Mercury MerCruiser Axius 350 MAG, MerCruiser Axius 377 MAG, MerCruiser Axius SeaCore 377 MAG, MerCruiser Axius SeaCore 350 MAG User Manual
NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury MerCruisers’ instructions complies with the
requirements of the following directives by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement Standards Applied
Owner’s manual (A.2.5) ISO 10240
Openings in Hull, Deck and superstructure (A.3.4) ISO 9093‑1; ISO 9093‑2
Handling characteristics (A.4) ISO 8665
Inboard Engine (A.5.1.1) ISO 15584; ISO 10088; ISO 7840; ISO 10133
Fuel System (A.5.2) ISO 10088; ISO 7840; ISO 8469
Electrical System (A.5.3) ISO 10133; ISO 8846
Steering system (A.5.4)
Exhaust emission requirements (B.2) ISO 8178
Owner’s manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
Ignition‑protected equipment (Annex II) ISO 8846; SAE J1171; SAE J1191; SAE J 2031
Mercury MerCruiser declares that our sterndrive or inboard engines without integral exhaust, when installed in a
recreational craft, in accordance with the manufacturers supplied instructions, will meet the exhaust emissions
requirements of the directive mentioned above. This engine must not be put into service until the recreational craft in which
it is to be installed has been declared in conformity, if so required, with the relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Applicable portions of: ISO 10592, ISO 8848 and ABYC
P‑17
90-864197084 1108
*864197084*
Generic emission standard EN 50081‑1
Generic immunity standard EN 50082‑1
Vehicles, boats and internal combustion engine driven
devices ‑ Radio disturbance characteristics
Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
The notified body responsible for surveillance of the quality system under Full Quality Assurance Module H of Directive
2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
Kevin Grodzki
President ‑ Mercury MerCruiser, Stillwater, OK, USA
Regulatory contact:
Regulations and Product Safety Department
Mercury Marine
W6250 W. Pioneer Road
Fond du Lac, WI 54936
USA
SAE J551 (CISPR 12)
Identification Record
Please record the following information:
© 2009 Mercury Marine Axius & Axius SeaCore 350, 377 Models with Emissions Control
Engine Model and Horsepower Engine Serial Number
Transom Assembly Serial Number (Sterndrive) Gear Ratio Sterndrive Unit Serial Number
Transmission Model (Inboard) Gear Ratio Transmission Serial Number
Propeller Number Pitch Diameter
Hull Identification Number (HIN) Purchase Date
Boat Manufacturer Boat Model Length
The serial numbers are the manufacturer’s keys to numerous engineering details that apply to your Mercury MerCruiser® power
package. When contacting your Authorized Mercury MerCruiser Dealer about service, always specify model and serial numbers.
The description and specifications contained herein were in effect at the time this guide was approved for printing. Mercury Marine,
whose policy is one of continuous improvement, reserves the right to discontinue models at any time, or to change specifications
or designs, without notice and without incurring obligation.
Mercury Marine, Fond du Lac, Wisconsin, U.S.A. Printed in U.S.A.
© 2009, Mercury Marine
Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, Mercury Precision Parts, Mercury Propellers,
Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Bravo Two, Pro Max, OptiMax, Sport‑Jet, K‑Planes, MerCathode,
RideGuide, SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves logo, VesselView, and SmartCraft logo are all
registered trademarks of Brunswick Corporation. Mercury Product Protection logo is a registered service mark of Brunswick
Corporation.
Welcome
You have selected one of the finest marine power packages available. It incorporates numerous design features to assure
operating ease and durability.
With proper care and maintenance, you will thoroughly enjoy using this product for many boating seasons. To ensure maximum
performance and carefree use, we ask that you thoroughly read this manual.
The Operation, Maintenance and Warranty Manual contains specific instructions for using and maintaining your product. We
suggest that this manual remain with the product for ready reference whenever you are on the water.
Thank you for purchasing one of our Mercury MerCruiser products. We sincerely hope your boating will be pleasant!
Mercury MerCruiser
Warranty Message
The product you have purchased comes with a limited warranty from Mercury Marine; the terms of the warranty are set forth in
the Warranty Sections of this manual. The warranty statement contains a description of what is covered, what is not covered, the
duration of coverage, how to best obtain warranty coverage, important disclaimers and limitations of damages and other related
information. Please review this important information.
Mercury Marine products are designed and manufactured to comply with our own high quality standards, applicable industry
standards and regulations, as well as certain emissions regulations. At Mercury Marine every engine is operated and tested before
it is boxed for shipment to make sure that the product is ready for use. In addition, certain Mercury Marine products are tested in
a controlled and monitored environment, for up to 10 hours of engine run time, in order to verify and make a record of compliance
with applicable standards and regulations. All Mercury Marine product, sold as new, receives the applicable limited warranty
coverage, whether the engine participated in one of the test programs described above or not.
Read This Manual Thoroughly
IMPORTANT: If you don’t understand any portion of this manual, contact your dealer for a demonstration of actual starting and
operating procedures.
Notice
Throughout this publication, and on your power package, dangers, warnings, cautions, and notices, accompanied by the
International Hazard Symbol !, may be used to alert the installer/user to special instructions concerning a particular service or
operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully.
These Safety Alerts alone cannot eliminate the hazards that they signal. Strict compliance with these special instructions while
performing the service, plus common sense operation, are major accident prevention measures.
DANGER
!
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
!
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which, if not avoided, could result in engine or major component failure.
IMPORTANT: Identifies information essential to the successful completion of the task.
NOTE: Indicates information that helps in the understanding of a particular step or action.
WARNING
!
The operator (driver) is responsible for the correct and safe operation of the boat, the equipment aboard and the safety of all
occupants aboard. We strongly recommend that the operator read this Operation, Maintenance and Warranty Manual and
thoroughly understand the operational instructions for the power package and all related accessories before the boat is used.
WARNING
!
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.
TABLE OF CONTENTS
Section 1 - Warranty
Warranty Registration: United States and Canada....................2
Warranty Registration: Outside the United States and
Canada......................................................................................2
Transfer of Warranty..................................................................2
Mercury Product Protection Plan: United States and Canada...3
Mercury MerCruiser Limited Warranty (Gasoline‑Fueled
Products Only) ..........................................................................3
3‑Year Limited Warranty Against Corrosion..............................5
4‑Year Limited Corrosion Warranty: SeaCore Sterndrive Models
with Gas Engines ......................................................................6
Global Warranty Charts.............................................................7
Consumer Application Warranty Chart.................................8
Commercial Application Warranty Chart..............................9
Government Application Warranty Chart............................10
Global Warranty Charts...........................................................11
Warranty for Consumer Applications................................11
Warranty for Commercial Applications.............................11
Warranty for Government Applications.............................12
Warranty for Consumer Applications................................12
Section 2 - Getting to Know Your Power Package
Identification.............................................................................22
Engine Serial Number Decal MPI.....................................22
Bravo Transom Serial Number.........................................22
Features and Controls.............................................................23
Lanyard Stop Switch.........................................................23
Emergency Stop (E‑Stop) Switch.....................................24
Instrumentation.................................................................24
VesselView (If Equipped).............................................24
SC1000 and SC100 Digital Gauges (If Equipped).......25
SmartCraft Partner Digital Gauges...............................25
Analog Gauges (If Equipped).......................................25
Bravo Sterndrive Serial Number and Identification...........26
Electronic Helm Steering..................................................26
Dual‑Handle Electronic Remote Control (ERC) with DTS
Trackpad Features and Operation....................................26
Warranty for Commercial Applications.............................13
Warranty for Government Applications.............................13
Mercury Installation Quality Certification Program...................13
California Emissions Limited Warranty....................................14
What Is Covered.................................................................14
Duration Of Coverage........................................................14
How To Obtain Warranty Coverage...................................15
What Mercury Will Do.........................................................15
What Is Not Covered..........................................................15
Components Of The Emission Control System..................15
Disclaimers And Limitations...............................................16
California Emission Control Warranty Statement.....................16
Your Warranty Rights and Obligations...............................16
Manufacturer's Warranty Coverage...................................16
Owner's Warranty Responsibilities.....................................16
Emission Control Information Label.........................................17
Owner Responsibility..........................................................17
Emission Certification Star Label.............................................18
Operation......................................................................26
Adjustment....................................................................27
Joystick—Basic Operation................................................27
Power Trim.......................................................................27
ERC Trim Control.........................................................28
Joystick and Trim Control.............................................29
Trailer and Trailer Limit Position...................................29
Trim without Key...............................................................29
Electrical System Overload Protection.............................29
Warning Horn Signals.......................................................31
Audio Warning System.....................................................32
Testing The Audio Warning System.............................32
Engine Guardian Strategy................................................32
Axius Premier Features (If equipped)......................................32
Axius Premier Precision Pilot Trackpad Functions...........32
Section 3 - On The Water
Safe Boating Suggestions........................................................36
Be Alert to Carbon Monoxide Poisoning..................................37
Good Ventilation.................................................................37
Poor Ventilation .................................................................37
Basic Boat Operation...............................................................38
Drain Plug and Bilge Pump...............................................38
Freezing Temperature Operation.....................................38
Protecting People in the Water.........................................38
While You Are Cruising................................................38
While Boat Is Stationary...............................................38
High‑Speed and High‑Performance Operation.................38
Passenger Safety in Pontoon Boats and Deck Boats.......38
Boats Having An Open Front Deck..............................38
90-864197084 NOVEMBER 2008 Page i
Boats With Front‑Mounted, Raised Pedestal Fishing
Seats............................................................................39
Wave and Wake Jumping.................................................39
Impact with Underwater Hazards......................................40
Drive Unit Impact Protection.........................................40
Trailering the Boat............................................................40
Conditions Affecting Operation................................................40
Weight Distribution (Passengers and Gear) Inside the
Boat..................................................................................40
The Bottom of the Boat.....................................................41
Cavitation..........................................................................41
Ventilation.........................................................................41
Elevation and Climate.......................................................41
Propeller Selection.......................................................... 41
Getting Started....................................................................... 42
20‑Hour Break‑In Period................................................. 42
Launching and Boat Operation........................................ 42
Operation Chart...........................................................42
Starting and Stopping the Engine.................................... 42
Starting the Engine......................................................42
Stopping the Engine....................................................43
Throttle Only Operation...................................................43
Traditional Maneuvering with Steering and Thrust..........44
To Maneuver the Boat in Forward...............................44
To Steer the Boat in Tight Turns at Low Speeds........44
To Spin the Boat at Low Speeds................................ 44
Maneuvering with the Joystick........................................ 44
Special Digital Throttle and Shift (DTS) Features........... 48
Dock............................................................................49
Throttle Only................................................................50
1 (Single) Lever...........................................................50
Sync............................................................................ 51
Axius Plus CAN Control Pad (If Equipped)..................... 51
General Information.................................................... 51
Heading Adjustment and Override..............................51
Standby.......................................................................52
Standby and Active Lights...........................................52
Power Icon.................................................................. 52
Auto Heading.............................................................. 52
Disengage Auto Heading............................................ 55
To Resume to a Heading ........................................... 55
Changing VesselView Mode Display Times................55
Cruise Control................................................................. 55
After Break‑In Period.......................................................55
End of First Season Checkup..........................................56
Axius Premier (If equipped)....................................................56
Axius Premier Touchpad ................................................56
General Information.................................................... 56
Heading Adjustment and Override..............................56
Standby.......................................................................56
Standby and Active Lights...........................................56
Power Icon.................................................................. 56
Auto Heading.............................................................. 57
Disengage Auto Heading............................................ 60
To Resume to a Heading ........................................... 60
Changing VesselView Mode Display Times................61
Skyhook...........................................................................61
Engaging (Activating) Skyhook................................... 62
The Skyhook Screen in VesselView........................... 63
Disengaging (Deactivating) Skyhook.......................... 64
Auto Heading...................................................................64
Engaging Auto Heading..............................................64
Course Adjustment Using the Turn Buttons or
Joystick....................................................................... 65
To Resume a Heading ............................................... 66
Disengaging Auto Heading......................................... 67
Response Button.............................................................68
Track Waypoint............................................................... 69
Engaging Track Waypoint Mode.................................69
Disengaging Track Waypoint Mode............................ 70
Turn Buttons or Joystick in Track Waypoint Mode......70
Auto Heading Button in Track Waypoint Mode ..........70
Acknowledging a Turn During a Waypoint Arrival.......70
Waypoint Sequence....................................................72
Cruise Control................................................................. 74
Contingent Operations............................................................74
Port Engine Only Operation............................................ 74
Axius Shift Override—Emergency Procedure................. 75
Section 4 - Specifications
Fuel Requirements................................................................. 78
Fuel Ratings......................................................................78
Using Reformulated (Oxygenated) Gasolines (USA Only)
..........................................................................................78
Gasolines Containing Alcohol...........................................78
Engine Oil...............................................................................78
Engine Specifications............................................................. 79
Engine Specifications............................................................. 80
Axius 350 MAG, Axius SeaCore 350 MAG with Emissions
Control.............................................................................80
Section 5 - Maintenance
Owner/Operator Responsibilities............................................84
Dealer Responsibilities...........................................................84
Maintenance...........................................................................84
Do‑It‑Yourself Maintenance Suggestions...............................84
Inspection............................................................................... 85
Maintenance Schedule—Sterndrive Models.......................... 85
Routine Maintenance...................................................... 85
Scheduled Maintenance..................................................85
Maintenance Log....................................................................86
Engine Oil...............................................................................87
Checking...........................................................................87
Filling................................................................................ 87
Axius 377 MAG, Axius SeaCore 377 MAG with Emissions
Control.............................................................................81
Fluid Specifications.................................................................81
Engine............................................................................. 81
Sterndrive—Bravo...........................................................81
Steering...........................................................................82
Power Trim......................................................................82
Changing Oil and Filter.....................................................88
Easy Engine Oil Drain System....................................88
Engine Oil Drain Pump................................................89
Changing Filter............................................................89
Steering Fluid......................................................................... 90
Checking and Filling Steering Fluid.................................90
Changing Steering Fluid..................................................90
Engine Coolant.......................................................................90
Checking...........................................................................90
Filling................................................................................ 91
Changing ......................................................................... 92
Sterndrive Gear Lube............................................................. 92
Page ii 90-864197084 NOVEMBER 2008
Checking...........................................................................92
Filling................................................................................92
Changing..........................................................................93
Power Trim Fluid......................................................................94
Checking............................................................................94
Filling..................................................................................94
Changing............................................................................95
Battery......................................................................................95
Multiple EFI Engine Battery Precautions..........................95
Cleaning the Flame Arrestor....................................................95
Positive Crankcase Ventilation Valve (PCV)............................96
Inspection.........................................................................96
Replacement.....................................................................97
Water‑Separating Fuel Filter (MPI)..........................................98
Water‑Separating Fuel Filter.............................................98
GEN III Models.................................................................98
Removal.......................................................................98
Installation....................................................................99
Lubrication...............................................................................99
Electronic Shift Control (ESC) Shift Cable........................99
Sterndrive Unit and Transom Assembly.........................100
Sterndrive U‑joint Shaft Splines And O‑rings (Sterndrive Unit
Removed).......................................................................100
Engine Coupler...............................................................100
Section 6 - Storage
Propellers...............................................................................101
Propeller Repair..............................................................101
Bravo Three Propeller Removal.....................................101
Bravo Three Propeller Installation..................................102
Serpentine Drive Belt.............................................................103
Checking.........................................................................103
Replacing or Adjusting....................................................104
Corrosion Protection..............................................................105
Corrosion Information.....................................................105
Maintaining Ground Circuit Continuity............................105
MerCathode System Battery Requirements...................105
Anodes and MerCathode System Locations..................105
Checking the Quicksilver MerCathode System..............106
Power Package Exterior Surfaces..................................106
Boat Bottom Care...........................................................107
Anti‑fouling Paint.............................................................107
Sterndrive Surface Care.................................................108
Flushing the Power Package.................................................109
General Information........................................................109
Flushing Attachments.................................................109
Sterndrive Water Pickups...........................................110
Alternative Water Pickups..........................................111
SeaCore Power Package Flushing Procedure...............112
Models Using The Sterndrive Water Pickup...............112
Cold Weather or Extended Storage.......................................118
Preparing Power Package for Storage...........................118
Engine and Fuel System Preparation.........................118
Draining the Seawater System..............................................119
Drain System Identification.............................................119
Air Actuated Single Point Drain System.....................119
Manual Single Point Drain System.............................120
Three Point Manual Drain System..............................120
Multi‑Point Drain (MPD) System.................................120
Air Actuated Single Point Drain System.........................121
Boat in the Water........................................................121
Section 7 - Troubleshooting
Check VesselView First.........................................................134
Diagnosing EFI Problems......................................................134
Diagnosing DTS Problems.....................................................134
Engine Guardian System.......................................................134
Troubleshooting Charts..........................................................134
Starter Motor Will Not Crank Engine, Or Cranks Slow...134
Engine Will Not Start or Is Hard to Start.........................134
Poor Performance...........................................................135
Engine Runs Rough, Misses, or Backfires.....................135
Excessive Engine Temperature......................................135
Boat out of the Water..................................................123
Manual Single‑Point Drain System.................................125
Boat in the Water........................................................125
Boat out of the Water..................................................125
Three‑Point Manual Drain System..................................126
Boat in the Water........................................................126
Boat out of the Water..................................................127
Multi‑Point Drain (MPD) System.....................................128
Draining the Sterndrive...................................................129
Battery Storage......................................................................130
Power Package Recommissioning........................................130
Insufficient Engine Temperature.....................................135
Low Engine Oil Pressure................................................136
Battery Will Not Recharge..............................................136
Joystick...........................................................................136
Electronic Remote Controls............................................136
Steering System.............................................................137
Power Trim Does Not Operate (Motor Does Not
Operate)..........................................................................137
Power Trim Does Not Operate (Motor Operates but
Sterndrive Unit Does Not Move).....................................138
Section 8 - Customer Assistance Information
Owner Service Assistance.....................................................140
Local Repair Service........................................................140
Service Away From Home................................................140
Stolen Power Package.....................................................140
90-864197084 NOVEMBER 2008 Page iii
Attention Required after Submersion...............................140
Replacement Service Parts..............................................140
Parts and Accessories Inquiries................................140
Resolving a Problem.......................................................140
Mercury Marine Service Offices......................................141
Ordering Literature...............................................................141
United States and Canada..............................................141
Outside The United States and Canada.........................142
Dealer Checklist and Customer Orientation.........................142
Page iv 90-864197084 NOVEMBER 2008
Section 1 - Warranty
Section 1 - Warranty
Table of Contents
Warranty Registration: United States and Canada................. 2
Warranty Registration: Outside the United States and Canada
................................................................................................ 2
Transfer of Warranty............................................................... 2
Mercury Product Protection Plan: United States and Canada
................................................................................................ 3
Mercury MerCruiser Limited Warranty (Gasoline‑Fueled
Products Only) ....................................................................... 3
3‑Year Limited Warranty Against Corrosion........................... 5
4‑Year Limited Corrosion Warranty: SeaCore Sterndrive
Models with Gas Engines ...................................................... 6
Global Warranty Charts.......................................................... 7
Consumer Application Warranty Chart ........................... 8
Commercial Application Warranty Chart ........................ 9
Government Application Warranty Chart ...................... 10
Global Warranty Charts........................................................ 11
Warranty for Consumer Applications.............................11
Warranty for Commercial Applications..........................11
Warranty for Government Applications..........................12
1
Warranty for Consumer Applications.............................12
Warranty for Commercial Applications..........................13
Warranty for Government Applications..........................13
Mercury Installation Quality Certification Program............... 13
California Emissions Limited Warranty................................. 14
What Is Covered ........................................................... 14
Duration Of Coverage ................................................... 14
How To Obtain Warranty Coverage ............................. 15
What Mercury Will Do ................................................... 15
What Is Not Covered .................................................... 15
Components Of The Emission Control System ............ 15
Disclaimers And Limitations ......................................... 16
California Emission Control Warranty Statement................. 16
Your Warranty Rights and Obligations ......................... 16
Manufacturer's Warranty Coverage .............................. 16
Owner's Warranty Responsibilities ............................... 16
Emission Control Information Label...................................... 17
Owner Responsibility .................................................... 17
Emission Certification Star Label.......................................... 18
90-864197084 NOVEMBER 2008 Page 1
Section 1 - Warranty
Warranty Registration: United States and Canada
To ensure that your warranty coverage begins promptly, your selling dealer should fill out the Warranty Registration Card
completely and mail it to the factory immediately upon sale of the new product.
The Warranty Registration Card identifies the name and address of the original purchaser, product model and serial number(s),
date of sale, type of use and selling dealer’s code, name, and address. The dealer also certifies that you are the original purchaser
and user of the product. A temporary Owner Warranty Registration Card will be presented to you when you purchase the product.
Upon receipt of the Warranty Registration Card at the factory, Mercury MerCruiser will send you an owner resource guide that
includes your warranty registration confirmation. If you do not receive your owner resource guide within 60 days from date of new
product sale, please contact your selling dealer.
Because of your selling dealer’s ongoing interest in your satisfaction, the product should be returned to him for warranty service.
The product warranty is not effective until the product is registered at the factory.
NOTE: Registration lists must be maintained by the factory and dealer on marine products sold in the United States in the event
that a safety recall notification under the Federal Boat Safety Act is required.
You may change your address at any time, including at time of warranty claim, by calling Mercury MerCruiser or sending a letter
or fax to Mercury MerCruiser’s warranty registration department with your name, old address, new address, and engine serial
number. Your dealer can also process this change of information.
United States customers or dealers may contact:
Mercury Marine
Attn: Warranty Registration Department
W6250 Pioneer Road
P.O. Box 1939
Fond du Lac, WI 54936-1939
920-929-5054
Fax 920-929-5893
Canadian customers or dealers may contact:
Mercury Marine Canada Limited
2395 Meadowpine Blvd.
Mississauga,
Canada, L5N 7W6
Fax 1-800-663-8334
Warranty Registration: Outside the United States and Canada
To ensure that your warranty coverage begins promptly, your selling dealer should fill out the warranty registration card completely
and mail it to the distributor responsible for administering the warranty registration and claim program for your area.
The warranty registration card identifies your name and address, product model and serial numbers, date of sale, type of use, and
the selling distributor’s and dealer’s code number, name, and address. The distributor or dealer also certifies that you are the
original purchaser and user of the product. A copy of the warranty registration card, designated as the purchaser’s copy, MUST
be given to you immediately after the card has been completely filled out by the selling distributor or dealer. This card represents
your factory registration identification. Keep the card; if you ever need warranty service on this product, your dealer may ask you
for the warranty registration card to verify date of purchase and to use the information on the card to prepare the warranty claim
forms.
In some countries, the distributor will issue a permanent (plastic) warranty registration card to you within 30 days after receiving
the factory copy of the warranty registration card from your distributor or dealer. If you receive a plastic warranty registration card,
you may discard the purchaser’s copy that you received from the distributor or dealer when you purchased the product. Ask your
distributor or dealer if this plastic card program applies to you. For further information concerning the warranty registration card
and its relationship to warranty claim processing, refer to the International Warranty. See Table of Contents.
NOTE: Registration lists must be maintained by the factory and dealer on marine products sold in the United States in the event
of a safety recall notification under the Federal Boat Safety Act.
Transfer of Warranty
The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited
warranty. This will not apply to products used for commercial applications.
To transfer the warranty to the subsequent owner, send or fax a copy of the bill of sale or purchase agreement, new owner’s name,
address and engine serial number to Mercury Marine’s warranty registration department. In the United States mail to:
Page 2 90-864197084 NOVEMBER 2008
Section 1 - Warranty
Mercury Marine
Attn: Warranty Registration Department
W6250 W. Pioneer Road
P.O. Box 1939
Fond du Lac, WI 54936-1939
920-929-5054
Fax 920-929-5893
In Canada mail to:
Mercury Marine Canada Limited
2395 Meadowpine Blvd.
Mississauga,
Canada, L5N 7W6
Fax 1-800-663-8334
Upon processing the transfer of warranty, Mercury Marine will send registration verification to the new owner of the product by
mail.
There is no charge for this service.
For products purchased outside the United States and Canada, contact the distributor in your country, or the distributor closest
to you.
Mercury Product Protection Plan: United States and Canada
(Certain performance products, triple engine installations, and commercial applications are excluded.)
The Mercury Product Protection Plan provides coverage against unexpected mechanical and electrical breakdowns that may
occur beyond the standard limited warranty.
The optional Mercury Product Protection Plan is the only Factory Plan available for your engine.
One‑, two‑, three‑, four‑, or five‑ year term plans can be purchased up to 12 months after the original engine registration date.
See your participating Mercury MerCruiser dealer for complete program details.
Mercury MerCruiser Limited Warranty (Gasoline‑Fueled Products Only)
Mercury MerCruiser Limited Warranty (Gasoline-Fueled Products Only)
What is Covered
Mercury Marine warrants its new products to be free of defects in material and workmanship during the period described following.
Duration of Coverage
Warranty Period for Recreational Use
The warranty period begins on the date the product is first sold to a recreational‑use retail purchaser or the date on which the
product is first put into service, whichever occurs first. Products installed by an Installation Quality Certified Installer receive
one (1) year of additional warranty coverage. The repair or replacement of parts or the performance of service under this
warranty does not extend the life of this warranty beyond its original expiration date. The warranty period is specific to the
model covered; see your model for the base coverage period:
Coverage for Sterndrive Models with Closed Cooling, Inboard Models, Scorpion 377 Models, and Vazer 100
Models The Limited Warranty for Sterndrive Models with Closed Cooling, Inboard Models, Scorpion 377 Models, and
Vazer 100 Models is four (4) years when installed by an Installation Quality Certified Installer or three (3) years for
noncertified installations.
Coverage for SeaCore Sterndrive Models
The Limited Warranty for SeaCore Sterndrive Models is four (4) years when installed by an Installation Quality Certified
Installer or three (3) years for noncertified installations.
Coverage for Standard Models
The Limited Warranty for Standard Models, which do not include Sterndrive Models with Closed Cooling, Inboard Models,
Scorpion 377 Models, Vazer 100 Models, or SeaCore Sterndrive Models, is two (2) years when installed by an Installation
Quality Certified Installer or one (1) year for noncertified installations.
Warranty Period for Commercial Use
The warranty period begins on the date the product is first sold to a commercial‑use retail purchaser or the date on which the
product is first put into service, whichever occurs first. Commercial users of these products receive warranty coverage for either
one (1) year from the date of first retail sale or the accumulation of 500 hours of operation, whichever occurs first. Commercial
use is defined as any work‑related or employment‑related use of the product, or any use of the product that generates income
for any part of the warranty period, even if the product is only occasionally used for such purposes. The repair or replacement
of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration
date.
90-864197084 NOVEMBER 2008 Page 3
Section 1 - Warranty
Transfer of Coverage
Unexpired warranty coverage can be transferred from one recreational‑use customer to a subsequent recreational‑use customer
upon proper reregistration of the product. Unexpired warranty coverage cannot be transferred either to or from a commercial‑use
customer.
Termination of Coverage
Warranty coverage is terminated for used product obtained in any of the following ways:
• Repossession from a retail customer
• Purchase at auction
• Purchase from a salvage yard
• Purchase from an insurance company that obtained the product as a result of an insurance claim
Conditions That Must Be Met in Order to Obtain Warranty Coverage
Warranty coverage is available only to retail customers that purchase from a dealer authorized by Mercury Marine to distribute the
product in the country in which the sale occurred, and then only after the pre‑delivery inspection process specified by Mercury
Marine is completed and documented. Warranty coverage becomes available upon proper registration of the product by the
authorized dealer. Inaccurate warranty registration information regarding recreational use or subsequent change of use from
recreational to commercial (unless properly reregistered) may void the warranty at the sole discretion of Mercury Marine. Routine
maintenance must be performed according to the maintenance schedule in the Operation, Maintenance & Warranty manual in order
to obtain warranty coverage. Mercury Marine reserves the right to make any warranty coverage contingent upon proof of proper
maintenance.
What Mercury Marine Will Do
Mercury Marine's sole and exclusive obligation under this warranty is limited to, at our option, repairing a defective part, replacing
such part or parts with new or Mercury Marine certified remanufactured parts, or refunding the purchase price of the Mercury Marine
product. Mercury Marine reserves the right to improve or modify products from time to time without assuming an obligation to modify
products previously manufactured.
How to Obtain Warranty Coverage
The customer must provide Mercury Marine with a reasonable opportunity to repair and reasonable access to the product for
warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury Marine dealer authorized to
service the product. If the purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury Marine.
Mercury Marine will then arrange for the inspection and any covered repair. The purchaser in that case shall pay for all related
transportation charges and travel time. If the service provided is not covered by this warranty, the purchaser shall pay for all related
labor and material and any other expenses associated with that service. The purchaser shall not, unless requested by Mercury
Marine, ship the product or parts of the product directly to Mercury Marine. Proof of registered ownership must be presented to the
dealer at the time warranty service is requested in order to obtain coverage.
Page 4 90-864197084 NOVEMBER 2008
Section 1 - Warranty
What Is Not Covered
This limited warranty does not cover the following:
• Routine maintenance items
• Adjustments
• Normal wear and tear
• Damage caused by abuse
• Abnormal use
• Use of a propeller or gear ratio that does not allow the engine to run in its recommended RPM range (see the Operation,
Maintenance & Warranty manual)
• Operation of the product in a manner inconsistent with the recommended operation and duty cycle section of the Operation,
Maintenance & Warranty manual
• Neglect
• Accident
• Submersion
• Improper installation (proper installation specifications and techniques are set forth in the installation instructions for the product)
• Improper service
• Use of an accessory or part that was not manufactured or sold by Mercury Marine and that damages the Mercury product
• Jet pump impellers and liners
• Operation with fuels, oils, or lubricants that are not suitable for use with the product (see the Operation, Maintenance & Warranty
manual)
• Alteration or removal of parts
• Water entering the engine through the fuel intake, air intake, or exhaust system or damage to the product from insufficient
cooling water caused by blockage of the cooling system by a foreign body
• Running the engine out of water
• Mounting the engine too high on the transom
• Operating the boat with the engine over trimmed
Use of the product for racing or other competitive activity, or operating with a racing‑type lower unit at any point, even by a previous
owner of the product, voids the warranty. Expenses related to haul‑out, launch, towing, storage, telephone, rental, inconvenience,
slip fees, insurance coverage, loan payments, loss of time, loss of income, or any other type of incidental or consequential damages
are not covered by this warranty. Also, expenses associated with the removal or replacement of boat partitions or other material in
order to gain access to the product are not covered by this warranty. No individual or entity, including Mercury Marine authorized
dealers, has been given authority by Mercury Marine to make any affirmation, representation, or warranty regarding the product,
other than those contained in this limited warranty. If such affirmation, representation, or warranty is made, it shall not be enforceable
against Mercury Marine.
DISCLAIMERS AND LIMITATIONS
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY
DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN
DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED
FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS,
LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE. AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY
GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE
TO STATE AND COUNTRY TO COUNTRY.
3‑Year Limited Warranty Against Corrosion
3-YEAR LIMITED WARRANTY AGAINST CORROSION
What Is Covered
Mercury Marine warrants that each new Mercury, Mariner, Mercury Racing, Sport Jet, M2 Jet Drive, Tracker
by Mercury Marine Outboard, MerCruiser Inboard or Sterndrive engine (Product) will not be rendered
inoperative as a direct result of corrosion for the period of time described below.
Duration of Coverage
90-864197084 NOVEMBER 2008 Page 5
Section 1 - Warranty
This limited corrosion warranty provides coverage for three (3) years from either the date the product is first
sold, or the date on which the product is first put into service, whichever occurs first. The repair and
replacement of parts, or the performance of service under this warranty does not extend the life of this
warranty beyond its original expiration date. Unexpired warranty coverage can be transferred to subsequent
(noncommercial use) purchaser upon proper re‑registration of the product. Warranty coverage is terminated
for used product repossessed from a retail customer, purchased at auction, from a salvage yard, or from
an insurance company that obtained the product as a result of an insurance claim.
Condition That Must Be Met in Order to Obtain Warranty Coverage
Warranty coverage is available only to retail customers that purchase from a dealer authorized by Mercury
Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury
Marine specified pre‑delivery inspection process is completed and documented. Warranty coverage
becomes available upon proper registration of the product by the authorized dealer. Corrosion prevention
devices specified in the Operation, Maintenance & Warranty manual must be in use on the boat, and routine
maintenance outlined in the Operation, Maintenance & Warranty manual must be timely performed
(including without limitation the replacement of sacrificial anodes, use of specified lubricants, and touch‑up
of nicks and scratches) in order to maintain warranty coverage. Mercury Marine reserves the right to make
warranty coverage contingent upon proof of proper maintenance.
What Mercury Will Do
Mercury's sole and exclusive obligation under this warranty is limited to, at our option, repairing a corroded
part, replacing such part or parts with new or Mercury Marine certified re‑manufactured parts, or refunding
the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from
time to time without assuming an obligation to modify products previously manufactured.
How to Obtain Warranty Coverage
The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the
product for warranty service. Warranty claims shall be made by delivering the product for inspection to a
Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer,
written notice must be given to Mercury. We will then arrange for the inspection and any covered repair.
Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service
provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other
expenses associated with that service. Purchaser shall not, unless requested by Mercury, ship the product
or parts of the product directly to Mercury. Proof of registered ownership must be presented to the dealer
at the time warranty service is requested in order to obtain coverage.
What Is Not Covered
This limited warranty does not cover electrical system corrosion; corrosion resulting from damage, corrosion
which causes purely cosmetic damage, abuse or improper service; corrosion to accessories, instruments,
steering systems; corrosion to factory installed jet drive unit; damage due to marine growth; product sold
with less than a one year limited Product warranty; replacement parts (parts purchased by the Customer);
products used in a commercial application. Commercial use is defined as any work or employment related
use of the product, or any use of the product which generates income, for any part of warranty period, even
if the product is only occasionally used for such purposes.
4‑Year Limited Corrosion Warranty: SeaCore Sterndrive Models with Gas
Engines
4-YEAR LIMITED CORROSION WARRANTY: SEACORE STERNDRIVE MODELS WITH GAS ENGINES
What Is Covered
Mercury Marine warrants that each new MerCruiser SeaCore engine, transom, and sterndrive package will
not be rendered inoperative as a direct result of corrosion for the period of time described below.
Duration of Coverage
Page 6 90-864197084 NOVEMBER 2008
This limited corrosion warranty provides coverage for four (4) years from either the date on which the
MerCruiser SeaCore engine, transom, and sterndrive package is first sold or the date on which it is first put
into service, whichever occurs first. The repair or replacement of parts or the performance of service under
this warranty does not extend the life of this warranty beyond its original expiration date. Unexpired warranty
coverage can be transferred to a subsequent (noncommercial‑use) purchaser upon proper reregistration
of the product. Warranty coverage is terminated for used product obtained in any of the following ways:
• Repossession from a retail customer
• Purchase at auction
• Purchase from a salvage yard
• Purchase from an insurance company that obtained the product as a result of an insurance claim
Condition That Must Be Met in Order to Obtain Warranty Coverage
Warranty coverage is available only to retail customers that purchase from a dealer authorized by Mercury
Marine to distribute the product in the country in which the sale occurred, and then only after the pre‑delivery
inspection process specified by Mercury Marine is completed and documented. Warranty coverage
becomes available upon proper registration of the product by the authorized dealer. Corrosion‑prevention
devices specified in the Operation, Maintenance & Warranty manual must be in use on the boat, and routine
maintenance outlined in the Operation, Maintenance & Warranty manual must be performed according to
the maintenance schedule in the Operation, Maintenance & Warranty manual (including without limitation
the replacement of sacrificial anodes, use of specified lubricants, and touch‑up of nicks and scratches) in
order to maintain warranty coverage. Mercury Marine reserves the right to make warranty coverage
contingent upon proof of proper maintenance.
What Mercury Marine Will Do
Mercury's sole and exclusive obligation under this warranty is limited to, at our option, repairing a corroded
part, replacing such part or parts with new or Mercury Marine certified remanufactured parts, or refunding
the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from
time to time without assuming an obligation to modify products previously manufactured.
How to Obtain Warranty Coverage
The customer must provide Mercury Marine with a reasonable opportunity to repair and reasonable access
to the product for warranty service. Warranty claims shall be made by delivering the product for inspection
to a Mercury Marine dealer authorized to service the product. If the purchaser cannot deliver the product to
such a dealer, written notice must be given to Mercury Marine. Mercury Marine will then arrange for the
inspection and any covered repair. The purchaser in that case shall pay for all related transportation charges
and/or travel time. If the service provided is not covered by this warranty, the purchaser shall pay for all
related labor and material, and any other expenses associated with that service. The purchaser shall not,
unless requested by Mercury Marine, ship the product or parts of the product directly to Mercury Marine.
Proof of registered ownership must be presented to the dealer at the time warranty service is requested in
order to obtain coverage.
What Is Not Covered
This limited warranty does not cover the following:
• Electrical system corrosion
• Corrosion resulting from damage
• Corrosion that causes purely cosmetic damage
• Abuse or improper service
• Corrosion to accessories, instruments, and steering systems
• Corrosion to a factory‑installed jet drive unit
• Damage due to marine growth
• Replacement parts (parts purchased by the customer)
• Product sold with less than a one‑year limited product warranty
• Products used in a commercial application. Commercial use is defined as any work or employment
related use of the product, or any use of the product which generates income, for any part of warranty
period, even if the product is only occasionally used for such purposes.
Section 1 - Warranty
Global Warranty Charts
IMPORTANT: Please refer to www.mercurymarine.com/global_warranty for the most currant Global Warranty Charts.
90-864197084 NOVEMBER 2008 Page 7
Section 1 - Warranty
Consumer Application Warranty Chart
Limited Corrosion
Warranty
Vazer,
Standard
Models,
and and
Models
with
Closed
Cooling
3 years 4 years
2 years 2 years
SeaCore
Region
USA and
Canada
Latin
America
Mexico
Europe
Japan
Australia
and New
Zealand
South
Pacific
Asia
(excludin
g Japan,
South
Pacific,
Australia,
New
Zealand)
Consumer Application: Standard Factory Limited Warranty by Region & Boat Brand
Non-Certified Boat Brand Certified Boat Brand All Boat Brands
Vazer
and
Standar
d
1 year 3 years 3 years 3 years 2 years 4 years 4 years 4 years 3 years 4 years
1 year 3 years 1 year 1 year 2 years 4 years 2 years 2 years 3 years 4 years
1 year 3 years 1 year 1 year 1 year 4 years 1 year 1 year 1 year 4 years
2 years 3 years 2 years 2 years 3 years 4 years 3 years 3 years 3 years 4 years
1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year
2 years 3 years 3 years
1 year 3 years 1 year 1 year 1 year 3 years 1 year 1 year 3 years 4 years
2 years 2 years 2 years
SeaCore
Models
with
Closed
Cooling
Scorpio
n 377
3 years
all Tow
Sports
3 years
all Tow
Sports
Standar
d
2 years 3 years 3 years
2 years 2 years 2 years
SeaCore
Vazer
and
Models
with
Closed
Cooling
Scorpio
n 377
3 years
all Tow
Sports
3 years
all Tow
Sports
NOTE: In regions where the Certified Boat Builder program is not applicable, the regular warranty always applies.
NOTE: In regions where TBD (To Be Determined) is listed, check with your local dealer for warranty length and conditions.
Page 8 90-864197084 NOVEMBER 2008
Commercial Application Warranty Chart
Section 1 - Warranty
Limited Corrosion
Warranty
Vazer,
Standard
Models,
and and
Models
with
Closed
Cooling
none none
none none
none none
none none
none none
none none
none none
Region
USA and
Canada
Latin
America
Mexico
Europe
Japan
Australia
and New
Zealand
South
Pacific
Asia
(excludin
g Japan,
South
Pacific,
Australia,
New
Zealand)
Commercial Application: Standard Factory Limited Warranty by Region & Boat Brand
Non-Certified Boat Brand Certified Boat Brand All Boat Brands
Vazer
and
Standar
d
1 year or
500
hours
1 year or
500
hours
1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
SeaCore
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
Models
with
Closed
Cooling
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
Scorpio
n 377
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
Standar
d
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
SeaCore
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
Vazer
and
Models
with
Closed
Cooling
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
Scorpio
n 377
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
NOTE: In regions where the Certified Boat Builder program is not applicable, the regular warranty always applies
SeaCore
90-864197084 NOVEMBER 2008 Page 9
Section 1 - Warranty
Government Application Warranty Chart
Limited Corrosion
Warranty
Vazer,
Standard
Models,
and and
Models
with
Closed
Cooling
none none
none none
none none
none none
none none
none none
Region
USA and
Canada
Latin
America
Mexico
Europe
Japan
Australia
and New
Zealand
South
Pacific
Asia
(excludin
g Japan,
South
Pacific,
Australia,
New
Zealand)
Government Application: Standard Factory Limited Warranty by Region & Boat Brand
Non-Certified Boat Brand Certified Boat Brand All Boat Brands
Vazer
and
Standar
d
1 year 3 years 3 years 3 years 2 years 4 years 4 years 4 years 3 years 4 years
1 year or
500
hours
1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1year
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
SeaCore
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
Models
with
Closed
Cooling
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
Scorpio
n 377
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
Standar
d
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
SeaCore
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
Vazer
and
Models
with
Closed
Cooling
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
1 year or
500 hours
Scorpio
n 377
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
1 year or
500
hours
NOTE: In regions where the Certified Boat Builder program is not applicable, the regular warranty always applies
SeaCore
Page 10 90-864197084 NOVEMBER 2008
Global Warranty Charts
Warranty for Consumer Applications
Engine Model Region
The Americas
(excluding
Brazil)
Brazil
Europe, Middle
Axius 350 MAG, Axius 377 MAG
with Emissions Control
Warranty for Commercial Applications
East, Africa
Australia, New
Zealand
Japan
South Pacific
Other Asia
Section 1 - Warranty
Standard Factory Limited Warranty by
Certification Status of Boat Manufacturer
Not Certified
1 year
2 years
1 year 1 year 1 year
2 years 2 years 2 years
1 year 1 year 1 year
Installation Quality
Certified
2 years
3 years
2 years
Consumer Limited
Corrosion Warranty
3 years
2 years
3 years
Engine Model
Axius 350 MAG, Axius 377 MAG
with Emissions Control
Region
The Americas
(excluding
Brazil)
Brazil
Europe, Middle
East, Africa
Australia, New
Zealand
Japan
South Pacific
Other Asia
Standard Factory Limited Warranty by
Certification Status of Boat Manufacturer
Not Certified
1 year 1 year 1 year
2 years 2 years 2 years
1 year or 500 hours 1 year or 500 hours 1 year or 500 hours
Installation Quality
Certified
Commercial Limited
Corrosion Warranty
90-864197084 NOVEMBER 2008 Page 11
Section 1 - Warranty
Warranty for Government Applications
Engine Model Region
The Americas
(excluding
Brazil)
Brazil
Europe, Middle
Axius 350 MAG, Axius 377 MAG
with Emissions Control
East, Africa
Australia, New
Zealand
Japan
South Pacific
Other Asia
Warranty for Consumer Applications
Engine Model
Axius SeaCore 350 MAG, Axius
SeaCore 377 MAG with Emissions
Control
Region
The Americas
(excluding
Brazil)
Brazil
Europe, Middle
East, Africa
Australia, New
Zealand
Japan
South Pacific
Other Asia
Standard Factory Limited Warranty by
Certification Status of Boat Manufacturer
Not Certified
1 year 1 year 3 years
2 years 2 years 2 years
1 year or 500 hours 1 year or 500 hours
Standard Factory Limited Warranty by
Certification Status of Boat Manufacturer
Not Certified
3 years 4 years 3 years
2 years 2 years 2 years
3 years
1 year 1 year 1 year
2 years 2 years 2 years
1 year 1 year 1 year
Installation Quality
Certified
Installation Quality
Certified
4 years
3 years
Government Limited
Corrosion Warranty
3 years
1 year or 500 hours
Consumer Limited
Corrosion Warranty
4 years
Page 12 90-864197084 NOVEMBER 2008
Warranty for Commercial Applications
Engine Model Region
The Americas
(excluding
Brazil)
Brazil
Axius SeaCore 350 MAG, Axius
SeaCore 377 MAG with Emissions
Control
Europe, Middle
East, Africa
Australia, New
Zealand
Japan
South Pacific
Other Asia
Warranty for Government Applications
Engine Model
Axius SeaCore 350 MAG, Axius
SeaCore 377 MAG with Emissions
Control
Region
The Americas
(excluding
Brazil)
Brazil
Europe, Middle
East, Africa
Australia, New
Zealand
Japan
South Pacific
Other Asia
Section 1 - Warranty
Standard Factory Limited Warranty by
Certification Status of Boat Manufacturer
Not Certified
1 year 1 year 1 year
2 years 2 years 2 years
1 year or 500 hours 1 year or 500 hours 1 year or 500 hours
Standard Factory Limited Warranty by
Certification Status of Boat Manufacturer
Not Certified
1 year 1 year 3 years
2 years 2 years 2 years
1 year or 500 hours 1 year or 500 hours
Installation Quality
Certified
Installation Quality
Certified
Commercial Limited
Corrosion Warranty
Commercial Limited
Corrosion Warranty
4 years
1 year or 500 hours
Mercury Installation Quality Certification Program
15502
90-864197084 NOVEMBER 2008 Page 13
Section 1 - Warranty
Mercury MerCruiser products installed by a Mercury Installation Quality Certified Manufacturer are Installation Quality certified
products and may receive an additional one (1) year of limited warranty coverage.
The Installation Quality Certification program was developed to recognize MerCruiser boatbuilder customers who have achieved
higher manufacturing standards. It is the first and only comprehensive manufacturer‑installation certification program in the
industry.
The program has three goals:
1. To enhance overall product quality.
2. To improve the boat ownership experience.
3. To enhance overall customer satisfaction.
The certification process is designed to review all facets of manufacturing and engine installation. The program is composed of
design, manufacturing and installation review stages with which builders must comply. Certification applies leading‑edge
methodologies to create:
• Efficiencies and best practices specific to engine installation.
• World‑class assembly and component specifications.
• Efficient installation processes.
• Industry standard end‑of‑line test procedures
Boat builders that successfully complete the program and meet all certification requirements earn Installation Quality System
Certified Manufacturer status and receive an additional one (1) year of Mercury limited factory warranty coverage on all
MerCruiser‑powered boats that are registered on and after the boat builder's certification date for all worldwide registrations.
Mercury has designated a section of our Website to promote the Installation Quality Certification Program and communicate its
benefits to consumers. For a current list of MerCruiser‑powered boat brands that have earned Installation Quality Certification,
visit www.mercurymarine.com/mercruiser_warranty.
California Emissions Limited Warranty
NOTE: Mercury Marine does not establish model years for the Mercury MerCruiser product line. In order to comply with CARB
warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example,
2003 model year products refers to products manufactured during calendar year 2003.
The California Air Resources Board has promulgated air emissions regulations for inboard and sterndrive engines. The regulations
apply to all inboard and sterndrive engines that were manufactured for the 2003 model year and later. Mercury Marine, in
compliance with those regulations, provides this limited warranty for the emission control systems (see the components of the
emission control system listed following), and further warrants that the inboard or sterndrive engine was designed, built, and
equipped to conform with all applicable regulations adopted by the California Air Resources Board pursuant to its authority in
Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code. For information regarding the limited warranty for the
non‑emissions related components of the inboard or sterndrive engine, please see the limited warranty statement for your engine.
What Is Covered
NOTE: Mercury Marine does not establish model years for the Mercury MerCruiser product line. In order to comply with CARB
warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example,
2003 model year products refers to products manufactured during calendar year 2003.
NOTE: Your dealer will register your engine for warranty coverage for you. The warranty registration process is not related in any
way to the process of obtaining a license, title or registration from state boating authorities. You should ask your dealer to update
your warranty registration information to reflect a change of address or a transfer of ownership. (This change may be made at any
time.) See the Warranty Registration section of your manual or your dealer for more information.
Mercury Marine warrants the components of the emissions control systems (see the components of the emission control system
listed following) of its new, 2003 model year and later California certified inboard and sterndrive engines, registered to a California
resident, to be free from defects in material or workmanship that cause the failure of a warranted part to be identical in all material
respects to that part as described in the application of Mercury Marine for certification from the California Air Resources Board,
for the period of time, and under the conditions identified below. The cost to diagnose a warranty failure is covered under the
warranty (if the warranty claim is approved). Damage to other engine components caused by the failure of a warranted part will
also be repaired under warranty.
Duration Of Coverage
NOTE: Mercury Marine does not establish model years for the Mercury MerCruiser product line. In order to comply with CARB
warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example,
2003 model year products refers to products manufactured during calendar year 2003
Page 14 90-864197084 NOVEMBER 2008
Section 1 - Warranty
This limited warranty provides coverage for the components of the emissions control systems of new 2003‑2008 model year
inboard and sterndrive engines for 2 years from either the date the product is first sold, or first put into service, whichever occurs
first. Emission related normal maintenance items such as spark plugs and filters, that are on the warranted parts list (see following)
are warranted up to their first required replacement interval only. (See Maintenance Schedule). The repair or replacement of parts,
or the performance of service under this warranty, does not extend the life of this warranty beyond its original expiration date.
Unexpired warranty coverage can be transferred to a subsequent purchaser. (See instructions on transfer of warranty). Warranty
coverage is terminated for used product repossessed from a retail customer, purchased at auction, from a salvage yard, or from
an insurance company that obtained the product as a result of an insurance claim.
How To Obtain Warranty Coverage
The customer must provide Mercury with a reasonable opportunity to repair and reasonable access to the product for warranty
service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the
product. If purchaser cannot deliver the product to such a dealer, please notify Mercury Marine and Mercury will then arrange for
the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If
the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses
associated with that service. Purchaser shall not, unless requested by Mercury, ship the product or parts of the product directly
to Mercury. Proof of registered ownership must be presented to the dealer at the time warranty service is requested in order to
obtain coverage.
What Mercury Will Do
Mercury Marine's sole and exclusive obligation under this warranty is limited to, at our expense and at our option, repairing or
replacing defective parts with new or Mercury Marine certified re‑manufactured parts, or refunding the purchase price of the
Mercury product. Mercury reserves the right to improve or modify products from time to time without assuming an obligation to
modify products previously manufactured.
What Is Not Covered
This limited warranty does not cover routine maintenance items, tune ups, adjustments, normal wear and tear, damage caused
by abuse, abnormal use, use of a propeller or gear ratio that does not allow the engine to run in its recommended wide‑open‑throttle
RPM range (see Specifications), operation of the product in a manner inconsistent with the recommended operation procedures,
neglect, accident, submersion, improper installation (proper installation specifications and techniques are set forth in the
installation instructions for the product), improper service, use of an accessory or part not manufactured or sold by us, jet pump
impellers and liners, operation with fuels, oils or lubricants which are not suitable for use with the product (see Specifications),
alteration or removal of parts, or water entering the engine through the fuel intake, air intake or exhaust system. Use of the product
for racing or other competitive activity, or operating with a racing type lower unit, at any point, even by a prior owner of the product,
voids the warranty.
Expenses related to haul‑out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance coverage, loan
payments, loss of time, loss of income, or any other type of incidental or consequential damages are not covered by this warranty.
Also, expenses associated with the removal and/or replacement of boat partitions or material caused by boat design for access
to the product are not covered by this warranty.
Non‑warranty maintenance, replacement, or repair of emission control devices and systems may be performed by any marine
engine repair establishment or individual. The use of non‑Mercury parts for non‑warranty maintenance or repairs will not be
grounds for disallowing other warranty work. The use of add‑on (as defined at section 1900 (b)(1) and (b)(10) of Title 13 of the
California Code of Regulations) or modified parts not exempted by the California Air Resources Board may be grounds for
disallowing a warranty claim, at the discretion of Mercury Marine. Failures of warranted parts caused by the use of a non‑exempted
add‑on or modified part will not be covered.
Components Of The Emission Control System
1. Fuel Metering System
a. Carburetor and internal parts (and/or pressure regulator or fuel injection system)
b. Intake valves
2. Air Induction System
a. Intake manifold
3. Ignition System
a. Spark plugs
b. Electronic ignition
c. Ignition coil and/or control module
d. Ignition wires
4. Positive Crankcase Ventilation (PCV) System
a. PCV Valve
90-864197084 NOVEMBER 2008 Page 15
Section 1 - Warranty
b. Oil filler cap
5. Exhaust System.
a. Exhaust manifold
b. Exhaust elbow
c. Intermediate exhaust elbow
d. Lower exhaust pipe
e. Tailpipe
f. Exhaust valve
6. Miscellaneous Items Used in Above Systems
a. Hoses, clamps, fittings, tubing, sealing gaskets or devices, and mounting hardware
b. Pulleys, belts, and idlers
c. Vacuum, temperature, check and time sensitive valves and switches
d. Electronic controls.
Disclaimers And Limitations
DISCLAIMERS AND LIMITATIONS
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY
DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN
DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE
EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/COUNTRIES DO NOT ALLOW FOR THE
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE. AS A RESULT, THEY MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH
VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY.
If you have any questions regarding your warranty rights and responsibilities, refer to Owner Service Assistance for contact
information.
California Emission Control Warranty Statement
Your Warranty Rights and Obligations
The California Air Resources Board is pleased to explain the emission control system warranty on your 2003 model year1. and
later inboard or sterndrive engine. In California, new inboard and sterndrive engines must be designed, built and equipped to meet
the State's stringent anti‑smog standards. Mercury Marine must warrant the emission control system on your inboard or sterndrive
engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your inboard
or sterndrive engine.
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and catalytic
converter. Also included may be hoses, belts, connectors and other emission‑related assemblies.
Where a warrantable condition exists, Mercury Marine will repair your inboard or sterndrive engine at no cost to you; including
diagnosis, parts and labor.
Manufacturer's Warranty Coverage
For 2003‑2008 spark‑ignition inboard and sterndrive marine engines: Select emission control parts from model year
inboard and sterndrive engines are warranted for 2 years. If any emission‑related part on your engine is defective under warranty,
the part will be repaired or replaced by Mercury Marine.
Owner's Warranty Responsibilities
As the inboard or sterndrive engine owner, you are responsible for the performance of the required maintenance listed in your
owner's manual. Mercury Marine recommends that you retain all receipts covering maintenance on your inboard or sterndrive
engine, but Mercury Marine cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all
scheduled maintenance.
As the inboard or sterndrive engine owner, you should however be aware that Mercury Marine may deny you warranty coverage
if your inboard or sterndrive engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
Warranty coverage is terminated for used product repossessed from a retail customer, purchased at auction, from a salvage yard,
or from an insurance company that obtained the product as a result of an insurance claim.
1.
2003‑2008
1.
Mercury Marine does not establish model years for the Mercury MerCruiser product line. In order to comply with CARB warranty regulations, and
for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model year products refers to
products manufactured during calendar year 2003.
Page 16 90-864197084 NOVEMBER 2008
Section 1 - Warranty
EMISSION CONTROL
INFORMATION
THIS ENGINE CONFORMS TO XXXX CALIFORNIA EMISSION
REGULATIONS FOR SPARK IGNITION MARINE ENGINES
REFER TO OWNER'S MANUAL FOR MAINTENANCE
SPECIFICATIONS AND ADJUSTMENTS
SERIAL #
FAMILY
STD.
D.O.M.
DISP
31656
XXXXXXXXXXXX
XX.X g/kW-hr
XXXXXXXX
X.XL
MMM YYYY
0575
EMISSION CONTROL
INFORMATION
REFER TO OWNER'S MANUAL FOR MAINTENANCE
SPECIFICATIONS AND ADJUSTMENTS
SERIAL #
FAMILY
STD.
D.O.M.
DISP
31657
XXXXXXXXXXXX
XX.X g/kW-hr
XXXXXXXX
X.XL
MMM YYYY
NOT FOR SALE IN CALIFORNIA
You are responsible for presenting your inboard or sterndrive engine to a Mercury Marine dealer authorized to service the product
as soon as a problem exists. The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, refer to Owner Service Assistance for contact
information.
Emission Control Information Label
A tamper‑resistant Emission Control Information label is affixed in a visible location to the engine at time of manufacture by Mercury
MerCruiser. In addition to the required emissions statement, the label lists the engine serial number, family, STD (emission
standard/level), date of manufacture (month, year), and the engine displacement. Please note that the low emissions certification
will not affect the fit, function, or performance of the engines. Boatbuilders and dealers may not remove the label or the part it is
affixed to before sale. If modifications are necessary, contact Mercury MerCruiser about the availability of replacement decals
before proceeding.
NOTE: When the CE mark is present in the lower right corner of the Emission Control Information Label on the engine, the
Declaration of Conformance applies. Refer to the front page of this manual for further information.
Emission Control Label—California Emissions–Compliant
"SERIAL#"—Engine Serial Number
"FAMILY"—Engine Family
"STD."—Emissions Standard
"D.O.M."—Date of Manufacture
"DISP"—Piston Displacement
Emission Control Label—Not for Sale in California
"SERIAL#"—Engine Serial Number
"FAMILY"—Engine Family
"STD."—Emissions Standard
"D.O.M."—Date of Manufacture
"DISP"—Piston Displacement
Owner Responsibility
The operator must have routine engine maintenance performed to maintain emission levels within prescribed certification
standards.
90-864197084 NOVEMBER 2008 Page 17
Section 1 - Warranty
The operator may not modify the engine in any manner that alters the horsepower or allows emissions levels to exceed their
factory specifications.
Emission Certification Star Label
Your boat is labeled on the hull with one of the following star labels. The Symbol for Cleaner Marine Engines Means:
1. Cleaner Air and Water ‑ for a healthier lifestyle and environment.
2. Better Fuel Economy ‑ burns up to 30‑40 percent less gas and oil than conventional carbureted two‑stroke engines, saving
money and resources.
3. Longer Emission Warranty ‑ Protects consumer for worry free operation.
Beginning January 1, 2003, one Three‑Star label will be included with each factory‑certified Mercury MerCruiser engine.
All Mercury MerCruiser engines (500 hp and below) will have a Three‑Star Ultra Low Emission rating. The Three‑Star label
identifies that these engines meet the California Air Resources Board's Sterndrive and Inboard marine engine 2003 exhaust
emission standards. Engines meeting these standards have 65% lower emissions than One‑Star ‑ Low Emissions engines.
The Three‑Star label will be affixed on the left side of the hull as shown.
a - Recommended location
b - Secondary location
XX 1234 XX
a
b
mc79531
Page 18 90-864197084 NOVEMBER 2008
One Star - Low emission
Two Stars - Very Low emission
mc79569-1
Section 1 - Warranty
The one‑star label identifies personal watercraft, outboard, sterndrive and
inboard engines that meet the Air Resources Board's Personal Watercraft and
Outboard marine engine 2001 exhaust emission standards. Engines meeting
these standards have 75% lower emissions than conventional carbureted
two‑stroke engines. These engines are equivalent to the U.S. EPA's 2006
standards for marine engines.
FO
IDA
mc79570-1
Three Stars - Ultra Low emission
A
SS
D
mc79571-1
Four Stars - Super Ultra Low emission
F
RN
T
mc79572-1
The two‑star label identifies personal watercraft, outboard, sterndrive and
inboard engines that meet the Air Resources Board's Personal Watercraft and
Outboard marine engine 2004 exhaust emission standards. Engines meeting
these standards have 20% lower emissions than One Star ‑ Low‑Emission
engines.
The three‑star label identifies engines that meet the Air Resources Board's
Personal Watercraft and Outboard marine engine 2008 exhaust emission
standards or the Sterndrive and Inboard marine engine 2003 exhaust emission
standards. Engines meeting these standards have 65% lower emissions than
One Star ‑ Low Emission engines.
The Four Star label identifies engines that meet the Air Resources Board's
Sterndrive and Inboard marine engine 2009 exhaust emission standards.
Personal Watercraft and Outboard marine engines may also comply with these
standards. Engines meeting these standards have 90% lower emissions than
One Star ‑ Low Emission engines.
90-864197084 NOVEMBER 2008 Page 19
Section 1 - Warranty
Notes:
Page 20 90-864197084 NOVEMBER 2008
Section 2 - Getting to Know Your Power Package
Table of Contents
Section 2 - Getting to Know Your Power Package
Identification......................................................................... 22
Engine Serial Number Decal MPI..................................22
Bravo Transom Serial Number......................................22
Features and Controls.......................................................... 23
Lanyard Stop Switch......................................................23
Emergency Stop (E‑Stop) Switch..................................24
Instrumentation..............................................................24
VesselView (If Equipped) ...................................... 24
SC1000 and SC100 Digital Gauges (If Equipped)
.............................................................................. 25
SmartCraft Partner Digital Gauges ........................ 25
Analog Gauges (If Equipped) ................................ 25
Bravo Sterndrive Serial Number and Identification........26
Electronic Helm Steering...............................................26
Dual‑Handle Electronic Remote Control (ERC) with DTS
Trackpad Features and Operation.................................26
Operation ............................................................... 26
Adjustment ............................................................ 27
Joystick—Basic Operation.............................................27
Power Trim....................................................................27
ERC Trim Control .................................................. 28
Joystick and Trim Control ...................................... 29
Trailer and Trailer Limit Position ............................ 29
Trim without Key............................................................29
Electrical System Overload Protection..........................29
Warning Horn Signals....................................................31
Audio Warning System..................................................32
Testing The Audio Warning System ...................... 32
Engine Guardian Strategy.............................................32
Axius Premier Features (If equipped)................................... 32
Axius Premier Precision Pilot Trackpad Functions........32
2
90-864197084 NOVEMBER 2008 Page 21
Section 2 - Getting to Know Your Power Package
25903
25904
a
0W750000
32672
a
b
Identification
The serial numbers are the manufacture's keys to numerous engineering details which apply to your MerCruiser power package.
When contacting MerCruiser about service, always specify model and serial numbers.
Engine Serial Number Decal MPI
The serial number decal is located on the engine cover.
Serial numbers and maintenance color codes decal
The engine serial number is also stamped in the engine block.
Bravo Transom Serial Number
The Bravo transom serial number is stamped in the U‑bolt plate of the Bravo transom assembly.
a - Transom serial number
The transom serial number is also stamped on the gimbal housing. This provides a permanent reference for authorized Mercury
MerCruiser dealers.
a - Gimbal housing
b - Transom serial number
Page 22 90-864197084 NOVEMBER 2008
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