Merco MHC-22CE Service Manual

MHC-22 Holding Cabinet Items 86002 & 86003
Service, Installation and Operation Manual
Please read this manual completely before attempting to install or operate this equipment!
Inspect all components immediately.
CAUTION
Important Information
Read Before Use
Please Save These Instructions!
February 2014
MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Important Warning And Safety Information
WARNING Read This Manual Thoroughly Before Operating, Installing, Or Performing Maintenance On The Equipment.
WARNING Failure To Follow Instructions In This Manual Can Cause Property Damage, Injury Or Death.
WARNING Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other
Appliance.
WARNING Unless All Cover And Access Panels Are In Place And Properly Secured, Do Not Operate This Equipment.
WARNING This Appliance Is Not Intended For Use By Persons Who Lack Experience Or Knowledge, Unless They Have
Been Given Supervision Or Instruction Concerning Use Of The Appliance By A Person Responsible For Their Safety.
WARNING This Appliance Is Not To Be Played With.
WARNING Do Not Clean With Water Jet.
WARNING Do Not Use Electrical Appliances Inside The Food Storage Compartment Of This Appliance.
CAUTION Observe the following:
• Minimum clearances must be maintained from all walls and combustible materials.
• Keep the equipment area free and clear of combustible material.
• Allow adequate clearance for air openings.
• Operate equipment only on the type of electricity indicated on the specification plate.
• Unplug the unit before making any repairs.
• Retain this manual for future reference.
2
For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Contents
Receiving & Inspecting The Equipment ....................................3
Serial Number Information ........................................................ 4
Warranty Information ................................................................. 4
Regulatory Certifications ............................................................ 4
Specifications ............................................................................. 5
Installation .................................................................................. 6
Control Panel ..............................................................................7
Operation .................................................................................... 8
Quick-Start Programming Instructions ................................9-12
Maintenance ........................................................................13-14
Application Guide ..................................................................... 15
Personalized Product Settings ................................................. 16
Troubleshooting .......................................................................17
Diagnostic Mode ...................................................................... 18
Wiring Diagram ........................................................................ 19
Sequence Of Operation ............................................................ 19
Replacement Parts ................................................................... 20
Replacement Instructions ........................................................ 21
Notes ...................................................................................22-23
Receiving And Inspecting The Equipment
Care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the
5. Check the lower portion of the unit to be sure legs are
6. Freight carriers can supply the necessary damage forms
7. Retain all packaging material until an inspection has been
damaged equipment. This should be done within 10 days from receipt of the equipment.
not bent.
upon request.
made or waived.
For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
3
MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Serial Number Information
MHC-22 holding cabinet serial numbers are located on the data plate that also includes the model number. The data plate is located on the rear of the unit.
Always have the serial number of your unit available when calling for parts or service.
©2014 Merco. All rights reserved. Reproduction without written permission is prohibited.
Warranty Information
Visit http://www.mercoproducts.com/minisite/service/warranty_info to:
• Register your product for warranty.
• Verify warranty information.
• View and download a copy of your warranty.
Regulatory Certifications
120V Models are certified by:
Underwriters Laboratories Sanitation
Underwriters Laboratories (UL) Underwriters Laboratories of Canada (ULC)
230V Models are certified by:
Underwriters Laboratories Sanitation
European Conformity Technical Inspection Association
4
For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
Specifications
MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Item/Sku Model/Description V-Hz-Ph Watts Amps Plug Type
86002 MHC-22 120-60-1 1250 10.4
NEMA 5-15P
Net Wt.
lbs/kg
30/14 35/16
Ship Wt.
lbs/kg
86003 MHC-22, CE 230-50-1 1250 5.5 CEE 7/7 30/14 35/16
Removable back for pass-through applications
13.65”
(35cm)
17.51”
(44cm)
Plan View
19.50”
(50cm)
10.76”
(27cm)
Elevation View End View
For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
5
MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Installation
Site Preparation
Choose a well-ventilated location. Place the holding cabinet on a suitable table or counter capable of supporting the weight of 30 lbs. or 14 kg. The power supply must be in accordance with the specifications on the data plate located on the rear of the appliance. It should be installed on a dedicated service line with no other equipment on the circuit. The unit must be positioned so that the unit’s plug is accessible.
Installation Instructions
1. Remove legs from unit.
2. Place mounting brackets on either side of unit and attach
by inserting the screws/washers (provided) into the holes left by the vacated legs. Tighten firmly.
3. With brackets securely attached to the unit, place the unit
where it is to be mounted and mark the locations for stud placement.
4. Mount unit to shelf using hardware (not included) capable
of handling the weight of unit.
Mounting Kit contains (2) brackets, (4) screws & (4) washers
5. With stud locations marked, attach studs with stud gun.
Insert nut and washer on each stud then insert unit with mounting brackets followed by additional washers and nuts to complete the installation. NOTE: Studs should be ¼-20 stainless steel. Studs, washers and nuts are not included.
Hole locations to mark for stud placement
Mounting brackets on either side of unit
Unit with mounting kit attached
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For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
Control Panel
MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Bin 1 Button
Up Arrow Button
Down Arrow Button
Temperature Button
Bin 2 Button
Program Button
Time Button
Bin 4 ButtonBin 3 Button
On/Off Button
For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
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MHC-22 Holding Cabinet Items 86002 & 86003 Service, Installation And Operation Manual
Operation
The Merco Holding Cabinet has been designed to afford foodservice operators the ability to cook menu components in advance and then gently store that product in the holding bins until an order is received. Once that order has been placed, the crew can assemble the order using hot and fresh menu components from the holding bins. This allows for operators to serve to order, helping increase speed of service while maintaining high product quality standards.
The holding bin controller is, at all times, operating in one of three modes:
• Normal mode
• Programming mode
• Diagnostic mode
Instructions for each of these operating modes are detailed below.
If the supply cord appears to be damaged, do not attempt to operate unit. Contact service agent or
WARNING
qualified technician to repair.
When holding potentially hazardous foods, the minimum shelf temperature must be 220°F for the
CAUTION
upper-bin heating element and 200°F for the lower-bin heating element.
Normal Mode
This is the normal mode of operation. The product for each bin is displayed, timers are activated for loaded bins, alarms are generated for cook more and expired product.
Typical Operator Actions
Action Instructions
Turn Unit On Push Power On/Power Off button.
Green Power button will illuminate in on position.
Load bin with product and start timer
Pull out tray, load product and reinsert bin. Push and hold bin button. Bin display will change to show presence of product. Control will sound one short beep. Release hold of bin button.
Empty bin and stop timer
Pull out tray and remove product. Reinsert tray. Press and hold bin button. The bin display will indicate empty bin (----). Control will sound one short beep.
Action Instructions
Silence Alarm for Cook or Dump
Locate bin displaying Attn and press the bin button. The alarm will be silenced. Bin will continue to indicate desired action: Cook (it is now time to cook additional product) or Dump (it is now time to discard product in bin).
Normal Display Modes
Each bin display consists of two parts, a primary and secondary message word. These words are displayed one after the other, repeating regularly. The following sections describe the type of displays present under various conditions.
Bin empty display: Bin display shows product name followed by ---- to indicate that bin is empty.
Bin loaded: Bin display shows product name followed by a brief display of the time remaining until the product expires.
Bin alarm for Cook More: Bin display shows Attn and a brief Cook message. Once the alarm is silenced, the display will show the product name followed by Cook. This condition persists until the product expires or the bin is emptied.
Bin alarm for Holding Time Expiration: Bin display shows Attn followed by Dump. Once the alarm is silenced, the display indicates the product name followed by Dump. This condition persists until the bin is emptied.
Programming Mode
See the next section, Quick Start Programming Instructions.
Diagnostic Mode
See page 18.
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For customer service, call (989) 773-7981, (800) 733-8829, Fax (989) 773-3210, www.mercoproducts.com
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