Mercury 8.0, 9.9, 15 (4-STROKE), 15 User Manual

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Proper care and regular maintenance is an important part in keeping your Mercury Product operating at peak efficiency for maximum performance and economy. The enclosed Owner’s Registration Card is your key to trouble-free family fun. Refer to your «Operation and Maintenance Manual» for full details of your warranty coverage.

  

Il convient de prendre soin de son matériel Mercury et de l’entretenir régulièrement afin de préserver des performaces e t u n rendement optimaux.

La carte d’inscription du propriétion du propriétaire ci-include vous garanitit des loisirs en famille sans soucis. Reportez-vous au manuel d’utilisation et de maintenance pour obtenir de plus amples informations sur votre garantie.

  

Een juiste behandeling en regelmatig onderhoud zijn een belangrijk gegeven om uw Mercury product optimaal te laten fungeren voor maximum prestaties en economisch gebruik. De bijgesloten eigenaars Registratiekaart is de sleutel tot probleemloos vaarplezier. Raadpleeg uw «Operation and Maintenance Manual» voor een volledige beschrijving van gebruik en onderhoud.

  

Un uso appropriato ed una manutenzione regolare sono garanzia di perfetta efficienza del vostro prodotto Mercury per ottenere il massimo rendimento con consumi ottimali. L’accluso tagliando di registrazione è la chiave per risolvere i problemi tecnici ove si presentassero. Consultate il manuale d’uso e manutenzione per tutti i dettagli sulla garanzia.

  

Sorgfältige Behandlung und regelmäßiger Kundendienst sind eine wichtige Voraussetzung, um die dauernde Funktionstüchtigkeit lhres Mercury Motors zu erhalten, um seine Maximalleistung und Wirtschaftlichkeit nutzen zu können. Die beigefügte Eigner-Registrierkarte ist lhr Schlüssel für den ungetrübten Familienspaß. Bitte informieren sie sich anhand der Bedienuingsanleitung und Kundendienst- und Gewährlestungsinformation über die Einzelheiten der Garantiebestimmungen.

  

El cuidado y mantenimiento adecuado de su motor Mercury es de gran importancia, si desea conseguir las mejores prestaciones y por tanto, el máximo rendimiento y menor consumo de combustible. La Tarjeta de Venta adjunta, es su seguro de diversión familiar sin problemas. Para más información sobre la cobertura de la garantía, consulte el «Manual de Uso y Mantenimiento».

  

Para que o seu motor Mercury tenha uma boa eficiência, um maior rendimento e economia, são necessários cuidados adequados e uma manutenção regular. O cartão de registro de propriedade é anexo é a sua chave para o divertimento familiar liver de problemos. Queira consultar o seu «Manual de Operação e Manutenção» que lhe fornece todos os detalhes sobre a garantia do seu motor.

 

Omhyggelig o g regelmæssig pleje er en vigtig ting, for at De kan få det bedste ud af Deres Mercury produkt. Vedlagte registreringskort er Deres nøgle til problemfri familie sejlads. Se nærmere oplysninger om reklamationsdækning i instruktionsbogen.

 

God behandling og godt vedlikehold er en forutsetning for at din Mercury-motor gir deg topp ytelse og best mulig økonomisk drift. Vedlagte registreringskort er ditt dokument som viser at du har krav på rett behandling etter kjøpsloven.

 

Regelbundet underhåll och skötsel är av största betydelse för att din Mercury-Produkt skall fungera effektivt och felfritt. Bifogat registreringskort är ditt leveransservicebevis och skall vara ifylit för att gälla.

 

Mahdollisimman hyvän suorituskyvyn ja polttoainetalouden saavuttamiseksi moottorin oikea hoito jo määräaikaishuollot ov a t tärkeä osa moottorisi hyvinvointia. Lue huolellisesti moottorisi käyttö- ja huolto-ohjekirja. Kirjasta löydät ohjeet moottorin hoitoon ja huoltoon. Oheisessa taskussa on moottorisi takuukortti joka on avain huolettomaan veneilyyn.

 

H katÜllhlh fρontßda kai kanonikÞ suntÞρhsh eßnai Ýna shmantikü tmÞma sth diatÞρhsh tou Pρoúüntoj thj Mercury, þste autß na leitouρgeß me th mÝgisth apotelesmatiküthta gia th mÝgisth apüdosh kai oikonomßa. H esþkleisth KÜρta Pistopoßhshj Katüxou eßnai to kleidß saj gia oikogeneiakÞ diaskÝdash xwρßj pρoblÞmata. Anafeρqeßte to “Egxeiρßdio SuntÞρhshj kai Leitouρgßaj” gia plÞρhj leptomÝρeiej üson afoρÜ thn kÜluyh thj eggýhshj.

E2003, Mercury Marine

90-10185V40 203

8.0 9.9 15 (4–Stroke)

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90-10185R30

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90-10185R30

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90-10185R30

If the outboard motor’s serial number plate contains the CE mark in the lower left–hand corner, the following statement applies:

This outboard motor manufactured by Mercury Marine, Fond du Lac, Wisconsin, USA or Marine Power Europe Inc. Park Industrial, de Petit–Rechain, Belgium complies with the requirements of the following directives and standards, as amended:

Recreational Craft Directive: 94/25/EC; std ISO 8665,

ISO 11547 Machinery Directive: 98/37/EC EMC Directives: 89/336/EC; std. EN50081–1,

SAE J551 (CISPR Pub. 12).

EN 50082–1, IEC 61000 PT4–2,

IEC 61000 PT4–3,

Patrick C. Mackey President, Mercury Marine, Fond du Lac, USA

European Regulations Contact: Product Environmental Engineering Department, Mercury Marine, Fond du Lac, WI USA

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TABLE OF CONTENTS

Warranty Information

Transfer of Warranty 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty Registration 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

United States and Canada 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outside the United States and Canada 2. . . . . . . . . . . . . . . . . . . . . . . .

Mercury Marine Two Years Limited Warranty(Europe) 3. . . . . . . . . . . . . . . . .

Mercury Marine ONE Year Limited Warranty(Confederation of Independent

States, Middle– East, Africa) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Y ear Limited Warranty Against Corrosion 5. . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty Coverage and Exclusions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information

Boater’s responsibilities 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before operating your outboard 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boat horsepower capacity 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High-speed and high-performance boat operation 7. . . . . . . . . . . . . . . . . . . .

Outboard remote control models 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote steering notice 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lanyard stop switch 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protecting people in the water 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Passenger Safety Message - Pontoon Boats and Deck Boats 8. . . . . . . . . .

Wave and wake jumping 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Impact with underwater hazards 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust emissions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting accessories for your outboard 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe boating suggestions 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recording serial number 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

Installing outboard 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastening security line 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery installation - electric start models 11. . . . . . . . . . . . . . . . . . . . . . . . . .

Battery connections 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Propeller selection 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transporting

Transporting your outboard when removed from boat 11. . . . . . . . . . . . . . . .

Transporting portable fuel tanks 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Carrying your outboard 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trailering your boat 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel & Oil

Gasoline recommendations 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filling fuel tank 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil recommendations 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking engine oil 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Features & Controls

Tiller handle models 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote control features 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil pressure indicator 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilting outboard to full up position 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lowering outboard down to run position 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

Shallow water operation - tiller handle models 14. . . . . . . . . . . . . . . . . . . . . .

Setting the operating angle of your outboard 14. . . . . . . . . . . . . . . . . . . . . . . .

Operation

Pre-starting check list 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating in freezing temperatures 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating in salt water or polluted water 15. . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating outboard as an auxiliary engine 15. . . . . . . . . . . . . . . . . . . . . . . . .

Pre-starting instructions 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine break-in procedure 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting the engine - tiller handle models 15. . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting the engine - remote control models 16. . . . . . . . . . . . . . . . . . . . . . . .

Gear shifting 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping the engine 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emergency starting 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance

Outboard care 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting replacement parts for your outboard 17. . . . . . . . . . . . . . . . . . . . . .

Inspection and maintenance schedule 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flushing the cooling system - standard models 18. . . . . . . . . . . . . . . . . . . . .

Flushing the cooling system - bigfoot models 18. . . . . . . . . . . . . . . . . . . . . . .

Top cowl removal and installation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery inspection 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel system 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuse replacement - electric start models 19. . . . . . . . . . . . . . . . . . . . . . . . . . .

Corrosion control anode 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering link rod fasteners 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Propeller replacement - standard models 20. . . . . . . . . . . . . . . . . . . . . . . . . .

Propeller replacement - bigfoot models 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spark plug inspection and replacement 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Timing belt inspection 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exterior care 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing engine oil 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication points 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear case lubrication 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Submerged outboard 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage

Storage Preparation 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting

Troubleshooting 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Owner Service Assistance

Local Repair Service 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Away From Home 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts and Accessories Inquires 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Assistance 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mercury Marine Service Offices 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Log

Maintenance Log 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The description and specifications contained herein were in effect at the time this manual was approved for printing. Mercury Marine, whose policy is one of continued improvement, reserves the right to discontinue models at any time, to change specifications, designs, methods, or procedures without notice and without incurring obligation.

Mercury Marine, Fond du Lac, Wisconsin U.S.A.

 2003, Mercury Marine

The following are registered trademarks of Brunswick Corporation: AutoBlend, Force, Jet-Prop, Mariner, Merc, Mercathode, MerCruiser, Mercury, Mercury Marine, Quicksilver, RideGuide and Thruster

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WARRANTY INFORMATION

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TRANSFER OF WARRANTY

The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications.

DIRECT SALE BY OWNER

The second owner can be registered as the new owner and retain the unused portion of the limited warranty by sending the former owner’s plastic Owner Warranty Registration Card and a copy of the bill of sale to show proof of ownership. In the United States and Canada, mail to: Mercury Marine W6250 W. Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 Attn: Warranty Registration Department

A new Owner Warranty Registration Card will be issued with the new owner’s name and address. Registration records will be changed on the factory computer registration file.

There is no charge for this service. For products purchased outside the United States and Canada, contact the

distributor in your country , or the Mercury Marine Service Office closest to you.

ou1

WARRANTY REGISTRATION

United States And Canada

1. It is important that your selling dealer fills out the Warranty Registration Card completely and mails it to the factory immediately upon sale of the new product.

2. It identifies name and address of the original purchaser, product model and serial number(s), date of sale, type of use and selling dealer’s code, name and address. The dealer also certifies that you are the original purchaser and user of the product.

3. Upon receipt of the Warranty Registration Card at the factory, you will be issued a plastic Owner Warranty Registration Card which is your only valid registration identification. It must be presented to the servicing dealer should warranty service be required. Warranty claims will not be accepted without presentation of this card.

4. A temporary Owner Warranty Registration Card will be presented to you when you purchase the product. It is valid only for 30 days from date of sale while your plastic Owner Warranty Registration Card is being processed. Should your product need service during this period, present the temporary registration card to the dealer. He will attach it to your warranty claim form.

5. Because of your selling dealer’s continuing personal interest in your satisfaction, the product should be returned to him for warranty service.

6. If your plastic card is not received within 30 days from date of new product sale, please contact your selling dealer.

7. The limited warranty is not effective until the product is registered at the factory.

Note: Registration lists must be maintained by factory and dealer on marine products sold in the United States, should notification under the Federal Boat Safety Act be required.

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WARRANTY REGISTRATION

Outside The United States And Canada

1. It is important that your selling dealer fills out the Warranty Registration Card completely and mails it to the distributor or Marine Power Service Center responsible for administering the warranty registration/claim program for your area.

2. The Warranty Registration Card identifies your name and address, product model and serial number(s), date of sale, type of use and the selling distributor’s/dealer’s code number, name and address. The distributor/dealer also certifies that you are the original purchaser and user of the product.

3. A copy of the Warranty Registration Card, designated as the “Purchaser’s Copy”, MUST be given to you immediately after the card has been completely filled out by the selling distributor/dealer. This card represents your factory registration identification, and should be retained by you for future use when required. Should you ever require warranty service on this product, your dealer may ask you for the Warranty Registration Card to verify date of purchase and to use the information on the card to prepare the warranty claim form(s).

4. In some countries, the Marine Power Service Center will issue you a permanent (plastic) W arranty Registration Card within 30 days after receiving the “Factory Copy” of the Warranty Registration Card from your distributor/dealer. If you receive a plastic Warranty Registration Card, you may discard the “Purchaser’s Copy” that you received from the distributor/dealer when you purchased the product. Ask your distributor/dealer if this plastic card program applies to you.

5. For further information concerning the Warranty Registration Card and its relationship to Warranty Claim processing, refer to the “International Warranty”.

IMPORTANT: Registration lists must be maintained by the factory and dealer in some countries by law. It is our desire to have ALL products registered at the factory should it ever be necessary to contact you. Make sure your dealer/distributor fills out the warranty registration card immediately and sends the factory copy to the Marine Power International Service Center for your area.

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MERCURY MARINE TWO YEARS LIMITED WARRANTY(EUROPE)

WHAT IS COVERED

Mercury Marine warrant each new Mercury Outboard, Mariner Outboard, Jet Products, Thruster Electric Trolling Motors, Mercruiser Inboard or Sterndrive engine products to be free of defects in material and workmanship during the period described below .

DURATION OF COVERAGE

This Limited Warranty provides coverage for two (2) years from the date the product is first sold to a recreational use retail purchaser , or the date on which the product is first put into service, whichever occurs first. Commercial users of these products receive warranty coverage of two (2) years from the date of first retail sale, or the accumulation of 500 hours of operation, whichever occurs first. Commercial use is defined as any work or employment related use of the product, or any use of the product which generates income, for any part of the warranty period, even i f t h e product is only occasionally used for such purposes. The repair or replacement of parts, or the performance of service under this warranty, does not extend the life of this warranty beyond its original expiration date. Unexpired warranty coverage can be transferred to one recreational use to a subsequent recreational use customer upon proper re–registration of the product.

CONDITIONS THAT MUST BE MET IN ORDER T O OBTAIN WARRANTY COVERAGE

Warranty coverage is availble only to retail customers that purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified pre–delivery inspection process is completed and documented. Warranty coverage becomes available upon proper registration of the product by the authorized dealer. Inaccurate warranty registration information regarding recreational use, or subsequent change of use from recreational to commercial (unless properly re–registered) may void the warranty at the sole discretion of Mercury Marine. Routine maintenance outlined in the Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage. If this maintenance is performed by the retail customer Mercury Marine reserves the right to make future warranty coverage contingent on proof of proper maintenance.

WHAT MERCURY WILL DO

Mercury’s sole and exclusive obligation under this warranty is limited to, at our option, repairing a defective part, replacing such part or parts with new or Mercury Marine certified re–manufactured parts, or refunding the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from time to tome without assuming an obligation to modify products previously manufactured.

HOW TO OBT AIN WARRANTY COVERAGE

The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury . We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service. Purchaser shall not, unless requested by Mercury, ship the product or parts of the product directly to Mercury. The warranty registration card is the only valid registration identification and must be presented to the dealer at the time warranty service is requested in order to obtain coverage.

WHAT IS NOT COVERED

This limited warranty does not cover routine maintenance items, tune ups, adjustments, normal wear and tear, damage caused by abuse, abnormal use, use of a propeller or gear ratio that does not allow the engine to run in its recommendedwide–open–throttle RPM range (see the Operation and Maintenance Manual), operation of the product in a manner inconsistent with the recommended operation/duty cycle section of the Operation and Maintenance Manual, neglect, accident, submersion, improper installation (proper installation specifications and techniques are set forth in the installation instructions for the product), improper service, use of an accessory or part not manufactured or sold by us, jet pump impellers and liners, operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operation and Maintenance Manual), alteration or removal of parts, or water entering the engine through the fuel intake, air intake or exhaust system. Use of the product for racing or other competitive activity, or operating with a racing type lower unit, at any point, even by a prior owner of the product, voids the warranty.

Expenses related to haul–out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance coverage, loan payments, loss of time, loss of income, or any other type of incidental or consequential damages are not covered by this warranty. Also, expenses associated with the removal and/or replacement of boat partitions or material caused by boat design for access to the product are not covered by this warranty.

No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine.

For additional information regarding events and circumstances covered by this warranty, and those that are not, see the Warranty Coverage section of the Operation and Maintenance Manual, incorporated by reference into this warranty .

DISCLAIMERS AND LIMITATIONS: THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EX–PRESSLY DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIESARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIALDAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/ COUNTRIES DO NOTALLOW FOR THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT, THEYMAY NOT APPL Y TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVEOTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY.

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MERCURY MARINE ONE YEAR LIMITED WARRANTY(CONFEDERATION OF INDEPENDENT STATES, MIDDLE– EAST, AFRICA)

WHAT IS COVERED

Mercury Marine warrant each new Mercury outboard, Mariner outboard, Jet Products, Thruster Electric Trolling Motors, Mercruiser Inboard or Sterndrive engine products to be free of defects in material and workmanship during the period described below .

DURATION OF COVERAGE

This Limited Warranty provides coverage for one (1) year from the date the product is first sold to a recreational use retail purchaser , or the date on which the product is first put into service, whichever occurs first. Commercial users of these products receive warranty coverage of one (1) years

from the date of first retail sale, or the accumulation of 500 hours of operation, whichever occurs first. Commercial use is defined as any work or employment related use of the product, or any use of the product which generates income, for any part of the warranty period, even i f t h e p r o d u c t i s only occasionally used for such purposes. The repair or replacement of parts, or the performance of service under this warranty, does not extend the life of this warranty beyond its original expiration date. Unexpired warranty coverage can be transferred to a subsequent purchaser upon proper re–registration of the product.

CONDITIONS THAT MUST BE MET IN ORDER T O OBTAIN WARRANTY COVERAGE

Warranty coverage is available only to retail customers that purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified pre–delivery inspection process is completed and documented. Warranty coverage becomes available upon proper registration of the product by the authorized dealer. Inaccurate warranty registration information regarding recreational use, or subsequent change of use from recreational to commercial (unless properly re–registered) may void the warranty at the sole discretion of Mercury Marine. Routine maintenance outlined in the Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage. If this maintenance is performed by the retail customer Mercury Marine reserves the right to make future warranty coverage contingent on proof of proper maintenance.

WHAT MERCURY WILL DO

Mercury’s sole and exclusive obligation under this warranty is limited to, at our option, repairing a defective part, replacing such part or parts with new or Mercury Marine certified re–manufactured parts, or refunding the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from time to time without assuming an obligation to modify products previously manufactured.

HOW TO OBT AIN WARRANTY COVERAGE

The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury . We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related laborand material, and any other expenses associated with that service. Purchaser shall not, unless requested by Mercury, shipthe product or parts of the product directly to Mercury. The warranty registration card is the only valid registration identificationand must be presented to the dealer at the time warranty service is requested in order to obtain coverage.

WHAT IS NOT COVERED

This limited warranty does not cover routine maintenance items, tune ups, adjustments, normal wear and tear, damage caused by abuse, abnormal use, use of a propeller or gear ratio that does not allow the engine to run in its recommendedwide–open–throttle RPM range (see the Operation and Maintenance Manual), operation of the product in a manner inconsistentwith the recommended operation/duty cycle section of the Operation and Maintenance Manual, neglect, accident,submersion, improper installation (proper installation specifications and techniques are set forth in the installation instructionsfor the product), improper service, use of an accessory or part not manufactured or sold by us, jet pump impellersand liners, operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operation andMaintenance Manual), alteration or removal of parts, or water entering the engine through the fuel intake, air intake orexhaust system. Use of the product for racing or other competitive activity, or operating with a racing type lower unit, atany point, even by a prior owner of the product, voids the warranty.

Expenses related to haul–out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance coverage,loan payments, loss of time, loss of income, or any other type of incidental or consequential damages are not coveredby this warranty. Also, expenses associated with the removal and/or replacement of boat partitions or material caused byboat design for access to the product are not covered by this warranty.

No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to makeany affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, andif made, shall not be enforceable against Mercury Marine.

For additional information regarding events and circumstances covered by this warranty, and those that are not, see theWarranty Coverage section of the Operation and Maintenance Manual, incorporated by reference into this warranty .

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3 YEAR LIMITED WARRANTY AGAINST CORROSION FAILURE

WHAT IS COVERED

Mercury Marine warrants each new Mercury outboard, Mariner outboard, Mercury Racing, Jet Products, Thruster Electric Motor, Mercury Racing, Tracker by Mercury Marine Outboard, Mercruiser Inboard or sterndrive engine (Product) rendered inoperative as a direct result of corrosion for the period of time described below.

DURATION OF COVERAGE

This limited corrosion warranty provides coverage for three (3) years from the date the product is first sold, or the date on which the product is first put into service, whichever occurs first. The repair or replacement of parts, or the performanceof service under this warranty does not extend the life of this warranty beyond its original expiration date. Unexpired warrantycoverage can be transferred to subsequent (noncommercial use) purchaser upon proper re–registration of the product.

CONDITIONS THAT MUST BE MET IN ORDER T O OBTAIN WARRANTY COVERAGE

Warranty coverage is available only to retail customers that purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified pre–deliveryinspection process is completed and documented. Warranty coverage becomes available upon proper registration of theproduct by the authorized dealer. Corrosion prevention devices specified in the Operation and Maintenance Manual mustbe in use on the boat, and routine maintenance outlined in the Operation and Maintenance Manual must be timely per–formed(including without limitation the replacement of sacrificial anodes, use of specified lubricants, and touch–up of nicksand scratches) in order to maintain warranty coverage. If this maintenance is performed by the retail customer MercuryMarine reserves the right to make future warranty coverage contingent on proof of proper maintenance.

WHAT MERCURY WILL DO

Mercury’s sole and exclusive obligation under this warranty is limited to, at our option, repairing a corroded part, replacing such part or parts with new or Mercury Marine certified re–manufactured parts, or refunding the purchase price of the Mercuryproduct. Mercury reserves the right to improve or modify products from time to time without assuming an obligationto modify products previously manufactured.

HOW TO OBT AIN WARRANTY COVERAGE

The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorizedto service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury .W e will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportationcharges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all relatedlabor and material, and any other expenses associated with that service. Purchaser shall not, unless requested by Mercury,ship the product or parts of the product directly to Mercury. The warranty registration card is the only valid registrationidentification and must be presented to the dealer at the time warranty service is requested in order to obtain coverage.

WHAT IS NOT COVERED

This limited warranty does not cover electrical system corrosion; corrosion resulting from damage, corrosion which causes purely cosmetic damage, abuse or improper service; corrosion to accessories, instruments, steering systems; corrosionto factory installed jet drive unit; damage due to marine growth; product sold with less than a one year limited Productwarranty; replacement parts (parts purchased by customer); products used in a commercial application. Commercial useis defined as any work or employment related use of the product, or any use of the product which generates income, forany part of the warranty period, even if the product is only occasionally used for such purposes.

Corrosion damage caused by stray electrical currents (on–shore power connections, nearby boats, submerged metal)is not covered by this corrosion warranty and should be protected against by the use of a corrosion protection system,such as the Mercury Precision Parts or Quicksilver MerCathode system and/or Galvanic Isolator. Corrosion damagecaused by improper application of copper base anti–fouling paints is also not covered by this limited warranty. If anti–foul–ingprotection is required, Tri–Butyl–Tin–Adipate (TBTA) base anti–fouling paints are recommended on Outboard andMerCruiser boating applications. In areas where TBTA base paints are prohibited by law, copper base paints can be usedon the hull and transom. Do not apply paint to the outboard or MerCruiser product. In addition, care must be taken toavoid an electrical interconnection between the warranted product and the paint. Refer to the Operation and MaintenanceManual for additional details.

For additional information regarding events and circumstances covered by this warranty, and those that are not, see theWarranty Coverage section of the Operation and Maintenance Manual, incorporated by reference into this warranty .

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WARRANTY COVERAGE AND EXCLUSIONS

The purpose of this section is to help eliminate some of the more common misunderstandings regarding warranty coverage. The following information explains some of the types of services that are not covered by warranty. The provisions set forth following have been incorporated by reference into the Three-Year Limited Warranty Against Corrosion Failure, the International Limited Outboard Warranty, and the United States and Canada Limited Outboard Warranty.

Keep in mind that warranty covers repairs that are needed within the warranty period because of defects in material and workmanship. Installation errors, accidents, normal wear, and a variety of other causes that affect the product are not covered.

Warranty is limited to defects in material or workmanship, but only when the consumer sale is made in the country to which distribution is authorized by us.

Should you have any questions concerning warranty coverage, contact your authorized dealer. They will be pleased to answer any questions that you may have.

General exclusions from warranty:

1. Minor adjustments and tune-ups, including checking, cleaning or adjusting

spark plugs, ignition components, carburetor settings, filters, belts, controls, and checking lubrication made in connection with normal services.

2. Factory Installed Jet Drive units - Specific parts excluded from the warranty

are: The jet drive impeller and jet drive liner damaged by impact or wear, and water damaged drive shaft bearings as a result of improper maintenance.

3. Damage caused by neglect, lack of maintenance, accident, abnormal

operation or improper installation or service.

4. Haul-out, launch, towing charges, removal and/or replacement of boat

partitions or material because of boat design for necessary access to the product, all related transportation charges and/or travel time, etc. Reasonable access must be provided to the product for warranty service. Customer must deliver product to an authorized dealer.

5. Additional service work requested by customer other than that necessary to

satisfy the warranty obligation.

WARRANTY COVERAGE

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WARRANTY COVERAGE AND EXCLUSIONS

6. Labor performed by other than an authorized dealer may be covered only under following circumstances: When performed on emergency basis (providing there are no authorized dealers in the area who can perform the work required or have no facilities to haul out, etc., and prior factory approval has been given to have the work performed at this facility).

7. All incidental and/or consequential damages (storage charges, telephone or rental charges of any type, inconvenience or loss of time or income) are the owner’s responsibility.

8. Use of other than Mercury Precision or Quicksilver replacement parts when making warranty repairs.

9. Oils, lubricants or fluids changed as a matter of normal maintenance is customer’s responsibility unless loss or contamination of same is caused by product failure that would be eligible for warranty consideration.

10.Participating in or preparing for racing or other competitive activity or operating with a racing type lower unit.

11. Engine noise does not necessarily indicate a serious engine problem. If diagnosis indicates a serious internal engine condition which could result in a failure, condition responsible for noise should be corrected under the warranty.

12.Lower unit and/or propeller damage caused by striking a submerged object is considered a marine hazard.

13.Water entering engine through the fuel intake, air intake or exhaust system. or submersion.

14.Failure of any parts caused by lack of cooling water , which results from starting motor out of water, foreign material blocking inlet holes, motor being mounted too high or trimmed too far out.

15. Use of fuels and lubricants which are not suitable for use with or on the product. Refer to the Maintenance Section.

16.Our limited warranty does not apply to any damage to our products caused by the installation or use of parts and accessories which are not manufactured or sold by us. Failures which are not related to the use of those parts or accessories are covered under warranty if they otherwise meet the terms of the limited warranty for that product.

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BOATER’S RESPONSIBILITIES

The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the outboard.

Be sure at least one additional person on board is instructed in the basics of starting and operating the outboard and boat handling in case the driver is unable to operate the boat.

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BEFORE OPERATING YOUR OUTBOARD

Read this manual carefully. Learn how to operate your outboard properly. If you have any questions, contact your dealer.

Safety and operating information that is practiced along with using good common sense can help prevent personal injury and product damage.

This manual as well as safety labels posted on the outboard use the following safety alerts to draw your attention to special safety instructions that should be followed.

DANGER

DANGER - Immediate hazards which WILL result in severe personal injury or death.

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor injury or product or property damage.

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U.S. COAST GUARD CAPACITY MAXIMUM HORSEPOWER XXX MAXIMUM PERSON

CAP ACITY (POUNDS) XXX MAXIMUM WEIGHT

CAPACITY XXX

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BOAT HORSEPOWER CAPACITY 1 Do not overpower or overload your boat. Most boats will carry a required

capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines. If in doubt, contact your dealer or the boat manufacturer.

WARNING

Using an outboard that exceeds the maximum horsepower limit of a boat can: 1. cause loss of boat control 2. place too much weight at the transom altering the designed flotation characteristics of the boat or 3. cause the boat to break apart particularly around the transom area. Overpowering a boat can result in serious injury, death, or boat damage.

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HIGH-SPEED AND HIGH-PERFORMANCE BOAT OPERATION

If your outboard is to be used on a high-speed or high-performance boat with which you are unfamiliar, we recommend that you never operate it at its high speed capability without first requesting an initial orientation and familiarization demonstration ride with your dealer or an operator experienced with your boat/outboard combination. For additional information, obtain a copy of our “Hi-Performance Boat Operation” booklet (Part Number 90-86168) from your dealer , distributor, or Mercury Marine.

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OUTBOARD REMOTE CONTROL MODELS 1

The remote control connected to your outboard must be equipped with a “start-in-neutral” only protection device. This prevents the engine from starting

when the shift is actuated in any position other than neutral.

WARNING

Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. The design of this outboard requires that the remote control used with it must have a built in “start-in-neutral” only protection device.

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REMOTE STEERING NOTICE 2

The steering link rod that connects the steering cable to the engine must be fastened utilizing self-locking nuts (a). These self- locking nuts must never be

replaced with common nuts (non locking) as they will work loose and vibrate off, freeing the link rod to disengage.

WARNING

Disengagement of a steering link rod can result in the boat taking a full, sudden, sharp turn. This potentially violent action can cause occupants to be thrown overboard exposing them to serious injury or death.

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LANY ARD STOP SWITCH 1

The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from the operator’s position (as in accidental ejection

from the operator’s position) to activate the switch. Tiller handle outboards and some remote control units are equipped with a lanyard stop switch. A lanyard stop switch can be installed as an accessory - generally on the dashboard or side adjacent to the operator’s position.

2 The lanyard is a cord usually between 4 and 5 feet (1220 and 1524 mm) in

length when stretched out with an element on one end made to be inserted into the switch and a snap on the other end for attaching to the operator. The lanyard is coiled to make its at-rest condition as short as possible so as to minimize the likelihood of lanyard entanglement with nearby objects. It is made as long as it is in its stretched condition to minimize the likelihood of accidental activation should the operator choose to move around in an area close to the normal operator’s position. If it is desired to have a shorter lanyard, wrap the lanyard around the operator’s wrist or leg, or tie a knot in the lanyard.

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LANYARD STOP SWITCH (CONTINUED)

Read the following Safety Information before proceeding. Important Safety Information: The purpose of a lanyard stop switch is to stop

the engine when the operator moves far enough away from the operator’s position to activate the switch. This would occur if the operator accidentally falls overboard or moves within the boat a sufficient distance from the operator’s position. Accidental ejections and falls overboard are more likely to occur in certain types of boats such as low sided inflatables or bass boats, high-performance boats and light, sensitive-handling fishing boats operated by hand-tiller. Accidental ejections and falls overboard are also likely to occur as a result of poor operating practices such as sitting on the back of the seat or gunwale at planing speeds, standing at planing speeds, sitting on elevated fishing boat decks, operating at planing speeds in shallow or obstacle-infested waters, releasing your grip on a steering wheel or tiller handle that is pulling in one direction, drinking alcohol or consuming drugs, or daring, high-speed boat maneuvers.

While activation of the lanyard stop switch will stop the engine immediately, a boat will continue to coast for some distance depending upon the velocity and degree of any turn at shut-down. However, the boat will not complete a full circle. While the boat is coasting, it can cause injury to anyone in the boat’s path as seriously as the boat would when under power.

We strongly recommend that other occupants be instructed on proper starting and operating procedures should they be required to operate the engine in an emergency (e.g. if the operator is accidentally ejected).

WARNING

Should the operator fall out of the boat, the possibility of serious injury or death from being run over by the boat can be greatly reduced by stopping the engine immediately. Always properly connect both ends of the stop switch lanyard - to the stop switch and the operator.

Accidental or unintended activation of the switch during normal operation is also a possibility. This could cause any, or all, of the following potentially hazardous situations:

1. Occupants could be thrown forward due to unexpected loss of forward motion

- a particular concern for passengers in the front of the boat who could be ejected over the bow and possibly struck by the gear case or propeller .

2. Loss of power and directional control in heavy seas, strong current or high winds.

3. Loss of control when docking.

WARNING

Avoid serious injury or death from deceleration forces resulting from in accidental or unintended stop switch activation. The boat operator should never leave the operator’s station without first disconnecting the stop switch lanyard from the operator.

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PROTECTING PEOPLE IN THE WATER

While You are Cruising

It is very difficult for a person standing or floating in the water to take quick action to avoid a boat heading in his/her direction even at slow speed.

Always slow down and exercise extreme caution any time you are boating in an area where there might be people in the water.

Whenever a boat is moving (coasting) and the outboard gear shift is in neutral position, there is suf ficient force by the water on the propeller to cause the propeller to rotate. This neutral propeller rotation can cause serious injury.

While Boat is Stationary

Shift outboard into neutral and shut off the engine before allowing people to swim or be in the water near your boat.

WARNING

Stop your engine immediately whenever anyone in the water is near your boat. Serious injury to the person in the water is likely if contacted by a rotating propeller, a moving boat, a moving gear case, or any solid device rigidly attached to a moving boat or gear case.

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PASSENGER SAFETY MESSAGE - PONTOON BOATS AND DECK BOA TS

Whenever the boat is in motion, observe the location of all the passengers. Do not allow any passengers to stand or use seats other than those designated for traveling faster than idle speed, because a sudden reduction in boat speed, such as the result of plunging into a large wave or wake, a sudden throttle reduction, or a sharp change of boat direction, could throw them over the front of boat. Falling over the front of the boat between the two pontoons will position them to be run over by the outboard.

1 Boats having an open front deck:

No one s hould ever be on the deck in front o f the fenc e while the boat is in motion. Keep all passengers behind the front fence or enclosure.

Persons on the front deck could easily be thrown overboard or persons dangling their feet over the front edge could get their legs caught by a wave and pulled into the water.

2 Boats with front-mounted, raised pedestal fishing seats:

These elevated fishing seats are not intended for use when the boat is traveling faster than idle or trolling speed. Sit only in seats designated for traveling at faster speeds.

Any unexpected sudden reduction in boat speed could result in the elevated passenger falling over the front of the boat.

WARNING

Avoid serious injury or death from falling over the front end of a pontoon or deck boat and being run over by the outboard. Stay back from the front end of the deck and remain seated while the boat is in motion.

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WAVE AND WAKE JUMPING

Operating recreational boats over waves and wakes is a natural part of boating. However, when this activity is done with sufficient speed to force the boat hull partially or completely out of the water, certain hazards arise, particularly when the boat re-enters the water.

The primary concern is the boat changing direction while in the midst of the jump. In such case the landing may cause the boat to veer violently in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats, or out of the boat.

There is another less common hazardous result from allowing your boat to launch off a wave or wake. If the bow of your boat pitches down far enough while airborne, upon water contact it may penetrate under the water surface and “submarine” for an instant. This will bring the boat to a nearly instantaneous stop and can send the occupants flying forward. The boat may also steer sharply to one side.

WARNING

Avoid serious injury or death from being thrown within or out of a boat when it lands after jumping a wave or wake. Avoid wave or wake jumping whenever possible. Instruct all occupants that if a wake or wave jump occurs, get low and hang on to any boat hand hold.

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GENERAL INFORMATION

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IMPACT WITH UNDERWATER HAZARDS

Reduce speed and proceed with caution whenever you drive a boat in shallow water areas or in areas where you suspect of underwater obstacles may exist which could be struck by the outboard or the boat bottom. The most important

thing you can do to help reduce injury or impact damage from striking a floating or underwater object is to control the boat speed. Under these conditions, boat speed should be kept to a minimum planing speed (15 to 25 MPH).

WARNING

To avoid serious injury or death from all or part of an outboard coming into the boat after striking a floating or underwater obstacle maintain a top speed no greater than minimum planing speed.

Striking a floating or underwater object could result in an infinite number of situations. Some of these situations could result in the following:

a. Part of the outboard or the entire outboard could break loose and fly into

the boat.

b. The boat could move suddenly in a new direction. Such a sharp change in

direction can cause occupants to be thrown out of their seats or out of the boat.

c. A rapid reduction in speed. This will cause occupants to be thrown forward,

or even out of the boat.

d. Impact damage to the outboard and/or boat.

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IMPACT WITH UNDERWATER HAZARDS

Keep in mind, one of the most important things you can do to help reduce injury or impact damage in these situations is control the boat speed. Boat speed should be kept to a minimum planing speed when driving in waters known to have underwater obstacles.

After striking a submerged object, stop the engine as soon as possible and inspect the outboard for any broken or loose parts. If damage is present or suspected, the outboard should be taken to an authorized dealer for a thorough inspection and necessary repair.

The boat should also be checked for any hull fractures, transom fractures, or water leaks.

Operating a damaged outboard could cause additional damage to other parts of the outboard, or could affect control of the boat. If continued running is necessary, do so at greatly reduced speeds.

WARNING

Avoid serious injury or death from loss of boat control. Continued boating with major impact damage can result in sudden outboard component failure with or without subsequent impacts. Have the outboard thoroughly inspected and any necessary repairs made.

Additional safety instructions for Hand tilled outboards

If an obstacle is struck at planing speed and the outboard in not fastened to the boat transom with through bolts in addition to the transom bracket clamp screws, it is possible that the outboard could fly off the transom and possibly land in the boat.

WARNING

Avoid serious injury or death from being struck by a disconnected outboard. Do not boat above idle speed in water suspected of containing underwater obstacles if the outboard is not bolted to the transom.

When operating a hand tilled outboard, no operator, passenger, or cargo should occupy the space directly in front of the outboard. This space may be violently filled by the outboard if the outboard should kick up from striking an underwater obstacle.

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Courtesy of ABYC

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EXHAUST EMISSIONS

Be Alert To Carbon Monoxide Poisoning

Carbon monoxide is present in the exhaust fumes of all internal combustion engines including the outboards, stern drives and inboard engines that propel boats, as well as the generators that power various boat accessories. Carbon monoxide is a deadly gas that is odorless, colorless and tasteless.

Early symptoms of carbon monoxide poisoning which should not be confused with seasickness or intoxication, include headache, dizziness, drowsiness, and nausea.

WARNING

Avoid the combination of a running engine and poor ventilation. Prolonged exposure to carbon monoxide in sufficient concentration can lead to unconsciousness, brain damage, or death.

Good Ventilation

Ventilate passenger area, open side curtains, or forward hatches to remove fumes.

1 Example of Desired air flow through the boat

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Courtesy of ABYC

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EXHAUST EMISSIONS (CONTINUED)

Poor V entilation

Under certain running and/or wind conditions, permanently enclosed or canvas enclosed cabins or cockpits with insufficient ventilation may draw in carbon monoxide. Install one or more carbon monoxide detectors in your boat.

Although the occurrence is rare, on a very calm day, swimmers and passengers in an unclosed area of a stationary boat that contains or is near a running engine may be exposed to a hazardous level of carbon monoxide.

2 Examples of Poor Ventilation:

While boat is stationary

a. Running the engine when the boat is moored in a confined space. b. Mooring close to another boat that has its engine running.

While boat is moving

c. Running the boat with the trim angle of the bow too high. d. Running the boat with no forward hatches open (station wagon effect).

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SELECTING ACCESSORIES FOR YOUR OUTBOARD

Genuine Mercury Marine Quicksilver Accessories have been specifically designed and tested for your outboard. These accessories are available from Mercury Marine dealers.

Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. Acquire and read the installation, operation, and maintenance manuals for all your selected accessories.

WARNING

Check with your dealer before installation of accessories. The misuse of acceptable accessories or the use of unacceptable accessories can result in serious injury, death, or product failure.

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GENERAL INFORMATION

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SAFE BOA TING SUGGESTIONS

In order to safely enjoy the waterways, familiarize yourself with local and other governmental boating regulations and restrictions, and consider the following suggestions.

Use flotation devices. Have an approved personal flotation device of suitable size for each person aboard (it is the law) and have it readily accessible.

Do not overload your boat. Most boats are rated and certified for maximum load (weight) capacities (refer to your boat capacity plate). If in doubt, contact your dealer or the boats manufacturer .

Perform safety checks and required maintenance. Follow a regular schedule and ensure that all repairs are properly made.

Know and obey all nautical rules and laws of the waterways. Boat operators should complete a boating safety course. Courses are offered in the U.S.A. by (1) The U.S. Coast Guard Auxiliary, (2) The Power Squadron, (3) The Red Cross and (4) your state boating law enforcement agency. Inquiries may be made to the Boating Hot-line, 1-800-368-5647 or the Boat U.S. Foundation information number 1-800-336-BOAT.

Make sure everyone in the boat is properly seated. Don’t allow anyone to sit or ride on any part of the boat that was not intended for such use. This includes backs of seats, gunwales, transom, bow, decks, raised fishing seats, any rotating fishing seat; anywhere that sudden unexpected acceleration, sudden stopping, unexpected loss of boat control or sudden boat movement could cause a person to be thrown overboard or into the boat.

Never be under the influence of alcohol or drugs while boating (it is the law). They impair your judgment and greatly reduce your ability to react quickly.

Prepare other boat operators. Instruct a t least one person on board in the basics of starting and operating the outboard and boat handling in case the driver becomes disabled or falls overboard.

Passenger boarding. Stop the engine whenever passengers are boarding, unloading or are near the back (stern) of the boat. Just shifting the outboard into neutral is not sufficient.

Be alert. The operator of the boat is responsible by law to “maintain a proper lookout by sight (and hearing).” The operator must have an unobstructed view particularly to the front. No passengers, load, or fishing seats should block the operators view when operating the boat above idle speed.

Never drive your boat directly behind a water skier in case the skier falls.

As an example, your boat traveling at 25 miles per hour (40 km/hr) in 5 seconds will overtake a fallen skier who was 200 feet (61m) in front of you.

Watch fallen skiers. When using your boat for water skiing or similar activities, always keep a fallen or down skier on the operator’s side of the boat while returning to attend the skier. The operator should always have the down skier in sight and never back up to the skier or anyone in the water.

Report accidents. Boat operators are required by law to file a Boating Accident Report with their state boating law enforcement agency when their boat is involved in certain boating accidents. A boating accident must be reported if (1) there is loss of life or probable loss of life, (2) there is personal injury requiring medical treatment beyond first aid, (3) there is damage to boats or other property where the damage value exceeds $500.00 or (4) there is complete loss of the boat. Seek further assistance from local law enforcement.

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19XX

OGXXXXXX

XXXX

obl9

RECORDING SERIAL NUMBER

It is important to record this number for future reference. The serial number is located on the outboard as shown.3

a. Serial Number b. Model Year c. Model Designation d. Year Manufactured e. Certified Europe Insignia (as Applicable)

obm90

SPECIFICATIONS

Models 8.0 9.9 15

Horsepower 8.0 9.9 15 Kilowatts 5.9 7.4 11.2

Engine Type 4-Stroke Number of Cylinders 2

Full Throttle RPM Range 4500-5500 RPM Idle Speed in Forward Gear 800-900 RPM

Piston Displacement 323 cm

Cylinder Bore 59 mm Piston Stroke 59 mm Valve Clearance (Cold)

Intake Valve Exhaust Valve

0.15-0.25 mm

0.20-0.30 mm) Recommended Spark Plug NGK DPR6EA-9 Spark Plug Gap 1.0 mm Gear Ratio

Standard Models Bigfoot Models

2.0:1

2.42:1 Recommended Gasoline Refer to Fuel Section Recommended Oil Refer to Fuel Section Gear Case Lubricant Capacity

Standard Models Bigfoot Models

200 ml

260 ml Engine Oil Capacity 1 Liter Battery Rating 465 Marine Cranking Amps (MCA)

or 350 Cold Cranking Amps (CCA)

Sound at Drivers Ear (ICOMIA 39–94) 8.0 9.9 15 4-stroke – – 82.1 4-stroke with tiller – 78 82.7

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0-1 in. (0-25mm)

0–25 mm

INSTALLATION

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INSTALLING OUTBOARD

Note: If your outboard is a remote control electric start model, follow instructions in the outboard installation manual (provided with the outboard) for installing remote steering, shift and throttle cables and remote wiring harness.

Boat Transom Height Requirement

1 Measure the transom height of your boat. The boat bottom should be aligned

or be within 1 in. (25mm) above the anti-ventilation plate (a) of the outboard.

Installing Outboard on Transom

2 Place outboard on center line of transom. 3 Tighten transom clamp handles. 4 To prevent loss of outboard overboard, fasten outboard by drill-ing two 5/16 in.

(7.9 mm) holes through the transom using transom clamp holes as a template. Fasten with two bolts (a), flat washers (b) and locknuts (c). Use a marine waterproofing sealer in holes and around bolts to make the installation water tight.

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90-10185R30

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INSTALLATION

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FASTENING SECURITY LINE 5

The primary purpose for installing a security line is to prevent loss of the outboard if the outboard becomes detached from the boat transom.

An effective security line should be of a working strength of at least five times the weight of the outboard.

The security line should be attached between the boat and outboard following one of these steps.

Step1. The length of the security line should be short enough and affixed in a manner to prevent the outboard from rising up and disengaging off the boat transom.

Step 2. The length of the security line should be long enough and affixed in a manner to permit a detached outboard to submerge completely behind the boat and stop running but not too short that could allow the outboard to continue running and propel itself back into the boat.

WARNING

If the length of security line being used is long enough to allow the outboard to disengage off the boat transom but is too short to not allow the outboard to submerge behind the boat and stop running, the outboard could continue running and propel itself back into the boat with the propeller rotating under power . This exposes the occupants to serious injury or death.

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6-8

ocd1

BA TTERY INSTALLATION - ELECTRIC START MODELS

Mounting Battery

6 Follow battery manufacturer’s instructions carefully. Mount battery in the boat

so it is secured against movement, preferably in a battery box. Make sure battery is equipped with a nonconductive shield to prevent accidental shorting of battery terminals.

Note: Electric starting outboards must have the battery cables connected to a battery whenever the engine is running. Even if started manually, as damage to the charging system could result.

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BA TTERY CONNECTIONS

Connecting Outboard Battery Cables

7 First, connect the red battery cable to the (+) positive battery terminal and then

connect the black battery cable to the (-) negative battery terminal.

Disconnecting Outboard Battery Cables

8 First, disconnect the black battery cable from the (-) negative terminal and then

disconnect the red battery cable from the (+) positive terminal.

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PROPELLER SELECTION 9

The propeller supplied with your outboard provides the best overall performance under average operating conditions.

Alternative propellers are available for specific boating requirements. See your outboard dealer.

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1-2

TRANSPORTING

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TRANSPORTING YOUR OUTBOARD WHEN REMOVED FROM BOA T

CAUTION

Transport an d s t o r e t h e o u tboard only as shown. Otherwise, engine damage or property damage could result from leaking oil.

1 With the outboard still in the water, disconnect the fuel line from the outboard

and run engine until it stops, draining carburetor. Remove outboard from the boat and hold upright until all cooling water is drained out.

2 To prevent problems which can be caused by oil entering the cylinders from

the sump, transport and store the outboard only in one of the three positions shown.

a. Upright b. Tiller Side Down c. Back Side Up

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2-3

odh1

TRANSPORTING PORTABLE FUEL TANKS

Manual venting Type Fuel Tank

1 Close fuel tank air vent when transporting tank. This will prevent escape of fuel

or vapors from tank.

Auto-venting Type Fuel Tank

2 Disconnect the remote fuel line from tank. This will close the air vent and

prevent escape of fuel or vapors from tank.

3 Install tether cap (a) over the fuel line connector stem (b). This will protect the

connector stem from being accidently pushed-in, thus, allowing fuel or vapor to escape.

WARNING

Avoid serious injury or death from a gasoline fire or explosion. Follow portable fuel tank transporting instructions. Transport the fuel tank in a well ventilated area away from open flame or sparks.

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90-10185R30

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2-4

TRANSPORTING

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CARRYING YOUR OUTBOARD 1

Y our outboard has a carrying handle located in front and a rear hand grip in the bottom cowl.

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TRAILERING YOUR BOAT 2

Your boat should be trailered with the outboard tilted down (normal operating position).

IMPORTANT: The tilt lock and shallow water drive feature (tiller handle models) on the outboard are not intended to support the outboard in the tilted position when trailering your boat.

3 If additional ground clearance is required, the outboard should be tilted up

using an accessory outboard support device. Refer to your local dealer for recommendations. Additional clearance may be required for railroad crossings, driveways and trailer bouncing.

4 Set the gear shift into forward gear. This prevents the propeller from spinning

freely and allows the outboard to tilt up if hit from the front.

FUEL & OIL

oeb6

GASOLINE RECOMMENDATIONS

United States and Canada

Use a major brand of automotive unleaded gasoline with a minimum posted octane rating of 87. Mid-grade automotive gasolines that contain fuel injector cleaner are preferred for added internal engine cleanliness. Leaded gasoline is not recommended.

International

Use a major brand of automotive unleaded gasoline with a minimum posted octane rating of 90RON. Automotive gasolines that contain fuel injector cleaner are preferred for added internal engine cleanliness. Leaded gasoline is acceptable in areas where unleaded gasoline is not available.

Alcohol in Gasoline

We do not recommend the use of gasoline which contains alcohol because of the possible adverse effect the alcohol may have on the fuel system. In general, if only gasoline containing alcohol is available, it must not contain more than 10% ethanol or 5% methanol, and the addition of a Water Separating Fuel Filter is recommended.

If gasoline containing alcohol is used or if you suspect the presence of alcohol in your gasoline, increase your inspection of the fuel system, visually checking for fuel leaks or abnormalities.

Gasoline containing alcohol may cause the following problems to your outboard and fuel system:

• Corrosion of metal parts.

• Deterioration of elastomers and plastic parts.

• Wear and damage of internal engine parts.

• Starting and operating difficulties.

• Vapor lock or fuel starvation.

Some of these adverse effects are due to the tendency of gasoline containing alcohol to absorb moisture from the air, resulting in a phase of water and alcohol which separates from the gasoline in the fuel tank.

The adverse effects of alcohol are more severe with methanol and are worse with increasing content of alcohol.

oee8

FILLING FUEL TANK

WARNING

Avoid serious injury or death from a gasoline fire or explosion. Always stop the engine and DO NOT smoke or allow open flames or sparks in the area while filling fuel tanks.

Fill fuel tanks outdoors away from heat, sparks, and open flames. Remove portable fuel tanks from boat to refill them. Always stop engine before refilling tanks. Do not completely fill the fuel tanks. Leave approximately 10% of the tank volume

unfilled. Fuel will expand in volume as its temperature rises and can leak under pressure if the tank is completely filled.

Portable Fuel Tank Placement in the Boat

Place the fuel tank in the boat so that the tank vent will stay higher than the fuel level in the tank under normal boat operating conditions.

goe2

+20

+40

+60

+80

F° C°

+100

-7

+16

+27

-18

+38

SAE 10W-30

SAE 25W-40

oej3

ENGINE OIL RECOMMENDATIONS

We recommend the use of Mercury or Quicksilver SAE 10W–30 multi–viscosity 4–stroke outboard oil for general, all–temperature use. If SAE 25W–40 multi–viscosity oil is preferred, (see chart above) use Mercury MerCruiser 4–cycle engine oil or Quicksilver sterndrive & inboard 4–cycle engine oil. Never use 4–cycle engine oil that is not certified to meet or exceed any one or combination of the following American Petroleum Institute (API) Service Classification SH, SG, SF, CF–4, CE, CD, CDII. Severe engine damage may result from use of an inferior oil.

Recommended SAE Viscosity for engine oil

• SAE 10W-30 viscosity oil is recommended for use in all temperatures.

• SAE 25W-40 viscosity oil may be used at temperatures above 40° F (4°C).

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1-3

oek1

CHECKING ENGINE OIL

IMPORTANT: Do not overfill. Be sure that the outboard is upright (not tilted) when checking oil.

1 Position the outboard vertical and remove the top cowl. 2 Remove dip st i ck. C h e ck oil leve l on dipst i ck. Oil must be betwe en full ma rk ( a ) and

add mark (b). If oil level is low, add oil to being oil level no higher than full mark (a).

Note: If oil level is at the add mark (b), add 8 oz. (236 ml) of oil.

IMPORTANT: Inspect oil for signs of contamination. Oil contaminated with water will have a milky color to it; oil contaminated with fuel will smell strongly of fuel. If contaminated oil is noticed, have the engine checked by your dealer.

3 Reinstall the oil filler cap and tighten securely.

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90-10185R30

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123

546

FEATURES & CONTROLS

ogd13

TILLER HANDLE MODELS

IMPORTANT: Avoid engine flooding - Do not rotate the throttle grip while engine is not running. Doing so will inject fuel into the engine and cause a possible hard starting flooded condition.

1 Tiller Handle - Handle can be tilted 100° for convenient handling during

transportation and storage.

2 Starter Rope - Pulling the starter rope cranks the engine over for starting. 3 Lanyard Stop Switch - Read the Lanyard Stop Switch safety explanation and

Warning in the General Information Section.

4 Lanyard - Read the Lanyard Stop Switch safety explanation and Warning in the

General Information Section.

5 Engine Stop Switch - Push in to stop engine. 6 Throttle Grip Friction Knob - Turn friction knob to set and maintain the throttle

at desired speed. Turn knob towards (a) to tighten friction and move knob towards (b) to loosen friction.

ogd11

TILLER HANDLE MODELS 7 Gear Shift - Controls gear shift.

8 Throttle Grip - Controls engine speed. 9 Choke - Pull out when starting a cold engine. 10Electric Start Button (Electric Start Models) - Press button to start engine. 11Steering Friction Adjustment - Adjust this lever to achieve the desired steering

friction (drag) on the tiller handle. Move lever towards (a) to tighten friction and move lever towards (b) to loosen friction.

WARNING

Avoid possible serious injury or death from loss of boat control. Maintain sufficient steering friction to prevent the outboard from steering into a full turn if the tiller handle is released.

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oge11

REMOTE CONTROL FEATURES

Your boat may be equipped with one of the Mercury Precision or Quicksilver remote controls shown. If not, consult your dealer for a description of the functions and operations of the remote control.

1 Control Handle - Forward, Neutral, Reverse. 2 Neutral Release Lever. 3 Lanyard Stop Switch - Read the Lanyard Stop Switch safety explanation and

Warning in the General Information Section.

4 Lanyard - Read the lanyard stop switch safety explanation and warning in the

General Information Section.

5 Throttle Friction Adjustment - Console Controls require cover removal for

adjustment.

6 Ignition Key Switch - Off, On, Start, Choke. 7 Fast Idle Lever - Raising lever will increase engine idle speed in neutral. Refer

to Starting the Engine in the Operation Section.

8 Throttle Only Button - Pushing in the button will enable you to advance the

control handle for increasing engine idle speed without shifting outboard into gear. Refer to Starting the Engine in the Operation Section.

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ogl2

OIL PRESSURE INDICATOR

The outboard is equipped with a low oil pressure indicator light. If oil pressure drops too low, the red light (a) will t u r n on. As an additional alert of

the low oil pressure condition, the engine will run rough and not exceed 2000 RPM. If the oil pressure indicator light turns on when the engine is running, stop the

engine as soon as it is safe to do so. Check oil level and add oil as needed. If the oil pressure indicator should stay on when the oil level is correct, consult your dealer.

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90-10185R30

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1-2

FEATURES & CONTROLS

ogf4

TILTING OUTBOARD TO FULL UP POSITION 1

Stop the engine. Shift the outboard into forward gear position.

2 Take hold of the top cowl grip and raise outboard to the full up position. 3 Move the tilt lock to the lock position.

LOWERING OUTBOARD DOWN TO RUN POSITION 4

Lift outboard and release tilt lock lever. Lower outboard.

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1–2

ogm1

SHALLOW W ATER OPERATION - TILLER HANDLE MODELS

Tiller handle model outboards are equipped with a shallow water tilt feature that allows you to tilt the outboard to a higher tilt angle to prevent hitting bottom.

Engaging Shallow Water Drive

1 Reduce engine speed to idle. Shift the outboard into neutral or forward gear

position.

2 Push down the shallow water drive lever (a).Tilt outboard up to the shallow

water drive position. Be sure the cooling water intake (c) is submerged.

IMPORTANT: While in shallow water drive position, do not operate the outboard in reverse. Operate the outboard at slow speed and keep the cooling water intake submerged.

3 To release down to run position, lift up the shallow water drive lever (b). Tilt up

the outboard to disengage the shallow water drive lock and lower it down.

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ogg2

SETTING THE OPERATING ANGLE OF YOUR OUTBOARD

The vertical operating angle of your outboard is adjusted by changing the position of the tilt pin (a) in the five adjustment holes provided. Proper adjustment allows the boat to run stable, achieve optimum performance, and minimize steering effort.

Note: Refer to lists on the following page when adjusting the operating angle of your outboard.

The tilt pin should be adjusted so the outboard is positioned to run perpendicular to the water when the boat is running at full speed. This allows the boat to be driven parallel to the water.

Arrange passengers and load in the boat so the weight is distributed evenly.

1 Too Much Angle (Stern Down - Bow Up) 2 Not Enough Angle (Stern Up - Bow Down) 3 Angle Adjusted Properly (Bow Slightly Up)

SETTING THE OPERATING ANGLE OF YOUR OUTBOARD (CONTINUED)

Consider the following lists carefully when adjusting the operating angle of your outboard.

Adjusting the outboard close to the boat transom can:

1. Lower the bow.

2. Result in quicker planing off, especially with a heavy load or a stern heavy boat.

3. Generally improve the ride in choppy water.

4. Increase steering torque or pull to the right (with the normal right hand rotation propeller).

5. In excess, lower the bow of some boats to a point at which they begin to plow with their bow in the water while on plane. This can result in an unexpected turn in either direction called “bow steering” or “over-steering” if any turn is attempted or if a significant wave is encountered.

Adjusting the outboard away from the boat transom can:

1. Lift the bow out of the water .

2. Generally increase top speed.

3. Increase clearance over submerged objects or a shallow bottom.

4. Increase steering torque or pull to the left at a normal installation height (with the normal right hand rotation propeller).

5. In excess, cause boat “porpoising” (bouncing) or propeller ventilation.

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90-10185R30

OPERATION

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PRE-STARTING CHECK LIST

j Operator knows safe navigation, boating, and operating procedures. j An approved personal flotation device of suitable size for each person aboard

and readily accessible (it is the law).

j A ring type life buoy or buoyant cushion designed to be thrown to a person in

the water.

j Know your boats maximum load capacity. Look at the boat capacity plate. j Fuel supply OK. j Arrange passengers and load in the boat so the weight is distributed evenly and

everyone is seated in a proper seat.

j Tell someone where you are going and when you expect to return. j It is illegal to operate a boat while under the influence of alcohol or drugs. j Know the waters and area you will be boating; tides, currents, sand bars, rocks,

and other hazards.

j Make inspection checks listed in the Inspection and Maintenance Schedule.

Refer to Maintenance Section.

onf2

OPERATING IN FREEZING TEMPERATURES

When using your outboard or having your outboard moored in freezing or near freezing temperature, keep the outboard tilted down at all times so the gear case is submerged. This prevents trapped water in gear case from freezing and causing possible damage to the water pump and other components.

If there is a chance of ice forming on the water, the outboard should be removed and drained completely of water. If ice should form at the water level inside the outboard drive shaft housing, it will block water flow to the engine causing possible damage.

one3

OPERATING IN SALT WATER OR POLLUTED WATER

We recommend that you flush the internal water passages of your outboard with fresh water after each use in salt or polluted water. This will prevent a buildup of deposits from clogging the water passages. Refer to “Flushing The Cooling System” procedure in the Maintenance Section.

If you keep your boat moored in the water, always tilt the outboard so the gear case is completely out of water (except in freezing temperature) when not in use.

Wash down the outboard exterior and flush out the exhaust outlet of the propeller and gear case with fresh water after each use. Each month, spray Mercury Precision or Quicksilver Corrosion Guard on external metal surfaces (do not spray on corrosion control anodes as this will reduce the effectiveness of the anodes).

ono1

OPERATING OUTBOARD AS AN AUXILIARY ENGINE

If the outboard is used as an auxiliary engine, stop the engine and tilt the outboard out of the water when you plan on using the main power source.

IMPORTANT: The outboard has to be restrained from bouncing while operating the boat using the main power source. BOUNCING CAN DAMAGE THE OUTBOARD AND THE BOAT’S TRANSOM.

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ofc2

PRE-STARTING INSTRUCTIONS 1 Connect the remote fuel line to the outboard. Make sure connector is snapped

into place.

2 Check the engine oil level. 3 Make sure the cooling water intake (a) is submerged.

CAUTION

Never start or run your outboard (even momentarily) without water circulating through the cooling water intake in the gear case to prevent damage to the water pump (running dry) or overheating of the engine.

ofd2

ENGINE BREAK-IN PROCEDURE

CAUTION

Severe damage to the engine can result by not complying with the following Engine Break-in Procedure.

1. For the first hour of operation, run the engine at varied throttle settings not exceeding 2000 RPM or at approximately half throttle.

2. For the second hour of operation, run the engine at varied throttle settings up to 3000 RPM or at three-quarter throttle, and during this period of time run it at full throttle for approximately one minute every ten minutes.

3. For the next eight hours of operation, avoid continuous operation at full throttle for more than five minutes at a time.

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1234

off19

STARTING THE ENGINE - TILLER HANDLE MODELS

Before starting, read the Pre-Starting Check List, Special Operating Instructions, Pre-Starting Instructions, and Engine Break-in Procedure on the first three pages in the Operation Section.

IMPORTANT: Avoid engine flooding - Do not rotate the throttle grip while engine is not running. Doing so will inject fuel into the engine and cause a possible hard starting flooded condition.

1 Open fuel tank vent on manual venting type tanks. 2 Squeeze the fuel line primer bulb several times until it feels firm. 3 Set the lanyard stop switch to RUN position. 4 Set the gear shift to NEUTRAL position. 5 Set the throttle grip to start position. 6 Cold Engine - Pull out the choke knob for starting. Push in the choke knob after

engine starts.

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90-10185R30

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OPERATION

off20

STARTING THE ENGINE - TILLER HANDLE MODELS

Note: Electric starting outboards must have the battery cables connected to a battery at all times when the engine is running. Even if started manually, as damage to the charging system could result.

7 Manual Starting Models - Pull the starter rope slowly until you feel the starter

engage, then pull rapidly to crank the engine. Allow rope to return slowly. Repeat until engine starts.

8 Electric Starting Models - Push starter button and crank the engine. Release

button when engine starts. Do not operate starter motor continuously for longer than ten seconds at a time. If engine fails to start, wait 30 seconds and try again.

Note: Engine Flooded - If engine will not start, advance the throttle grip to fast throttle speed. Push in the choke knob and retry starting the engine. After engine has started, immediately reduce throttle speed to idle.

WARNING

RAPID ACCELERATION HAZARD - Before shifting your outboard from neutral into gear , decrease engine speed to slow . This will prevent a rapid acceleration that can cause people in the boat to be thrown from their seats or out of the boat, causing injury or death.

off21

STARTING THE ENGINE - TILLER HANDLE MODELS 9

Check for a steady stream of water flowing out of the water pump indicator hole.

IMPORTANT: If no water is coming out of the water pump indicator hole, stop engine and check cooling water intake for obstruction. No obstruction may indicate a water pump failure or blockage in the cooling system. These conditions will cause the engine to overheat. Have the outboard checked by your dealer. Operating the engine while overheated may cause serious engine damage.

Warming Up Engine

Before beginning operation, allow the engine to warm up at idling speed for 3 minutes.

gog138

ofg3

STARTING THE ENGINE - REMOTE CONTROL MODELS

Before starting, read the Pre-Starting Check List, Special Operating Instructions, Pre-Starting Instructions, and Engine Break-in Procedure on the first three pages in the Operation Section.

1 Open fuel tank vent screw (in filler cap) on manual venting type tanks. 2 Squeeze the fuel line primer bulb several times until it feels firm. 3 Insure that the lanyard stop switch is in the RUN position. 4 Set the remote control handle to neutral position.

IMPORTANT: Electric starting outboards must not be run or started (either manually or electrically), without having the outboard battery cables connected to a battery, as damage to the charging system could result.

gog45

ofg2

STARTING THE ENGINE - REMOTE CONTROL MODELS 5

Do not advance the neutral fast idle speed feature on the remote control for initial starting. After the engine has started, you can slowly advance the fast idle speed feature to increase idle speed until engine is warmed up. Keep engine

speed below 2000 RPM.

Note: Starting Flooded Engine - lift the neutral fast idle lever to full up and continue to crank the engine for starting.

6 Turn ignition key to START position and start the engine. If engine is cold,

push in on key to choke the engine while cranking. If engine fails to start in ten seconds, wait 30 seconds and try again. If engine begins to stall, re-choke (push key in) until engine is running smoothly.

7 Check for a steady stream of water flowing out of the water pump indicator

hole.

Warming Up Engine

Before beginning operation, allow the engine to warm up at idling speed for 3 minutes.

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90-10185R30

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763

OPERATION

ofj4

GEAR SHIFTING

IMPORTANT: Observe the following:

• Never shift outboard into gear unless engine speed is at idle.

• Do not shift outboard into Reverse when the engine is not running.

1 Your outboard has three gear shift positions to provide operation: Forward (F),

Neutral (out of gear), and Reverse (R).

2 Remote Control Models - When shifting, always stop at neutral position and

allow the engine speed to return to idle.

3 Tiller Handle Models - Reduce engine speed to idle before shifting. 4 Always shift outboard into gear with a quick motion. 5 After shifting outboard into gear, advance the remote control lever or rotate the

throttle grip (tiller handle) to increase speed.

ofm3

STOPPING THE ENGINE 6 Remote Control Models - Reduce engine speed and shift outboard to neutral

position. Turn ignition key to OFF position.

7 Tiller Handle Models - Reduce engine speed and shift outboard to neutral

position. Push in the engine stop button or move the lanyard stop switch to the OFF position.

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ofp6

EMERGENCY STARTING

If the starter system fails, use the spare starter rope (provided) and follow this procedure.

1 Shift outboard to neutral position.

WARNING

When using emergency starter rope to start engine, the start-in-gear protection device is inoperative. Make sure to set the outboard gear shift into neutral to prevent outboard from starting in gear. Sudden unexpected acceleration could result in serious injury or death.

2 Remove the two screws (a) and rotate the front cover (b) forward. 3 Remove three bolts (a) and than remove the flywheel cover (b). 4 Rewind Starter Models - Disconnect and remove cable.

gof23

7-8

ofp7

EMERGENCY STARTING (CONTINUED) 5

Tiller Handle Models - Set the throttle grip to start position.

6 Electric Start Remote Control Models - Turn the ignition key to ON position. 7 Place the starter rope knot into the flywheel notch and wind the rope clockwise

around the flywheel.

WARNING

To prevent getting an electrical shock, DO NOT touch any ignition component, wiring, or spark plug wire when starting or running the engine.

WARNING

The exposed moving flywheel can cause serious injury. Keep your hands, hair, clothing, tools, and other objects away from engine when starting or running the engine. Do not attempt to reinstall the flywheel cover or top cowl when engine is running.

8 Pull the starter rope to start the engine.

MAINTENANCE

oha4

OUTBOARD CARE

To keep your outboard in the best operating condition, it is important that your outboard receive the periodic inspections and maintenance listed in the Inspection and Maintenance Schedule. We urge you to keep it maintained properly to ensure the safety of you and your passengers and retain its dependability.

WARNING

Neglected inspection and maintenance service of your outboard or attempting to perform maintenance or repair on your outboard if you are not familiar with the correct service and safety procedures could cause personal injury, death, or product failure.

Record maintenance performed in Maintenance Log at the back of this book. Save all maintenance work orders and receipts.

SELECTING REPLACEMENT PARTS FOR YOUR OUTBOARD

We recommend using original Mercury Precision or Quicksilver replacement parts and Genuine Lubricants.

WARNING

Using a replacement part that is inferior to the original part could result in personal injury, death, or product failure.

a c

f h

oti8

EMISSION CERTIFICATION LABEL

An emission certification label, showing emission levels and engine specifications directly related to emissions, is placed on the engine at time of manufacture.

a.Engine Horsepower b.Timing Specification c.Recommended Spark Plug & Gap d.Valve Clearance (if Applicable)

e.Family Number f. Maximum Emission Output for

the Engine Family g.Piston Displacement h.Date of Manufacture

i. Date of Manufacture

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90-10185R30

MAINTENANCE

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OWNER RESPONSIBILITY

The owner/operator i s required to hav e engine maintenance per formed to maintain emission levels within prescribed certification st andards.

The owner/operator is not to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications.

ohd38

INSPECTION AND MAINTENANCE SCHEDULE

Before Each Use

1. Check engine oil level. (page 43)

2. Check that lanyard stop switch stops the engine.

3. Visually inspect the fuel system for deterioration or leaks.

4. Check outboard for tightness on transom.

5. Check steering system for binding or loose components.

6. Remote Control Models - Visually check steering link rod fasteners for proper tightness.

7. Check propeller blades for damage.

After Each Use

1. Flush out the outboard cooling system if operating in salt or polluted water. (page 67 and 68)

2. Wash of f all salt deposits and flush out the exhaust outlet of the propeller and gear case with fresh water if operating in salt water.

Every 100 Hours of Use or Once yearly, Whichever occurs first

1. Lubricate all lubrication points. Lubricate more frequently when used in salt water. (page 81)

2. Change engine oil and replace the oil filter. The oil should be changed more often when the engine is operated under adverse conditions such as extended trolling. (page 79)

3. Replace spark plugs at first 100 hours or first year. After that, inspect spark plugs every 100 hours or once yearly. Replace spark plugs as needed. (page 77)

4. Inspect thermostat visually for corrosion and broken spring. Make sure thermostat closes completely at room temperature.*

5. Check fuel line filter for contaminants. (page 70)

6. Check corrosion control anodes. Check more frequently when used in salt water. (page 71)

7. Check and adjust valve clearance, if necessary.*

8. Drain and replace gear case lubricant. (page 83)

9. Lubricate splines on the drive shaft.*

10.Remote control models - Check control cable adjustments. *

11.Inspect timing belt. (page 78)

12.Check tightness of bolts, nuts, and other fasteners.

Every 300 Hours of Use or Three Years

1. Replace water pump impeller (more often if overheating occurs or reduced water pressure is noted).*

Before Periods of Storage

1. Refer to Storage procedure. (page 85)

* These items should be serviced by an authorized dealer.

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FLUSHING THE COOLING SYSTEM - STANDARD MODELS

Flush the internal water passages of the outboard with fresh water after each use in salt, polluted, or muddy water. This will help prevent a buildup of deposits from clogging the internal water passages.

Use a Mercury Precision or Quicksilver accessory (or equivalent) flushing attachment.

WARNING

To avoid possible injury when flushing, remove the propeller. Refer to Propeller Replacement.

1 Remove propeller (refer to Propeller Replacement). Install the flushing

attachment so the rubber cup fits tightly over the cooling water intake holes.

2 Attach a water hose to the flushing attachment. Turn on the water and adjust

the flow so water is leaking around the rubber cup to ensure the engine receives an adequate supply of cooling water.

3 Start the engine and run it at idle speed in neutral shift position. 4 Adjust water flow (if necessary) so excess water continues leaking out from

around the rubber cup to ensure the engine is receiving an adequate supply of cooling water.

5 Check for a steady stream of water flowing out of the water pump indicator

hole. Continue flushing the outboard for 3 to 5 minutes, carefully monitoring water supply at all times.

6 Stop the engine, turn off the water, and remove the flushing attachment.

Reinstall the propeller.

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FLUSHING THE COOLING SYSTEM - BIGFOOT MODELS

Use a Mercury Precision or Quicksilver accessory (or equivalent) flushing attachment.

WARNING

To avoid possible injury when flushing, remove the propeller. Refer to Propeller Replacement.

1 Remove propeller (refer to Propeller Replacement). Install the flushing

attachment so the rubber cups fit tightly over the cooling water intake holes.

2 Attach a water hose to the flushing attachment. Turn on the water and adjust

the flow so water is leaking around the rubber cups to ensure the engine receives an adequate supply of cooling water.

3 Start the engine and run it at idle speed in neutral shift position. 4 Adjust water flow (if necessary) so excess water continues leaking out from

around the rubber cups to ensure the engine is receiving an adequate supply of cooling water.

5 Check for a steady stream of water flowing out of the water pump indicator

hole. Continue flushing the outboard for 3 to 5 minutes, carefully monitoring water supply at all times.

6 Stop the engine, turn off the water, and remove the flushing attachment.

Reinstall the propeller.

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90-10185R30

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MAINTENANCE

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TOP COWL REMOVAL AND INSTALLATION

Removal

1 Unlock the rear latch by pushing lever down. 2 Lift rear of cowl and disengage front hook.

Installation

Engage the front hook and push cowl back over the cowl seal. Push cowl down and move the rear latch lever up to lock.

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BA TTERY INSPECTION

The battery should be inspected at periodic intervals to ensure proper engine starting capability.

IMPORTANT: Read the safety and maintenance instructions which accompany your battery.

1. Turn off the engine before servicing the battery.

2. Add water as necessary to keep the battery full.

3. Make sure the battery is secure against movement.

4. Battery cable terminals should be clean, tight, and correctly installed. Positive to positive and negative to negative.

5. Make sure the battery is equipped with a nonconductive shield to prevent accidental shorting of battery terminals.

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FUEL SYSTEM

WARNING

Avoid serious injury or death from gasoline fire or explosion. Carefully follow all fuel system service instructions. Always stop the engine. DO NOT smoke or allow open flames or sparks in the area while servicing any part of the fuel system.

Before servicing any part of the fuel system, stop engine and disconnect the battery. Drain the fuel system completely. Use an approved container to collect and store fuel. Wipe up any spillage immediately. Material used to contain spillage must be disposed of in an approved receptacle. Any fuel system service must be performed in a well- ventilated area. Inspect any completed service work for signs of fuel leakage.

Fuel Line Filter

1 Inspect the fuel line filter. If the filter appears to be contaminated, remove and

replace.

IMPORTANT: Visually inspect for fuel leakage from the filter connections by squeezing the primer bulb until firm, forcing fuel into the filter.

Fuel Line Inspection

Visually inspect the fuel line and primer bulb for cracks, swelling, leaks, hardness, or other signs of deterioration or damage. If any of these conditions are found, the fuel line or primer bulb must be replaced.

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FUSE REPLACEMENT - ELECTRIC ST ART MODELS

IMPORTANT: Always carry spare 20 AMP fuses.

The electric starting circuit is protected from overload by a 20 AMP fuse. If the fuse is blown, the electric starter motor will not operate. Try to locate and correct the cause of the overload. If the cause is not found, the fuse may blow again.

1 Open the fuse holder and look at the silver colored band inside the fuse. If band

is broken(a), replace the fuse. Replace fuse with a new fuse with the same rating.

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CORROSION CONTROL ANODE

Y our outboard has a corrosion control anode installed to the gear case. An anode helps protect the outboard against galvanic corrosion by sacrificing its metal to be slowly eroded instead of the outboard metals.

2 The anode (a) on standard models and (b) on Bigfoot models requires periodic

inspection especially in salt water which will accelerate the erosion. To maintain this corrosion protection, always replace the anode before it is completely eroded. Never paint or apply a protective coating on the anode as this will reduce effectiveness of the anode.

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STEERING LINK ROD FASTENERS

IMPORTANT: The steering link rod that connects the steering cable to the engine must be fastened using special washer head bolt (“a” - Part Number 10-14000) and self locking nuts (“b” & “c” - Part Number 11-34863). These locknuts must never be replaced with common nuts (non locking) as they will work loose and vibrate off freeing the link rod to disengage.

WARNING

Assemble steering link rod to steering cable with two flat washers (d) and nylon insert locknut (“b” - Part Number 11-34863). Tighten locknut (b) until it seats, then back nut off 1/4 turn.

Assemble steering link rod to engine with special washer head bolt (“a” - Part Number 10-90041) and locknut (“c” - Part Number 11-34863. First torque bolt ( a ) to 20 lb. ft. (27 N·m), then torque locknut (c) to 20 lb. ft. (27 N·m).

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90-10185R30

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MAINTENANCE

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PROPELLER REPLACEMENT - STANDARD MODELS

WARNING

If the propeller shaft is rotated while the engine is in gear, there is the possibility that the engine will crank over and start. To prevent this type of accidental engine starting and possible serious injury caused from being struck by a rotating propeller, always shift outboard to neutral position and remove spark plug leads when you are servicing the propeller.

1 Shift the outboard to neutral position. 2 Remove the spark plug leads to prevent engine from starting. 3 Place a block of wood between gear case and propeller to hold propeller and

remove propeller nut.

4 Pull propeller straight off shaft. If propeller is seized to the shaft and cannot be

removed, have the propeller removed by an authorized dealer.

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PROPELLER REPLACEMENT - STANDARD MODELS 5

Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C Marine Lubricant with Teflon.

IMPORTANT: To prevent the propeller hub from corroding and seizing to the propeller shaft, especially in salt water, always apply a coat of the recommended lubricant to the entire propeller shaft at the recommended maintenance intervals and also each time the propeller is removed.

6 Flo-Torq I Drive Hub Propellers - Install forward thrust hub (a), propeller (b),

rear thrust hub (c) and propeller nut (d) onto the shaft.

7 Flo-Torq II Drive Hub Propellers - Install forward thrust hub (a), replaceable

drive sleeve (b) propeller (c), rear thrust hub (d) and propeller nut (e) onto the shaft.

8 Place a block of wood between gear case and propeller and tighten propeller

nut.

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PROPELLER REPLACEMENT - BIGFOOT MODELS

WARNING

1 Shift the outboard to neutral position. 2 Remove the spark plug leads to prevent engine from starting. 3 Place a block of wood between gear case and propeller to hold propeller and

remove propeller nut.

4 Pull propeller straight off shaft. If propeller is seized to the shaft and cannot be

removed, have the propeller removed by an authorized dealer.

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PROPELLER REPLACEMENT - BIGFOOT MODELS 5

Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C Marine Lubricant with Teflon.

6 Flo-Torq I Drive Hub Propellers - Install forward thrust hub (a), propeller (b) an d

propeller nut (c) onto the shaft.

7 Flo-Torq II Drive Hub Propellers - Install forward thrust hub (a), propeller (b),

replaceable drive sleeve (c), rear thrust hub (d) and propeller nut (e) onto the shaft.

8 Place a block of wood between gear case and propeller and tighten propeller

nut.

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90-10185R30

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MAINTENANCE

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SPARK PLUG INSPECTION AND REPLACEMENT

WARNING

Avoid serious injury or death from fire or explosion caused by damaged spark plug boots (a). Damaged spark plug boots can emit spar ks . Sp ar ks can ignite fuel vapors under the engine cowl. To avoid damaging spark plug boots, do not use any sharp object or metal tool such as pliers, screwdriver, etc. to remove spark plug boots.

1 Remove the spark plug boots (a) by twisting the rubber boots slightly and pull

off.

2 Remove the spark plugs to inspect. Replace spark plug if electrode is worn or

the insulator is rough, cracked, broken, blistered or fouled.

3 Set the spark plug gap. See Specification Chart in General Information Section. 4 Before reinstalling spark plugs, clean away dirt on the spark plug seats. Install

plugs finger tight, and tighten 1/4 turn or torque to 20 lb. ft. (27 N·m).

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omd1

TIMING BELT INSPECTION 1

Inspect the timing belt and have it replaced by an authorized dealer if any of the following conditions are found.

a. Cracks in the back of the belt or in the base of the belt teeth. b. Excessive wear at the roots of the cogs. c. Rubber portion swollen by oil. d. Belt surfaces roughened. e. Signs of wear on edges or outer surfaces of belt. f. Stretching by 0.39 in. (10mm) or more when belt is pushed in with your

finger.

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EXTERIOR CARE 2

Y our outboard is protected with a durable baked enamel finish. Clean and wax often using marine cleaners and waxes.

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CHANGING ENGINE OIL

Engine Oil Capacity

One U.S. Quart (1 Liter).

Oil Changing Procedure

1 Lock the outboard in the full tilt up position. 2 Position inboard so the drain hole (a) is facing downward. 3 Remove drain plug and drain engine oil into an appropriate container. 4 After the initial oil has been drained, Temporarily reinstall the drain plug.

Disengage the tilt lock and lower the outboard. Wait a minute to allow the remining oil that was trapped in the engine to return to the drain. Return outboard to the full tilt position and drain the remaining oil.

5 Lubricate the seal on the drain plug with oil and reinstall.

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Changing Oil Filter

6 Place a rag or towel below the oil filter to absorb any spilled oil. 7 Unscrew old filter by turning the filter to the left (a). 8 Clean the mounting base. Apply film of clean oil to filter gasket. Do not use

grease. Screw new filter on until gasket contacts base, then tighten 3/4 to 1 turn.

Oil Filling

IMPORTANT: Do not overfill. Be sure that the outboard is upright (not tilted) when checking oil.

Remove the oil fill cap and refill with one U.S. Quart (1 Liter) of oil. Reinstall the oil fill cap.

Idle engine for five minutes and check for leaks. Stop engine and check oil level on dipstick. Add oil if necessary.

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90-10185R30

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MAINTENANCE

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LUBRICATION POINTS

Lubricate Points 1 thru 6 with Quicksilver or Mercury Precision Lubricants 2-4-C Marine Lubricant with Teflon or Special Lubricant 101.

1 Steering Friction Adjustment Shaft (Tiller Handle Models) - Lubricate fitting. 2 Swivel Bracket - Lubricate fitting. 3 Transom Clamp Screws - Lubricate threads. 4 Tilt Tube - Lubricate fittings. 5 Lubricate the throttle and shaft cables, moving components and pivot

locations.

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6-a

6-b

oho56

LUBRICATION POINTS (CONTINUED)

WARNING

The end of the steering cable must be fully retracted into the outboard tilt tube before adding lubricant. Adding lubricant to steering cable when fully extended could cause steering cable to become hydraulically locked. An hydraulically locked steering cable will cause loss of steering control, possibly resulting in serious injury or death.

6 Steering Cable Grease Fitting (If Equipped) - Rotate steering wheel to fully

retract the steering cable end (a) into the outboard tilt tube. Lubricate through fitting (b).

Lubricate points 7 With Light Weight Oil

7 Steering Link Rod Pivot Points - Lubricate points.

Lubricate Point 8 with Quicksilver Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C Marine Lubricant with Teflon.

8 Propeller Shaft - Refer to Propeller Replacement for removal and installation

of the propeller. Coat the entire propeller shaft with lubricant to prevent the propeller hub from corroding to the shaft.

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ohq2

GEAR CASE LUBRICATION

When adding or changing gear case lubricant, visually check for the presence of water in the lubricant. If water is present, it may have settled to the bottom and will drain out prior to the lubricant, or it may be mixed with the lubricant, giving it a milky colored appearance. If water is noticed, have the gear case checked by your dealer . W ater in the lubricant may result in premature bearing failure or, in freezing temperatures, will turn to ice and damage the gear case.

Whenever you remove the fill/drain plug, examine the magnetic end for metal particles. A small amount of metal filings or fine metal particles indicates normal gear wear. An excessive amount of metal filings or larger particles (chips) may indicate abnormal gear wear and should be checked by an authorized dealer.

Draining Gear Case

1 Place outboard in a vertical operating position. 2 Place drain pan below outboard. 3 Remove fill/drain plug (a) and vent plug (b) and drain lubricant.

ohv10

Gear Case Lubricant Capacity

Standard model gear case: Approximately 6.8 fl. oz. (200 ml). Bigfoot model gear case: Approximately 8.8 fl. oz. (260ml).

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GEAR CASE LUBRICATION (CONTINUED)

Checking Lubricant Level and Refilling Gear case

1 Place outboard in a vertical operating position. 2 Remove vent plug from vent hole (a). 3 Place lubricant tube (b) into the fill hole and add lubricant until it appears at the

vent hole (a).

4 Stop adding lubricant. Install the vent plug and sealing washer before removing

the lubricant tube.

5 Remove lubricant tube and reinstall cleaned fill/drain plug and sealing washer.

ohr1

SUBMERGED OUTBOARD

A submerged outboard will require service within a few hours by an authorized dealer once the outboard is recovered from the water. This immediate attention by a servicing dealer is necessary once the engine is exposed to the atmosphere to minimize internal corrosion damage to the engine.

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90-10185R30

STORAGE

oia1

STORAGE PREPARA TION

The major consideration in preparing your outboard for storage is to protect it from rust, corrosion, and damage caused by freezing of trapped water.

The following storage procedures should be followed to prepare your outboard for out-of-season storage or prolonged storage (two months or longer).

CAUTION

oib11

Fuel system

IMPORTANT: Gasoline containing alcohol (ethanol or methanol) can cause a formation of acid during storage and can damage the fuel system. If the gasoline being used contains alcohol, it is advisable to drain as much of the remaining gasoline as possible from the fuel tank, remote fuel line, and engine fuel system.

Fill the fuel system (tank, hoses, fuel pump, and carburetor) with treated (stabilized) fuel to help prevent formation of varnish and gum. Proceed with following instructions.

1. Portable Fuel Tank - Pour the required amount of Gasoline Stabilizer (follow instructions on container) into fuel tank. Tip fuel tank back and forth to mix stabilizer with the fuel.

2. Permanently Installed Fuel Tank - Pour the required amount of Gasoline Stabilizer (follow instructions on container) into a separate container and mix with approximately one quart (one liter) of gasoline. Pour this mixture into fuel tank.

3. Place the outboard in water or connect flushing attachment for circulating cooling water. Run the engine for ten minutes to allow treated fuel to reach the carburetor.

oic4

Protecting External Outboard Components

4. Lubricate all outboard components listed in the Inspection and Maintenance Schedule.

5. Touch up any paint nicks. See your dealer for touch-up paint.

6. Spray Quicksilver or Mercury Precision Lubricants Corrosion Guard on external metal surfaces (except corrosion control anodes).

oid4

Protecting Internal Engine Components

7. Remove the spark plugs and inject a small amount of engine oil inside of each cylinder.

8. Rotate the flywheel manually several times to distribute the oil in the cylinders. Reinstall spark plugs.

9. Change the engine oil.

oie1

Gear Case

10.Drain and refill the gear case lubricant (refer to maintenance procedure).

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oif8

Positioning Outboard for Storage

11.To prevent problems which can be caused by oil entering the cylinders from the sump, store the outboard only in one of the three positions shown below.

a. Upright b. Tiller Side Down c. Back Side Up

CAUTION

If outboard is on a boat and is stored tilted up in freezing temperature, trapped cooling water or rain water that may have entered the propeller exhaust outlet in the gear case could freeze and cause damage to the outboard.

oig1

Battery Storage

1. Follow the battery manufacturer’s instructions for storage and recharging.

2. Remove the battery from the boat and check water level. Recharge if necessary.

3. Store the battery in a cool, dry place.

4. Periodically check the water level and recharge the battery during storage.

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90-10185R30

TROUBLESHOOTING

ojb2

1 STARTER MOTOR WILL NOT CRANK THE ENGINE (ELECTRIC START

MODELS)

Possible Causes

• Blown 20 Amp fuse in the starting circuit. Refer to Maintenance Section.

• Outboard is not shifted to neutral position.

• Weak battery or battery connections are loose or corroded.

• Ignition key switch failure.

• Wiring or electrical connection faulty.

• Starter motor or starter solenoid failure.

2 ENGINE WILL NOT START

Possible Causes

• Lanyard stop switch not in RUN position.

• Incorrect starting procedure. Refer to Operating Section.

• Old or contaminated gasoline.

• Engine flooded. Refer to Operating Section.

• Fuel is not reaching the engine.

a. Fuel tank is empty. b. Fuel tank vent not open or restricted. c. Fuel line is disconnected or kinked. d. Primer bulb not squeezed. e. Primer bulb check valve is faulty. f. Fuel filter is obstructed. Refer to Maintenance Section. g. Fuel pump failure. h. Fuel tank filter obstructed.

• Ignition system component failure

• Spark plugs fouled or defective. Refer to Maintenance Section.

3 ENGINE RUNS ERRATICALLY

Possible Causes

• Low oil pressure. Check oil level.

• Spark plugs fouled or defective. Refer to Maintenance Section.

• Incorrect setup and adjustments.

• Fuel is being restricted to the engine.

a. Engine fuel filter is obstructed. Refer to Maintenance Section. b. Fuel tank filter obstructed. c. Stuck anti-siphon valve located on permanently built in type fuel tanks. d. Fuel line is kinked or pinched.

• Fuel pump failure.

• Ignition system component failure.

4 PERFORMANCE LOSS

Possible Causes

• Low oil pressure. Check oil level.

• Throttle not fully open.

• Damaged or improper size propeller.

• Incorrect engine timing, adjustments, or setup.

• Boat overloaded or load improperly distributed.

• Excessive water in bilge.

• Boat bottom is dirty or damaged.

5 BATTERY WILL NOT HOLD CHARGE

Possible Causes

• Battery connections are loose or corroded.

• Low electrolyte level in battery.

• Worn out or inefficient battery.

• Excessive use of electrical accessories.

• Defective rectifier, alternator, or voltage regulator.

OWNER SERVICE ASSISTANCE

eor6

LOCAL REP AIR SERVICE

Always return your outboard to your local authorized dealer should the need for service arise. Only he has the certified mechanics, knowledge, special tools and equipment and the genuine parts and accessories to properly service your engine should the need occur. He knows your engine best.

eor2

SERVICE AWAY FROM HOME

If you are away from your local dealer and the need arises for service, contact the nearest authorized dealer. Refer to the Yellow Pages of the telephone directory. If, for any reason, you cannot obtain service, contact the nearest Mercury Marine (International) Marine Power Service Office

or7

PARTS AND ACCESSORIES INQUIRES

All inquiries concerning genuine replacement parts and accessories should be directed to your local authorized dealer. The dealer has the necessary information to order parts and accessories for you. When inquiring on parts and accessories, the dealer requires the model and serial number to order the correct parts.

eor4

SERVICE ASSISTANCE

Your satisfaction with your outboard product is very important to your dealer and to us. If you ever have a problem, question or concern about your outboard product, contact your dealer or any Authorized Dealership. If additional assistance is required, take these steps.

1 Talk with the dealership’s sales manager or service manager. If this has

already been done, then contact the owner of the dealership.

2 Should you have a question, concern or problem that cannot be resolved by

your dealership, please contact Mercury Marine Service Office (International) Marine Power branch or distributor Service for assistance. They will work with your dealership to resolve all problems.

The following information will be needed by the service office:

• Your name and address

• Daytime telephone number

• Model and serial number of your outboard

• The name and address of your dealership

• Nature of problem

Mercury Marine Service Offices are listed on the next page.

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90-10185R30

OWNER SERVICE ASSISTANCE

or5

MERCURY MARINE SERVICE OFFICES

For assistance, call, fax, or write. Please include your daytime telephone number with mail and fax correspondence.

United States

(920) 929-5040 (920) 929-5893

Mercury Marine W6250 W. Pioneer Road, P.O. Box 1939 Fond du Lac, Wi 54936 - 1939, USA

Canada

(905) 567-6372 (905) 567-8515

Mercury Marine Ltd. 2395 Meadowpine Blvd. Mississauga, Ontario L5N 7W6

Australia, Pacific

(61) (3) 9791-5822 (61) (3) 9793-5880

Mercury Marine Australia 132 - 140 Frankston Road Dandenong,Victoria 3164, Australia

Europe, Middle East, Africa

(32) (87) 32 • 32 • 11 (32) (87) 31 • 19 • 65

Marine Power - Europe, Inc. Parc Industriel de Petit - Rechain B-4800 Verviers, Belgium

Mexico, Central America, South America, Caribbean

(305) 385-9585 (305) 385-5507

Mercury Marine - Latin America & Caribbean 9010 S.W. 137th A ve., Suite 226 Miami, Fl 33186 U.S.A.

Japan

81-53-423-2500 81-53-423-2510

Mercury Marine - Japan 283-1 Anshin-cho Hamamatsu, Shizuoka, 435-0005 Japan

Asia, Singapore

5466160 5467789

Mercury Marine Singapore 72 Loyang Way Singapore 508762

Page 32

90-10185R30

MAINTENANCE LOG

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Record here all maintenance performed on your outboard. Be sure to save all work orders and receipts.

Date

Maintenance Performed Engine Hours

Page 33

90-10185R30

MAINTENANCE LOG

Record here all maintenance performed on your outboard. Be sure to save all work orders and receipts.

Date

Maintenance Performed Engine Hours

Mercury 8.0, 9.9, 15 (4-STROKE), 15 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual