Meriam MANOMETERS User Manual

Instruction Sheet
F/N: 022C:440-14
E.O. # 5946
General Installation, Operation & Maintenance Instructions for
MERIAM MANOMETERS
1. Uncrating & Inspection
Carefully unpack the instrument. Make a thorough check for pos­sible shipping damage. Remove all protective cushions or plugs. If damaged, notify carrier and Meriam of damage. Be certain all items on packing list are removed from container.
2. Mounting
Mount the instrument at a convenient height for reading vertically on wall, panel, or table depending on mounting style. Be certain instrument is level. Check with level on side and front of instrument case. If instrument is furnished with a built-in level, use it to insure level mounting. Table mounting stands are shipped separate from instruments. Therefore attach the stand to the instrument.
3. Scale Adjustment (most models)
Position the scale at the center of the adjustment span.
4. Filling
U-Tube Manometers — Remove the top manometer head or fill plug. Be sure instrument is properly vented on the low pressure side. Slowly pour the selected manometer indicating fluid into the glass tube until the indicating fluid level is at approximately the zero graduation on the scale. Be sure all air bubbles are eliminated. Re­place the head tightly. Adjust the scale for the correct zero position in relation to the indicating fluid meniscus.
5. Connections to Process
It is necessary that the instrument be properly connected to the system in order to obtain a significant and accurate indication. All connections must be leak-free.
U-Tube Manometers
nected to either side of the instrument, provided that the difference between them is within the indicating range of the instrument.
— Either high or low pressure may be con-
Well Type Manometers
sure instrument is properly vented on the low pressure side. Slowly pour the selected manometer indicating fluid into the well until the indicating fluid level is at approximately the zero graduation on the scale. Be sure all air bubbles are eliminated. Replace the fill plug tightly. Adjust the scale for the correct zero position in relation to the indicating fluid meniscus.
Inclined Tube Manometers — Remove the fill plug. Be sure to check the instrument scale before filling to be certain the correct indicating fluid is being used. Most inclined tube manometers use Meriam 827 Red Oil or Meriam 1000 Green Concentrate. For ac­curate measurements, it is critical to have the correct indicating fluid in the instrument! Be sure instrument is properly vented on the low pressure side. Slowly pour the selected manometer indicating fluid into the well until the indicating fluid level is at approximately the zero graduation on the scale. Be sure all air bubbles are eliminated. Replace the fill plug tightly. Adjust the zero position by adjusting the scale or the zero adjustment knob on the well, depending on the model involved.
** THESE INSTRUMENTS MAY CONTAIN MERCURY. PLEASE RECYCLE OR DISPOSE AS HAZARDOUS WASTE ACCORDING TO LOCAL, STATE, AND FEDERAL REGULATIONS. Consult Material Safety Data Sheets (MSDS) for handling information and safety data.
— Remove the fill plug on the well. Be
6. Reading
For consistent results, it is necessary that the fluid meniscus always be observed in the same way. A convex meniscus forms when mercury is used. In this instance the fluid level should be observed from the upper most point. For all other indicating fluids a concave meniscus forms. The reading in this case should be observed from the lowest point of the meniscus. To duplicate factory calibration of incline manometers, this technique needs to be followed.
Density is a function of temperature and gravity is a function of latitude and elevation. Because of this relationship some ambient conditions must be selected as standard so that pressure bears a fixed definition.
Standard conditions for mercury used as a unit of pressure:
Gravity: 980.665 cm/sec2 (32.174 ft/sec2) at sea level and 45.544 degrees latitude Temperature: 0°C (32°F) density = 13.5951 g/cm
3
It is important to remember the levels in both legs of U-tube manometers must be read and these readings added together to obtain an actual indication.
A plane tangent to the fluid meniscus and at a right angle to the tube bore intercepts the scale where it should be read.
7. Theory
The fundamental relationship for pressure expressed by a liquid column is:
p = P2 - P1 = ρgh
p = differential pressure
P1 = pressure applied to one liquid surface P2 = pressure applied to the other liquid surface
ρ = mass density of the liquid (specific gravity)
g = acceleration of gravity h = height of the liquid column
In the case of absolute manometers (barometers), P1 is equal to zero absolute pressure, simplifying the equation to:
P =
ρgh
As simple as manometry is, certain aspects are often overlooked. Manometry incorporates both a value for density and gravity. These two values are not constant.
Standard conditions for water used as a unit of pressure.
Gravity: 980.665 cm/sec2 (32.174 ft/sec2) at sea level and 45.544 degrees latitude Temperature: 4°C (39.2°F) density = 1 g/cm
3
Though it is recommended that the value of a water column as a unit of pressure be at 4°C, its universal acceptance has been slow. For instance in aeronautics 15°C (59°F) is used. The American Gas Association uses
15.56°C (60°F), and in orifice flowmeter work 20°C (68°F) is commonly used.
Recognizing a manometer may be read outside, standard temperature and gravity corrections can be applied to improve the accuracy of a manometer reading at any given conditions.
Fluid Density Corrections
Manometers indicate the correct pressure at only one temperature. This is due to the fact that the indicating fluid density changes with temperature. If water is the indicating fluid, an inch scale indicates one inch of water at 4°C only. On the same scale mercury indicates one inch of mercury at 0°C only. If a reading using water or mercury is taken at 20°C (68°F) then the reading is not an accurate reading. The error introduced is about 0.4% of reading for mercury and about 0.2% of reading for water. Since most manometers are read at temperatures well above the standard temperature, corrections are needed. A simple way of correcting for the temperature error is to ratio the densities.
(Standard) ρogho = (Ambient) ρtgh
t
ho = the corrected height of the indicating fluid to standard temperature ht = height of the indicating fluid at the temperature when read
ρo = density of the indicating fluid at standard temperature ρt = density of the indicating fluid at the temperature
when read
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