Mercury 1998 Villager Service Guide

General Information
WORLDWIDE DIRECT MARKET OPERATIONS
FORD MOTOR COMPANY
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Table of Contents
Maintenance Schedule and Record............. 3
General Maintenance Information.............. 3
Maintenance: An investment ................... 4
You Follow? .................................................. 5
Normal Schedule .......................................... 6
Severe Duty Schedule ................................ 16
Owner Maintenance Checks...................... 32
Copyright © 1997 Ford Motor Company
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Maintenance Schedule and Record

General Maintenance Information

This Service Guide indicates the scheduled maintenance required for your vehicle. Proper maintenance guards against major repair expenses resulting from neglect or inadequate maintenance, and may help increase the value you receive when you sell or trade your vehicle.
It is your responsibility to make sure that all of the scheduled maintenance is performed and that the materials used meet Ford engineering specifications. Failure to perform scheduled maintenance, as specified in the Service Guide, will invalidate warranty coverage on parts affected by the lack of maintenance. Make sure that receipts for completed maintenance work are retained with the vehicle and confirmation of maintenance work is always entered in your Service Guide.
Your Ford or Lincoln-Mercury dealership, or Ford or Lincoln-Mercury Auto Care service center, has factory-trained technicians who can perform the
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required maintenance using genuine Ford parts. The dealership looks forward to meeting your every service need to maximize your satisfaction with your vehicle.
Maintenance: An investment
Maintenance is an investment which will pay dividends in the form of improved reliability, durability, and resale value.
To assure the durability of your vehicle and its emission control systems, it is necessary that scheduled maintenance be performed at the designated intervals.
Ford strongly recommends the use of genuine Ford replacement parts. If other than Ford or Motorcraft parts or Ford authorized remanufactured parts are used for maintenance replacements or for the service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability. It is the owner’s responsibility to determine the equivalency of such parts. Please consult your ‘‘Warranty Information Booklet’’ for complete warranty information.
PRE-DELIVERY CHECK
Pre-Delivery Service Inspection Completed
4

What Maintenance Schedule Do You Follow?

Normal
Schedule
Follow the Normal Schedule for most normal everyday driving conditions.
Severe Duty
Schedule
Follow the Severe Duty Schedule if your driving habits FREQUENTLY include one or more of the following conditions:
Operating in severe dust conditions.
Extensive idling, such as police, taxi or door-
to-door delivery service. Towing a trailer.
Short trips of less than 10 miles (16 km) when
outside temperatures remain below 0° F (-18° C).
5

Normal Schedule

NOTE: Items for Emission Control Service are shown in this type style.
For items marked with a number in parentheses such as (1), see footnote at the end of this section.
Regular
Maintenance
Intervals
for the Normal
Schedule
5,000 MILES (8,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
10,000 MILES (16,000 Kilometers)
Change engine oil and replace oil filter.
6 Normal Schedule
15,000 MILES (24,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Rotate tires and adjust air pressure.
20,000 MILES (32,000 Kilometers)
Change engine oil and replace oil filter.
25,000 MILES (40,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
Normal Schedule 7
30,000 MILES (48,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
35,000 MILES (56,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
8 Normal Schedule
40,000 MILES (64,000 Kilometers)
Change engine oil and replace oil filter.
45,000 MILES (72,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Rotate tires and adjust air pressure.
50,000 MILES (80,000 Kilometers)
Change engine oil and replace oil filter.
Change engine coolant initially at 50,000 miles
(80,000 km) or 48 months. Thereafter, change engine coolant every 30,000 miles (48,000 km) or 36 months.
Normal Schedule 9
55,000 MILES (88,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
60,000 MILES (96,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
10 Normal Schedule
65,000 MILES (104,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
70,000 MILES (112,000 Kilometers)
Change engine oil and replace oil filter.
75,000 MILES (120,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Rotate tires and adjust air pressure.
Normal Schedule 11
80,000 MILES (128,000 Kilometers)
Change engine oil and replace oil filter.
Change engine coolant every 30,000 miles (48,000
km) or 36 months.
85,000 MILES (136,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
12 Normal Schedule
90,000 MILES (144,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
95,000 MILES (152,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
Normal Schedule 13
100,000 MILES (160,000 Kilometers)
Change engine oil and replace oil filter.
105,000 MILES (168,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Replace camshaft drive belt.
Inspect automatic transaxle fluid.
Rotate tires and adjust air pressure.
110,000 MILES (176,000 Kilometers)
Change engine oil and replace oil filter.
Change engine coolant every 30,000 miles (48,000
km) or 36 months.
14 Normal Schedule
115,000 MILES (184,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
120,000 MILES (192,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (24,000 km) or 12 months.
Inspect automatic transaxle fluid.
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
(1) If your driving habits include continuous stop-and-go
driving or driving in hilly areas, more frequent intervals may be required.
Normal Schedule 15

Severe Duty Schedule

NOTE: Items for Emission Control Service are shown in this type style.
For items marked with a number in parentheses such as (1), see footnote at the end of this section.
Maintenance
Intervals
for the Severe
Duty Schedule
3,000 MILES (5,000 Kilometers)
Change engine oil and replace oil filter.
6,000 MILES (10,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
16 Severe Duty Schedule
9,000 MILES (15,000 Kilometers)
Change engine oil and replace oil filter.
12,000 MILES (20,000 Kilometers)
Change engine oil and replace oil filter.
15,000 MILES (25,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid.
Rotate tires and adjust air pressure.
Severe Duty Schedule 17
18,000 MILES (30,000 Kilometers)
Change engine oil and replace oil filter.
21,000 MILES (35,000 Kilometers)
Change engine oil and replace oil filter.
24,000 MILES (40,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
27,000 MILES (45,000 Kilometers)
Change engine oil and replace oil filter.
18 Severe Duty Schedule
30,000 MILES (50,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid. (2)
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
33,000 MILES (55,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
Severe Duty Schedule 19
36,000 MILES (60,000 Kilometers)
Change engine oil and replace oil filter.
39,000 MILES (65,000 Kilometers)
Change engine oil and replace oil filter.
42,000 MILES (70,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
20 Severe Duty Schedule
45,000 MILES (75,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid.
48,000 MILES (80,000 Kilometers)
Change engine oil and replace oil filter.
Change engine coolant initially at 48,000 miles
(80,000 km) or 48 months. Thereafter, change engine coolant every 30,000 miles (50,000 km) or 36 months.
51,000 MILES (85,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
Severe Duty Schedule 21
54,000 MILES (90,000 Kilometers)
Change engine oil and replace oil filter.
57,000 MILES (95,000 Kilometers)
Change engine oil and replace oil filter.
22 Severe Duty Schedule
60,000 MILES (100,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid. (2)
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
Rotate tires and adjust air pressure.
63,000 MILES (105,000 Kilometers)
Change engine oil and replace oil filter.
Severe Duty Schedule 23
66,000 MILES (110,000 Kilometers)
Change engine oil and replace oil filter.
69,000 MILES (115,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
72,000 MILES (120,000 Kilometers)
Change engine oil and replace oil filter.
24 Severe Duty Schedule
75,000 MILES (125,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid.
78,000 MILES (130,000 Kilometers)
Change engine oil and replace oil filter.
Change engine coolant every 30,000 miles (50,000
km) or 36 months.
Rotate tires and adjust air pressure.
81,000 MILES (135,000 Kilometers)
Change engine oil and replace oil filter.
Severe Duty Schedule 25
84,000 MILES (140,000 Kilometers)
Change engine oil and replace oil filter.
87,000 MILES (145,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
26 Severe Duty Schedule
90,000 MILES (150,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid. (2)
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
93,000 MILES (155,000 Kilometers)
Change engine oil and replace oil filter.
Severe Duty Schedule 27
96,000 MILES (160,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
99,000 MILES (165,000 Kilometers)
Change engine oil and replace oil filter.
102,000 MILES (170,000 Kilometers)
Change engine oil and replace oil filter.
28 Severe Duty Schedule
105,000 MILES (175,000 Kilometers)
Change engine oil and replace oil filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Replace camshaft drive belt.
Inspect automatic transaxle fluid.
Rotate tires and adjust air pressure.
108,000 MILES (180,000 Kilometers)
Change engine oil and replace oil filter.
Change engine coolant every 30,000 miles (50,000
km) or 36 months.
111,000 MILES (185,000 Kilometers)
Change engine oil and replace oil filter.
Severe Duty Schedule 29
114,000 MILES (190,000 Kilometers)
Change engine oil and replace oil filter.
Rotate tires and adjust air pressure.
117,000 MILES (195,000 Kilometers)
Change engine oil and replace oil filter.
30 Severe Duty Schedule
120,000 MILES (200,000 Kilometers)
Change engine oil and replace oil filter.
Replace spark plugs.
Inspect accessory drive belt(s).
Replace air cleaner filter.
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles (25,000 km) or 12 months.
Inspect automatic transaxle fluid. (2)
Inspect exhaust heat shield(s).
Inspect front and rear brakes. (1)
(1) If your driving habits include continuous stop-and-go
driving or driving in hilly areas, more frequent intervals may be required.
(2) Change (not just inspect) automatic transmission fluid
every 30,000 miles (48,000 km) or 24 months if your driving habits frequently include one or more of the following conditions: operation during hot weather (above 90° F, 32° C), carrying heavy loads and in hilly areas. Towing a trailer or using a car-top carrier. Police, taxi or door-to-door delivery service.
Severe Duty Schedule 31
Owner Maintenance Checks
Listed below are vehicle maintenance checks and inspections that should be performed by the owner or qualified service technician at the indicated intervals. Service information and supporting specifications are provided in the Owner Guide.
Any adverse conditions should be brought to the attention of your dealer or qualified service technician for service advice as soon as possible.
These Owner Maintenance Checks are generally not covered by warranties and you may be charged for labor, parts and lubricants used.
When You Stop for Fuel:
Check the engine oil level.
Check coolant level in coolant recovery bottle.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While Operating Your Vehicle:
Note any changes in the sound of the exhaust
or any smell of exhaust fumes in the vehicle. Check for vibrations in the steering wheel.
Notice any increased steering effort or looseness in the steering wheel, or change in its straight ahead position.
Notice if your vehicle constantly turns slightly
or “pulls” to one side when traveling on smooth, level road.
32 Owner Maintenance Checks
When stopping, listen and check for strange
sounds, pulling to one side, increased brake pedal travel or “hard-to-push” brake pedal.
If any slipping or changes in the operation
of your transmission occurs, check the transmission fluid level.
Check automatic transmission P (Park)
function. Check parking brake.
At Least Monthly:
Check coolant level in the coolant recovery
reservoir. Check operation of lamps, horn, turn signals,
windshield wipers and washers, and hazard warning flashers.
Check windshield defroster to be sure that air
comes out of the defroster outlets properly and that enough air is discharged when also running the heater or air conditioner.
Check warning lights and chimes to be sure
they are operating properly. Check for fluid leaks by inspecting the surface
beneath your vehicle for oil, coolant, or other fluid drips. Clean water dripping from the air conditioning system is normal.
At least twice a year:
(i.e., every Spring and Fall)
Check power steering fluid level.
Check radiator, heater and air conditioning
hoses for leaks or damage. Check for worn tires and loose wheel lug nuts.
Owner Maintenance Checks 33
Check windshield washer spray and wiper
operation. Clean wiper blades with clean cloth dampened with washer fluid.
Clean body and door drain holes.
Flush complete underside of vehicle.
Inspect underbody components for damage.
Check exhaust system for leaks, damaged or
loose parts and remove any foreign material trapped by shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler.
Check parking brake system.
Check that the brake does not pull the vehicle
to one side when applied. See that brake pedal operates smoothly and has the proper distance under it when depressed fully.
Check headlamp alignment.
Check seatbelts for wear and function.
Inspect seatback latches for proper operation.
Make sure that the seat latches securely in every reclining position. Check that head restraints move up and down smoothly and lock in each position. Check seat leg latches on removable seats to see that they lock securely in every anchor position.
Check air pressure in spare tire.
34 Owner Maintenance Checks
At Least Once a Year:
Lubricate door hinges and checks, and hood
hinges. Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Inspect and lubricate automatic transmission
linkage and controls. Clean battery and terminals, check electrolyte
level on low maintenance (auxiliary and replacement) batteries.
Owner Maintenance Checks 35
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