................................................C-3
C.6.3 UPS Message Summary...................................................................................C-4
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1.1 Product Overview

1.1.1 Product Introduction
This chapter briefly introduces the SecurStor 16I iSCSI-to-SATA-II storage subsystem. The SecurStor 16i subsystem comes with four (4) GbE host ports capable of large I/O transfers over iSCSI packets.
EMD Storage’s iSCSI storage supports network initiators compatible with the IETF iSCSI standard (RFC 3720) with the following functionalities:

Chapter 1

Introduction

Access control via
IQN and IP
CHAP security Jumbo frames Header Digest mode
Internet SCSI (iSCSI) protocols are embedded in firmware and I/Os are rapidly processed via dedicated algorithms. The iSCSI storage is built around reliable hardware and sophisticated RAID technologies. I/O requests are packaged and transmitted over local area networks (LANs), wide area networks (WANs), or the Internet using the existing networking hardware and thus the total cost of ownership is reduced. With the help of the networking flexibility, the subsystem is ideal for location-independent data storage, backup, and retrieval.
The subsystem delivers extreme performance that result from the combined performance of multiple disk drives and the level of data protection unseen in other iSCSI storages. Featuring all standard RAID functionalities as other SecurStor subsystems, the SS 16i subsystem provides a reliable platform for IT operations such as backup, data-mining, or str a te g ic a llocation.
This subsystem features a high-density architecture that supports up to sixteen (16) hot swappable, SATA-II hard drives in a 3U-profile chassis. The subsystem is powered by a RAID controller board featuring the latest ASIC400, RAID6 ASIC as the XOR engine. The pre-installed 512MB DDR RAM DIMM module can be upgraded to a 2GB capacity DIMM to support complicated applications that hold numerous ID/LUN combinations.
Figure 1-1: SecurStor 16i Subsystem
The controller board is housed in a metal canister and is referred to as the “controller module.” The controller module is comprised of a main circuit board, an interface faceplate, and a metal canister. The controller module is accessed through the rear of the SecurStor 16i with the help of ejection levers. An optional battery backup unit
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SecurStor 16i Installation and Hardware Reference Manual
(BBU) is now equipped with an EEPROM that helps record the installation date and notify system administrators if the battery’s life expectancy is reached. The BBU is hot swappable and is accessed through the controller’s faceplate.
Four (4) RJ-45 connectors connect the subsystem to network switches or Ethernet ports of independent devices. Dual-redundant, hot-swappabl e cooling modules and power supplies protect the subsystem from overheating and the down time by power outage. The modular nature of the subsystem and the easy accessibility to all major components ensure the ease of the subsystem maintenance.
NOTE:
On receiving and unpacking your subsystem, please check the package contents against the included Unpacking Checklist. If any modules are missing, please contact your vendor immediately.
1.1.2 Enclosure Chassis
1.1.2.1 Chassis Overview
The SecurStor 16I RAID storage is housed in a 3U metal chassis that is divided into front and rear sections. Key components are respectively accessed through the front (see The enclosure chassis can be mounted into a standard 19-inch rack or enclosure cabinet using support brackets that are separately-purchased.
Figure 1-3) and rear (see Figure 1-4) panels.
NOTE:
Components accessed through the front panel are referred to as “Front Panel Components” and components accessed through the rear panel are referred to as “Rear Panel Components.”
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Chapter 1 Introduction
Figure 1-2: Locations of Key Components
1.1.2.2 Physical Dimensions
The SecurStor 16I comes in a 3U chassis with the following dimensions:
With handles: 483mm (W) x 131mm (H) x 504.3mm (L) (19 x 5.2
x 21 inches)
Without handles: 445mm x 130mm x 487mm (17.5 x 5.1 x 19.2
inches)
1.1.2.3 Front Panel Overview
The front section of the subsystem features a 4x3 layout for twelve (12) 3.5­inch drives. The two (2) handles on the front of the subsystem enable you to easily insert/extract the chassis into/from a rack or cabinet. The front panel of the SecurStor 16I RAID subsystem described in this manual is shown in Figure 1-3. A description of each front panel component is given below:
Figure 1-3: SecurStor 16I Front View
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SecurStor 16i Installation and Hardware Reference Manual
The front panel shown in Figure 1-3 accommodates the following components:
Drive bays with drive tray canisters: The drive bays house the
SecurStor 16I hard drives.
Forearm handles: The subsystem has right and left handles for
easier rackmounting and handling.
1.1.2.4 Hard Drive Numbering
The front section of the SecurStor 16I enclosure houses sixteen (16) hard drives in a 4x4 configuration. When viewed from the front, the drive bays (slots) are numbered 1 to 16 from left to right and then from top to bottom.
Figure 1-4: Hard Drive Numbering
1.1.2.5 Rear Panel Overview
The rear section of the SecurStor 16I subsystem is accessed through the rear panel and is reserved for a single RAID controller module, one (1) optional BBU, two (2) power supply units (PSUs), and two (2) cooling modules.
A rear view is of the subsystem is shown below. Descriptions of each rear panel component are given below:
Figure 1-5: SecurStor 16I-2 Rear View
The rear panel shown in components:
RAID controller module: The RAID controller module
manages all functionalities provided with the subsystem, and all interface connectors are on located on the controller’s faceplate. (See Section
Figure 1-5 accommodates the following
0)
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Chapter 1 Introduction
BBU module: An optional BBU module sustains
unfinished writes cached in memory during a power
outage in order to prevent data loss. (See Section
PSU modules: The hot-swappable PSUs receive single-
phase power and deliver +5V, +12V, and +3.3V power to the subsystem. A power switch is located on each PSU to turn the system on and off. (See Section
Cooling modules: The redundant cooling modules
ventilate the subsystem to maintain a cooling airflow across the subsystem. (See Section
0)
0)
0)
1.1.2.6 Backplane Board
An internal backplane board separates the front and rear sections of the SecurStor 16I. The PCB board consists of traces for logic level signals and low voltage power paths. It contains no user-serviceable components.
WARNING!
When inserting a removable module, DO NOT USE EXCESSIVE FORCE! Forcing or slamming a module can damage the pins on the
module connectors either on the module itself or on the backplane. Gently push the module until it reaches the end of module slot. Feel the contact resistance and use slightly more pressure to ensure the module connectors are correctly mated. If the module comes with ejection levers or retenti on screws, use them to secure the module.

1.2 Subsystem Components

The SecurStor 16I houses many active components and most of them can be accessed through either the front or rear panel. The modular design of the active components facilitates their easy installation and removal. Hot-swap mechanisms are incorporated to eliminate power surges and signal glitches that might occur while removing or installing these modules.
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SecurStor 16i Installation and Hardware Reference Manual
1.2.1 Drive Trays
Figure 1-6: Drive Tray Front View
The SecurStor 16I subsystem comes with sixteen (16) drive trays (see Figure 1-6) designed to accommodate separately purchased, standard 1-inch pitch, 3.5-inch SATA-II disk drives. The drive bays are accessible from the enclosure front panel. Two (2) LEDs on the front bezel indicate the operating statuses. A key-lock on each drive tray secures the hard drive in place, while a release button enables fast retrieval of a hard drive.
WARNING!
Be careful not to warp, twist, or contort the drive tray in any way (e.g., by dropping it or resting heavy objects on it). The drive tray has been customized to fit into the drive bays of the subsystem. If the drive bay superstructure is deformed or altered, the dri ve trays may not fit into the drive bays.
1.2.2 The RAID Controller Module
The default size for the DDR RAID controller module is 512MB. RAID controller module contains a main circuit board, a preinstalled 512MB capacity or above DDR RAM DIMM module, and the controller module interfaces. The controller module contains no user-serviceable components and should never be removed or opened, except when installing/upgrading the cache memory inside.
WARNING!
Although the RAID controller can be removed, the only time you should touch the controller itself is to install the memory modules. The RAID controller is built of sensitive components and unnecessary tampering can damage the controller.
The heart of the SecurStor 16I RAID controller subsystem is the iSCSI-to­SATA controller board. The controller comes with four (4) GbE Ethernet host ports. The subsystem connects to the host through RJ-45 connectors, while the connectors are also ready to connect to one or more network
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Chapter 1 Introduction
switches, enabling access to your storage volumes in complex
configurations such as data-sharing or network zoning.
The docking connector at the rear of the controller board connects the controller module to the backplane board. A DDR RAM DIMM socket is strategically placed in an easily accessible location on the controller board for easy insertion of the DDR R AM DIMM module.
1.2.3 Controller Module Interfaces
All external interfaces that connect to external devices are located on the controller module rear panel shown below. The interfaces are listed below.
Figure 1-7: Controller Module Interfaces – 2-port version
Host ports: Four (4) Gigabit Ethernet host ports (simulated and
indicated as CH0 to CH3 in the diagram shown above) connect the SecurStor subsystem to the networked iSCSI initiators through RJ­45 connectors.
COM port: The controller module comes with two (2) COM ports.
The serial ports are used for local access to the firmware embedded configuration utility and the connection to a UPS device.
LED indicators: Six (6) LED indicators illustrate the system
statuses for system monitoring. Please see Chapter 3 for more information.
Ejection Levers: Two (2) ejection levers located on the sides of
the controller ensure that the back-end connectors are properly seated in the module slot and properly mated with the backplane.
Management LAN Port: Another 10/100BaseT Ethernet port
connects the subsystem to a management computer. Available management interfaces include: telnet, Java-based RAIDWatch manager, or the web-based manager invoked by an http console.
Restore Default LED and button: The push button and LED are
used to restore firmware defaults in cases when upgrading
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SecurStor 16i Installation and Hardware Reference Manual
firmware or if an administrator forgets system password. For more details, please refer to Chapter 3.
1.2.4 DIMM Module
The controller module comes with a preinstalled 512MB capacity or above DDR RAM DIMM module and the allocable size can reach 2GB. The memory socket is located on the side of the controller board.
1.2.5 BBU
An optional, separately purchased Li-ION battery backup unit (BBU) module (see the diagram below) can sustain cache memory for days during the event of power outage. The battery module comes with an EEPROM that marks the installation date, and system administrators will be notified when the one-year left expectancy is reached. Please refer to Section 2.6 for installation instructions.
Figure 1-8: BBU Module
In accordance with international transportation regulations, the BBU module is only charged to between 35% and 45% of its total capacity when shipped. Therefore, when powering on the subsystem for the first time (see Section
4.4) the BBU will begin to charge its batteries to their full capacity. It normally requires approximately twelve (12) hours for the battery to be fully charged. If the battery is not fully charged after twelve (12) hours, there may be a problem with the BBU module. You may re-install the battery; and if the battery still shows problems with charging, contact your subsystem vendor for a replacement. While the battery is being charged, the LED on the BBU will start flashing. (See Chapter 3.2.6 for details on the LED indicators.)
You can check battery’s charge level using the RAIDWatch software or the embedded firmware utility.
1.2.6 Power Supply Units
The subsystem is equipped with two (2) redundant, hot-swappable, 530W PSUs, which are installed into the rear section of the chassis. The PSU is permanently mounted into a 2U (dual-level) bracket especially designed to house both the PSU and a cooling module, which is mounted at the end of the 2U bracket.
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NOTE:
Hot-swapping the PSU also removes the cooling module at the lower slot.
As shown in Figure 1-9, each PSU comes with a power socket and a power switch to turn the subsystem on and off. Two (2) embedded cooling fans provide sufficient airflow. A single LED indicates the PSU status. When a power supply failure occurs, the red LED lights come on. A rejection handle at the rear of the PSU is especially designed to help properly install or remove the module.
A screw hole on the ejection handle helps secure the PSU to the chassis.
Figure 1-9: PSU Module
Please refer to Appendix B for the technica l inf ormation of the PSUs.
1.2.7 Cooling Modules
Two cooling modules are implemented within the rear sections of PSU modules. (see levels. When the subsystem operates normally, the cooling fans operate at the lower speed. If a major component fails or when one of the temperature thresholds is violated, the cooling fans automaticall y raise its rotation speed.
More technical information can be found in Appendix B.
Figure 1-10.) The cooling fans operate at two (2) fan speed
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SecurStor 16i Installation and Hardware Reference Manual
Figure 1-10: Cooling Module

1.3 Subsystem Monitoring

The iSCSI RAID subsystem comes with a number of different monitoring methods that provide you with continual updates on the operating statuses of the subsystem and individual components. The following monitoring features are included:
1.3.1 I2C bus
The following subsystem elements are interfaced to the RAID controller
2
over a non-user-serviceable I
Cooling modules
Module presence detection circuits
Temperature sensors (for detecting the temperature of the
backplane board and controller board)
C bus:
1.3.2 LED Indicators
The following components come with LEDs to indicate the operating statuses of individual components:
RAID controller
BBU module
Cooling modules (on PSU faceplates)
PSU modules (1 LED on each module)
Drive trays (2 LEDs on each tray)
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1.3.3 Firmware (FW)
Firmware: The firmware is pre-installed software used to configure the
subsystem. The latest firmware functionalities include Task Scheduler, Intelligent Drive Handling, and Media Scan. Media Scan handles low quality drives in both the degraded mode and during the rebuild process. Maintenance tasks will then be performed on an entire array or specific hard drives. Various options are user-configurable such as priority, start time, and execution intervals. For more information, please refer to the Generic Operation Manual in the product utility CD.
1.3.4 Audible Alarms
The subsystem comes with an audible alarm that is triggered when a component fails or when the pre-configured temperature or voltage thresholds are exceeded. Whenever you hear an audible alarm, it is imperative that you determine the cause and rectify the problem immediately.
Event notification messages indicate the completion or status of array configuration tasks and are always accompanied by two (2) or three (3) successive and prolonged beeps.
WARNING!
Failing to respond when an audible alarm is heard can lead to permanent damage to the subsystem. When an audible alarm is heard, rectify the problem as soon as possible.

1.4 Hot-swappable Components

1.4.1 Hot-swap Capabilities
The subsystem comes with a number of hot-swappable components. A hot-swap component is one that can be exchanged while the subsystem is still online without affecting the operational integrity of the subsystem. These components should only be removed from the subsystem when they are being replaced. At no other time should these components be removed from the subsystem.
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1.4.2 Components
The following components are hot-swappable:
Power supply units (PSUs)
BBU module
Hard disk drives
1.4.3 Normalized Airflow
Proper cooling is referred to as “normalized” airflow. Normalized airflow ensures the sufficient cooling within the subsystem and is only attained when all components are properly installed. Therefore, a failed component should only be removed when a replacement is available. If a failed component is removed but not replaced, airflow will disrupted and perm a ne n t damage to the subsystem can result.
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Chapter 2

Hardware Installation

2.1 Introduction

This chapter gives detailed instructions on how to install the subsystem. When installing the subsystem, it is necessary to mount the chassis into a rack cabinet and to install hard drives and drive trays. Installation into a rack or cabinet should occur before the hard drives or drive trays are installed into the subsystem.
CAUTION!
Please note that the installation instructions described in this manual should be carefully followed to prevent any difficulties and damage to your subsystem.

2.2 Safety Precautions

1. Disconnect the power cords if the need should arise for cleaning the
chassis. Do not use liquid or sprayed detergent for cleaning. Use a lightly moistened clothe for cleaning.
2. Be sure the correct power range (100-120 or 220-240VAC) is supplied
by your rack cabinet or power outlet. It is highly recommended to connect two different power supplies to separate power sources; e.g., one to a power outlet, and the other to a UPS system.
3. Thermal notice: All drive trays (even if they do not contain a hard
drive) must be installed into the enclosure. Leaving a drive bay or module slot open will severely affect the airflow efficiency within the enclosure, and will consequently lead to system overheating. Keep a faulty module in place until you have a replacement unit and you are ready to replace it.
4. Rack-mounting: The subsystem is intended to be rack-mounted.
Following concerns should be heeded when mounting the enclosure into a rack cabinet:
a. An enclosure without disk drives can weigh over 60 pounds.
Two (2) people are required to install or relocate the subsystem. Drives should be removed from the enclosure before moving the subsystem.
Hardware Installation
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b. The subsystem is designed to operate in an environment where
the ambient temperature around the chassis must not exceed 104°F.
c. The openings on the enclosure are for air circulation and hence
the ventilation openin g s sh ould never be obstructed.
d. Proper grounding, over-current protection, and stability
features should be provided with the rack cabinet into which the subsystem is mounted.
5. Operate the subsystem in an environment with low humidity.
6. Make sure the voltage of the power source is within the rated values as
indicated by the label attached to the power supplies before connecting the subsystem to the power source. You may also refer to the Appendix A of this manual for technical details.
7. Airflow considerations: The subsystem requires an airflow clearance
especially on the front and the rear sides. For proper ventilation, a minimum of 1 inch is required between the front of the enclosure and rack cover; a minimum of 2 inches is required between the enclosure and end of the rack cabinet.
8. Handle the system modules by the retention screws, eject levers, or the
modules’ metal frames/faceplates only. Avoid touching the PCB boards and connector pins.
9. None of the covers or replaceable modules should be removed in order
to maintain compliance with safety, emission, or thermal requirements.
10. If the subsystem is going to be left unused for a long time, disconnect
the subsystem from mains to avoid damages by transient over-voltage.
11. Never open the subsystem top cover, unless directed to do so by EMD
Support.
12. Always secure every enclosure module by its retaining screws or make
sure it is held in place by i ts latches or hand screws.
13. Always make sure the subsystem has a safe electrical earth connection
via power cords or chassis ground by the rack cabinet.
14. Be sure that the rack cabinet in which the subsystem chassis is to be
installed provides sufficient ventilation channels and airflow circulation around the subsystem.
15. If it is necessary to transport the subsystem, repackage all disk drives
separately.
16. If one of the following situations arises, get the enclosure checked by
service personnel:
a. Any of the power cords or pl ugs is damaged. b. Liquid has penetrated into the subsystem. c. The enclosure has been exposed to moisture.
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