Mercia Garden Products 06LOG175SG-V1, 06LOG175DG-V1 Instruction manual

General Instructions
Please retain product label and instructions for future reference
06LOG175SG-V1 & 06LOG175DG-V1 (4x5m)
06LOG175SG-V1: 4x3m reverse apex cabin (28mm) with single (glass) glazing. 06LOG175DG-V1: 4x3m reverse apex cabin (28mm) with double (glass) glazing.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow.
2mm Drill bit
All building’s should be erected by two adults
For ease of assembly, you MUST pilot drill all screw holes and ensure all screw heads are countersunk.
For ease of assembly use a rubber mallet to t the log boards. Do NOT use a heavy hammer.
It is advisable to use a circular saw when cutting roof and oor boards.
Winter = High Moisture = Expansion Summer = Low Moisture = Contraction
CAUTION
Every eort has been made during the manufacturing process to eliminate the prospect of splinters on rough surfaces of the timber. You are strongly advised to wear gloves when working with or handling rough sawn timber.
Ensure to measure and check before cutting boards.
Our buildings are pre treated with a water based treatment**; this only helps to protect the product during transit and for upto 3 months against mould. To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated with a wood preserver within the rst three months of assembly and thereafter in accordance with the manufactures recommendations. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
Refer to the instructions pages for you specic product code
www.merciagardenproducts.co.uk
P 1
06LOG175SG-V1 & 06LOG175DG-V1
Please retain product label and instructions for future reference
Overall Dimensions:
Width = 5032mm Depth = 4140mm Height = 2685mm
Base Dimensions:
Width = 4808mm Depth = 3808mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
21
11
Log Board (B) - 28x120x1080mm QTY 28
LB28-1080mm
12
Log Board (B) - 28x120x2170mm QTY 28
LB28-2170mm
13
Roof Board - 16x121x2114mm QTY 90
MB16-2114mm
14
Floor Board - 16x121x3750mm QTY 43
MB16-3750mm
15
Bearer - 44x44x2316mm QTY 26
F4444-2316mm (Pressure Treated)
3
4
16
Bearer - 44x44x3808mm QTY 4
F4444-3808mm (Pressure Treated)
17
Purlin - 44x44x5004mm QTY 5
F45120-5004mm
Window
Slave Door
Master Door
QTY 4
565
Log Board (A) - 28x120x4000mm QTY 10
LB28-4000mm
Starter Board (S1) - 28x66x5000mm QTY 2
LB28RT66-5000mm
7
Log Board (B) - 28x120x1715mm QTY 8
LB28-1715mm
8
Log Board (B) - 28x120x482mm QTY 28
LB28-482mm
9
Log Board (E) - 28x120x482mm QTY 28
LB28-482mm (NN)
Log 175 Gable - 4000mm
QTY 2
18
Fascia - 16x120x2118mm QTY 4
Fascia - 16x120x2118mm QTY 4
Fascia - 16x120x2118mm QTY 4
S16120-2118mm (angled)
S16120-2118mm (angled)
S16120-2118mm (angled)
19
Fascia - 16x120x2516mm QTY 4
S16120-2516mm
20
Eaves Frame - 27x44x2500mm QTY 4
F2744-2500mm
21
Door Strip - 16x1660x1880mm
F1660-1880mm
22
Door Frame Top & Bottom - 69x55x1505mm QTY 2
WF5569-1505mm (28mm)
23
Storm Brace - 27x44x2100mm QTY 8
F2744-2100mm
24
Skirting - 28x28x2400mm QTY 10
FS2828-2400mm
25
Interior Roof Trim - 27x44x2400mm QTY 6
F2744-2400mm (Bevelled)
10
Log Board (A) - 28x120x5000mm QTY 20
LB28-5000mm
P 2
Please retain product label and instructions for future reference
26 27
Mortice Lock Key Plate
31
Casement Stay QTY 4
Nail Bag
28
Handles (Pair)
80mm Bolt Set x25
70mm Screw x400
40mm Screw x1200
29 30
Tower Bolt QTY 2
30mm Screw x37
30mm Black Screw x21
Felt Tacks x600
Felt
Step 2
Fit the mortice lock (No. 26) into the recess
a
in the master door (No. 3) and secure using the screws provided. Attach the key plate (No. 27) to the slave door (No. 2) with the screws provided.
b
Fit the door handles (No. 28) and connect with the metalbar to the mortice lock using 8x30mm screws. Ensure the lock mechanism closes correctly. If not, remove the lock and turn the catch around using the small grub screw.
*Please note: This image is for illustrative purposes and may dier from your choice in product (regarding ironmongery). Nevertheless the process of xing the frames is the same.
The Mortice Lock is Reversible
a
b
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective tongue’s and groove’s.
Step 1: Door Frame Fit
Arrange the door framing onto a rm and level surface. Secure the top and bottom frames (No. 22) to the uprights (attached to each door). Fix into place using 1x70mm screw per corner, ensuring the screws do NOT protrude into the channel either side of the doors.
*Please note: This image is for illustrative purposes and may dier from your choice in product (regarding hinges). Nevertheless the process of xing the frames is the same.
8x70mm Screws
IMPORTANT: It is imperative that you pre-drill before xing screws.
12x30mm Screws
Pre drill
hole
30mm
screw
Step 3
Attatch the door strip (No. 21) to the back of slave door using 4x40mm screws as shown in the illustration.
Once xed secure the tower bolts (No. 29) to the top and bottom of the strip using the screws provided.
*These tower bolts help to keep your doors straight during high and low levels of moisture content in the air.
4x40mm Screws
Pre drill
hole
40mm
screw
21
29
Pre drill
hole
70mm
screw
*Ensure the top & bottom rails sit inbetween the upright framing attached to the doors.
P 3
Please retain product label and instructions for future reference
Step 4
Fix the casement stay (No. 31) onto the window (No. 1) and the casement stay pins to the window cill using 6x30mm (black) screws per casement stay.
*Ensure the casement stay is centralised on the window.
24x30mm Screws
Pre drill
hole
30mm
screw
Step 6
Following the same method outlined in Step 5, arrange the next 11pieces of framing (No. 15) as shown in the illustration.
*Ensure there is an equal amount of space between each frame.
Secure each of the frames in place using 4x70mm screws per frame, ensuring the framing remains level.
44x70mm Screws
Pre drill
hole
70mm
screw
15
15
16
Step 5
Lay the bearers (No’s. 15 & 16) onto a rm and level surface (free from areas where standing water can collect) as shown in the illustration.
Fix the framing together at each corner using 8x70mm screws, ensuring the frame is ush.
8x70mm Screws
Pre drill
hole
70mm
screw
15
16
15
16
Step 7
Repeat Steps 5 & 6 to create the second base section.
*Ensure there is an equal amount of space between each frame.
Once built secure both base sections together using 70mm screws as shown in the illustration, ensuring to screw in an alternating pattern so as not to collide.
76x70mm Screws
Pre drill
hole
70mm
screw
P 4
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