Mercia Garden Products 06LOG136SG-V1, 06LOG136DG-V1 Instruction manual
General Instructions
Please retain product label and instructions for future reference
06LOG136SG-V1 & 06LOG136DG-V1 (4x4m Corner Cabin - 28mm)
06LOG136SG-V1 - 28mm 4x4m corner cabin with single (glass) glazing.
06LOG136DG-V1 - 28mm 4x4m corner cabin with double (glass) glazing.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
2mm Drill bit
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a
circular saw when cutting
roof and oor boards.
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
Refer to the instructions pages for you specic product code
www.merciagardenproducts.co.uk
P 1
06LOG136SG-V1 & 06LOG136DG-V1
Please retain product label and instructions for future reference
Overall Dimensions:
Width = 4126mm
Depth = 4126mm
Height = 3137mm
Base Dimensions:
Width = 3904mm
Depth = 3904mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
21
21
23
3
4
Starter Board (S1) - 28x66x2377mm
LB28RT66-2377mm
5
Log Board (B) - 28x120x404mm QTY 18
LB28-404mm (Left)
6
Log Board (B) - 28x120x404mm QTY 18
LB28-404mm (Right)
7
Log Board (A) - 28x120x2377mm QTY 2
LB28-2377mm
25
Roof Board Pack 3 QTY 6
AI-06LOG136SG/DG-V1RBP3
MB16P-1333mm (Angled)
MB16P-1229mm (Angled)
MB16P-1124mm (Angled)
MB16P-1020mm (Angled)
MB16P-915mm (Angled)
MB16P-811mm (Angled)
MB16P-706mm (Angled)
MB16P-602mm (Angled)
MB16P-497mm (Angled)
MB16P-393mm (Angled)
MB16P-289mm (Angled)
MB16P-184mm (Angled)
MB16P-80mm (Angled)
Roof Board Pack 1
AI-06LOG136SG/DG-V1RBP1
MB16P-2230mm (Angled)
MB16P-2100mm (Angled)
MB16P-1970mm (Angled)
MB16P-1840mm (Angled)
MB16P-1711mm (Angled)
MB16P-1581mm (Angled)
MB16P-1451mm (Angled)
MB16P-1321mm (Angled)
MB16P-1191mm (Angled)
MB16P-1061mm (Angled)
MB16P-932mm (Angled)
MB16P-802mm (Angled)
MB16P-672mm (Angled)
MB16P-542mm (Angled)
MB16P-412mm (Angled)
MB16P-282mm (Angled)
MB16P-152mm (Angled)
24
Floor Board Pack
AI-06LOG136SG/DG-V1FBP
22
Roof Board Pack 2 QTY 2
AI-06LOG136SG/DG-V1RBP2
MB16P-1182mm (Angled)
MB16P-1159mm (Angled)
MB16P-1135mm (Angled)
MB16P-1112mm (Angled)
MB16P-1088mm (Angled)
MB16P-1065mm (Angled)
MB16P-1041mm (Angled)
MB16P-1018mm (Angled)
MB16P-994mm (Angled)
MB16P-971mm (Angled)
MB16P-947mm (Angled)
MB16P-921mm (Angled)
MB16P-900mm (Angled)
MB16P-862mm (Angled)
MB16P-743mm (Angled)
MB16P-606mm (Angled)
MB16P-478mm (Angled)
MB16P-351mm (Angled)
MB16P-223mm (Angled)
MB16P-95mm (Angled)
Roof Board Pack 4 QTY 2
AI-06LOG136SG/DG-V1RBP4
MB16-1418mm QTY 12
MB16P-1418mm (Angled)
MB16P-1378mm (Angled)
MB16P-1166mm (Angled)
MB16P-953mm (Angled)
MB16P-740mm (Angled)
MB16P-528mm (Angled)
MB16P-315mm (Angled)
MB16P-103mm (Angled)
Window
Slave Door
Master Door
QTY 2
8
Log Board (A) - 28x120x2590mm QTY 8
LB28-2590mm (Left)
9
Log Board (B) - 28x120x920mm QTY 24
LB28-920mm
10
Log Board (B) - 28x120x920mm QTY 12
LB28-920mm (Left)
11
Log Board (AR) - 28x66x2590mm
LB28RG66-2590mm (Left - tongue added)
12
Log Board (A) - 28x120x2590mm QTY 8
LB28-2590mm (Right)
13
Log Board (B) - 28x120x920mm QTY 12
LB28-920mm (Right)
15
Starter Board (S1) - 28x66x3811mm
LB28RT66-3811mm (Left)
16
Log Board (A) - 28x120x3811mm QTY 20
LB28-3811mm (Left)
17
Starter Board (S1) - 28x66x3811mm
LB28RT66-3811mm (Right)
18
Log Board (A) - 28x120x3811mm QTY 20
LB28-3811mm (Right)
19
Log Board (A) - 28x120x652mm QTY 20
LB28-652mm
20
Log Board (AR) - 28x54x652mm
LB28RG54-652mm
MB16P-3683mm (Angled -tongue side)
MB16P-3795mm (Angled - tongue side)
MB16P-3846mm (Angled - tongue side)
MB16-3846mm QTY 17
MB16P-3846mm (Angled - groove side)
MB16P-3835mm (Angled - groove side)
MB16P-3723mm (Angled - groove side)
MB16P-3611mm (Angled - groove side)
MB16P-3499mm (Angled - groove side)
MB16P-3387mm (Angled - groove side)
MB16P-3275mm (Angled - groove side)
MB16P-3163mm (Angled - groove side)
MB16P-3051mm (Angled - groove side)
MB16P-2939mm (Angled - groove side)
MB16P-2827mm (Angled - groove side)
MB16P-2715mm (Angled - groove side)
MB16P-2603mm (Angled - groove side)
MB16P-2491mm (Angled - groove side)
MB16P-2379mm (Angled - groove side)
14
Log Board (AR) - 28x66x2590mm
LB28RG66-2590mm (Right - tongue added)
P 2
Please retain product label and instructions for future reference
26
Bearer - 44x44x3814mm QTY 8
F4444-3814mm (Pressure Treated)
28
Bearer - 44x44x3814mm
F4444-3834mm (Angled - Pressure Treated)
30 31
Bearer - 44x44x3214mm
F4444-3234mm (Angled - Pressure Treated)
32
Bearer - 44x44x2637mm
F4444-2657mm (Angled - Pressure Treated)
34
27
29
33
35
Bearer - 44x44x2114mm
F4444-2154mm (Angled - Pressure Treated)
36
37
Side Purlin - 2697mm QTY 2
AI-06LOG136SG/DG-V1MSP
38
39
Centre Right Purlin - 1448mm QTY 3
AI-06LOG136SG/DG-V1CR
40
Front Left Purlin - 45x70x2226mm
F4570-2266mm (Angled)
41
Bearer - 44x44x3860mm
F4444-3860mm (Pressure Treated)
Bearer - 44x44x3514mm
F4444-3534mm (Angled - Pressure Treated)
Bearer - 44x44x2916mm
F4444-2936mm (Angled - Pressure Treated)
Bearer - 44x44x2426mm QTY 2
F4444-2446mm (Angled - Pressure Treated)
Front Purlin - 1847mm
AI-06LOG136SG/DG-V1FCP
Centre Left Purlin - 1448mm QTY 3
AI-06LOG136SG/DG-V1CPL
Rear Purlin - 45x70x2967mm
F4570-3007mm (Angled)
Front Right Purlin - 45x70x2226mm
F4570-2266mm (Angled)
57
Storm Brace - 27x44x2100mm QTY 14
F2744-2100mm
58
Skirting - 28x28x2400mm QTY 15
FS2828-2400mm
59
Interior Roof Trim - 27x44x2400mm QTY 15
F2744-2400mm (Bevelled)
60
Door Frame Top & Bottom - 55x69x1505mm QTY 2
WF2744-1505mm (28mm)
61
Mortice Lock
66
Casement Stay QTY 2
62 63 64
Key Plate
Handles (Pair)
67
Corner Top Block
AI-06LOG136-V1BACKB
Tower Bolt
QTY 2
65
Felt
42
Front Right Block - 45x70x185mm
F4570-205mm (Angled)
44
Front Left Block - 45x70x185mm
F4570-205mm (Angled)
46
47
Door Strip - 16x60x1880mm
F1660-1880mm (Angled)
48
Side Fascia - 16x120x2534mm QTY 2
S16120-2534mm
50
Top Block Door Left - 28x80x1016mm
LB28RG80-1016mm (Left - Angled)
52
Top Block Window Left - 28x80x1107mm
LB28RG80-1107mm (Left - Angled)
54
Top Block Rear Right - 28x80x1188mm QTY 3
LB28RG80-1188mm (Right - Angled)
56
Top Block Rear Centre - 28x80x1377mm QTY 2
LB28RG80-1377mm
43
Rear Block - 45x70x185mm
F4570-205mm (Angled)
45
Centre Block - 45x120x143mm
F44120-143mm (Angled)
Rear Fascia - 16x120x4094mm
S16120-4094mm
49
Front Fascia - 16x120x2500mm
S16120-2262mm
51
Top Block Door Right - 28x80x1016mm
LB28RG80-1016mm (Right - Angled)
53
Top Block Window Right - 28x80x1107mm
LB28RG80-1107mm (Right - Angled)
55
Top Block Rear Left - 28x80x1188mm QTY 3
LB28RG80-1188mm (Left - Angled)
Nail Bag
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongue’s and groove’s.
80mm Bolt Set x25
120mm Screw x19
90mm Screw x100
70mm Screw x200
40mm Screw x1200
30mm Screw x25
Felt Tacks x175
P 3
Please retain product label and instructions for future reference
Step 1: Door Frame Fit
Arrange the door framing onto a rm and
level surface. Secure the top and bottom
frames (No. 60) to the uprights (attached
to each door). Fix into place using 1x70mm
screw per corner, ensuring the screws
do NOT protrude into the channel
either side of the doors.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding hinges). Nevertheless
the process of xing the frames is
the same.
4x70mm Screws
*Ensure the top & bottom rails sit inbetween
the upright framing attached to the doors.
Pre drill
hole
70mm
screw
60
60
Step 3
Attatch the door strip (No. 46) to the
back of slave door using 4x40mm
screws as shown in the illustration.
Once xed secure the tower bolts
(No. 64) to the top and bottom of
the strip using the screws provided.
*These tower bolts help to keep
your doors straight during high
and low levels of moisture content
in the air.
4x40mm Screws
Pre drill
hole
40mm
screw
46
64
Step 2
Fit the mortice lock (No. 61) into the recess
a
in the master door (No. 3) and secure
using the screws provided. Attach the key
plate (No. 62) to the slave door (No. 2)
with the screws provided.
b
Fit the door handles (No. 63) and connect
with the metalbar to the mortice lock
using 8x30mm screws. Ensure the lock
mechanism closes correctly. If not, remove
the lock and turn the catch around using
the small grub screw.
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding ironmongery). Nevertheless the process
of xing the frames is the same.
12x30mm Screws
The Mortice Lock is Reversible
a
b
Step 4
Fix the casement stay (No. 66) onto
the window (No. 1) and the casement
stay pins to the window cill using
6x30mm screws per casement
stay.
*Ensure the casement stay is centralised
on the window.
12x30mm Screws
Pre drill
hole
30mm
screw
1
46
Pre drill
hole
30mm
screw
Please retain product label and instructions for future reference
Step 5
Lay the bearers (No’s. 26, 27,
33 & 34) onto a rm and level
surface (free from areas where
standing water can collect) as
shown in the illustration.
Fix the framing together at
each corner using 10x70mm
screws, ensuring the framing
is ush.
10x70mm Screws
Pre drill
hole
70mm
screw
Step 6
Following the same method
outlined in Step 5 arrange the
bearers (No’s. 26, 28, 29, 30,
31 & 32) onto a rm and level
surface (free from areas where
standing water can collect) as
shown in the illustration.
26
33
34
27
33
Step 7 (See Pre-Assembly)
Place the starter boards
(No’s. 4, 8, 12, 15, 16 & 19)
on to assembled base frame
along the longest sides.
*Ensure the notches at either
end of each board are ush
and level with the ends of the
frame.
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as shown
in the illustration.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: It is imperative that
you pre-drill before xing screws.
19
15
16
8
4
12
*Ensure there is an equal amount
of space between each bearer.
Secure each frame into place
using 4x70mm screws, making
sure the framing stays level.
48x70mm Screws
Pre drill
hole
70mm
screw
27
33
68
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