Merco / Savory 86007, 86009 Service Manual

PARTS & SERVICE MANUAL
MHC-1 Holding Cabinet
Models 86007 & 86009
Model 86009 shown
P/N: L340134 REV: 5.13.08
UNIT SPECIFICATIONS
Model # Voltage Amps Watts Hz. Phase Plug
86007 (Left Side Control) 120 VAC 3 360 60 1 6’ NEMA 5-15P
86009 (Right Side Control) 120 VAC 3 360 60 1 6’ NEMA 5-15P
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SEQUENCE OF OPERATIONS
Power Supply
Heating Circuit
Electrical power is supplied to the unit by a 3 conductor service for single phase. 120VAC Black conductor is hot. White conductor is neutral. Green and yellow conductor is ground. Power is permanently supplied to the main power switch.
Closing the main power switch supplies voltage to the power board and control board. The control is set to the desired temperature. The control then intermittently supplies 120VAC through the power board to the heater plates. Temperature is then controlled by the two temperature sensors sending a reference signal back to the control board.
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TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE EVALUATION
Holding Cabinet will not heat
Power Switch Check continuity between switch terminals. Power Board Make sure wires are connected properly including
Unit doesn’t reach desired temperature Heat Element Compare cavity temperature with display reading.
Check thermostat (common wire). Please note
Temperature is too high Heat Element Compare cavity temperature with display reading.
Incoming Power Supply Verify power cord is secured firmly in receptacle.
Measure the incoming voltage. Check circuit breakers. Reset if required. Call power company if needed.
Replace switch as needed. ribbon cable. Check ground wire (green wires)
including main power cable. Make sure the unit is grounded properly. If everything is right, replace the control board.
Thermocouple Check for continuity in circuit.
Insert temperature probe into center of cavity. Acceptable temperature variation is +/- 20° from display reading. Check for loose connection. Check the Amp draw on each element for proper load. Check page 2 for rating information. If the amp draw is high or low, check the individual elements for opens, shorts and proper resistance. WITH POWER OFF: To check resistance of the elements, remove all leads from the elements and use a digital multimeter. The element resistance should be as follows: 120V – 87 ohms Replace heating element (shelf) as needed.
that if thermostat is bad, both circuits will be bad.
Thermocouple Check for incorrectly wired thermocouple.
Thermocouple wire polarities are reversed. Insert temperature probe into center of cavity.
Acceptable temperature variation is +/- 20° from display reading. Check for loose connection. Check the Amp draw on each element for proper load. Check page 2 for rating information. If the amp draw is high or low, check the individual elements for opens, shorts and proper resistance. WITH POWER OFF: To check resistance of the elements, remove all leads from the elements and use a digital multimeter. The element resistance should be as follows: 120V – 87 ohms Replace heating element (shelf) as needed.
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