Meriam M2110L User Manual

9R143 Dated 3/2011
M2110L SMART LEVEL GAUGE
OPERATING INSTRUCTIONS
The Battery model is powered by its internal lithium batteries only. This model does not provide any outputs or RS-232 communications.
SetPoint and Current Loop models have outputs that can be used for control or indicating/recording functions. Both models also have RS-232 communications capability. In addition to configuring the gauge, the RS-232 port can be used to monitor and log the measured level/pressure data and output status. It can also be used as part of a control system with digital capabilities.
The SetPoint model provides two SPDT relay outputs with adjustable deadband. This configuration provides normally open or normally closed contact operation for fail-safety. Switching SetPoint can be set from 0 to +120% of the full scale level/pressure range. The SetPoint model is powered by 115/230 VAC, or 24VDC.
The Current Loop model provides a 4 to 20 mA output, and is intended to be used as a level transmitter on a three or four wire loop. Zero and span are set through user-programmable registers, from 0 to +120% of the full scale pressure range. The output is capable of normal and reverse action. The Current Loop model is powered by 24VDC only.
Meriam’s M2110L Smart Level Gauge is a microprocessor-based pressure sensing device with algorithms to calculate level. The various sensors provide dip- tube bubbler accommodation, or direct head level measurements. Three config­urations are available: Battery, SetPoint, and Current Loop models.
All models are programmable through the front keypad, to allow configuration of the gauge. The user’s program information is stored in non-volatile memory, and is retained when the power to the gauge is removed. SetPoint and Current Loop models can also be configured through the RS-232 serial communication connection.
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Table of Contents
LEVEL DISPLAY.......................................................................................................................... 1
SAFETY WARNINGS................................................................................................................... 2
CERTIFICATION/SAFETY/WARNINGS ................................................................................... 3
KEYPAD FUNCTIONS:................................................................................................................ 4
PROGRAMMABLE REGISTER OVERVIEW ............................................................................ 6
PROGRAMMABLE REGISTER QUICK REFERENCE............................................................. 6
ENGINEERING UNITS................................................................................................................. 7
ZERO REFERENCE................................................................................................................. ..... 8
P0 – LOCKOUT CODE ................................................................................................................. 9
P1 – TIMEOUT VALUE.............................................................................................................. 10
P2 – DAMP RATE ....................................................................................................................... 11
P3 – RESIDUAL HYDROSTATIC PRESSURE......................................................................... 12
P4 – FULL TANK HYDROSTATIC PRESSURE ......................................................................14
P5 – SETPOINT OPTIONS.......................................................................................................... 15
P6 and P7 – SETPOINT (SET1 and SET2)................................................................................. 16
P8 – DEADBAND........................................................................................................................ 17
P9 – TANK CYLINDRICAL CAPACITY.................................................................................. 18
P10 – TANK ENDS CAPACITY................................................................................................. 19
P11 – TANK TYPE......................................................................................................................20
LOCKOUT CODE PROMPT....................................................................................................... 21
SERIAL PORT SERVICE............................................................................................................ 22
ERROR CODES........................................................................................................................... 24
INSTALLATION AND WIRING................................................................................................ 25
PRODUCT SPECIFICATIONS................................................................................................... 28
SERVICE & CALIBRATION...................................................................................................... 30
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LEVEL DISPLAY
Indicators
During normal operation, the gauge displays the level value in large numerals, and the bottom of the
display shows the current Engineering Unit. The top of the display will show PRGM when the gaug e is in
Program Mode (flashing when “view only”). For SetPoint models, the top of the display will show SET1/SET2 to indicate activated outputs (or corresponding register opened in Program Mode). For
Current Loop models, the top of the display will show 4-20mA when the output is enabled (or corresponding register opened in Program Mode).
Performance
The M2110L Smart Level Gauge retrieves analog data from its pressure sensor, and performs an analog-to-
digital (A/D) conversion for microprocessor-based data handling. The rate of A/D conversion will typically be between 9 to 13 conversions per second, depending on the various operating conditions.
To make the display easier to read, only every fourth sample is updated on the display. (This results in a
display update rate of about 3 updates per second.) The internal calculations, outputs, and serial interface are updated at the full conversion rate.
Resolution
The Smart Gauge has a 4½ digit display. The resolution of the data (decimal point positioning) is defined
by the range and sampling process. The resultant full scale display and data resolution is summarized in the table below. Note that since the Smart Level Gauge display is primarily user-scaled to level units, the full scale and resolution depends on the scale. If a specific value will not fit on the 4½ digit display, however, the auto-range feature will decrease the resolution to allow the value to fit the display (for example, increasing past 199.99 becomes 200.0). The auto-range feature restores the decimal resolution with a built-in deadband of 5 display counts (for example, 200.0 must drop to 199.95 before the two-digit decimal resolution is restored).
Note that the full scale display indication during power-up will not necessarily have the same decimal
resolution found during actual level monitoring.
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SAFETY WARNINGS
The table below defines the safety symbols, signal words and corresponding safety messa ges used in the manual to identify potential hazards and are intended to warn persons about hazards that could result in personal injury or equipment damage.
This is the Read Instruction Manual symbol. This symbol indicates h that you must read the instruction manual.
This is the Safety Alert symbol. This symbol indicates a WARNING. Warnings alert you to actions that can cause personal injury or pose a physical threat. Please read these carefully.
This is the Safety Glasses symbol. This symbol indicates that you must wear approved safety glasses during the task.
This is the Safety Gloves symbol. This symbol indicates that you must wear approved safety gloves during the task.
Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates information essential for proper product installation, operation or maintenance.
Information in this document is subject to change without notice. Check the Meriam web site (www.meriam.com
For customer assistance please call your local Meriam representative or Meriam di.0
) for the latest manual revision.
Meriam Process Technologies
10920 Madison Avenue
Cleveland, Ohio 44102
Telephone: (216) 281-1100
Fax: (216) 281-0228
E-mail: meriam@meriam.com
Web: www.meriam.com
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CERTIFICATION / SAFETY / WARNINGS
Fire/Explosion Hazard. This instrument is not intrinsically safe. DO NOT use or service in areas that may contain flammable gas or vapors, combustible dusts or
ignitable fibers where an unintended spark can cause a fire/explosion.
Do not exceed the Pressure Limits listed in the Specifications section of this manual. Failure to operate within the specified pressure limit could result in
death or serious injury.
Do not exceed the Maximum Input Voltage listed under “Input Power” in the Specification section of this manual
Do not exceed the Switch Rating listed under “I/O” in the Specifications section of this manual.  Disconnect power before servicing.  Substitution of components may impair operation and safety.
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/
KEYPAD FUNCTIONS:
The keys on the front panel perform multiple functions. Their function differs depending on whether the gauge is in Measure Mode or Program Mode.
Measure Mode is the normal operating mode for measuring and displaying level. This mode is always
default after power-up or reset.
Program Mode is used to configure the various options of the gauge. This mode is denoted by a PRGM
indicator on the display.
ON/OFF / Backspace Key
ON
Document Symbol: (Backspace←)
OFF
Measure Mode
Program Mode
ENG UNITS/Up Arrow Key
Measure Mode
Battery models: Toggles the gauge ON and OFF.
SetPoint and Current Loop models: “Resets” the gauge.
Sequence of power-up or reset
1. Display test is performed (all segments of the LCD display are turned on).
2. Firmware revision is displayed.
3. Full scale (programmed level) is displayed in the last Engineering Unit used.
4. All prior register values are restored and activated.
5. Measure Mode displays level in the last Engineering Unit used.
Backspace function: From Program Mode, this key will exit to Measure Mode. When editing a register, this key is used to abort a programming operation and exit the
register without making any changes. When editing a multi-digit value, each key press will backup one digit, until finally
exiting the register.
ENG
UNITS
Document Symbol: (Up↑)
Allows the Engineering Units to be changed (see page 7). During Engineering Unit selection, the current unit indicator remains solid, and the “new” unit indicator is flashing. Scrolling through the available units is done by pressing the Up or Down keys. The flashing unit is selected using the PRGM/Enter key, or the process may be aborted by using the Backspace key.
Program Mode
(and EU Selection)
Scroll up function. Scrolls up through the available programmable registers. Once a register is opened, this key allows editing by scrolling up through the values in the register.
Backlight/Down Arrow Key
Measure Mode
Program Mode
(and EU Selection)
Toggles the display Backlight on and off. Note that the default Backlight status for the Battery model is OFF to conserve battery life. The other models will retain the prior Backlight status as default.
Scroll down function. Scrolls down through the available programmable registers. Once a register is opened, this key allows editing by scrolling down through the values in the register.
Document Symbol: (Down↓)
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PRGM/Enter Key Measure Mode
(and EU Selection)
Program Mode
Re-ZERO Key
Measure Mode
Program Mode
(and EU Selection)
PRGM
Selects Program Mode, which allows access to the programmable registers. This key is also used to accept a new Engineering Unit selection.
Opens the selected programmable register for editing. When the desired value is displayed, pressing the PRGM/Enter key accepts and
stores the value, and closes the register. When editing a multi-digit value, each key press will accept the current digit and proceed
to the next, until finally accepting the complete value and closing the register.
ENG
UNITS
In Measure Mode, pressing the Up and Down keys at the same time resets the zero reference of the gauge (see page 8).
In Program Mode, for convenience, this function will reset the current value to default. For example, in Program Mode (but before opening a register), this function
Document Symbol: (PRGM/Enter→)
Document Symbol: (Upand Down↓)
+
will reset the register scroll to P0.
After opening a register for editing, this function will reset the register’s data
value to default (typically 0).
Similarly, when selecting a new Engineering Unit, this function will reset the
selection to the first unit (gallons).
Note that even when using this “reset” function, the PRGM/Enter key must be pressed to accept the new value (this allows for further editing after reset of the value).
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PROGRAMMABLE REGISTER OVERVIEW
All M2110L Smart Level Gauges have programmable registers that allow the gauge to be configured to fit the level measurement application. Programmable registers are numbered P0 through P11. Each register con tro ls a specific aspect of the gauge’s performance.
Beginning on page 9 is a description of all programmable registers, and instructions for their use. Each register is found on all M2110L Smart Level Gauge models, and performs the same function described for all models, except as noted otherwise.
Px P0
P1
P2
P3
P4
P5
PROGRAMMABLE REGISTER QUICK REFERENCE
Name Description Value Range Notes
Lockout Code Lockout for security. 00 to 99 00 = Disabled. Timeout Automatic shutoff in minutes of keypad
inactivity.
Damp Rate Exponential damping time in seconds. 0.1, 0.2, 0.5, 1, 2, 5,
Residual Hydrostatic Pressure
Full Tank Hydrostatic Pressure
SetPoint Options
Identifies the unmeasured or added hydrostatic pressure due to piping configurations.
The pressure created by a full column of fluid from the floor of the tank to the top of the maximum level measured.
SetPoint Model: defines which relay outputs are active.
Current Loop Model: defines the status of the 4 - 20 mA output.
0 (disabled), 1, 2, 5, 10, 15, 25
10, 15, 25, 50
-9,999 to +9,999 O @ 20ºC.
inH
2
0 to 9,999 (Keypad) 0 to 19,999 (Serial)
0 = Disabled. 1 = SET1 only. 2 = SET2 only. 3 = Both enabled.
0 = 4-20 disabled 1 = 4-20 enabled
Battery model only.
0.1 = No Damping.
+Val: Dip Tube
- Val: Direct Head
Pressure in inH @20°C.
Not found on Battery model.
O
2
P6 P7 P8
P9
P10
P11
SET1 Controls SET1 relay or 4.00 mA value. –20% to +120% FS User defined value. SET2 Controls SET2 relay or 20.0 mA value. –20% to +120% FS User defined value. Deadband Sets the amount of deadband in percent
of full scale for relays.
Tank Cylindrical Capacity
Tank Ends Capacity
Tank Type Identifies type of tank. 0 = Linear/Vertical
The capacity, in Engineering Units, of only the cylindrical portion of the tank.
The capacity, in Engineering Units, of only the dished ends of a hori zont al cylindrical tank (includes both ends). Or, total capacity for spherical tanks.
0 (disabled), 0.1,
0.2, 0.5, 1, 2, 5, 10%
0 to 9,999 (Keypad) 0 to 19,999 (Serial)
0 to 9,999 (Keypad) 0 to 19,999 (Serial)
1 = Non Linear
SetPoint model only.
P9 = 0 for spherical tanks.
P10 = 0 for linear tanks, or cylindrical tanks with flat ends.
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ENGINEERING UNITS
The following Engineering Units are available on the M2110L Smart Level Gauge:
1. Gallons
2. Pounds
3. Cubic Feet
4. Liters
5. Percent
6. Kilograms
7. Cubic Meters
8. InH2O – Inches of Water Column (density reference temperature: 20°C)
9. User Units – User Defined Units
STEP BY STEP: CHANGING ENGINEERING UNITS
Step Action Display
1 2
3
4
Notes
Gauge should be in the normal Measure Mode. Normal Level Display. Press the ENG UNITS (Up) key.
If the lockout is active, the gauge will now prompt for entry of the lockout code. Refer to “STEP BY STEP: ENTERING A LOCKOUT CODE (When Prompted)” on page 21.
Press the Up or Down keys repeatedly to scroll to the desired Engineering Unit.
The Zero function (Upand Down) will reset the scroll to the first unit and allow selection to continue.
Press the PRGM/Enter key when the desired unit is flashing.
1. When scrolling through Engineering Units, User Units are denoted by all units flashing.
2. In Measure Mode, User Units are denoted by no Engineering Unit indicators shown on the bottom
of the display.
3. Changing the Engineering Unit will automatically update the SetPoint and Capacity registers as
appropriate (refer to the Automatic Update section on pages 16, 18, and 19 for further explanation).
4. If programmed in a volumetric unit (gallons, liters, feet
to other volumetric units using the ENG UNITS (Up) key, and likewise for mass units (pounds, kilograms). However, the Smart Level Gauge will not convert between volumetric units, mass units, and/or user units. Percent (%) and InH programmed.
Current Engineering Unit1 indicator flashes.
The current Engineering Unit indicator remains solid since it is active, and the unit to be selected flashes as the list is scrolled.
The display switches to the new Engineering Unit and returns to Measure Mode.
3
, meter3), the Smart Level Gauge will convert
O are available regardless of what unit was
2
2
5. At any time, the Backspace key will abort the process and return to Measure Mode.
6. If there is no keypad activity for approximately 1 minute, the operation is aborted and the gauge
returns to Measure Mode unchanged.
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ZERO REFERENCE
Zeroing the gauge consists of accepting the current applied pressure value as the zero pressure reference. To set the zero reference pressure, all pressure sources should be disconnected from the gauge, and its temperature should be stable.
The Smart Level Gauge displays tank level as a function of the applied pressure. This pressure is linearly offset from the zero reference value, before applying the tank level calculations.
AFFECT ON OUTPUTS
The SetPoint and Current Loop outputs are calculated based on the displayed level. Since re-zeroing the
gauge may change the displayed level, the outputs may change accordingly. For safety purposes, if the outputs are active (defined by register P5; see page 15), an extra step is required to warn the operator and confirm the desired action. For clarity, both scenarios are described below, step-by-step.
FACTORY ZERO
The “Factory Zero” can be restored through the serial port service only (SetPoint and Current Loop mode ls
only). This is the value set during calibration of the sensor, and is typically 0.0.
RANGE CHECK
The Smart Gauge can be zeroed only when the applied pressure is within ±5% of sensor full scale. If the
applied pressure is greater than 5% of full scale, an error code will be displayed when zeroing is attempted.
STEP BY STEP: RE-ZEROING THE GAUGE (Disabled Outputs, P5=0)
Step Action Display
1
2
Gauge should be in normal Measure Mode, with applied pressure ready for zeroing (typically vented).
Press the Upand Down keys simultaneously.
If the lockout is active, the gauge will now prompt for entry of the lockout code. Refer to “STEP BY STEP: ENTERING A LOCKOUT CODE (When Prompted)” on page 21.
Normal level display, near 0.0 (or offset from the Residual Hydrostatic Pressure, P3).
The display will flash “0000” several times while the new zero is taken, and then return to Measure
Mode with the new zero activated.
WHEN OUTPUTS ARE ACTIVE (P5>0) ...
1
2
3
Gauge should be in normal Measure Mode, with applied pressure ready for zeroing (typically vented).
Press the Upand Down keys simultaneously.
If the lockout is active, the gauge will now prompt for entry of the lockout code. Refer to “STEP BY STEP: ENTERING A LOCKOUT CODE (When Prompted)” on page 21.
Press PRGM/Enter before the countdown
1
expires
. This acknowledges the warning.
Normal level display, near 0.0 (or offset from the Residual Hydrostatic Pressure, P3).
The display will begin countdown from “0005” to “0000”.
The display will again countdown from “0005” to “0000”.
SetPoint and Current Loop models only
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Notes
Press ZERO again (Upand Down) before the countdown expires
1. During steps 2 or 3, if the countdown expires, the gauge will return to Measure Mode un chan ged.
2. During steps 2 or 3, the Backspace key will abort the process and return to Measure Mode.
3. The zero reference value is snapshot immediately when the ZERO keys are pressed. This temporarily
stored value is accepted once the zeroing process is complete (or discarded if not completed).
1
. This confirms the zero action.
The display will flash “0000” several times while the new zero is taken.
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