Mercury HP700 SCi User Manual

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Thank You
for your purchase of one of the finest marine power packages available. It incorporates numerous design features to assure operating ease and durability.
With proper care and maintenance, you will thoroughly enjoy using this product for many boating seasons. To ensure maximum performance and carefree use, we ask that you thoroughly read this manual.
The Operation, Maintenance & Warranty Manual contains specific instructions for using and maintaining your product. We suggest that this manual remain with the product for ready reference whenever you are on the water.
Again, thank you for purchasing one of our Mercury Marine products. We sincerely hope your boating will be pleasant!
Mercury Racing, N7480 County Road "UU" Fond du Lac, WI 54935-9585
7406
Warranty Message
!
WARNING
The operator (driver) is responsible for the correct and safe operation of the boat, the equipment aboard and the safety of all occupants aboard. We strongly recommend that the operator read this Operation, Maintenance and Warranty Manual and thoroughly understand the operational instructions for the power package and all related accessories before the boat is used.
© 2009 Mercury Marine HP700 SCi (NXT¹ and NXT¹/SSM Drive) 90-8M8024593 109
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The product you have purchased comes with a limited warranty from Mercury Marine; the terms of the warranty are set forth in the Warranty Information section of this manual. The warranty statement contains a description of what is covered, what is not covered, the duration of coverage, how to best obtain warranty coverage, important disclaimers and limitations of damages, and other related information. Please review this important information.
Safety Alerts and Notices
Throughout this publication, dangers, warnings, cautions, and notices., accompanied by the international HAZARD symbol
!
, are used to alert the boat operator and technician to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe these safety alerts carefully.
These safety alerts alone can not eliminate the hazards they signal. Strict compliance to these special instructions when performing the service, and common sense operation are major accident prevention measures.
!
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
!
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
!
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
.
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NOTICE
Indicates a situation which, if not avoided, could result in engine or major component failure.
IMPORTANT: Identifies information essential to the successful completion of the task.
NOTE: Indicates information that helps in the understanding of a particular step or action.
!
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
Copyright and Trademark Information
Mercury Marine, Fond du Lac, Wisconsin U.S.A. Printed in U.S.A. © 2009, Mercury Marine Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser,
Mercury Racing, Mercury Precision Parts, Mercury Propellers, Mariner, Verado, Vazer, #1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport‑Jet, K‑Planes, MerCathode, SmartCraft, VesselView, Quicksilver, Zero Effort, M with Waves logo, Mercury with Waves logo, and SmartCraft logo are all registered trademarks of Brunswick Corporation. Mercury Product Protection logo is a registered service mark of Brunswick Corporation.
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TABLE OF CONTENTS
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Warranty Information
Warranty Registration United States And Canada......................1
Transfer of Warranty....................................................................2
Mercury Racing Division One Year Limited Warranty.................2
Products Sold to Government Agencies......................................6
Warranty Against Corrosion (Worldwide)....................................6
Warranty Coverage and Exclusions for Mercury Racing Sterndrive
Products.......................................................................................7
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
.....................................................................................................8
General Information
Boater's Responsibilities............................................................13
Boat Horsepower Capacity........................................................13
High‑Speed and High‑Performance Boat Operation................. 14
Lanyard Stop Switch..................................................................14
Trailering Boat........................................................................... 15
Protecting People In The Water.................................................16
Exhaust Emissions.................................................................... 16
Wave And Wake Jumping......................................................... 18
Impact With Underwater Hazards..............................................19
Safe Boating Suggestions......................................................... 21
Stolen Power Package.............................................................. 24
Specifications
Power Package Identification.................................................... 25
General Engine Specifications (HP700)....................................27
Engine Operating Limitations (HP700)......................................28
Fuel Requirements.................................................................... 28
Low Permeation Fuel Hose Requirement .................................30
Oil Recommendations............................................................... 31
Capacities..................................................................................32
Engine Break‑in.........................................................................33
After Break‑In Period.................................................................33
TABLE OF CONTENTS
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Operation
Instrumentation..........................................................................34
Warning System........................................................................34
Electrical System Overload Protection......................................37
Remote Controls (Console Mounted Zero Effort)......................40
Power Trim................................................................................41
Starting, Shifting and Stopping..................................................46
Operation Chart.........................................................................48
Freezing Temperature Operation..............................................49
Drain Plug and Bilge Pump........................................................49
Launching And Boat Operation Care.........................................49
Conditions Affecting Operation
Weight Distribution.....................................................................50
Bottom Of Boat..........................................................................50
Cavitation...................................................................................50
Ventilation..................................................................................51
Propeller Selection.....................................................................51
Conditions That Lower Engine Performance.............................52
TABLE OF CONTENTS
vii
Maintenance
Servicing High Horsepower Engines.........................................53
Service Responsibilities.............................................................53
Replacement Service Parts.......................................................54
Do‑It‑Yourself Maintenance Suggestions..................................54
Maintenance Charts...................................................................56
Checking Fluid Levels................................................................61
Changing Fluids.........................................................................72
Lubrication Points......................................................................88
Sterndrive Cleaver Propeller Installation (NXT¹)........................89
Cleaver Propeller Installation (SSM)..........................................92
Flushing Cooling System...........................................................94
Seawater Pump Impeller Inspection..........................................94
Cleaning the Seawater (Raw Water) Section of the Engine Oil,
Power Steering, Fuel, and Transmission Coolers.....................95
Serpentine and Supercharger Drive Belts.................................98
Fuel Filters............................................................................... 101
Corrosion and Corrosion Protection........................................ 105
Battery..................................................................................... 108
Bottom of Boat......................................................................... 109
Inspection and Maintenance....................................................109
Attention Required After Submersion...................................... 110
Cold Weather or Extended Storage
Power Package Lay‑up............................................................111
Cooling System Draining Instructions......................................114
Battery Storage........................................................................118
Power Package Recommissioning.......................................... 118
TABLE OF CONTENTS
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Troubleshooting
Engine Will Not Crank .............................................................121
Engine Cranks But Will Not Start.............................................121
Engine Hard to Start, Runs Rough, Misses, and/or Backfires. 122
Poor Performance....................................................................122
Engine Coolant Temperature Too Low....................................122
Engine Coolant Temperature Too High................................... 123
Low Engine Oil Pressure.........................................................123
Power Trim Does Not Operate (Motor Doesn't Run)...............124
Battery Will Not Come Up On Charge.....................................124
Power Trim Does Not Operate (Motor Runs But Drive Unit Does
Not Move)................................................................................124
Electrical Analog Trim Gauge Malfunction...............................124
Remote Control Operates Hard, Binds, Has Excessive Free‑Play
or Makes Unusual Sounds.......................................................125
Steering Wheel Turns Hard or Jerky.......................................125
Seawater Pressure Is Below Specification..............................125
Owner Service Assistance
Local Repair Service................................................................126
Service Away from Home........................................................126
Parts and Accessories Inquiries..............................................126
Service Assistance..................................................................126
Mercury Mercruiser Service Offices.........................................127
Ordering Literature
United States and Canada.......................................................129
Outside The United States and Canada..................................129
Maintenance Log
Maintenance Log.....................................................................130
WARRANTY INFORMATION
1
Warranty Registration United States And Canada
Outside United States and Canada ‑ Check with your local distributor.
1. You may change your address at any time, including at time of warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and engine serial number to Mercury Marine’s warranty registration department. Your dealer can also process this change of information. Mercury Marine Attn.: Warranty Registration Department W6250 W. Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 920-929-5054 Fax 920-929-5893
NOTE: Registration lists must be maintained by Mercury Marine and any dealer on marine products sold in the United States, should a safety recall notification under the Federal Safety Act be required.
2. At the time of sale, the dealer should complete the warranty registration and immediately submit it to Mercury Marine via MercNET, E‑mail, or mail. Upon receipt of this warranty registration, Mercury Marine will record the registration.
IMPORTANT: Your warranty coverage begins at the time of sale, but warranty claims cannot be processed until the product is registered with Mercury Marine.
3. Upon processing the warranty registration, Mercury Marine will send the purchaser a Mercury Owner Resource Guide. The back page of this guide contains your warranty registration information and should be saved. If this registration verification is not received within 30 days, please contact your selling dealer immediately.
WARRANTY INFORMATION
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Transfer of Warranty
The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications.
To transfer the warranty to the subsequent owner, send or fax a copy of the bill of sale or purchase agreement, new owner’s name, address and engine serial number to Mercury Marine’s warranty registration department. In the United States and Canada, mail to:
Mercury Marine Attn: Warranty Registration Department W6250 W. Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 920-929-5054 Fax +1 920 929 5893
Upon processing the transfer of warranty, Mercury Marine will send registration verification to the new owner of the product by mail.
There is no charge for this service. For products purchased outside the United States and Canada,
contact the distributor in your country, or the Marine Power Service Center closest to you.
Mercury Racing Division One Year Limited Warranty
WHAT IS COVERED
Mercury Marine warrants its new products (and remanufactured products sold under the trade name "Pacemaker") to be free of defects in material and workmanship during the period described below.
WARRANTY INFORMATION
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DURATION OF COVERAGE
This Limited Warranty provides coverage for one (1) year from either the date the product is first sold to a recreational use retail purchaser, or the date on which the product is first put into service, whichever occurs first. The repair or replacement of parts, or the performance of service under this warranty, does not extend the life of this warranty beyond its original expiration date. Unexpired warranty coverage can be transferred to a subsequent purchaser upon proper re‑registration of the product.
CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE
Warranty coverage is available only to retail customers that purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified pre‑delivery inspection process is completed and documented. Warranty coverage becomes available upon proper registration of the product by the authorized dealer. Inaccurate warranty registration information regarding recreational use, or subsequent change of use from recreational to commercial may void the warranty at the sole discretion of Mercury Marine. Routine maintenance outlined in the Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage. Mercury Marine reserves the right to make warranty coverage contingent upon proof of proper maintenance.
WHAT MERCURY WILL DO
Mercury’s sole and exclusive obligation under this warranty is limited to, at our option, repairing a defective part, replacing such part or parts with new or Mercury Marine certified re‑manufactured parts, or refunding the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from time to time without assuming an obligation to modify products previously manufactured.
WARRANTY INFORMATION
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HOW TO OBTAIN WARRANTY COVERAGE
The customer must provide Mercury with a reasonable opportunity to repair and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service. Purchaser shall not, unless requested by Mercury, ship the product or parts of the product directly to Mercury. Proof of registered ownership must be presented to the dealer at the time warranty service is requested in order to obtain coverage.
WARRANTY INFORMATION
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WHAT IS NOT COVERED
This limited warranty does not cover routine maintenance items, tune ups, adjustments, normal wear and tear, damage caused by abuse, abnormal use, use of a propeller or gear ratio that does not allow the engine to run in its recommended wide‑open‑throttle RPM range (see the Operation and Maintenance Manual), operation of the product in a manner inconsistent with the recommended operation/duty cycle section of the Operation and Maintenance Manual, neglect, accident, submersion, improper installation (proper installation specifications and techniques are set forth in the installation instructions for the product), improper service, use of an accessory or part not manufactured or sold by us, operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operation and Maintenance Manual), alteration or removal of parts, water entering the engine through the fuel intake, air intake or exhaust system, or damage to the product from insufficient cooling water caused by blockage of the cooling system by a foreign body, running the engine out of water, mounting the engine too high on the transom, or running the boat with the engine trimmed out too far. The commercial use of the product, defined as any work or employment related use of the product, or any income generating use of the product, even if such use is only occasional, will void the warranty. Use of the product for racing or other competitive activity, at any point, even by a prior owner of the product, voids the warranty. Expenses related to haul‑out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance coverage, loan payments, loss of time, loss of income, tournament fees, club fees, prize money or any other type of incidental or consequential damages are not covered by this warranty. Also, expenses associated with the removal and/or replacement of boat partitions or material caused by boat design for access to the product are not covered by this warranty.
WARRANTY INFORMATION
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No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine. For additional information regarding events and circumstances covered by this warranty, and those that are not, see the Warranty Coverage section of the Operation and Maintenance Manual, incorporated by reference into this warranty.
DISCLAIMERS AND LIMITATIONS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EX‑PRESSLY DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/ COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY.
Products Sold to Government Agencies
Contact the Mercury Racing Sales Department for a copy of the Government Agencies Warranty Packet Kit which explains the conditions required for government agencies to receive warranty when purchasing Mercury Racing Outboard or Sterndrive product.
Mercury Racing Sales Department N7840 County Road UU Fond du Lac, WI 54935 920-921-5330 Fax 920-921-6533
Warranty Against Corrosion (Worldwide)
IMPORTANT: Corrosion failure warranty is not available for this product.
WARRANTY INFORMATION
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Warranty Coverage and Exclusions for Mercury Racing Sterndrive Products
The purpose of this section is to help eliminate some of the more common misunderstandings regarding warranty coverage. The following information explains some of the types of services that are not covered by warranty. The provisions set forth following have been incorporated by reference into the Mercury Racing Division Three Year Limited Warranty Against Corrosion Failure, the Mercury Racing Division 90 Day, 6 months and One Year Limited Warranties.
Keep in mind that warranty covers repairs that are needed within the warranty period because of defects in material and workmanship. Installation errors, accidents, normal wear, and a variety of other causes that affect the product are not covered.
Warranty is limited to defects in material or workmanship, but only to retail customers that purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified pre‑delivery inspection process is completed and documented.
Should you have any questions concerning warranty coverage, contact your authorized dealer. They will be pleased to answer any questions that you may have.
GENERAL EXCLUSIONS FROM WARRANTY
1. Minor adjustments and tune‑ups, including checking, cleaning or adjusting spark plugs, ignition components, carburetor or EFI settings, filters, belts, controls, and checking lubrication made in connection with normal services.
2. Damage caused by lack of maintenance.
3. Haul‑out, launch, towing charges, and all related transportation charges and/or travel time, etc.
4. Additional service work requested by customer other than that necessary to satisfy the warranty obligation.
WARRANTY INFORMATION
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5. Labor performed by other than an authorized dealer may be covered only under following circumstances: When performed on emergency basis (providing there are no authorized dealers in the area who can perform the work required or have no facilities to haul out, etc., and prior factory approval has been given to have the work performed at this facility).
6. Use of other than Mercury Precision or Quicksilver parts when making warranty repairs.
7. Engine noise does not necessarily indicate a serious engine problem. If diagnosis indicates a serious internal engine condition, which could result in a failure, condition responsible for noise should be corrected under the warranty.
8. Lower unit and/or propeller damage caused by striking a submerged object is considered a marine hazard.
9. Water in the starter motor.
10.Starter motors and/or armatures or field coil assembly, which are burned, or where lead is thrown out of commutator because of excess cranking.
11.Valve or valve seat grinding required because of wear.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Mercury Racing are pleased to explain the emission control system warranty on your 2009 sterndrive engine. In California, new sterndrive engines must be designed, built and equipped to meet the State’s stringent anti‑smog standards. Mercury Racing must warrant the emission control system on your sterndrive engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your sterndrive engine.
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission‑related assemblies.
WARRANTY INFORMATION
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Where a warrantable condition exists, Mercury Racing will repair your sterndrive engine at no cost to you, including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
Select emission‑related control parts from model year 2009 and later sterndrive engines are warranted for 3 years or 480 hours, whichever first occurs. Select mechanical emission‑related components are warranted for 3 years or 150 hours of operation, whichever first occurs.
OWNER’S WARRANTY RESPONSIBILITIES:
As the sterndrive engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Mercury Racing recommends that you retain all receipts covering maintenance on your sterndrive engine, but Mercury Racing cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
As the sterndrive engine owner, you should however be aware that Mercury Racing may deny you warranty coverage if your sterndrive engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your sterndrive engine to a Mercury Marine distribution center as soon as a problem exists. The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact Mercury Racing at 1‑920‑924‑2088.
COMPONENTS OF THE EMISSION CONTROL SYSTEM
1. Fuel Metering System a. Carburetor and internal parts (and/or pressure regulator or
fuel injection system) b. Air/fuel ratio feedback and control system c. Cold start enrichment system d. Intake valve(s)
2. Air Induction System
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a. Controlled hot air intake system b. Intake manifold c. Air filter d. Turbocharger system e. Heat riser valve and assembly
3. Ignition System a. Spark plugs b. Magneto or electronic ignition system c. Spark advance/retard system d. Ignition coil and/or control module e. Ignition wires
4. Lubrication System a. Oil pump and internal parts b. Oil injector(s) c. Oil meter
5. Positive Crankcase Ventilation (PCV) System a. PCV valve b. Oil filler cap
6. Exhaust Gas Recirculation (EGR) System a. EGR valve body and carburetor spacer if applicable b. EGR rate feedback and control system
7. Air Injection System a. Air pump or pulse valve b. Valves affecting distribution of flow c. Distribution manifold
8. Exhaust System
9. Catalyst or Thermal Reactor System a. Catalytic converter b. Thermal reactor c. Exhaust manifold d. Exhaust valve(s)
10.Miscellaneous Items Used in Above Systems
WARRANTY INFORMATION
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a. Hoses, clamps, fittings, tubing, sealing gaskets or
devices, and mounting hardware b. Pulleys, belts and idlers c. Vacuum, temperature, check, and time sensitive valves
and switches d. Electronic Controls
STAR LABEL
Engines are labeled with one of the following star labels. The Symbol for Cleaner Marine Engines Means: Cleaner Air and Water ‑ for a healthier lifestyle and environment. Better Fuel Economy ‑ burns up to 30‑40 percent less gas and oil
than conventional carbureted two‑stroke engines, saving money and resources.
Longer Emission Warranty ‑ Protects consumer for worry free operation.
IMPORTANT: Although labeled as Two or Three Star, the engine(s) in this boat meet the requirements of the Air Resources Board's 2009 and later exhaust emission standards for High Performance Sterndrive and Inboard Marine Engines with power > 373 kW.
22531
One Star ‑ Low Emission
The One Star label identifies engines that meet the Air Resources Board's 2001 exhaust emissions standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two‑stroke engines. These engines are equivalent to the U.S. EPA's 2006 standards for marine engines.
FO
ID
A
22532
Two Stars ‑ Very Low Emission
The Two Star label identifies engines that meet the Air Resources Board's Personal Watercraft and Outboard marine engine 2004 exhaust emissions standards. Engines meeting these standards have 20% lower emissions than One Star ‑ Low Emission engines.
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A
S
S
D
22533
Three Stars ‑ Ultra Low Emission
The Three Star label identifies engines that meet the Air Resources Board's Personal Watercraft and Outboard marine engine 2008 exhaust emissions standards or the Sterndrive and Inboard marine engine 2003‑2008 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star ‑ Low Emission engines.
RN
F
T
22534
Four Stars ‑ Super Ultra Low Emission
The Four Star label identifies engines that meet the Air Resources Board's Sterndrive and Inboard marine engine 2009 exhaust emission standards. Personal Watercraft and Outboard marine engines may also comply with these standards. Engines meeting these standards have 90% lower emissions than One Star ‑ Low Emission engines.
GENERAL INFORMATION
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Boater's Responsibilities
The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the power package.
Be sure at least one additional person on board is instructed in the basics of starting and operating the power package, and boat handling in case the driver is unable to operate the boat.
Boat Horsepower Capacity
!
WARNING
Exceeding the boat's maximum horsepower rating can cause serious injury or death. Overpowering the boat can affect boat control and flotation characteristics or break the transom. Do not install an engine that exceeds the boat's maximum power rating.
Do not overpower or overload your boat. Most boats will carry a required capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines. If in doubt, contact your dealer or the boat manufacturer.
U.S. COAST GUARD CAP ACITY
MAXIMUM HORSEPOWER XXX
MAXIMUM PERSON CAPACITY (POUNDS)
XXX
MAXIMUM WEIGHT CAPACITY
XXX
26777
GENERAL INFORMATION
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High‑Speed and High‑Performance Boat Operation
If your power package is to be used on a high speed or high performance boat with which you are unfamiliar, we recommend that you never operate it at its high speed capability without first requesting an initial orientation and familiarization demonstration ride with your dealer or an operator experienced with your boat/ power package combination. For additional information, obtain a copy of our Hi‑Performance Boat Operation booklet from your dealer, distributor, or Mercury Marine.
Lanyard Stop Switch
The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from the operator's position (as in accidental ejection from the operator's position) to activate the switch. A lanyard stop switch can be installed as an accessory ‑ generally on the dashboard or side adjacent to the operator's position.
While activation of the lanyard stop switch will stop the engine immediately, a boat will continue to coast for some distance depending upon the velocity and degree of any turn at shut down. However, the boat will not complete a full circle. While the boat is coasting, it can cause injury to anyone in the boat's path as seriously as the boat would when under power.
21629
a
b
a - Lanyard cord b - Lanyard stop switch
We strongly recommend that other occupants be instructed on proper starting and operating procedures should they be required to operate the engine in an emergency (e.g. if the operator is accidentally ejected).
GENERAL INFORMATION
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!
WARNING
If the operator falls out of the boat, stop the engine immediately to reduce the possibility of serious injury or death from being struck by the boat. Always properly connect the operator to the stop switch using a lanyard.
!
WARNING
Avoid serious injury or death from deceleration forces resulting from accidental or unintended stop switch activation. The boat operator should never leave the operator's station without first disconnecting the stop switch lanyard from the operator.
Accidental or unintended activation of the switch during normal operation is also a possibility. This could cause any, or all, of the following potentially hazardous situations:
Occupants could be thrown forward due to unexpected loss of forward motion ‑ a particular concern for passengers in the front of the boat who could be ejected over the bow and possibly struck by the gear case or propeller.
Loss of power and directional control in heavy seas, strong current or high winds.
Loss of control when docking.
Trailering Boat
The boat can be trailered with the drive unit in up or down position. Adequate road clearance is required between road and gear housing skeg when trailering with the drive unit in down position.
If adequate road clearance is a problem, place drive unit in full up position.
GENERAL INFORMATION
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Protecting People In The Water
WHILE YOU ARE CRUISING
It is very difficult for a person in the water to take quick action to avoid a boat heading in their direction, even at slow speeds.
21604
Always slow down and exercise extreme caution any time you are boating in an area where there might be people in the water.
Whenever a boat is moving (even coasting) and the gear shift is in neutral, there is sufficient force by the water on the propeller to cause the propeller to rotate. This neutral propeller rotation can cause serious injury.
WHILE BOAT IS STATIONARY
!
WARNING
A spinning propeller, a moving boat, or any solid device attached to the boat can cause serious injury or death to swimmers. Stop the engine immediately whenever anyone in the water is near your boat.
Shift into neutral and shut off the engine before allowing people to swim or be in the water near your boat.
Exhaust Emissions
BE ALERT TO CARBON MONOXIDE POISONING
Carbon monoxide is present in the exhaust fumes of all internal combustion engines. This includes the outboards, sterndrives and inboard engines that propel boats, as well as the generators that power various boat accessories. Carbon monoxide is a deadly gas that is odorless, colorless and tasteless.
GENERAL INFORMATION
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Early symptoms of carbon monoxide poisoning which should not be confused with seasickness or intoxication, include headache, dizziness, drowsiness, and nausea.
!
WARNING
Carbon monoxide poisoning can lead to unconsciousness, brain damage, or death. Keep the boat well ventilated while at rest or underway and avoid prolonged exposure to carbon monoxide.
POOR VENTILATION
Under certain running and/or wind conditions, permanently enclosed or canvas enclosed cabins or cockpits with insufficient ventilation may draw in carbon monoxide. Install one or more carbon monoxide detectors in your boat.
Although the occurrence is rare, on a very calm day, swimmers and passengers in an enclosed area of a stationary boat that contains or is near a running engine may be exposed to a hazardous level of carbon monoxide.
While Boat Is Stationary
21626
a
b
a - Running the engine when the boat is moored in a confined
space.
b - Mooring close to another boat that has its engine running.
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While Boat is Moving
5449
a
b
a - Running the boat with the trim angle of the bow too high. b - Running the boat with no forward hatches open (station
wagon effect).
GOOD VENTILATION
Ventilate passenger area, open side curtains, or forward hatches to remove fumes.
5448
Wave And Wake Jumping
Operating recreational boats over waves and wake is a natural part of boating. However, when this activity is done with sufficient speed to force the boat hull partially or completely out of the water, certain hazards arise, particularly when the boat re‑enters the water.
5450
GENERAL INFORMATION
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The primary concern is the boat changing direction while in the midst of the jump. In such case the landing may cause the boat to veer violently in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats, or out of the boat.
!
WARNING
Wave or wake jumping can cause serious injury or death from occupants being thrown within or out of the boat. Avoid wave or wake jumping whenever possible.
There is another less common hazardous result from allowing your boat to launch off a wave or wake. If the bow of your boat pitches down far enough while airborne, upon water contact it may penetrate under the water surface and submarine for an instant. This will bring the boat to a nearly instantaneous stop and can send the occupants flying forward. The boat may also steer sharply to one side.
Impact With Underwater Hazards
IMPORTANT: Operating in shallow waters can severely damage the boat or power package. Maintain a minimum safe speed when operating the vessel in shallow waters or in areas with underwater obstacles.
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Reduce speed and proceed with caution whenever you drive a boat in shallow water areas, or in areas where you suspect underwater obstacles may exist which could be struck by the sterndrive or the boat bottom. The most important thing you can do to help reduce injury or impact damage from striking a floating or underwater object is to control the boat speed. Under these conditions, boat speed should be kept to a minimum planing speed 24 to 40 km/h (15 to 25 MPH)
7462
Striking a floating or underwater object could result in an infinite number of situations. Some of these situations could result in the following:
Part of the sterndrive or the entire sterndrive could break loose and fly into the boat.
The boat could move suddenly in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat.
A rapid reduction in speed. This will cause occupants to be thrown forward, or even out of the boat.
Impact damage to the sterndrive and/or boat.
Keep in mind, the most important thing you can do to help reduce injury or impact damage during an impact is control the boat speed. Boat speed should be kept to a minimum planing speed when driving in waters known to have underwater obstacles.
GENERAL INFORMATION
21
!
WARNING
Operating a boat or engine with impact damage can result in product damage, serious injury, or death. If the vessel experiences any form of impact, have an authorized Mercury Marine dealer inspect and repair the vessel or power package.
After striking a submerged object, stop the engine as soon as possible and inspect it for any broken or loose parts. If damage is present or suspected, the sterndrive should be taken to an authorized dealer for a thorough inspection and necessary repair.
The boat should also be checked for any hull fractures, transom fractures, or water leaks.
Operating a damaged sterndrive could cause additional damage to other parts of the sterndrive, or could affect control of the boat. If continued running is necessary, do so at greatly reduced speeds.
Safe Boating Suggestions
In order to safely enjoy the waterways, familiarize yourself with local and other governmental boating regulations and restrictions, and consider the following suggestions.
Use flotation devices. Have an approved personal flotation device of suitable size for each person aboard (it is the law) and have it readily accessible.
Do not overload your boat. Most boats are rated and certified for maximum load (weight) capacities (refer to your boat capacity plate). If in doubt, contact your dealer or the boats manufacturer.
Perform safety checks and required maintenance. Follow a regular schedule and ensure that all repairs are properly made.
Check safety equipment on-board. Here are suggestions of the types of safety equipment to carry when boating:
Approved fire extinguisher; paddle or oar.
Signal devices: flashlight, rockets or flares, flag and whistle or horn.
Spare propeller, thrust hubs and an appropriate wrench.
Tools for necessary minor repairs; first aid kit and book.
GENERAL INFORMATION
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Anchor, extra anchor line; water‑proof storage containers.
Manual bilge pump and extra drain plugs; compass and map or chart of area.
Spare operating equipment; batteries, bulbs, fuses, etc.
Transistor radio and drinking water.
Know signs of weather change and avoid foul weather and rough-sea boating.
Tell someone where you are going and when you expect to return.
Know and obey all nautical rules and laws of the waterways. Boat operators should complete a boating safety course. Courses are offered in the U.S.A. by:
1. The U.S. Coast Guard Auxiliary
2. The Power Squadron
3. The Red Cross
4. Your state boating law enforcement agency
Direct all inquiries to the Boat U.S. Foundation information number 1‑800‑336‑BOAT (2626).
We strongly recommend that all powerboat operators attend one of these courses.
You should also review the NMMA Sources of Waterway Information booklet. It lists regional sources of safety, cruising and local navigation and is available at no charge by writing to:
Sources of Waterway Information
National Marine Manufacturers Association
410 N. Michigan Avenue
Chicago, IL 60611 U.S.A.
Make sure everyone in the boat is properly seated. Do not allow anyone to sit or ride on any part of the boat that was not intended for such use. This includes the back of seats, gunwales, transom, bow, decks, raised fishing seats, any rotating fishing seat; or anywhere that an unexpected acceleration, sudden stopping, unexpected loss of boat control, or sudden boat movement could cause a person to be thrown overboard or into the boat.
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