5150 Series HART® Communicator
User Manual
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Safety Information
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Safety Symbols
This is the Read Instruction Manual symbol. This symbol
indicates that you must read the instruction manual.
This is the Safety Alert symbol. This symbol indicates a WARNING.
Warnings alert you to actions that can cause personal injury or
pose a physical threat. Please read these carefully.
This is the Safety Glasses symbol. This symbol indicates that you
must wear approved safety glasses during the task.
This is the Safety Gloves symbol. This symbol indicates that you
must wear approved safety gloves during the task.
Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
Indicates information essential for proper product installation,
operation or maintenance.
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ATEX Documentation
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ATEX Documentation (continued)
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Contents
User Manual ....................................................1
Safety Information ...........................................2
Safety Symbols ................................................3
ATEX Documentation .......................................4
ATEX Documentation (continued) ................ 5
Trademarks .....................................................9
HART Communication Foundation ............... 9
Meriam Contact Information ...........................9
Definitions for Terminology ............................ 10
Definitions for terminology (continued) ..... 11
Definitions for terminology (continued) ..... 12
Installing or removing the battery pack ......... 13
Charging the battery pack .......................... 14
Memory System Card .................................. 14
Memory System Card (continued).............. 15
Low battery level alerts for the XL Battery 26
Low battery level alerts (continued) .......... 27
The charging cradle ................................... 27
The charging cradle (continued) ............... 28
The charging cradle (continued) ............... 29
Kickstand — useful for viewing the display
..................................................................... 29
Loop Communication Jacks & Field-wiring
practices ..................................................... 30
Keyboard overview ..................................... 31
Keyboard functions .................................... 32
Keyboard functions (continued) ................ 33
Keyboard — the on-screen keyboard ....... 34
ISO Latin-1 Character Set .......................... 34
ISO Latin-1 Character Set (continued) ...... 35
Limited character sets ............................... 36
Limited number of characters ................... 37
Navigating in the screen ............................ 37
5150 Series HART Communicator Overview . 16
Touchscreen — System menus.................. 17
Touchscreen — System menus (continued)
..................................................................... 18
Touchscreen — HART menus ..................... 18
Touchscreen — HART menus (continued) 19
5150 Operating Instructions ......................... 19
Power key functions .................................... 19
Power key functions (continued) ................ 20
Backlight — reducing intensity .................. 21
Backlight — settings for timeout ................ 22
Standby — settings for timeout ................. 23
Timeout — Backlight and Standby are
cumulative ................................................... 24
The battery pack life ................................... 25
Navigating the keysets ............................... 38
Touchscreen — Keyset #1 ........................ 38
Touchscreen — Keysets #2–5 .................. 39
Navigating the Communicator ................... 40
Navigating the Communicator (continued)41
HART connection status ............................ 42
HART navigation and connection status ....... 43
HART connection status (continued) ........ 44
Green connection bar ................................ 44
HART list of found HART devices ............... 45
Main system menus ...................................... 46
System Setup Menu ................................... 47
Date/Time Setup — System menu ........... 48
Power Setup — System Menu ................... 49
The battery pack life (continued) ............... 26
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Language Selection — System Menu ........ 50
Language Selection — Displayed .............. 51
Calibrating the touchscreen — System
Menu ............................................................ 52
System Information — System Menu ........ 53
Advanced Tools for HART — Waiting for the
Offline Configuration .................................. 73
Advanced Tools for HART— Indicators in
Offline Configuration .................................. 74
Advanced Tools for HART— Indicators in
Offline Configuration .................................. 75
HART Setup Menu ......................................... 54
Shifting the highlight in HART menus ........ 55
Shifting the highlight in HART menus
(continued) .................................................. 56
Shifting the highlight in HART menus
(continued) .................................................. 57
Status Line for the connecting device ....... 57
Status Line for the connecting device
(continued) .................................................. 58
DD files control HART menus ..................... 58
DD files control HART menus ..................... 59
Function buttons in HART menus .............. 60
Function buttons — Explaining the buttons
..................................................................... 61
Function buttons — More buttons ............. 62
Creating Shortcuts ...................................... 63
Creating Shortcuts — Invalid shortcuts ..... 64
HART menu path bar .................................. 64
Advanced Tools for HART — Two Option
buttons ......................................................... 65
Advanced Tools for HART — Two Option
buttons ......................................................... 66
Advanced Tools for HART — DD Browser .. 67
Advanced Tools for HART — View device
names and revisions ................................... 68
View device names and revisions
(continued) .................................................. 69
Advanced Tools for HART — Offline
Configuration ............................................... 70
Advanced Tools for HART — Offline
Configuration ............................................... 71
Advanced Tools for HART — Offline
Configuration ............................................... 72
Advanced Tools for HART — Function
buttons ........................................................ 76
HART Communication with the 5150 Series . 77
Connecting the 5150 to Smart Transmitters
with HART technology ................................ 78
Loop resistance > 250 Ω........................... 79
Polling: HART Communication ................... 80
Polling: HART Communication (continued)81
Specific and Generic HART communication
..................................................................... 82
Specific and Generic HART communication
(continued) ................................................. 83
Managing Configuration Files.................... 83
Managing Configuration Files (continued) 84
Managing Configuration Files (continued) 85
Managing Configuration Files (continued) 86
Troubleshooting HART Communications .. 87
Troubleshooting HART Communications
(continued) ................................................. 88
Updating communicator software ............. 88
Hazardous area use ................................... 89
Hazardous area — Warnings & Cautions . 90
Hazardous area — Warnings & Cautions
(continued) ................................................. 91
Returning for repair.................................... 92
Appendices ................................................... 93
Product Specifications ............................... 93
Safety notices ............................................. 94
Waste Electrical and Electronic Equipment
(WEEE), Directive 2012/19/EU ............... 95
Spare parts list ........................................... 96
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Recommendations for your battery ........... 97
Intrinsic Safety Control Drawing ................. 98
EC Declaration of Conformity ..................... 99
EC Declaration of Conformity (Intrinsically
Safe) .......................................................... 100
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Trademarks
Meriam Process Technologies
Meriam Process Technologies
10920 Madison Avenue
Cleveland, Ohio 44102
USA
US customers: + 1-800-817-7849
International customers: + 1-216-281-1100
US customers: + 1-216-281-0228
International customers: + 1-216-281-0228
Return Material Authorization / Service
& Repair Department
HART Communication Foundation
Meriam Contact Information
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Definitions for Terminology
A button always refers to an area on the screen that you can
tap to select functionality.
A key always refers to hardware push-buttons on the
keyboard that you can press.
DD or Device Description files
Manufacturers create HART® compliant Device Description (DD)
files that reside on the 5150. You may need to check for updates
to the DD files from time to time.
DD files “provide a standardized method for host systems to
access and display valuable parameters located in field
instruments so that the full capability of the device can be
accessed via the HART protocol.”
DDs are “used to describe such parameters as device
diagnostics, multi-variable measurements and device
configuration information in a digital format. As applied in
the HART Protocol, this digital information is imposed on top
of the industry-standard, process control 4–20mA signal.”
Note: The two italicized statements come from the HART
Communication Foundation’s web site:
http://en.hartcomm.org/hcp/tech/dd/aboutprotocol_dds.html
This manual uses the word highlight in two ways:
1. As a noun: highlight refers to an icon or a menu line that has
the focus on-screen at any given time.
2. As a verb: highlight refers to:
a. Pressing the arrow keys or Advance key to change
the focus to a new button.
b. Pressing and holding a button on-screen for one
second to change the focus to a new button.
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Definitions for terminology (continued)
Highlights appear in three colors: red, gray, and yellow.
A red rectangle appears in System menus:
A gray highlight appears in the HART Navigation pane.
A yellow border appears in:
Selection boxes when an item is selected.
The HART Function button pane.
The HART menu path bar.
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Definitions for terminology (continued)
This manual uses the word select to refer to:
Navigating the levels of menus in the communicator.
Opening additional screens:
o To navigate the communicator’s menu levels.
o To view information.
o To view additional functions.
Performing some task on the communicator.
Note: Highlight an on-screen button you want to choose and
select it.
You may select items by using one of several methods:
Touchscreen gestures as you do on a smartphone, such as:
Tapping on-screen buttons or icons.
Swiping left or right.
Scrolling up or down.
Navigation keys use:
The Arrows and Advance/Switch buttons to highlight a
button.
The Select button to select the highlighted button.
Numeric keys:
1–9 and 0, minus and decimal.
These Navigation shortcuts select the function directly.
A combination of touchscreen gestures and keys.
Note: The Spacebar is used as a shortcut key only on system
menus. Since it is directly above the Navigation keys, it offers an
easy way to select the connection bar.
This manual uses the word standby mode to describe putting the
communicator into an energy-saving mode, where it uses very
little power. Some use the word sleep mode instead of standby .
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Installing or removing the battery pack
6-32 screws with
7/64 in. hexagonal socket
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Charging the battery pack
Replace with Meriam Z9P780
Memory System Card
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Memory System Card (continued)
Installing & removing battery pack
Installing or removing the
battery pack
Replacing the Memory Card
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5150 Series HART Communicator Overview
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Touchscreen — System menus
Touchscreen — Display details
Touchscreen — Two menu systems
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Touchscreen — System menus (continued)
Touchscreen — System menu
HART menus appear when connected to HART
devices
Touchscreen — HART menus
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Touchscreen — HART menus (continued)
5150 Operating Instructions
Power key functions
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Power key functions (continued)
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Backlight — reducing intensity
Pressing the Backlight key
Reducing intensity improves battery life
While the communicator is on,
the battery life is improved by:
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Backlight — settings for timeout
Changing the timeout setting to save battery life
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Standby — settings for timeout
Change the timeout settings to save battery life
Navigating to the Standby timeout settings
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Timeout — Backlight and Standby are cumulative
An example of the cumulative timeouts
You set the Backlight
timeout to 30 seconds
After the communicator is out of
the cradle and it has no input for
30 seconds,
The communicator reduces the
intensity to 10 %.
You set the Standby
timeout to 3 minutes
3 minutes and 30 seconds after
the start of the Backlight
timeout,
The communicator enters
Standby mode.
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The battery pack life
Installing or removing the battery
pack
5150 in the charging
cradle
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The battery pack life (continued)
Advanced battery fuel gauge
Three low battery level alerts
Yellow a lert
Red alert
Fin al a lert
Low battery level alerts for the XL Battery
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Low battery level alerts (continued)
Standby mode and the alerts
Cradle connection details
Power
connection to
AC adapter
USB
connection to
computer
The charging cradle
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The charging cradle (continued)
The communicator has not been correctly
inserted or the power is disconnected.
The battery is fully recharged.
The battery temperature is out of the
charging range. The charging process has
been suspended.
There is a battery fault.
There is a charging fault.
Updating communicator software
Insert the communicator not the battery
Charging
LED
indicator
light
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The charging cradle (continued)
Hazardous area use section
Intrinsic Safety Control Drawing
Better angle to view the display
Kickstand — useful for viewing the display
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Loop Communication Jacks & Field-wiring practices
Hazardous area use section
Intrinsic Safety Control Drawing
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Keyboard overview
Arranged by frequency of use
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Keyboard functions
Creating Shortcuts
Function
buttons in HART menus
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Keyboard functions (continued)
Shifting the highlight in HART menus
Power key functions
Backlight— reducing intensity
Display Information
Menu item
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Keyboard — the on-screen keyboard
Use both the dedicated and on-screen
keyboards
ISO Latin-1 character set
ISO Latin-1 Character Set
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ISO Latin-1 Character Set (continued)
181 characters on the touchscreen
Touchscreen – Keyset #1
Touchscreen – Keysets #2–5
65 characters on the dedicated keyboard
Touchscreen buttons appear
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Limited character sets
Buttons and keys are unavailable
Lowercase
characters
are
unavailable
.
Uppercase
characters
are
available.
A Caps Lock symbol appears next to
the touchscreen Caps Lock button.
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Limited number of characters
Swipe the text to view all of the text line
Navigating in the screen
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Navigating the keysets
Touchscreen — Keyset #1
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Touchscreen — Keysets #2–5
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Navigating the Communicator
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Navigating the Communicator (continued)
Communicator status line explained
This area displays the system menu. When
you see 5150 Field Communicator, you at
the top-level menu.
This displays if HART communication is
active, whether there is a primary master
(host) on the loop, and if there is a burst
mode device active.
This gives you a quick reference to the
current condition of the battery. There is
more information available in System
Information.
The current time is set by you in the
Date/Time Setup Menu
Using the bottom row of icons to navigate
Back key – go back to the previous system
menu
Poll for other
HART devices
View the multifunction
connection bar
Go back to the
previous menu
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HART connection status
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HART navigation and connection status
Navigating to the HART Setup Menu
Viewing the HART Setup Menu and navigation
options
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HART connection status (continued)
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HART list of found HART devices
Display a list of devices
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Main system menus
Provides access to the system
setup menus for changing
communicator parameters.
Provides access to the HART
setup menus for changing HART
specific parameters.
Provides access to information
regarding model number, serial
number, battery level and so on.
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System Setup Menu
Descriptions of Setup icons
You can set the current date
and time for timestamps on
files and system indicators.
You can adjust settings for
power usage (backlight and
standby timers).
You can select the preferred
language.
You can calibrate the
touchscreen.
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Date/Time Setup — System menu
You can adjust the system
day, month and year.
You can adjust the system
minutes and hour.
You can choose 12-hour
or 24-hour time for display.
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Power Setup — System Menu
You can set the timeout to
automatically reduce the
backlight to the minimum
setting (10 %) during
periods of inactivity.
You can set the timeout to
automatically switch the
system to standby mode
during periods of inactivity.
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Language Selection — System Menu
Display available languages
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Language Selection — Displayed
Some screens not translated
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Calibrating the touchscreen — System Menu
Begin calibrating the touchscreen
Accept the new settings or keep the old settings
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System Information — System Menu
View status details about the communicator
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HART Setup Menu
HART Polling
Address Range
Selection
You can select a range of
addresses to poll or select a
tag or long tag to use in polling
for a HART enabled device.
Setup HART Tag
For Display
You can select which tag to
display on HART connection
bar. Choices are tag or long
tag. If a long tag does not exist
on the connected device, a
short tag will always be
displayed.
You can configure an offline
device. See Advanced Tools
You can review all DDs on the
5150 by manufacturer, device
revision level, and DD revision
level.
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Shifting the highlight in HART menus
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Shifting the highlight in HART menus (continued)
The Navigation pane has a gray highlight
Yellow highlight on the menu path bar
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Shifting the highlight in HART menus (continued)
Yellow highlight on a Function button
Status Line for the connecting device
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Status Line for the connecting device (continued)
This displays the model name of the HART
device currently communicating with the
5150 Series communicator
This displays the tag information returned
from the HART device.
This alternates red and gray when there is
active communication.
This remains gray when there is no
communication.
This displays other HART devices that are
active in the HART loop.
“P” indicates a Primary Master.
“B” indicates a Bursting Slave Device in
burst mode.
This displays the remaining charge (green)
that battery pack has.
Device Description (DD) files
DD files control HART menus
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DD files control HART menus
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Function buttons in HART menus
Navigating the Function buttons
Scroll up or down in the Function pane
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Function buttons — Explaining the buttons
Explaining the Function buttons
The System Settings button returns you to the
system menus.
The HART connection is not dropped when you
select this button.
Select the green HART connection bar to return to
the HART menus when you have finished using the
system menus.
Note: Some system setting changes may require
the HART connection to be re-established before
the changes will occur.
The New Shortcuts button allows users to create
shortcuts to HART menus.
The Select Configuration Option button displays two
icons:
The first is the Not ready button. It looks like a
folder. It displays four options:
o Retrieve Configuration (not active).
o Store Configuration (not active).
o Review Configuration (active).
o Delete Configuration (active).
The second is the Ready button. It looks like
folder that has two arrows. It displays four
options:
o Retrieve Configuration (active).
o Store Configuration (active).
o Review Configuration (active).
o Delete Configuration (active).
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Function buttons — More buttons
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Creating Shortcuts
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Creating Shortcuts — Invalid shortcuts
Structure of the menu path bar
HART menu path bar
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Advanced Tools for HART — Two Option buttons
Three ways to navigate in the DD Browser
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Advanced Tools for HART — Two Option buttons
Cancel button in DD Browser
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Advanced Tools for HART — DD Browser
Use the DD Browser to view a list of
manufacturers
Navigate lists in a complete circle
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Advanced Tools for HART — View device names and revisions
View a list of device names
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View device names and revisions (continued)
View a list of device revisions
The right side of the screen (gray area)
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Advanced Tools for HART — Offline Configuration
Offline Configuration navigation
Two ways to use the offline configuration
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Advanced Tools for HART — Offline Configuration
The <All> configurations on the first screen
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Advanced Tools for HART — Offline Configuration
Creating a new configuration
Confirm you want to create an offline
configuration
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Advanced Tools for HART — Waiting for the Offline
Wait while the 5150 initiates the offline device
Configuration
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Advanced Tools for HART— Indicators in Offline Configuration
Question marks and default variables in the DD
file
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Advanced Tools for HART— Indicators in Offline Configuration
Modified parameters alert – yellow arrow
Configuration
Options
button
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Advanced Tools for HART — Function buttons
Function buttons in Offline Configuration
The Cancel button stops the Offline Configuration and
returns to the HART Setup Menu with no offline
configuration device displayed.
The System Settings button takes you to the HART
Setup Menu. Press the Blue connection bar to return.
The Display Status button alerts you to parameters with
undetermined values. See the figure below.
The Configuration Options button provides you with the
same options as online configurations.
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HART Communication with the 5150 Series
Device Description file (DD) uses
Updating your communicator with DDs
Updating communicator software
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Connecting the 5150 to Smart Transmitters with HART
Wiring diagram: Loop resistance < 250 Ω
technology
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Loop resistance > 250 Ω
Wiring diagram: loop resistance > 250 Ω
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Polling: HART Communication
A communicator is in one of three states:
Gray connection bar: Polling Address or Found is
“0”
Gray connection bar: Initiating
Gray connection bar: no actions
Yellow connection bar: Number of Devices
Found
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Polling: HART Communication (continued)
Green connection bar: connected
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Specific and Generic HART communication
Generic starts automatically
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Specific and Generic HART communication (continued)
Polling: HART Communication
The Configuration Option button
Four configuration options
Managing Configuration Files
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Managing Configuration Files (continued)
First Option: Retrieve a device configuration
Second Option: Store files to µSD Memory Card
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Managing Configuration Files (continued)
Configuration dialog boxes
Third option: Review Configuration
Fourth option: Delete Configuration
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Managing Configuration Files (continued)
Be careful when retrieving a configuration
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Troubleshooting HART Communications
Troubleshoot: No Devices Found
Connecting the 5150 to Smart Transmitters
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Troubleshooting HART Communications (continued)
Updating communicator software
http://www.hartcomm.org/
Troubleshoot: Multiple Devices
Follow these instructions
http://www.5150update.com/Installing Field
Communicator Manager Software.pdf
Updating communicator software
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Hazardous area use
Intrinsic Safety Control Drawing
Hazardous and non-hazardous locations
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Hazardous area — Warnings & Cautions
Restrictions on electrical connections
Restrictions in hazardous areas
Intrinsic Safety Control Drawing
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Hazardous area — Warnings & Cautions (continued)
Double check the Intrinsic Safety Control
Drawing
Intrinsic
Safety Control Drawing
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Returning for repair
In the event that a 5150 Series requires service and must be returned for
repair, please contact Meriam using one of the methods listed in the
following table to request a Return Material Authorization (RMA) number:
http://www.meriam.com/resources/service-repairauthorization/
Complete information online and submit the form.
If you printed and completed the Service & Repair
Authorization form, then fax it to:
We need the following information in the email:
Look on the 5150 Series label to find the Model
number & the Serial number.
Give a brief description of the problem.
Send the e-mail to: returnforms@meriam.com
Return Material Authorization
Do not send any unit for repair unless you contacted Meriam for a Return
Material Authorization (RMA) number.
Important: If you have not received this number and clearly marked it
on the package being shipped back, we will return the unit at your
expense.
The Meriam Service & Repair Department will provide you with this
number when you complete the website form, fax or e-mail your
information.
An RMA number must accompany all incoming packages to insure
proper tracking, processing, and repair work.
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Appendices
Product Specifications
BASE UNIT:
11.9 in. L, 5.6 in. W (at display), 2.50 in. W (at handle), 1.9 in. D.
(30.2 cm L, 14.2 cm W (at display), 6.3 cm W (at handle), 4.8 cm D)
PC/ABS alloy plastic case with shock absorbing bumpers, rated IP51, 2.1 lbs. including battery.
Passes one meter drop test onto concrete
DISPLAY:
4.3-in. widescreen backlit TFT color touchscreen display with 480 x 272 WQVGA pixel resolution.
POWER:
Li-ion battery pack, 3.6 volts nominal.
1.5A charging cradle. 100-240Vac, 50/60Hz input.
BATTERY LIFE (Approximate):
10 hours continuous use at the 100 % backlight setting (typical)
TEMPERATURE SPECIFICATIONS:
Storage: –40° F to 140° F (–40° C to 60° C)
Operating: 14° F to 122° F (–10° C to 50° C)
Charging: 50° F to 104° F (10° C to 40° C)
CONNECTIONS:
Standard banana jacks (¾ in. center) for HART communication.
Communication (serial cable to computer port) / Battery charging. Connection via charging cradle.
APPROVALS: 5150X (ATEX/I.S.)
ATEX Intrinsically Safe II 1 G; Ex ia IIC T4 Ga
Listed Intrinsically Safe, Exia
cULus
Class I, Div. 1 Groups A, B, C, D: T4
–10º C < Ta < +50º C
IECEx UL 13.0004
Entity parameters: Pi = 1.25W, Ii = 200mA, Ci = 0, Li=0, Vi=30V,
Um (USB) = 5V, Um (battery) = 5V
APPROVALS: 5150 (general purpose)
MEMORY:
Dedicated µSD flash memory card for 5150 Series application software, DD and configuration storage.
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Safety notices
Deformation,
Cracks,
Damage to the charging cradle,
Damage to the power cord, or
Damage to the power adapter.
Unplug the
charging cradle.
Never use it again.
Don’t disassemble or modify
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Waste Electrical and Electronic Equipment (WEEE),
European Union Product Category
Directive 2012/19/EU
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Spare parts list
Meriam Contact Information
HART Test Lead Kit — included with unit.
This is the standard banana plugs, minigrabbers, 250 Ω shunt resistor.
Standard size 250 Ω shunt resistor —
included with unit. This is required for HART
low resistance loops.
Soft carrying case — included with unit.
This is a custom, soft case with adjustable
shoulder strap and HART lead compartment.
Hand strap — included with unit.
5150 Series Lithium Ion Battery Pack —
included with unit.
5150 Series battery charging kit — included
with unit. 100 – 240 Vac, 50/60 Hz. It
includes charging cradle, power cord, and
USB cable.
USB cable: Type A to B. It is 2 m length (6.60
feet) — included with unit. You must have
this to update the unit.
5150 Series battery charging power cord —
included with unit.
7/64 in. Hex key wrench — included with
unit. This fits the battery pack screws.
5150 Series µSD system memory card —
included with unit. The 5150 software is
installed on it.
Kickstand Replacement Kit — included with
unit.
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Recommendations for your battery
Temperature Specifications
Storing your 5150 for more than 30 days?
Two factors affect your battery’s life in storage
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Intrinsic Safety Control Drawing
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EC Declaration of Conformity
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EC Declaration of Conformity (Intrinsically Safe)
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