Mercury 200 Sport-Jet Maintance Manual

Operation
Maintenance
Warranty
Manual
© 2015 Mercury Marine
200 Sport-Jet
8M0098556 1014 eng
eng
Declaration of Conformity ‑ For Recreational Craft Propulsion Engines with the Requirements of Directive 94/25/EC as amended by Directive 2003/44/EC
Name of engine manufacturer: Mercury Marine
Address: W6250 Pioneer Road, P.O. Box 1939
Town: Fond du Lac, WI Post Code: 54936‑1939 Country: USA
Name of Authorized Representative: Brunswick Marine in EMEA Inc.
Address: Parc Industriel de Petit‑Rechain
Town: Verviers Post Code: B‑4800 Country: Belgium
Name of Notified Body for exhaust emission assessment: Det Norske
Veritas AS
Address: Veritasveien 1
Town: Hovik
Post Code:
1322
Country:
Norway
ID Number: 0575
Conformity assessment module used for exhaust emissions:
B+C B+D B+E B+F G H
Other Community Directives applied: Electromagnetic Compatibility Directive 2004/108/EC
Description of Engines and Essential Requirements
Engine Type
Fuel Type Combustion Cycle
☐ Z or sterndrive without integral exhaust ☐ Diesel ☒ 2 stroke
☒ Inboard engine ☒ Petrol ☐ 4 stroke
Identification of Engines Covered by This Declaration of Conformity
Name of engine family
Unique engine identification number(s) or engine family code(s): starting serial number
EC Type‑examination certificate or type‑approval certificate number
200 HP SportJet
0E433154 RCDH2 Rev 4
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Essential requirements
Standards
Other
normative
document/
method
Technical
file
Please specify in more detail (* = mandatory standard)
Annex 1.B—Exhaust Emissions
B.1 engine identification
B.2 exhaust emission requirements
☒*
* EN ISO 8178‑1:1996
B.3 durability
B.4 owner's manual
ISO 8665: 2006
Annex 1.C— Noise Emissions
see Declaration of Conformity of the craft in which the engine(s) has (have) been installed
This declaration of conformity is issued under the sole responsibility of the manufacturer. I declare on behalf of the engine manufacturer that the engine(s) will meet the exhaust emission requirements of Directive 94/25/EC as amended by Directive 2003/44/EC when installed in a recreational craft, in accordance with the engine manufacturer’s supplied instructions and that this (these) engine(s) must not be put into service until the recreational craft into which it is (they are) to be installed has been declared in conformity with the relevant provisions of the above mentioned Directives.
Name / function:
John Pfeifer, President, Mercury Marine
Date and place of issue:
September 10, 2014 Fond du Lac, Wisconsin, USA
Welcome
You have selected one of the finest jet drives available. It incorporates numerous design features to ensure operating ease and durability.
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With proper care and maintenance of this product, you will thoroughly enjoy using it for many boating seasons. To ensure maximum performance and carefree use, thoroughly read this manual, which contains specific instructions for using and maintaining your product. Keep this manual with the product for ready reference whenever you are on the water.
Thank you for purchasing one of our products. We sincerely hope your boating will be pleasant.
Mercury Marine
EPA Emissions Regulations
Jet Drives manufactured by Mercury Marine in the United States are certified to the United States Environmental Protection Agency as conforming to the requirements of the regulations for the control of air pollution from new Jet Drive motors. This certification is contingent on certain adjustments being set to factory standards. For this reason, the factory procedure for servicing the product must be strictly followed and, wherever practicable, returned to the original intent of the design. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any marine engine repair establishment or individual.
Engines are labeled with an Emission Control Information decal as permanent evidence of EPA certification.
!
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
Warranty Message
The product you have purchased comes with a limited warranty from Mercury Marine. The terms of the warranty are set forth in the Warranty Information section of this manual. The warranty statement contains a description of what is covered, what is not covered, the duration of coverage, how to best obtain warranty coverage, important disclaimers and limitations of damages, and other related information. Please review this important information.
The description and specifications contained herein were in effect at the time this manual was approved for printing. Mercury Marine, whose policy is one of continued improvement, reserves the right to discontinue models at any time, to change specifications, designs, methods, or procedures without notice and without incurring obligation.
Mercury Marine, Fond du Lac, Wisconsin U.S.A.
Mercury Premier Service
Mercury evaluates the service performance of its dealers and assigns its highest rating of Mercury Premier to those demonstrating an exceptional commitment to service.
Earning a Mercury Premier Service rating means a dealer:
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Achieves a high 12‑month service Customer Satisfaction Index (CSI) score for warranty service.
Possesses all of the necessary service tools, test equipment, manuals, and parts books.
Employs at least one certified or master technician.
Provides timely service for all Mercury Marine customers.
Offers extended service hours and mobile service, when appropriate.
Uses, displays, and stocks an adequate inventory of genuine Mercury Precision Parts.
Offers a clean, neat shop with well‑organized tools and service literature.
Copyright and Trademark Information
© MERCURY MARINE. All rights reserved. Reproduction in whole or in part without permission is prohibited.
Alpha, Axius, Bravo One, Bravo Two, Bravo Three, Circle M with Waves Logo, K‑planes, Mariner, MerCathode, MerCruiser, Mercury, Mercury with Waves Logo, Mercury Marine, Mercury Precision Parts, Mercury Propellers, Mercury Racing, MotorGuide, OptiMax, Quicksilver, SeaCore, Skyhook, SmartCraft, Sport‑Jet, Verado, VesselView, Zero Effort, Zeus, #1 On the Water and We're Driven to Win are registered trademarks of Brunswick Corporation. Pro XS is a trademark of Brunswick Corporation. Mercury Product Protection is a registered service mark of Brunswick Corporation.
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WARRANTY INFORMATION
Warranty Registration United States and Canada.............................................. 1
Transfer of Warranty United States and Canada................................................1
Transfer of Mercury Product Protection (Extended Service Coverage) Plan
United States and Canada..................................................................................2
3 Year Limited Warranty Against Corrosion....................................................... 2
Warranty Coverage and Exclusions................................................................... 4
U.S. EPA Emissions Limited Warranty............................................................... 6
Emission Control System Components.............................................................. 6
Warranty Policy—Australia and New Zealand.................................................... 7
Global Warranty Charts Outboard and Jets......................................................11
General Information
Boater's Responsibilities................................................................................... 16
Before Operating Your Mercury Jet Drive......................................................... 16
Boat Horsepower Capacity............................................................................... 17
High‑Speed and High‑Performance Boat Operation........................................ 17
Towing the Watercraft in Water........................................................................ 17
Mercury Jet Drive Remote Control................................................................... 18
Lanyard Stop Switch......................................................................................... 18
Protecting People in the Water......................................................................... 20
Exhaust Emissions........................................................................................... 21
Wave and Wake Jumping................................................................................. 23
Stopping the Boat in an Emergency................................................................. 23
Selecting Accessories for Your Mercury Jet Drive............................................ 24
Safe Boating Suggestions................................................................................ 24
Recording Serial Numbers................................................................................26
Specifications....................................................................................................27
Component Identification.................................................................................. 28
Fuel and Oil
Fuel Requirements........................................................................................... 29
Fuel Additives................................................................................................... 29
Avoiding Fuel Flow Restriction......................................................................... 29
Low Permeation Fuel Hose Requirement ........................................................ 29
Oil Recommendation........................................................................................ 29
Fuel Recommendations.................................................................................... 30
Filling Remote Oil Tank.................................................................................... 31
Filling Engine‑Mounted Oil Reservoir Tank...................................................... 31
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Features and Controls
Bilge Siphon......................................................................................................33
Warning System............................................................................................... 33
Operation
Before Starting the Engine................................................................................36
Prestarting Checklist......................................................................................... 36
Special Operating Instructions.......................................................................... 37
Engine Break‑In Procedure.............................................................................. 39
Starting the Engine........................................................................................... 39
Shifting.............................................................................................................. 41
Stopping the Engine......................................................................................... 42
Maintenance
Mercury Jet Drive Care..................................................................................... 43
Replacement Parts for Your Power Package................................................... 43
EPA Emissions Regulations............................................................................. 43
Inspection and Maintenance Schedule............................................................. 44
Clearing A Clogged Water Intake..................................................................... 46
Fuel System...................................................................................................... 47
Fuses ............................................................................................................... 49
Corrosion Control Anodes................................................................................ 51
Battery Inspection ............................................................................................ 51
Spark Plug Inspection and Replacement..........................................................52
Flywheel Cover Removal and Installation......................................................... 54
Alternator Belt Inspection..................................................................................56
Compressor Air Intake Filter............................................................................. 56
Belt Tensioner Idler Pulley Lubrication............................................................. 57
Flushing the Cooling System............................................................................ 57
Drive Housing Lubricant................................................................................... 59
Stator Assembly Lubricant................................................................................ 60
Bilge Siphon Inspection.................................................................................... 62
Submerged Power Package............................................................................. 63
Storage
Storage Preparation..........................................................................................64
Protecting Internal Engine Components........................................................... 65
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Troubleshooting
Starter Motor Will Not Crank the Engine........................................................... 66
Engine Will Not Start.........................................................................................66
Engine Runs Erratically.................................................................................... 66
Performance Loss at Normal RPM................................................................... 67
Performance Loss at Wide‑Open Throttle........................................................ 67
Battery Will Not Hold Charge............................................................................ 67
Owner Service Assistance
Local Repair Service.........................................................................................68
Service Away from Home................................................................................. 68
Stolen Power Package..................................................................................... 68
Attention Required After Submersion............................................................... 68
Replacement Service Parts.............................................................................. 68
Parts and Accessories Inquiries....................................................................... 68
Resolving a Problem.........................................................................................69
Contact Information for Mercury Marine Customer Service.............................. 69
Ordering Literature............................................................................................70
Maintenance Log
Maintenance Log.............................................................................................. 72
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Warranty Registration United States and Canada
To be eligible for warranty coverage, the product must be registered with Mercury Marine.
At the time of sale, the selling dealer should complete the warranty registration and immediately submit it to Mercury Marine via MercNET, e‑mail, or mail. Upon receipt of this warranty registration, Mercury Marine will record the registration.
A copy of the warranty registration should be provided to you by your selling dealer.
NOTE: Registration lists must be maintained by Mercury Marine and any dealer of Mercury Marine products sold in the United States, should a safety recall notification under the Federal Safety Act be required.
You may change your registered address at any time, including at time of warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and engine serial number to Mercury Marine’s warranty registration department. Your dealer can also process this change of information. Mercury Marine Attn: Warranty Registration Department W6250 Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 920-929-5054 Fax +1 920 907 6663
OUTSIDE UNITED STATES AND CANADA
For products purchased outside the United States and Canada, contact the distributor in your country, or the Marine Power Service Center closest to you.
Transfer of Warranty United States and Canada
The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications.
To transfer the warranty to the subsequent owner, send or fax a copy of the bill of sale or purchase agreement, new owner’s name, address, and engine serial number to Mercury Marine’s warranty registration department. In the United States and Canada, mail to:
Mercury Marine Attn: Warranty Registration Department W6250 Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 920-929-5054 Fax +1 920 907 6663
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Upon processing the transfer of warranty, Mercury Marine will record the new owner's information.
There is no charge for this service.
OUTSIDE THE UNITED STATES AND CANADA
For products purchased outside the United States and Canada, contact the distributor in your country, or the Marine Power Service Center closest to you.
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
The remaining coverage period of the Product Protection Plan is transferable to the subsequent purchaser of the engine within thirty (30) days from the date of sale. Contracts not transferred within thirty (30) days of the subsequent purchase will no longer be valid and the product will no longer be eligible for coverage under the terms of the contract.
To transfer the plan to the subsequent owner, contact Mercury Product Protection or an authorized dealer to receive a Request for Transfer form. Submit to Mercury Product Protection a receipt/bill of sale, a completed Request of Transfer form, and a check payable to Mercury Marine in the amount of $50.00 (per engine) to cover the transfer fee.
Plan coverage is not transferable from one product to another product or for noneligible applications.
The certified preowned engine plans are not transferable. For help or assistance, contact Mercury Product Protection Department at
1‑888‑427‑5373 from 7:30 a.m. to 4:30 p.m. CST, Monday–Friday or e‑mail mpp_support@mercmarine.com.
3 Year Limited Warranty Against Corrosion
WHAT IS COVERED: Mercury Marine warrants that each new Mercury, Mariner, Mercury Racing, Sport‑Jet, M2 Jet Drive, Tracker by Mercury Marine
Outboard, Mercury MerCruiser Inboard or Sterndrive Engine (Product) will not be rendered inoperative as a direct result of corrosion for the period of time described below.
DURATION OF COVERAGE: This limited corrosion warranty provides coverage for three (3) years from either the date the product is first sold, or the date on which the product is first put into service, whichever occurs first. The repair or replacement of parts, or the performance of service under this warranty, does not extend the life of this warranty beyond its original expiration date. Unexpired warranty coverage can be transferred to subsequent (noncommercial use) purchaser upon proper reregistration of the product.
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CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE: Warranty coverage is available only to retail customers that
purchase from a Dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified predelivery inspection process is completed and documented. Warranty coverage becomes available upon proper registration of the product by the authorized dealer. Corrosion prevention devices specified in the Operation and Maintenance Manual must be in use on the boat, and routine maintenance outlined in the Operation and Maintenance Manual must be timely performed (including, without limitation, the replacement of sacrificial anodes, use of specified lubricants, and touch‑up of nicks and scratches) in order to maintain warranty coverage. Mercury Marine reserves the right to make warranty coverage contingent upon proof of proper maintenance.
WHAT MERCURY WILL DO: Mercury's sole and exclusive obligation under this warranty is limited to, at our option, repairing a corroded part, replacing such part or parts with new or Mercury Marine certified remanufactured parts, or refunding the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from time to time without assuming an obligation to modify products previously manufactured.
HOW TO OBTAIN WARRANTY COVERAGE: The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser, in that case, shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service. Purchaser shall not, unless requested by Mercury, ship the product or parts of the product directly to Mercury. Proof of registered ownership must be presented to the dealer at the time warranty service is requested in order to obtain coverage.
WHAT IS NOT COVERED: This limited warranty does not cover electrical system corrosion; corrosion resulting from damage, corrosion which causes purely cosmetic damage, abuse, or improper service; corrosion to accessories, instruments, steering systems; corrosion to factory installed jet drive unit; damage due to marine growth; product sold with less than a one year limited Product warranty; replacement parts (parts purchased by customer); products used in a commercial application. Commercial use is defined as any work or employment related use of the product, or any use of the product which generates income, for any part of the warranty period, even if the product is only occasionally used for such purposes.
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Corrosion damage caused by stray electrical currents (onshore power connections, nearby boats, submerged metal) is not covered by this corrosion warranty and should be protected against by the use of a corrosion protection system, such as the Mercury Precision Parts or Quicksilver MerCathode system and/or Galvanic Isolator. Corrosion damage caused by improper application of copper base antifouling paints is also not covered by this limited warranty. If antifouling protection is required, Tri‑Butyl‑Tin‑Adipate (TBTA) base antifouling paints are recommended on Outboard and MerCruiser boating applications. In areas where TBTA base paints are prohibited by law, copper base paints can be used on the hull and transom. Do not apply paint to the outboard or MerCruiser product. In addition, care must be taken to avoid an electrical interconnection between the warranted product and the paint. For MerCruiser product, an unpainted gap of at least 38 mm (1.5 in.) should be left around the transom assembly. Refer to the Operation and Maintenance Manual for additional details.
For additional information regarding events and circumstances covered by this warranty, and those that are not, see the Warranty Coverage section of the Operation and Maintenance Manual, incorporated by reference into this warranty.
DISCLAIMERS AND LIMITATIONS:
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY.
Warranty Coverage and Exclusions
The purpose of this section is to help eliminate some of the more common misunderstandings regarding warranty coverage. The following information explains some of the types of services that are not covered by warranty. The provisions set forth following have been incorporated by reference into the Three Year Limited Warranty Against Corrosion Failure, the International Limited Outboard Warranty, and the United States and Canada Limited Outboard Warranty.
Keep in mind that warranty covers repairs that are needed within the warranty period because of defects in material and workmanship. Installation errors, accidents, normal wear, and a variety of other causes that affect the product are not covered.
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Warranty is limited to defects in material or workmanship, but only when the consumer sale is made in the country to which distribution is authorized by us.
Should you have any questions concerning warranty coverage, contact your authorized dealer. They will be pleased to answer any questions that you may have.
GENERAL EXCLUSIONS FROM WARRANTY
1. Minor adjustments and tune‑ups made in connection with normal services, including checking lubrication and checking, cleaning, or adjusting spark plugs, ignition components, carburetor settings, filters, belts, and controls.
2. Factory installed jet drive units ‑ Specific parts excluded from the warranty are: the jet drive impeller and jet drive liner damaged by impact or wear, rudder and reverse gate bushings wear, water damaged driveshaft bearings as a result of improper maintenance.
3. Damage caused by neglect, lack of maintenance, accident, abnormal operation, or improper installation or service.
4. Haul‑out, launch, towing charges, removal and/or replacement of boat partitions or material because of boat design for necessary access to the product, all related transportation charges and/or travel time, etc. Reasonable access must be provided to the product for warranty service. Customer must deliver product to an authorized dealer.
5. Additional service work requested by customer other than that necessary to satisfy the warranty obligation.
6. Labor performed by other than an authorized dealer may be covered only under the following circumstances: when performed on emergency basis (providing there are no authorized dealers in the area who can perform the work required or have no facilities to haul‑out, etc., and prior factory approval has been given to have the work performed at this facility).
7. All incidental and/or consequential damages (storage charges, telephone or rental charges of any type, inconvenience or loss of time or income) are the owner's responsibility.
8. Use of other than Mercury Precision or Quicksilver parts when making warranty repairs.
9. Oils, lubricants, or fluids changed as a matter of normal maintenance is customer's responsibility unless loss or contamination of same is caused by product failure that would be eligible for warranty consideration.
10. Participating in or preparing for racing or other competitive activity or operating with a racing type lower unit.
11. Engine noise does not necessarily indicate a serious engine problem. If diagnosis indicates a serious internal engine condition that could result in a failure, the condition responsible for the noise should be corrected under the warranty.
12. Product damage caused by striking a submerged object is considered a marine hazard.
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13. Water entering the engine through the fuel intake, air intake, or exhaust system or submersion.
14. Failure of any parts caused by lack of cooling water resulting from starting the motor out of water, foreign material blocking the inlet holes, or the motor being mounted too high.
15. Use of fuels and lubricants that are not suitable for use with or on the product. Refer to the Maintenance section.
16. Our limited warranty does not apply to any damage to our products caused by the installation or use of parts and accessories that are not manufactured or sold by us. Failures that are not related to the use of those parts or accessories are covered under warranty if they otherwise meet the terms of the limited warranty for that product.
U.S. EPA Emissions Limited Warranty
Consistent with the obligations created by 40 CFR Part 1045, Subpart B, Mercury Marine provides an emission warranty of three years or 480 hours of engine use whichever occurs first to the retail purchaser, that the engine is designed, built, and equipped so as to conform at the time of sale with applicable regulations under section 213 of the Clean Air Act, and that the engine is free from defects in materials and workmanship that cause the engine to fail to conform with applicable regulations.
Emission Control System Components
The emission‑related warranty covers all components whose failure would increase an engine's emission of any regulated component including the following list of components:
1. Fuel metering system
a. Carburetor and internal parts (or fuel pressure regulator or fuel
injection system) b. Air/fuel ratio feedback and control system c. Cold start enrichment system d. Intake valves
2. Air induction system a. Controlled hot air intake system b. Intake manifold c. Air filter d. Turbocharger systems e. Heat riser valve and assembly
3. Ignition system a. Spark plugs b. Magneto or electronic ignition system c. Spark control system
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d. Ignition coil or control module e. Ignition wires
4. Lubrication system a. Oil pump and internal parts b. Oil injectors c. Oil meter
5. Positive crankcase ventilation (PCV) system a. PCV valve b. Oil filler cap
6. Exhaust system a. Exhaust manifold b. Exhaust elbow c. Intermediate exhaust elbow d. Lower exhaust pipe e. Tailpipe
7. Catalysts or thermal reactor system a. Catalytic converter b. Thermal reactor c. Exhaust manifold d. Exhaust valves
8. Miscellaneous items used in above systems a. Hoses, clamps, fittings, tubing, sealing gaskets or devices, and
mounting hardware b. Pulleys, belts, and idlers c. Vacuum, temperature, check and time sensitive valves and switches d. Electronic controls
NOTE: The emission‑related warranty does not cover components whose failure would not increase an engine's emissions on any regulated pollutant.
Warranty Policy—Australia and New Zealand
MERCURY/MARINER OUTBOARD LIMITED WARRANTY—AUSTRALIA AND NEW ZEALAND POLICY
This limited warranty is given by Marine Power International Pty Ltd ACN 003 100 007 of 41–71 Bessemer Drive, Dandenong South, Victoria 3175 Australia (telephone (61) (3) 9791 5822) e‑mail: merc_info@mercmarine.com.
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What is Covered
Mercury Marine warrants its new products to be free of defects in material and workmanship during the period described following. The benefits to the consumer given by the warranty are in addition to other rights and remedies of the consumer under a law in relation to the goods or services to which the warranty relates.
Guarantees Under Australian Consumer Law
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Warranty Period for Recreational Use
This Limited Warranty provides coverage for three (3) years from the date the product is first sold to a recreational use retail purchaser, or the date on which the product is first put into service, whichever occurs first. Unexpired warranty coverage can be transferred to a subsequent recreational use customer upon proper registration of the product.
Warranty Period for Commercial Use
Commercial users of these products receive warranty coverage under this Limited Warranty of one (1) year from the date of first retail sale, or one (1) year from the date on which the product was first put into service, whichever occurs first. Commercial use is defined as any work or employment related use of the product, or any use of the product that generates income, for any part of the warranty period, even if the product is only occasionally used for such purposes. Unexpired warranty coverage cannot be transferred either to or from a commercial use customer.
Conditions That Must Be Met to Obtain Warranty Coverage
Warranty coverage under this Limited Warranty is available only to retail customers that purchase from a dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified predelivery inspection process is completed and documented. Warranty coverage becomes available upon proper registration of the product by the authorized dealer. Inaccurate warranty registration information regarding recreational use, or subsequent change of use from recreational to commercial (unless properly registered) may void the warranty at the sole discretion of Mercury Marine. Routine maintenance outlined in this Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage. Mercury Marine reserves the right to make warranty coverage contingent upon proof of proper maintenance.
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What Mercury Will Do
Mercury Marine's sole and exclusive obligation under this Limited Warranty is limited to, at our option, repairing a defective part, replacing such part or parts with new or Mercury Marine certified remanufactured parts, or refunding the purchase price of the Mercury Marine product. Mercury Marine reserves the right to improve or modify products from time to time without assuming an obligation to modify products previously manufactured.
How to Obtain Warranty Coverage Under This Limited Warranty
The customer must provide Mercury Marine with a reasonable opportunity to repair and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury Marine dealer authorized to service the product. A list of dealers and their contact details is available at www.mercurymarine.com.au
. If the purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury Marine at the address shown above. Mercury Marine will then arrange for the inspection and any covered repair. This Limited Warranty will not cover the purchaser for all related transportation charges and travel time. If the service provided is not covered by this limited warranty, the purchaser shall pay for all related labor and material and any other expenses associated with that service, provided that a consumer will not be obligated to pay where the service has been carried out to remedy a failure of an acceptable quality guarantee that is binding on Mercury Marine under the Australian Consumer Law. The purchaser shall not, unless requested by Mercury Marine, ship the product or parts of the product directly to Mercury Marine. Proof of registered ownership must be presented to the dealer at the time warranty service is requested in order to obtain coverage under this Limited Warranty.
What is Not Covered
This limited warranty does not cover routine maintenance items, tune‑ups, adjustments, normal wear and tear, damage caused by abuse, abnormal use, use of a propeller or gear ratio that does not allow the engine to run in its recommended wide‑open throttle RPM range, operation of the product in a manner inconsistent with the recommended operation/duty cycle, neglect, accident, submersion, improper installation (proper installation specifications and techniques are set forth in the installation instructions for the product), improper service, use of an accessory or part not manufactured or sold by us, jet pump impellers and liners, operation with fuels, oils or lubricants that are not suitable for use with the product, alteration or removal of parts, water entering the engine through the fuel intake, air intake or exhaust system, or damage to the product from insufficient cooling water caused by blockage of the cooling system by a foreign body, running the engine out of water, mounting the engine too high on the transom, or running the boat with the engine trimmed out too far. Use of the product for racing or other competitive activity, or operating with a racing type lower unit, at any point, even by a prior owner of the product, voids the warranty.
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Expenses related to haul‑out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance coverage, loan payments, loss of time, loss of income, or any other type of incidental or consequential damages are not covered by this Limited Warranty. Also, expenses associated with work done to gain access to the product, such as the removal or replacement of boat partitions or material designed into the boat, are not covered by this warranty.
No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine. For additional information regarding events and circumstances covered by this warranty, and those that are not, refer to the Warranty Coverage and Exclusions section of this manual, incorporated by reference into this warranty.
Expense of Claiming This Limited Warranty
This Limited Warranty does not cover any expenses you may incur claiming the warranty.
DISCLAIMERS AND LIMITATIONS:
EXCEPT FOR APPLICABLE GUARANTEES AND OTHER RIGHTS AND REMEDIES THAT A CONSUMER MAY HAVE UNDER THE AUSTRALIAN CONSUMER LAW OR OTHER LAW IN RELATION TO WHICH THE PRODUCTS RELATE, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS LIMITED WARRANTY.
TRANSFER OF WARRANTY—AUSTRALIA AND NEW ZEALAND POLICY
The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications.
To transfer the warranty to the subsequent owner, send or fax a copy of the Bill of Sale or Purchase Agreement, new owner’s name, address, and hull identification number (HIN) to Mercury Marine’s Warranty Registration Department. In Australia and New Zealand, mail to:
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Mercury Marine
Attn: Warranty Registration Department
Brunswick Asia Pacific Group
Private Bag 1420
Dandenong South, Victoria 3164
Australia
Upon processing the transfer of warranty, Mercury Marine will send registration verification to the new owner of the product by mail. There is no charge for this service.
You may change your address at any time, including at the time of the warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and hull identification number (HIN) to Mercury Marine’s Warranty Registration Department.
Global Warranty Charts Outboard and Jets
UNITED STATES WARRANTY CHARTS–OUTBOARD AND JET
Product
Standard Limited Warranty
Standard Limited Corrosion Warranty
FourStroke (2.5 ‑ 300 hp including Verado, Pro FourStroke and jet outboards)
3 years 3 years
OptiMax (75 ‑ 250 hp including Pro XS and jet outboards )
3 years 3 years
OptiMax jet drive (200 and 250 hp) 1 year 3 years
Racing Product (Recreation use only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
OptiMax (250 XS) 2 years 3 years
OptiMax (225 Sport XS) 2 years 3 years
OptiMax (300 XS) 2 years 3 years
Verado (350 SCi) 2 years 3 years
Outside the United States
For product purchased outside the Unites States, contact the distributor in your country, or the authorized Marine Power Service Center closest to you.
WARRANTY INFORMATION
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CANADA WARRANTY CHARTS–OUTBOARD AND JET
Product
Standard Limited Warranty
Standard Limited Corrosion Warranty
2‑Stroke carbureted (50 ‑ 90 hp) 1 year 3 years
2‑Stroke EFI (150 hp) 2 years 3 years
2‑Stroke carbureted (V6) 2 years 3 years
FourStroke (2.5 ‑ 300 hp including Verado, Pro FourStroke and jet outboards)
3 years 3 years
OptiMax (75 ‑ 250 hp including Pro XS and jet outboards )
3 years 3 years
OptiMax jet drive (200 and 250 hp) 1 year 3 years
Racing Product (Recreation use only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
OptiMax (250 XS) 2 years 3 years
OptiMax (225 Sport XS) 2 years 3 years
OptiMax (300 XS) 2 years 3 years
Verado (350 SCi) 2 years 3 years
Outside of Canada
For product purchased outside of Canada, contact the distributor in your country, or the authorized Marine Power Service Center or dealer closest to you.
AUSTRALIA AND NEW ZEALAND WARRANTY CHARTS–OUTBOARD AND JET
Products
Standard Limited Warranty
Standard Limited Corrosion Warranty
Light Commercial
All outboard 3 years 3 years
Contact the Marine Power Service Center closest to you
Outside of Australia and New Zealand
For product purchased outside of Australia and New Zealand, contact the distributor in your country, or the Marine Power Service Center closest to you.
WARRANTY INFORMATION
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SOUTH PACIFIC WARRANTY CHART–OUTBOARD AND JET
Products
Standard Limited Warranty
Standard Limited Corrosion Warranty
Light Commercial
All outboard 2 years 3 years
Contact the Marine Power Service Center closest to you
Outside of South Pacific
For product purchased outside of the South Pacific region, contact the distributor in your country, or the Marine Power Service Center closest to you.
ASIA WARRANTY CHARTS–OUTBOARD AND JET
Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Commercial Application
2‑Stroke 1 year 3 years
Contact the Marine Power Service Center closest to you
FourStroke 1 year 3 years
OptiMax 1 year 3 years
Verado 1 year 3 years
Racing Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Commercial Application
Verado 350 SCi 1 year 3 years None
Outside of Asia
For product purchased outside of the Asian region, contact the distributor in your country, or the Marine Power Service Center closest to you.
WARRANTY INFORMATION
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EUROPE AND THE CONFEDERATION OF INDEPENDENT STATES (CIS) WARRANTY CHARTS–OUTBOARD AND JET
Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Commercial Application
2‑Stroke 2 years 3 years
Contact the Marine Power Service Center closest to you
FourStroke 2 years 3 years
OptiMax (including Pro XS)
3 years 3 years
Verado (including Pro)
3 years 3 years
Racing Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Commercial Application
Verado 350 SCi 2 years 3 years
Contact the Marine Power Service Center closest to you
Outside Europe and CIS
For products purchased outside of Europe and CIS regions, contact the distributor in your country, or the Marine Power Service Center closest to you.
MIDDLE-EAST AND AFRICA (EXCLUDING SOUTH AFRICA) WARRANTY CHARTS–OUTBOARD AND JET
Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Commercial Application
2‑Stroke 1 year 3 years
Contact the Marine Power Service Center closest to you
FourStroke 2 years 3 years
OptiMax (including Pro XS)
3 years 3 years
Verado (including Pro)
3 years 3 years
WARRANTY INFORMATION
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Racing Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Verado 350 SCi 2 years 3 years
Outside Middle‑East and Africa
For products purchased outside of the Middle‑East and Africa regions, contact the distributor in your country, or the Marine Power Service Center closest to you.
SOUTH AFRICA WARRANTY CHARTS–OUTBOARD AND JET
Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Commercial Application
2‑Stroke 2 years 3 years
Contact the Marine Power Service Center closest to you
FourStroke 2 years 3 years
OptiMax (including Pro XS)
3 years 3 years
Verado (including Pro)
3 years 3 years
Racing Product (Recreational only)
Standard Limited Warranty
Standard Limited Corrosion Warranty
Verado 350 SCi 2 years 3 years
Outside South Africa
For products purchased outside of the South Africa region, contact the distributor in your country, or the Marine Power Service Center closest to you.
WARRANTY INFORMATION
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