Mercury 225, 200, 250 Pro XS OptiMax, 225 Pro XS OptiMax, 200 Pro XS OptiMax User Manual
eng i
Thank You
for your purchase of one of the finest outboards available.
You have made a sound investment in boating pleasure.
Your outboard has been manufactured by Mercury Marine, a
world leader in marine technology and outboard
manufacturing since 1939. These years of experience have
been committed to the goal of producing the finest quality
products. This led to Mercury Marine's reputation for strict
quality control, excellence, durability, lasting performance,
and being the best at providing after the sale support.
Please read this manual carefully before operating your
outboard. This manual has been prepared to assist you in
the operation, safe use, and care of your outboard.
All of us at Mercury Marine took pride in building your
outboard and wish you many years of happy and safe
boating.
Again, thank you for your confidence in Mercury Marine.
EPA Emissions Regulations
Outboards sold by Mercury Marine in the United States are
certified to the United States Environmental Protection
Agency as conforming to the requirements of the regulations
for the control of air pollution from new outboard motors.
This certification is contingent on certain adjustments being
set to factory standards. For this reason, the factory
procedure for servicing the product must be strictly followed
and, wherever practicable, returned to the original intent of
the design. Maintenance, replacement, or repair of the
emission control devices and systems may be
performed by any marine engine repair establishment or
individual.
Engines are labeled with an Emission Control Information
decal as permanent evidence of EPA certification.
!
WARNING
The engine exhaust from this product contains chemicals
known to the state of California to cause cancer, birth
defects or other reproductive harm.
© 2012 Mercury Marine 200/225/250 Pro XS OptiMax 90-8M0050073 710
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Warranty Message
The product you have purchased comes with a limited warranty
from Mercury Marine, the terms of the warranty are set forth in
the Warranty Information section of this manual. The warranty
statement contains a description of what is covered, what is not
covered, the duration of coverage, how to best obtain warranty
coverage, important disclaimers and limitations of damages,
and other related information. Please review this important
information.
The description and specifications contained herein were in
effect at the time this manual was approved for printing. Mercury
Marine, whose policy is one of continued improvement, reserves
the right to discontinue models at any time, to change
specifications, designs, methods, or procedures without notice
and without incurring obligation.
Mercury Marine, Fond du Lac, Wisconsin U.S.A.
Litho in U.S.A.
© 2010, Mercury Marine
Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser,
Mercury Racing, Mercury Precision Parts, Mercury Propellers,
Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max,
OptiMax, Sport‑Jet, K‑Planes, MerCathode, RideGuide,
SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves
logo, and SmartCraft logo are all registered trademarks of
Brunswick Corporation. Mercury Product Protection logo is a
registered service mark of Brunswick Corporation.
Mercury Premier Service
Mercury evaluates the service performance of its dealers and
assigns its highest rating of "Mercury Premier" to those
demonstrating an exceptional commitment to service.
Earning a Mercury Premier Service rating means a dealer:
• Achieves a high 12 month service CSI (Customer
Satisfaction Index) score for warranty service.
• Possesses all necessary service tools, test equipment,
manuals, and parts books.
• Employs at least one Certified or Master technician.
eng iii
• Provides timely service for all Mercury Marine customers.
• Offers extended service hours and mobile service, when
appropriate.
• Uses, displays, and stocks adequate inventory of genuine
Mercury Precision Parts.
• Offers a clean, neat shop with well organized tools and
service literature.
Declaration of Conformity OptiMax ‑ For Recreational Craft
Propulsion Engines with the Requirements of Directive
94/25/EC as amended by 2003/44/EC
Name of engine manufacturer: Mercury Marine
Address: W6250 Pioneer Road P.O. Box 1939
Town: Fond du Lac, WI Post Code: 54936‑1939 Country: USA
Name of Authorized Representative: Brunswick Marine in EMEA Inc.
Address: Parc Industriel de Petit‑Rechain
Town: Verviers Post Code: 4800 Country: Belgium
Name of Notified Body for exhaust emission assessment: Det Norske
Veritas AS
Address: Veritasveien 1
Town: Hovik
Post Code:
1322
Country:
Norway
ID Number: 0575
Name of Notified Body for noise emission assessment: Det Norske
Veritas AS
Address: Veritasveien 1
Town: Hovik
Post Code:
1322
Country:
Norway
ID Number: 0575
Conformity assessment
module used for exhaust
emissions:
☐ B+C ☐ B+D ☐ B+E ☐ B+F ☐ G ☒ H
Conformity assessment
module used for noise
emissions:
☐ A ☐ Aa ☐ G ☒ H
Other Community Directives applied: Safety of Machinery Directive
98/37/EC; Electromagnetic Compatibility Directive 2004/108/EC
iv eng
Description of Engines and Essential Requirements
Engine Type Fuel Type Combustion Cycle
☒ Outboard engine ☒ Petrol ☒ 2 stroke
Identification of Engines Covered by This Declaration of
Conformity
Name of engine family
Unique engine
identification number:
starting serial number
EC Module H
certificate
number
1.5L OptiMax 75, 80, 90, 115,
125 hp
1B227000 RCD‑H‑2
2.5L OptiMax 135, 150, 175 hp 1B227000 RCD‑H‑2
3.0L OptiMax 200, 225 hp 1B227000 RCD‑H‑2
Essential
requirements
standards
other
normative
document/
method
technical
file
Please specify in
more detail
(* = mandatory
standard)
Annex 1.B—Exhaust Emissions
B.1 engine
identification
☐ ☐ ☒
B.2 exhaust
emission
requirements
☒* ☐ ☐
* EN ISO
8178‑1:1996
B.3 durability ☐ ☐ ☒
B.4 owner's
manual
☒ ☐ ☐ ISO 8665: 1995
Annex 1.C—Noise Emissions
C.1 Noise emission
levels
☒* ☐ ☐ EN ISO 14509
C.2 Owner's
manual
☐ ☒ ☐ Owner's manual
This declaration of conformity is issued under the sole responsibility of the
manufacturer. I declare on behalf of the engine manufacturer that the engines
mentioned preceding complies with all applicable essential requirements in
the way specified.
eng v
Name / function:
Mark D. Schwabero, President, Mercury
Outboard
Date and place of issue:July 24, 2008
Fond du Lac, Wisconsin, USA
vi eng
eng vii
WARRANTY INFORMATION
Warranty Registration.................................................................. 1
Transfer of Warranty.................................................................... 2
Transfer of Mercury Product Protection (Extended Service
Coverage) Plan United States and Canada.................................2
Outboard Limited Warranty..........................................................3
3 Year Limited Warranty Against Corrosion................................ 7
Warranty Coverage and Exclusions.......................................... 11
U.S. EPA Emissions Limited Warranty...................................... 13
Emission Control System Components..................................... 13
California Emissions Limited Warranty...................................... 14
California Air Resources Board Explanation of Your California
Emission Control Warranty Statement.......................................18
Emission Certification Star Label............................................... 19
General Information
Boater's Responsibilities............................................................ 21
Before Operating Your Outboard............................................... 21
Boat Horsepower Capacity........................................................ 21
Intended Boat Application.......................................................... 22
Propeller Selection.....................................................................22
Outboard Remote Control Models ............................................ 25
Remote Steering Notice.............................................................26
Lanyard Stop Switch.................................................................. 26
Protecting People in the Water.................................................. 30
Exhaust Emissions.................................................................... 30
Passenger Safety Message ‑ Pontoon Boats and Deck Boats
................................................................................................... 33
Wave and Wake Jumping.......................................................... 35
Impact with Underwater Hazards...............................................36
Selecting Accessories for Your Outboard.................................. 37
Safe Boating Suggestions......................................................... 37
Recording Serial Number.......................................................... 40
Specifications.............................................................................40
Component Identification........................................................... 42
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Transporting
Trailering Boat/Outboard .......................................................... 43
Fuel and Oil
Avoiding Fuel Flow Restrictions.................................................44
Fuel Requirements.................................................................... 44
Low Permeation Fuel Hose Requirement ................................. 46
Oil Recommendation................................................................. 46
Filling Remote Oil Tank............................................................. 47
Filling Engine Mounted Oil Reservoir Tank............................... 47
Filling Fuel Tank........................................................................ 47
Features and Controls
Remote Control Features.......................................................... 49
Zero Effort Control Features...................................................... 50
Warning System........................................................................ 50
Overspeed Rev Limit................................................................. 53
Power Trim and Tilt....................................................................54
Operation
Engine Break‑in......................................................................... 59
Engine Break‑in Fuel Mixture.................................................... 59
Pre‑Starting Check List.............................................................. 59
Operating in Freezing Temperatures......................................... 60
Operating in Saltwater or Polluted Water.................................. 60
Operating at High Elevations..................................................... 61
Effects of Elevation and Weather on Performance.................... 61
Setting Trim Angle While Running Engine at Idle Speed.......... 62
Operating in Shallow Water....................................................... 62
Starting the Engine.................................................................... 63
Gear Shifting.............................................................................. 66
Stopping the Engine.................................................................. 66
eng ix
Maintenance
Power Package Care................................................................. 67
Submerged Power Package...................................................... 67
Replacement Parts for Your Power Package............................ 67
EPA Emissions Regulations...................................................... 68
Inspection and Maintenance Schedule...................................... 69
Flushing the Cooling System (Powerhead)............................... 72
Flushing the Cooling System (Lower Unit)................................ 73
Top Cowl Removal and Installation........................................... 74
Cleaning Care for Top Cowl...................................................... 74
Fuel System............................................................................... 75
Steering Link Rod Fasteners..................................................... 78
Fuses ........................................................................................ 80
Corrosion Control Anode........................................................... 81
Spark Plug Inspection and Replacement...................................82
Battery Inspection ..................................................................... 84
Charging System Fusible Link................................................... 85
Propeller Replacement ‑ 25.4 mm (1.0 in.) Diameter Propeller
Shaft.......................................................................................... 85
Propeller Replacement ‑ 31.75 mm (1‑1/4 in.) Diameter Propeller
Shaft.......................................................................................... 88
Lubrication Points...................................................................... 90
Checking Power Trim Fluid........................................................92
Gearcase Lubrication.................................................................93
Storage
Storage Preparation...................................................................95
Protecting Internal Engine Components.................................... 97
Protecting External Outboard Components............................... 97
Gearcase................................................................................... 98
Positioning Outboard for Storage.............................................. 98
Battery Storage.......................................................................... 98
x eng
Troubleshooting
Starter Motor Will Not Crank the Engine....................................99
Engine Will Not Start..................................................................99
Engine Runs Erratically........................................................... 100
Performance Loss....................................................................100
Warning Horn Activates (With Power Loss).............................100
Warning Horn Activates (No Power Loss)............................... 101
Battery Will Not Hold Charge................................................... 101
Owner Service Assistance
Local Repair Service................................................................103
Service Away from Home........................................................ 103
Parts and Accessories Inquiries.............................................. 103
Service Assistance.................................................................. 103
Mercury Marine Service Offices...............................................104
Ordering Literature...................................................................105
eng xi
Outboard Installation
Important Information...............................................................106
Avoiding Fuel Flow Restriction................................................ 106
Boat Horsepower Capacity...................................................... 107
Start in Gear Protection........................................................... 107
Selecting Accessories for Your Outboard................................ 107
Fuel Tanks............................................................................... 108
Low Permeation Fuel Hose Requirement ............................... 108
Filling the Fuel System............................................................ 108
Installation Specifications........................................................ 109
Lifting the Outboard................................................................. 109
Steering Cable ‑ Starboard Side Routed Cable....................... 110
Steering Link Rod Fasteners................................................... 111
Determining Recommended Outboard Mounting Height......... 114
Drilling Outboard Mounting Holes............................................ 115
Fastening the Outboard to the Transom.................................. 116
Electrical, Hoses, Control Cables, and Front Clamp............... 120
Filling the Fuel System............................................................ 137
Oil Injection Set‑Up.................................................................. 138
Trim In Pin............................................................................... 141
Maintenance Log
Maintenance Log..................................................................... 143
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WARRANTY INFORMATION
eng 1
Warranty Registration
UNITED STATES AND CANADA
To be eligible for warranty coverage, the product must be
registered with Mercury Marine.
At the time of sale, the selling dealer should complete the
warranty registration and immediately submit it to Mercury
Marine via MercNET, e‑mail, or mail. Upon receipt of this
warranty registration, Mercury Marine will record the registration.
A copy of the warranty registration should be provided to you by
your selling dealer.
NOTE: Registration lists must be maintained by Mercury Marine
and any dealer on marine products sold in the United States,
should a safety recall notification under the Federal Safety Act
be required.
You may change your address at any time, including at time of
warranty claim, by calling Mercury Marine or sending a letter or
fax with your name, old address, new address, and engine serial
number to Mercury Marine’s warranty registration department.
Your dealer can also process this change of information.
Mercury Marine
Attn: Warranty Registration Department
W6250 W. Pioneer Road
P.O. Box 1939
Fond du Lac, WI 54936-1939
920-929-5054
Fax +1 920 929 5893
OUTSIDE UNITED STATES AND CANADA
For products purchased outside the United States and Canada,
contact the distributor in your country, or the Marine Power
Service Center closest to you.
WARRANTY INFORMATION
2 eng
Transfer of Warranty
UNITED STATES AND CANADA
The limited warranty is transferable to a subsequent purchaser,
but only for the remainder of the unused portion of the limited
warranty. This will not apply to products used for commercial
applications.
To transfer the warranty to the subsequent owner, send or fax a
copy of the bill of sale or purchase agreement, new owner’s
name, address, and engine serial number to Mercury Marine’s
warranty registration department. In the United States and
Canada, mail to:
Mercury Marine
Attn: Warranty Registration Department
W6250 W. Pioneer Road
P.O. Box 1939
Fond du Lac, WI 54936-1939
920-929-5054
Fax +1 920 929 5893
Upon processing the transfer of warranty, Mercury Marine will
record the new owner's information.
There is no charge for this service.
OUTSIDE THE UNITED STATES AND CANADA
For products purchased outside the United States and Canada,
contact the distributor in your country, or the Marine Power
Service Center closest to you.
Transfer of Mercury Product Protection (Extended
Service Coverage) Plan United States and Canada
The remaining coverage period of the Product Protection Plan is
transferable to the subsequent purchaser of the engine within
thirty (30) days from the date of sale. Contracts not transferred
within thirty (30) days of the subsequent purchase will no longer
be valid and the product will no longer be eligible for coverage
under the terms of the contract.
WARRANTY INFORMATION
eng 3
To transfer the plan to the subsequent owner, contact Mercury
Product Protection or an authorized dealer to receive a Request
for Transfer form. Submit to Mercury Product Protection a
receipt/bill of sale, a completed Request of Transfer form, and a
check payable to Mercury Marine in the amount of $50.00 (per
engine) to cover the transfer fee.
Plan coverage is not transferable from one product to another
product or for non‑eligible applications.
The Certified Pre‑Owned engine plans are not transferable.
For help or assistance, contact Mercury Product Protection
Department at 1‑888‑427‑5373 from 7:30 a.m. to 4:30 p.m. CST,
Monday–Friday or email mpp_support@mercmarine.com.
Outboard Limited Warranty
UNITED STATES, CANADA, EUROPE, MIDDLE EAST,
AFRICA, AND THE CONFEDERATION OF INDEPENDENT
STATES
WHAT IS COVERED: Mercury Marine warrants its new products
to be free of defects in material and workmanship during the
period described below.
WARRANTY INFORMATION
4 eng
DURATION OF COVERAGE: This Limited Warranty provides
coverage for three (3) years from the date the product is first sold
to a recreational use retail purchaser, or the date on which the
product is first put into service, whichever occurs first.
Commercial users of these products receive warranty coverage
of one (1) year from the date of first retail sale, or one (1) year
from the date on which the product was first put into service,
whichever occurs first. Commercial use is defined as any work or
employment related use of the product, or any use of the product
which generates income, for any part of the warranty period,
even if the product is only occasionally used for such purposes.
The repair or replacement of parts, or the performance of service
under this warranty, does not extend the life of this warranty
beyond its original expiration date. Unexpired warranty coverage
can be transferred from one recreational use customer to a
subsequent recreational use customer upon proper reregistration
of the product. Unexpired warranty coverage cannot be
transferred either to or from a commercial use customer.
Warranty coverage may be terminated for used repossessed
product; or product purchased at auction, from a salvage yard, or
from an insurance company.
CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN
WARRANTY COVERAGE: Warranty coverage is available only
to retail customers that purchase from a Dealer authorized by
Mercury Marine to distribute the product in the country in which
the sale occurred, and then only after the Mercury Marine
specified predelivery inspection process is completed and
documented. Warranty coverage becomes available upon proper
registration of the product by the authorized dealer. Inaccurate
warranty registration information regarding recreational use, or
subsequent change of use from recreational to commercial
(unless properly reregistered) may void the warranty at the sole
discretion of Mercury Marine. Routine maintenance outlined in
the Operation and Maintenance Manual must be timely
performed in order to maintain warranty coverage. Mercury
Marine reserves the right to make warranty coverage contingent
upon proof of proper maintenance.
WARRANTY INFORMATION
eng 5
WHAT MERCURY WILL DO: Mercury's sole and exclusive
obligation under this warranty is limited to, at our option,
repairing a defective part, replacing such part or parts with new
or Mercury Marine certified remanufactured parts, or refunding
the purchase price of the Mercury product. Mercury reserves the
right to improve or modify products from time to time without
assuming an obligation to modify products previously
manufactured.
HOW TO OBTAIN WARRANTY COVERAGE: The customer
must provide Mercury with a reasonable opportunity to repair,
and reasonable access to the product for warranty service.
Warranty claims shall be made by delivering the product for
inspection to a Mercury dealer authorized to service the product.
If purchaser cannot deliver the product to such a dealer, written
notice must be given to Mercury. We will then arrange for the
inspection and any covered repair. Purchaser, in that case, shall
pay for all related transportation charges and/or travel time. If the
service provided is not covered by this warranty, purchaser shall
pay for all related labor and material, and any other expenses
associated with that service. Purchaser shall not, unless
requested by Mercury, ship the product or parts of the product
directly to Mercury. Proof of registered ownership must be
presented to the dealer at the time warranty service is requested
in order to obtain coverage.
WARRANTY INFORMATION
6 eng
WHAT IS NOT COVERED: This limited warranty does not cover
routine maintenance items, tune‑ups, adjustments, normal wear
and tear, damage caused by abuse, abnormal use, use of a
propeller or gear ratio that does not allow the engine to run in its
recommended wide‑open throttle RPM range (see the Operation
and Maintenance Manual), operation of the product in a manner
inconsistent with the recommended operation/duty cycle section
of the Operation and Maintenance Manual, neglect, accident,
submersion, improper installation (proper installation
specifications and techniques are set forth in the installation
instructions for the product), improper service, use of an
accessory or part not manufactured or sold by us, jet pump
impellers and liners, operation with fuels, oils or lubricants which
are not suitable for use with the product (see the Operation and
Maintenance Manual), alteration or removal of parts, water
entering the engine through the fuel intake, air intake or exhaust
system, or damage to the product from insufficient cooling water
caused by blockage of the cooling system by a foreign body,
running the engine out of water, mounting the engine too high on
the transom, or running the boat with the engine trimmed out too
far. Use of the product for racing or other competitive activity, or
operating with a racing type lower unit, at any point, even by a
prior owner of the product, voids the warranty.
Expenses related to haul‑out, launch, towing, storage, telephone,
rental, inconvenience, slip fees, insurance coverage, loan
payments, loss of time, loss of income, or any other type of
incidental or consequential damages are not covered by this
warranty. Also, expenses associated with the removal and/or
replacement of boat partitions or material caused by boat design
for access to the product are not covered by this warranty.
No individual or entity, including Mercury Marine authorized
dealers, has been given authority by Mercury Marine to make
any affirmation, representation or warranty regarding the
product, other than those contained in this limited warranty, and
if made, shall not be enforceable against Mercury Marine.
WARRANTY INFORMATION
eng 7
For additional information regarding events and circumstances
covered by this warranty, and those that are not, see the
Warranty Coverage section of the Operation and Maintenance
Manual, incorporated by reference into this warranty.
DISCLAIMERS AND LIMITATIONS:
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE
EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED
WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE
EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES
ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME
STATES/COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS,
LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT,
THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL
RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO
COUNTRY.
3 Year Limited Warranty Against Corrosion
WHAT IS COVERED: Mercury Marine warrants that each new
Mercury, Mariner, Mercury Racing, Sport Jet, M2 Jet Drive,
Tracker by Mercury Marine Outboard, Mercury MerCruiser
Inboard or Sterndrive Engine (Product) will not be rendered
inoperative as a direct result of corrosion for the period of time
described below.
DURATION OF COVERAGE: This limited corrosion warranty
provides coverage for three (3) years from either the date the
product is first sold, or the date on which the product is first put
into service, whichever occurs first. The repair or replacement of
parts, or the performance of service under this warranty, does
not extend the life of this warranty beyond its original expiration
date. Unexpired warranty coverage can be transferred to
subsequent (noncommercial use) purchaser upon proper
reregistration of the product.
WARRANTY INFORMATION
8 eng
CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN
WARRANTY COVERAGE: Warranty coverage is available only
to retail customers that purchase from a Dealer authorized by
Mercury Marine to distribute the product in the country in which
the sale occurred, and then only after the Mercury Marine
specified predelivery inspection process is completed and
documented. Warranty coverage becomes available upon proper
registration of the product by the authorized dealer. Corrosion
prevention devices specified in the Operation and Maintenance
Manual must be in use on the boat, and routine maintenance
outlined in the Operation and Maintenance Manual must be
timely performed (including, without limitation, the replacement of
sacrificial anodes, use of specified lubricants, and touch‑up of
nicks and scratches) in order to maintain warranty coverage.
Mercury Marine reserves the right to make warranty coverage
contingent upon proof of proper maintenance.
WHAT MERCURY WILL DO: Mercury's sole and exclusive
obligation under this warranty is limited to, at our option,
repairing a corroded part, replacing such part or parts with new
or Mercury Marine certified remanufactured parts, or refunding
the purchase price of the Mercury product. Mercury reserves the
right to improve or modify products from time to time without
assuming an obligation to modify products previously
manufactured.
WARRANTY INFORMATION
eng 9
HOW TO OBTAIN WARRANTY COVERAGE: The customer
must provide Mercury with a reasonable opportunity to repair,
and reasonable access to the product for warranty service.
Warranty claims shall be made by delivering the product for
inspection to a Mercury dealer authorized to service the product.
If purchaser cannot deliver the product to such a dealer, written
notice must be given to Mercury. We will then arrange for the
inspection and any covered repair. Purchaser, in that case, shall
pay for all related transportation charges and/or travel time. If the
service provided is not covered by this warranty, purchaser shall
pay for all related labor and material, and any other expenses
associated with that service. Purchaser shall not, unless
requested by Mercury, ship the product or parts of the product
directly to Mercury. Proof of registered ownership must be
presented to the dealer at the time warranty service is requested
in order to obtain coverage.
WHAT IS NOT COVERED: This limited warranty does not cover
electrical system corrosion; corrosion resulting from damage,
corrosion which causes purely cosmetic damage, abuse, or
improper service; corrosion to accessories, instruments, steering
systems; corrosion to factory installed jet drive unit; damage due
to marine growth; product sold with less than a one year limited
Product warranty; replacement parts (parts purchased by
customer); products used in a commercial application.
Commercial use is defined as any work or employment related
use of the product, or any use of the product which generates
income, for any part of the warranty period, even if the product is
only occasionally used for such purposes.
WARRANTY INFORMATION
10 eng
Corrosion damage caused by stray electrical currents (onshore
power connections, nearby boats, submerged metal) is not
covered by this corrosion warranty and should be protected
against by the use of a corrosion protection system, such as the
Mercury Precision Parts or Quicksilver MerCathode system
and/or Galvanic Isolator. Corrosion damage caused by improper
application of copper base antifouling paints is also not covered
by this limited warranty. If antifouling protection is required,
Tri‑Butyl‑Tin‑Adipate (TBTA) base antifouling paints are
recommended on Outboard and MerCruiser boating applications.
In areas where TBTA base paints are prohibited by law, copper
base paints can be used on the hull and transom. Do not apply
paint to the outboard or MerCruiser product. In addition, care
must be taken to avoid an electrical interconnection between the
warranted product and the paint. For MerCruiser product, an
unpainted gap of at least 38 mm (1.5 in.) should be left around
the transom assembly. Refer to the Operation and Maintenance
Manual for additional details.
For additional information regarding events and circumstances
covered by this warranty, and those that are not, see the
Warranty Coverage section of the Operation and Maintenance
Manual, incorporated by reference into this warranty.
DISCLAIMERS AND LIMITATIONS:
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE
EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED
WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE
EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES
ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME
STATES/COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS,
LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT,
THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL
RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO
COUNTRY.
WARRANTY INFORMATION
eng 11
Warranty Coverage and Exclusions
The purpose of this section is to help eliminate some of the more
common misunderstandings regarding warranty coverage. The
following information explains some of the types of services that
are not covered by warranty. The provisions set forth following
have been incorporated by reference into the Three Year Limited
Warranty Against Corrosion Failure, the International Limited
Outboard Warranty, and the United States and Canada Limited
Outboard Warranty.
Keep in mind that warranty covers repairs that are needed within
the warranty period because of defects in material and
workmanship. Installation errors, accidents, normal wear, and a
variety of other causes that affect the product are not covered.
Warranty is limited to defects in material or workmanship, but
only when the consumer sale is made in the country to which
distribution is authorized by us.
Should you have any questions concerning warranty coverage,
contact your authorized dealer. They will be pleased to answer
any questions that you may have.
GENERAL EXCLUSIONS FROM WARRANTY
1. Minor adjustments and tune‑ups, including checking,
cleaning, or adjusting spark plugs, ignition components,
carburetor settings, filters, belts, controls, and checking
lubrication made in connection with normal services.
2. Factory installed jet drive units ‑ Specific parts excluded
from the warranty are: the jet drive impeller and jet drive
liner damaged by impact or wear, and water damaged
driveshaft bearings as a result of improper maintenance.
3. Damage caused by neglect, lack of maintenance, accident,
abnormal operation, or improper installation or service.
4. Haul‑out, launch, towing charges, removal and/or
replacement of boat partitions or material because of boat
design for necessary access to the product, all related
transportation charges and/or travel time, etc. Reasonable
access must be provided to the product for warranty service.
Customer must deliver product to an authorized dealer.
WARRANTY INFORMATION
12 eng
5. Additional service work requested by customer other than
that necessary to satisfy the warranty obligation.
6. Labor performed by other than an authorized dealer may be
covered only under the following circumstances: when
performed on emergency basis (providing there are no
authorized dealers in the area who can perform the work
required or have no facilities to haul‑out, etc., and prior
factory approval has been given to have the work performed
at this facility).
7. All incidental and/or consequential damages (storage
charges, telephone or rental charges of any type,
inconvenience or loss of time or income) are the owner's
responsibility.
8. Use of other than Mercury Precision or Quicksilver parts
when making warranty repairs.
9. Oils, lubricants, or fluids changed as a matter of normal
maintenance is customer's responsibility unless loss or
contamination of same is caused by product failure that
would be eligible for warranty consideration.
10.Participating in or preparing for racing or other competitive
activity or operating with a racing type lower unit.
11.Engine noise does not necessarily indicate a serious engine
problem. If diagnosis indicates a serious internal engine
condition which could result in a failure, condition
responsible for noise should be corrected under the
warranty.
12.Lower unit and/or propeller damage caused by striking a
submerged object is considered a marine hazard.
13.Water entering engine through the fuel intake, air intake, or
exhaust system or submersion.
14.Failure of any parts caused by lack of cooling water, which
results from starting motor out of water, foreign material
blocking inlet holes, motor being mounted too high, or
trimmed too far out.
15.Use of fuels and lubricants which are not suitable for use
with or on the product. Refer to the Maintenance section.
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eng 13
16.Our limited warranty does not apply to any damage to our
products caused by the installation or use of parts and
accessories which are not manufactured or sold by us.
Failures which are not related to the use of those parts or
accessories are covered under warranty if they otherwise
meet the terms of the limited warranty for that product.
U.S. EPA Emissions Limited Warranty
Consistent with the obligations created by 40 CFR Part 1045,
Subpart B, Mercury Marine provides a five year or 175 hours of
engine use, whichever occurs first, to the retail customer, that
the engine is designed, built, and equipped so as to conform at
the time of sale with applicable regulations under section 213 of
the Clean Air Act, and that the engine is free from defects in
materials and workmanship which cause the engine to fail to
conform with applicable regulations. This emission‑related
warranty covers all the components listed in the Emission
Control System Components.
Emission Control System Components
The EPA and Califormia emission‑related warranty covers all the
following list of components:
COMPONENTS OF THE EMISSIONS CONTROL SYSTEM:
1. Fuel metering system
a. Carburetor and internal parts (and/or pressure regulator
or fuel injection system)
b. Cold start enrichment system
c. Intake valves
2. Air induction system
a. Intake manifold
b. Turbocharger or supercharger systems (where
applicable)
3. Ignition system
a. Spark plugs
b. Magneto or electronic ignition system
c. Spark advance/retard system
WARRANTY INFORMATION
14 eng
d. Ignition coil and/or control module
e. Ignition wires
4. Lubrication system (4‑Stroke engines excluded)
a. Oil pump and internal parts
b. Oil injectors
c. Oil meter
5. Exhaust system
a. Exhaust manifold
b. Exhaust valves
6. Miscellaneous items used in above systems
a. Hoses, clamps, fittings, tubing, sealing gaskets or
devices, and mounting hardware
b. Pulleys, belts, and idlers
c. Vacuum, temperature, check and time sensitive valves
and switches
d. Electronic controls
The emission‑related warranty does not cover components
whose failure would not increase an engine's emissions on any
regulated pollutant.
California Emissions Limited Warranty
The California Air Resources Board has promulgated air
emission regulations for outboard engines. The regulations apply
to all outboard engines sold to retail consumers in California, and
which were manufactured for the 2001 model year and later.
Mercury Marine, in compliance with those regulations, provides
this limited warranty for the emission control systems (see the
components listed in the Emission Control System
Components), and further warrants that the outboard engine
was designed, built, and equipped to conform with all applicable
regulations adopted by the California Air Resources Board
pursuant to its authority in Chapters 1 and 2, Part 5, Division 26
of the Health and Safety Code. For information regarding the
limited warranty for the nonemission‑related components of the
outboard, please see the limited warranty statement for your
outboard.
WARRANTY INFORMATION
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WHAT IS COVERED: Mercury Marine warrants the components
of the emissions control systems (see the components listed in
the Emission Control System Components) of its new, 2001
model year and later outboards, sold by a California dealer to
retail customers residing in California, to be free from defects in
material or workmanship, that cause the failure of a warranted
part to be identical in all material respects to that part as
described in the application of Mercury Marine for certification
from the California Air Resources Board, for the period of time,
and under the conditions, identified below. The cost to diagnose
a warranty failure is covered under the warranty (if the warranty
claim is approved). Damage to other engine components caused
by the failure of a warranted part will also be repaired under
warranty.
DURATION OF COVERAGE: This limited warranty provides
coverage for the components of the emissions control systems of
new, 2001 model year and later outboards, sold to retail
customers in California for four (4) years from either the date the
product is first sold, or first put into service, whichever occurs
first, or the accumulation of 250 hours of engine operation (as
determined by the engine's hour meter, if any). Emission‑related
normal maintenance items such as spark plugs and filters, that
are on the warranted parts list, are warranted up to their first
required replacement interval only. Refer to Emission Control
System Components and Maintenance Schedule. The repair or
replacement of parts, or the performance of service under this
warranty, does not extend the life of this warranty beyond its
original expiration date. Unexpired warranty coverage can be
transferred to a subsequent purchaser. (See instructions on
transfer of warranty.)
WARRANTY INFORMATION
16 eng
HOW TO OBTAIN WARRANTY COVERAGE: The customer
must provide Mercury with a reasonable opportunity to repair
and reasonable access to the product for warranty service.
Warranty claims shall be made by delivering the product for
inspection to a Mercury dealer authorized to service the product.
If purchaser cannot deliver the product to such a dealer, please
notify Mercury Marine and Mercury will then arrange for the
inspection and any covered repair. Purchaser, in that case, shall
pay for all related transportation charges and/or travel time. If the
service provided is not covered by this warranty, purchaser shall
pay for all related labor and material, and any other expenses
associated with that service. Purchaser shall not, unless
requested by Mercury, ship the product or parts of the product
directly to Mercury.
WHAT MERCURY WILL DO: Mercury Marine's sole and
exclusive obligation under this warranty is limited to, at our
expense and at our option, repairing or replacing defective parts
with new or Mercury Marine certified remanufactured parts, or
refunding the purchase price of the Mercury product. Mercury
reserves the right to improve or modify products from time to
time without assuming an obligation to modify products
previously manufactured.
WHAT IS NOT COVERED: This limited warranty does not cover
routine maintenance items, tune‑ups, adjustments, normal wear
and tear, damage caused by abuse, abnormal use, use of a
propeller or gear ratio that does not allow the engine to run in its
recommended wide‑open throttle RPM range (see General
Information ‑ Specifications), operation of the product in a
manner inconsistent with the recommended operation
procedures, neglect, accident, submersion, improper installation
(proper installation specifications and techniques are set forth in
the installation instructions for the product), improper service, jet
pump impellers and liners, operation with fuels, oils, or lubricants
which are not suitable for use with the product (see Fuel and
Oil), alteration or removal of parts.
WARRANTY INFORMATION
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Expenses related to haul‑out, launch, towing, storage, telephone,
rental, inconvenience, slip fees, insurance coverage, loan
payments, loss of time, loss of income, or any other type of
incidental or consequential damages are not covered by this
warranty. Also, expenses associated with the removal and/or
replacement of boat partitions or material caused by boat design
for access to the product are not covered by this warranty.
Nonwarranty maintenance, replacement, or repair of emission
control devices and systems may be performed by any marine
engine repair establishment or individual. The use of
non‑Mercury parts for nonwarranty maintenance or repairs will
not be grounds for disallowing other warranty work. The use of
add‑on (as defined at section 1900 (b)(1) and (b)(10) of Title 13
of the California Code of Regulations) or modified parts not
exempted by the California Air Resources Board may be
grounds for disallowing a warranty claim, at the discretion of
Mercury Marine. Failures of warranted parts caused by the use
of a nonexempted add‑on or modified part will not be covered.
DISCLAIMERS AND LIMITATIONS
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE
EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED
WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE
EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES
ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME
STATES/COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS,
LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT,
THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL
RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO
COUNTRY.
If you have any questions regarding your warranty rights and
responsibilities, you should contact Mercury Marine at
1‑920‑929‑5040.
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18 eng
California Air Resources Board Explanation of
Your California Emission Control Warranty
Statement
YOUR WARRANTY RIGHTS AND OBLIGATIONS: The
California Air Resources Board is pleased to explain the
emission control system warranty on your 2001 model year and
later outboard engine. In California, new outboard engines must
be designed, built, and equipped to meet the State's stringent
anti‑smog standards. Mercury Marine must warrant the emission
control system on your outboard engine for the periods of time
listed below, provided there has been no abuse, neglect, or
improper maintenance of your outboard engine.
Your emission control system may include parts such as the
carburetor or fuel injection system, the ignition system, and
catalytic converter. Also included may be hoses, belts,
connectors, and other emission‑related assemblies.
Where a warrantable condition exists, Mercury Marine will repair
your outboard engine at no cost to you, including diagnosis,
parts, and labor.
MANUFACTURER'S WARRANTY COVERAGE: Select emission
control parts from model year 2001 and later outboard engines
are warranted for four (4) years, or for 250 hours of use,
whichever occurs first. However, warranty coverage based on
the hourly period is only permitted for outboard engines and
personal watercraft equipped with appropriate hour meters or
their equivalent. If any emission‑related part on your engine is
defective under warranty, the part will be repaired or replaced by
Mercury Marine.
OWNER'S WARRANTY RESPONSIBILITIES: As the outboard
engine owner, you are responsible for the performance of the
required maintenance listed in the Maintenance section.
Mercury Marine recommends that you retain all receipts covering
maintenance on your outboard engine, but Mercury Marine
cannot deny warranty solely for the lack of receipts or your
failure to ensure the performance of all scheduled maintenance.
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