Meriam M2110F User Manual

9R142 Dated 2/1/11
The Battery model is powered by its internal lithium batteries. This model does not provide any outputs or RS-232 communications.
SetPoint and Current Loop models have outputs that can be used for control or indicating functions. Both models also have RS-232 communications capability. In addition to configuring the gauge, the RS-232 port can be used to monitor and log the measured flow data and output status. It can also be used as part of a control system with digital capabilities.
The SetPoint model provides two relay outputs. These relays can be connected in normally open or normally closed configurations for fail-safe operation. SetPoint detection can be set from 0 to +120% of the full scale flow range and is powered by 115VAC, 230 VAC, or 24VDC.
The Current Loop model provides a 4 to 20 mA output, and is intended to be used as a flow transmitter on a three or four wire loop. Zero and span are set through user-programmable registers, from 0 to +120% of the full scale flow range. The Current Loop model is powered by 24VDC only.
M2110F SMART FLOW GAUGE
OPERATING INSTRUCTIONS
Meriam’s M2110F Smart Flow Gauge is a microprocessor-based pressure sensing device with algorithms to calculate flow. The gauge provides laminar flow element, Accutube and Orifice Plate flow measurements. Three configurations are available: Battery, SetPoint, and Current Loop models.
All models are programmable through the front keypad. The user’s program information is stored in non-volatile memory, and is retained when the power to the gauge is removed. SetPoint and Current Loop models can also be programmed through the RS-232 serial communication connection.
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Table of Contents
1 OVERVIEW.......................................................................................................................................................4
1.1 FEATURES ...................................................................................................................................................4
1.2 MODELS ......................................................................................................................................................4
1.3 FLOW CALCULATION MODEL......................................................................................................................4
1.3.1 Laminar Flow element...........................................................................................................................4
1.3.2 Accutube or Orifice Plate element.........................................................................................................4
2 SAFETY WARNINGS.......................................................................................................................................5
3 CERTIFICATION / SAFETY / WARNINGS.................................................................................................6
4 FRONT PANEL.................................................................................................................................................7
4.1 FLOW METER DISPLAY .........................................................................................................................7
4.1.1 Indicators...............................................................................................................................................7
4.1.2 Display Refresh Rate ............................................................................................................................. 8
4.1.3 Display Resolution.................................................................................................................................8
4.2 KEYPAD OPERATIONS ..........................................................................................................................8
4.2.1 ON/OFF or BACKSPACE.....................................................................................................................8
4.2.2 ENGINEERING UNITS or UP ARROW...............................................................................................9
4.2.3 BACKLIGHT or DOWN ARROW..........................................................................................................9
4.2.4 PRGM or ENTER ................................................................................................................................10
4.2.5 ZERO FUNCTION...............................................................................................................................10
5 PROGRAMMING...........................................................................................................................................11
5.1 PROGRAMMABLE REGISTER LIST ...................................................................................................12
6 STARTUP REQUIREMENTS.......................................................................................................................13
6.1 POWER-UP SEQUENCE...............................................................................................................................13
6.2 POWER-UP ERROR CONDITIONS................................................................................................................13
6.2.1 Register Range Errors.........................................................................................................................13
6.2.2 Non-Register Data errors....................................................................................................................13
6.3 MEASUREMENT MODEL ............................................................................................................................13
6.4 LOW FLOW CUTOFF..................................................................................................................................14
6.5 B COEFFICIENT/FLOW CONSTANT.............................................................................................................14
6.6 C COEFFICIENT.......................................................................................................................................... 14
6.7 ZERO FLOW REFERENCE ...........................................................................................................................14
7 ZERO REFERENCE.......................................................................................................................................14
7.1 AFFECT ON OUTPUTS..........................................................................................................................14
7.1.1 RE-ZEROING THE GAUGE / OUTPUTS DISABLED (P5= 0): .........................................................14
7.1.2 RE-ZEROING THE GAUGE / OUTPUTS ENABLED (P5=1, 2 or 3):...............................................15
7.2 FACTORY ZERO....................................................................................................................................15
7.3 RANGE CHECK......................................................................................................................................15
8 ENGINEERING UNITS..................................................................................................................................16
8.1 CHANGING ENGINEERING UNITS.....................................................................................................16
9 PROGRAMMABLE REGISTERS................................................................................................................17
9.1 P0 LOCKOUT CODE............................................................................................................................17
9.2 P1 SHUTOFF TIMER...........................................................................................................................17
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9.3 P2- DISPLAY DAMP RATE...................................................................................................................18
9.4 P3 MEASUREMENT MODEL.............................................................................................................18
9.5 P4 LOW FLOW CUTOFF..................................................................................................................... 19
9.6 P5 SETPOINT OPTIONS......................................................................................................................20
9.7 P6 AND P7 SETPOINT (SET1 AND SET2).............................................................................................20
9.7.1 Setpoint Model.....................................................................................................................................20
9.7.2 Current Loop Model............................................................................................................................20
9.7.3 Data Entry ...........................................................................................................................................21
9.7.4 Scaling Dependency.............................................................................................................................21
9.8 P8 DEADBAND....................................................................................................................................22
9.9 P9 FLOW MEASUREMENT B-COEFFICIENT..................................................................................23
9.10 P10 FLOW MEASUREMENT C-COEFFICIENT................................................................................24
10 REGISTER SECURITY .................................................................................................................................25
10.1 DESCRIPTION........................................................................................................................................25
10.2 VIEW-ONLY STATUS ...........................................................................................................................25
11 SERIAL PORT SERVICE..............................................................................................................................26
11.1 THE MENU..............................................................................................................................................26
11.2 ACCESSING THE MENU.......................................................................................................................26
11.3 IMPACT ON OPERATION.....................................................................................................................26
11.4 TIMEOUT................................................................................................................................................27
11.5 DATA MONITORING ............................................................................................................................27
11.6 LOCKOUT...............................................................................................................................................27
12 ERROR CODES ..............................................................................................................................................28
13 SUPPLEMENTARY INFORMATION.........................................................................................................29
13.1 APPLICATION EXAMPLE ............................................................................................................................29
13.1.1 Laminar flow element......................................................................................................................29
13.1.2 Accutube/Orifice Plate flow element...............................................................................................29
13.2 MAINTENANCE..........................................................................................................................................29
13.2.1 Battery Model Smart Gauge............................................................................................................29
14 INSTALLATION.............................................................................................................................................30
14.1 ELECTRICAL CONNECTIONS.............................................................................................................31
14.1.1 Power Supply Options.....................................................................................................................31
14.1.2 Setpoint Model Interface Connections............................................................................................31
14.2 CURRENT LOOP MODEL WIRING......................................................................................................32
14.2.1 Current Loop Model Interface Connections ...................................................................................32
14.3 OUTLINE DIMENSIONS .......................................................................................................................33
14.3.1 Panel Mounting...............................................................................................................................33
15 PRODUCT SPECIFICATIONS.....................................................................................................................34
16 SERVICE AND CALIBRATION...................................................................................................................36
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1 OVERVIEW
The Meriam Instrument M2110F Gauge is a microprocessor based flow-sensing device that can be used in conjunction with a primary flow element to measure flow rate of clean dry gases. Compatible primary elements include Laminar Flow Elements (LFE), Accutube and Orifice plates. The gauge operates on the principle of measuring differential pressure across the primary element then calculating the flow rate based on user scaling input. The calculated flow rate is then displayed in the selected engineering unit or output for process control or monitoring.
1.1 Features
Microprocessor –control for reliability and flexibility
Remote control via RS232 serial link using ASCII character transfer
Parameters to allow easy configuration of the unit
Built-in non-volatile memory for storing register settings
4-½ digit LCD display with backlight for flow readout
1.2 Models
Battery Powered Display Indicator only
Current Loop Model with 4-20 mA Flow Rate Output and RS232 serial interface port
10 inH
AC powered models have an RS232 serial interface port and SPDT outputs
1.3 Flow Calculation Model
O sensors available
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1.3.1 Laminar Flow element
Flow = B_Coefficient * dP + C_Coefficient * dP Where: dP = Differential pressure (inH
B-Coefficient and C-Coefficient are provided with the LFE
1.3.2 Accutube or Orifice Plate element
Flow = Flow Constant * √dP Where: dP = Differential pressure (inH
O @ 4 ºC)
2
O @ 60 ºF)
2
2
Warning
The user must scale the gauge for the correct flow measurement display by entering the proper values of the Measurement Model, B-Coefficient, C-Coefficient and or Flow Constant.
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2 Safety Warnings
The table below defines the safety symbols, signal words and corresponding safety messa ges used in the manual to identify potential hazards and are intended to warn persons about hazards that could result in personal injury or equipment damage.
This is the Read Instruction Manual symbol. This symbol indicates h that you must read the instruction manual.
This is the Safety Alert symbol. This symbol indicates a WARNING. Warnings alert you to actions that can cause personal injury or pose a physical threat. Please read these carefully.
This is the Safety Glasses symbol. This symbol indicates that you must wear approved safety glasses during the task.
This is the Safety Gloves symbol. This symbol indicates that you must wear approved safety gloves during the task.
Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates information essential for proper product installation, operation or maintenance.
Information in this document is subject to change without notice. Check the Meriam web site (www.meriam.com
For customer assistance please call your local Meriam representative or Meriam directly.
) for the latest manual revision.
Meriam Process Technologies
10920 Madison Avenue
Cleveland, Ohio 44102
Telephone: (216) 281-1100
Fax: (216) 281-0228
E-mail: meriam@meriam.com
Web: www.meriam.com
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3 Certification / Safety / Warnings
Fire/Explosion Hazard. This instrument is not intrinsically safe. DO NOT use or service in areas that may contain flammable gas or vapors, combustible dusts or
ignitable fibers where an unintended spark can cause a fire/explosion.
Do not exceed the Pressure Limits listed in the Specifications section of this manual. Failure to operate within the specified pressure limit could result in
death or serious injury.
Do not exceed the Maximum Input Voltage listed under “Input Power” in the Specification section of this manual
Do not exceed the Switch Rating listed under “I/O” in the Specifications section of this manual.  Disconnect power before servicing.  Substitution of components may impair operation and safety.
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4 FRONT PANEL
Warning
All settings must only be entered by qualified personnel, paying particular attention to the safety and precautionary warnings. Changes to the register settings may cause incorrect flow rate display values.
4.1 FLOW METER DISPLAY
4.1.1 Indicators
When the gauge is in the normal measurement mode of operation it will display the Flow Rate, Engineering Unit and Time Base on the LCD display. The top of the display will show the following possible status indicators:
PRGM, SET1/SET2 or 4-20mA, which will be described below.
PRGM:
When the gauge is in Program Mode the display will illuminate the PRGM indicator, which prom pt s the user for further keypad entry data.
SET1/SET2: The SetPoint models will illuminate the SET1 or SET2 indicators to show active level sensing relay outputs. This indicator is also used to indicate that the register that is being edited is used to configure the relay level sensing function. These configuration registers include P5, P6 and P7 for the M2110F Relay Output Model.
4-20mA: The Current Loop models will display the 4-20mA indicator when the 4-20 mA analog output is enabled or when the user is editing the 4-20mA configuration register. These configuration registers include P5, P6, and P7 for the M2110F Analog 4-20mA Output Model.
Decimal Point: The decimal point is used to indicate the status of the Low Flow CutOff detection. If the Low Flow CutOff is active the display will show a flashing decimal point.
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4.1.2 Display Refresh Rate
/ O
The M2110F Flow gauge converts signal data from the differential pressure sensor at a rate of ten conversions per second depending on the operating mode of the gauge
. The display is then refreshed at a rate of approximately three
updates per second with a value that can be filtered by a user selectable time constant.
Note: All internal calculations, analog and contact outputs, and serial interface values are updated at the maximum sampling rate.
4.1.3 Display Resolution
The differential pressure sensor range and the A/D conversion hardware in the device define the display resolution. Note that since the Flow Gauge display is user-scaled to flow units, the full scale and resolution depends on the calibration scaling. If a specific value will not fit on the 4½-digit display the auto-range feature will decrease the resolution to allow the display value to fit the available digits.
4.2 KEYPAD OPERATIONS
The front panel keypad incorporates multifunction keys where the functionality will depend on the mode of operation of the gauge.
Measure Mode is the normal operating display mode of the gauge. This mode is always default after
power-up or reset.
Program Mode is used to configure the gauge for operation. A PRGM indicator on the display denotes
this mode.
4.2.1 ON/OFF or BACKSPACE
Mode of Operation
ON
Document Symbol: (Backspace←)
FF
Measure Mode
Battery models: Toggles the gauge ON and OFF.
SetPoint and Current Loop models: “Resets” the gauge.
Program Mode Backspace function:
Program Mode (P# displayed): backspace key will exit to Measure Mode. Data Edit Mode: Backspace key is used to abort edit operation and exit the register
without making any changes. Note:
When editing a multi-digit value, each backspace key press will backup one digit, until finally exiting the register.
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4.2.2 ENGINEERING UNITS or UP ARROW
Mode of Operation
ENG
UNITS
Document Symbol: (Up↑)
Measure Mode No function in this mode. Will generate error code if pressed. Program Mode
Program Mode (P# displayed): Scrolls up through the available programmable registers.
Data Edit Mode: This key allows editing the register value by increasing the value of the flashing digit.
As part of the P9 editing process the Engineering Unit selection can be changed. While changing the units the current unit indicator remains solid, and the newly selected unit indicator will flash. Scrolling through the available units is done by pressing the Up or Down keys. The flashing unit is selected using the PRGM/ENTER key, or the process may be aborted by using the Backspace key.
4.2.3 BACKLIGHT or DOWN ARROW
Mode of Operation
Document Symbol: (Down↓)
Measure Mode Toggles the display Backlight on and off. Note that the default Backlight status for the
Battery model is OFF to conserve battery life. The other models will retain the prior Backlight status as default.
Program Mode
Program Mode (P# displayed): Scrolls down through the available programmable registers.
Data Edit Mode: This key allows editing the register value by decreasing the value of the flashing digit.
As part of the P9 editing process the Engineering Unit selection can be changed. While changing the units the current unit indicator remains solid, and the newly selected unit indicator will flash. Scrolling through the available units is done by pressing the Up or Down keys. The flashing unit is selected using the PRGM/ENTER key, or the process may be aborted by using the Backspace key.
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4.2.4 PRGM or ENTER
Mode of Operation
Measure Mode Selects Program Mode, which allows access to the programmable registers P0-P10. Program Mode Program Mode (P# displayed): Opens the selected register for editing.
PRGM
Data Edit Mode: When the desired value is selected, pressing the PRGM/ENTER key accepts and stores the value.
When editing a multi-digit value, each key press will accept the current digit and proceed to the next until finally accepting the complete value and closing the register.
Document Symbol: (PRGM/Enter→)
4.2.5 ZERO FUNCTION
Mode of Operation
Measure Mode
ENG
UNITS
+
In Measure Mode, pressing the Up and Down keys at the same time resets the zero reference of the gauge (see page 16).
Document Symbol: (Upand Down↓)
Program Mode In Program Mode, for convenience, this function will reset to P0.
Program Mode (P# displayed): Function will reset the register index to P0. Data Edit Mode: After opening a register for editing, this function will reset the
register’s data value to default. Note that even when using this “reset” function, the PRGM/Enter key must be
pressed to accept the new value. This allows for further editing after reset of the value.
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5 PROGRAMMING
IMPORTANT:
Programmable registers above P0 cannot be adjusted unless the correct lockou t code is entered or the lockout code is disabled.
PROGRAM MODE ACCESS
no
[1] [2] [3] [5] [6] [8]
yes no no
yes yes
Notes
[1] Enter program register selection mode [2] Select register number to change [3] View the value of the register currently selected [4] Do you want to change the value? If not go to [6] [5] Increase or decrease the value of the blinking digit, enter PRGM after each digit adjustment is made [6] After modifying the final digit, PRGM will “store” the new value into memory [7] Do other programmable registers need to be changed? If so, return to [2] [8] Exit the program select mode and return to measurement display mode
Key Functions Backspace : This key can be used to abort data entry and escape back to the measure mode display Program : Enters data for storage or mode change Up Arrow : Increments menu selections or digits being edited Down Arrow : Decrements menu selections or digits bein g edi t e d
Press Prgm
Press
Press Prgm
[4] Change
?
Press
Press Prgm
[7] Change
?
Press ON/ OFF
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